Ingersoll-Rand 650929- -X User Manual

OPERATOR’S MANUAL 650929--X

SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING

INCLUDE MANUALS: 6689X--X LOWER PUMP END (PN 97999--082) &
FORM 3638--2 GENERAL INFORMATION MANUAL (PN 97999--353)

2.062 SQ.” HYDRAULIC MOTOR

1.7:1 RATIO
6” STROKE

TWO--BALL PUMP SERIES

650929--X

CARBON STEEL

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

R E L E A S E D : 8 -- 3 0 -- 9 6
REVISED: 6--4--10

02)

(REV.

SERVICE KITS

• Use only genuine AROR replacement parts to assure compatible

pressure rating and longest service life.

• 637164 for repair of Hydraulic Motor section.

Service Note: The Hydraulic Motor Service/Parts Manual is not
shipped with the pump but it is included with each Service Kit. If this
Service/Parts Information is needed, request the Hydraulic Motor
Operator’s Manual from ARO. (Manual 61588--100,
PN 97999--063).

• 637180- X43 for repair of Lower Pump section.

Refer to the chart on page 2 for description of --XXX options.

SPECIFICATIONS

Model Series (Refer to option chart) 650929--X43..

Type Hydraulically Operated, Two--Ball....................

Ratio 1.7:1....................

Hydraulic Motor 61588--100............

Motor Repair Kit 637164..........

Motor Size 2.062 sq.’’ (13.3 sq. cm)..............

Stroke 6’’..................

Hydraulic Inlet 3/8’’ -- 18 NPTF--1(f)...........

Hydraulic Return 1/2” -- 14 NPTF--1(f).........

Lower Pump End Series 66890--X43.....

Lower Pump Repair Kit 637180--X43.....

Material Inlet 2’’ 11--1/2 PTF(m).............

Material Outlet 1’’ 11--1/2 NPTF--1(f)...........

PERFORMANCE

Hydraulic Inlet Pressure Range 50 -- 1200 PSI (3.4 -- 83 bar)

Fluid Pressure Range 85 -- 2054 PSI (5.9 -- 142 bar).......

Max. Rec’d Cycles / Minute 50...
Displacement In

Volume / Cycle 8.1 oz. (238 ml).............

Cycles Per Gallon 15.9..........

Flow @ 50 Cycles / Minute 3.1 GPM (11.9 lpm)....

Noise Level N/A...............

3

Per Cycle 14.531...

PUMP DATA

MODEL 650929- X43

Hydraulic Inlet
3/8--18 NPTF--1(f)

(Not Shown)

Hydraulic Motor
61588--100

(See Manual 61588 --100)

43- 1/2

(1105 mm)

28- 7/32

(717 mm)

12- 29/32

(328 mm)

FIGURE 1

Accessory Available: 61937--1 Wall Bracket and 65138 Floor Mounting Flange.

IMPORTANT
This is one of the four documents which support the pump.
Replacement copies of these forms are available upon request.

= 650929--X MODEL OPERATOR’S MANUAL

- GENERAL INFORMATION -- INDUSTRIAL PISTON PUMPS

- 6689X--X LOWER PUMP END OPERATOR’S MANUAL

- 61588--100 HYDRAULIC MOTOR OPERATOR’S MANUAL

Spacer Section

CAP SCREW 93342--1 (3)
WASHER Y14--625--C (3)

CONNECTOR (See Figure 2)

SPACER ROD 93345--1 (3)

Material Outlet
1’’ NPTF--1(f)

90_ FROM HYDRAULIC INLET

Lower Pump
66890-- X43

(See Manual 6689X -- X)

Material Inlet
2’’ 11-- 1/2 PTF

SHORT MALE

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

[phone] FAX[phone]

www.ingersollrandproducts.com

© 2010

CCN 81378937

650929--X

PACKING MATERIAL

PUMP OPTION DESCRIPTION CHART

PACKING MATERIAL (PACKINGS ARE UPPER AND LOWER UNLESS NOTED)

43

PLUNGER TYPE

SPRING ARRANGEMENT

3 GLASS FILLED PTFE P UHMW--PE/PTFE STAG’D (UPPER)
C UHMW--PE UHMW--PE (LOWER)
G UHMW--PE/LEATHER STAG’D R PTFE/UHMW--PE STAG’D (UPPER)

SPRING ARRANGEMENT

4

MULTIPLE WAVE SPRING

PTFE (LOWER)

PLUNGER TYPE

3

HD SS W/HD CHROME PLATING

GENERAL DESCRIPTION

WARNING

mum operating pressure of 2054 psi ( 142 bar) at 1200 psi (83
bar) inlet hydraulic pressure.

INLET PRESSURE TO PUMP MOTOR

Pump ratio is an expression of the relationship between the pump motor area and the
lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied
to the motorofa5:1ratiopump it will develop a maximum of 750 p.s.i. (52bar)fluidpres­sure (at no flow) -- as the fluid control is opened, the flow rate will increase as the motor
cycle rate increases to keep up with the demand.

WARNING

safety precautions and important information.

HAZARDOUS PRESSURE. Do not exceed maxi-

PUMP RATIO X MAXIMUM PUMP

= FLUID PRESSURE

Refer to general information sheet for additional

• The Two--Ball pumps are primarily designed for the pumping of me-

dium viscosity fluids compatible with carbon steel. The lower pump
is designed for easy priming and the double acting feature is stan­dard in all ARO industrial pumps. Material is delivered to the pump
discharge outlet on both the up and down stroke.

• The motor is connected to the lower pump end by a spacer section.

This allows for lubrication of the upper packing gland and prevents
motor contamination becauseof normal wear and eventual leakage
through the material packing gland. Be sure the solvent cup is ade­quately filled with lubricant to protect the upper packings and insure
longest service life.

TROUBLE SHOOTING

Pump problems can occur in either the Hydraulic Motor Section or the
Lower Pump End Section, use these basic guidelines to help determine
which section is affected.

If the pump will not cycle.

• Be certain to first check for non--pump problems including kinked,

restrictiveor plugged inlet/outlet hose or dispensing device.Depres­surize the pump system and clean out any obstructions in the inlet/
outlet material lines.

• Refer to the motor manual for trouble shooting if the pump does not

cycle and/or hydraulic fluid leaks from the hydraulic motor.

If the pump cycles but does not deliver material.

• Refer to the lower pump end manual for further trouble shooting.

PUMP CONNECTION -- UPPER / LOWER

NOTE: All threads are right hand.

1. Lay the pump assembly on a workbench.

2. Remove the three screws and washers from the three spacer rods
(see figure 1).

3. Pull the hydraulic motor from the lower pump end until motor piston
rod is in the ‘‘down” position and lower pump end rod is in ‘‘up” posi­tion.

4. Using e--ring pliers,slide the retaining ring upfar enough to allowthe
sleeve to move upward and release the two connectors (see figure

2).

PUMP CONNECTOR DETAIL

Pump Motor

Piston Rod

Adapter

93344--1

Lower Pump

Piston Rod

FIGURE 2

REASSEMBLY

1. Align the pump motor with the lower pump end.

2. Install the twoconnectors and retain withthe sleeve, slide the retain­ing ring back into position.

3. Reinstall the spacer rods to the pump motor.

4. Bring the motor and lower pump together and retain with the three
screws and washers.

APPLY LOCTITE
271

Retaining Ring
90102

Sleeve
90109

Connector
90096 (2)

PN 97999- 329

650929- X