Ingersoll-Rand 650925-X43-B User Manual

OPERATOR’S MANUAL 650925--X--B
SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING
2.062 SQ.” HYDRAULIC MOTOR
0.3:1 RATIO 6” STROKE
FOUR BALL PUMP SERIES
650925--X--B
400 SERIES STAINLESS STEEL
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
RELEASED: 8--1--97 REVISED: 6--4--10 (REV. B)
SERVICE KITS
Use only genuine AROR replacement parts to assure compatible
pressure rating and longest service life.
637315 for repair of Hydraulic Motor section.
637230- X43 for repair of Lower Pump section.
Refer to the chart on page 2 for description of --XXX options.
SPECIFICATIONS
Model Series (Refer to option chart) 650925--X43--B..
Type Hydraulically Operated, Four Ball....................
Ratio 0.3:1....................
Hydraulic Motor 67147............
Motor Repair Kit 637315..........
Motor Size 2.062 sq.’’ (13.3 sq. cm)..............
Stroke 6’’..................
Hydraulic Inlet 3/8’’ -- 18 NPTF--1(f)...........
Hydraulic Return 1/2” -- 14 NPTF-- 1(f).........
Lower Pump End Series 66951--X43.....
Lower Pump Repair Kit 637230--X43.....
Material Inlet N/A.............
Material Outlet 3/4’’ NPTF--1 (f)...........
PERFORMANCE
Hydraulic Inlet Pressure Range 50 -- 1200 psi (3.4 -- 83 bar)
Fluid Pressure Range 15 -- 360 psi (1 -- 25 bar).......
Required H-power @ 50 cpm 3.2 @ 1200 (83 bar). Hydraulic flow req’d @ 50 cpm 8.7 gpm (32.9 lpm) Max. Rec’d Cycles / Minute 50... Displacement In
Volume / Cycle 45.5 oz. (1346 ml).............
Cycles Per Gallon 2.8..........
Flow @ 50 Cycles / Minute 17.8 gpm (67 lpm)....
Noise Level N/A...............
Maximum Temperature Limit 130_ F(54_ C)..
3
Per Cycle 82.172...
41- 1/4”
(1048 mm)
26- 7/8
(683 mm)
PUMP DATA
MODEL 650925- X43- B
14- 21/32
(372 mm)
FIGURE 1
Hydraulic Inlet 3/8--18 NPTF--1(f)
(Not Shown)
Hydraulic Outlet 1/2--14 NPTF--2(f)
Hydraulic Motor 67147
(See Manual 67147)
Spacer Section
SCREW 93342--1 (3) WASHER Y14--625 --C (3)
CONNECTOR (See Figure 2)
SPACER ROD 93580--1
SPACER ROD 93580--2 (2)
Material Outlet 3/4’’ NPTF--1(f)
191_ FROM HYDRAULIC INLET
Lower Pump 66951--X43
(See Manual 6695X--X)
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
www.ingersollrandproducts.com
Accessory Available: 93351--1 Wall Bracket and 66547 Floor Mounting Flange.
IMPORTANT This is one of the four documents which support the pump. Replacement copies of these forms are available upon request.
= 650925--X--B MODEL OPERATOR’S MANUAL
- GENERAL INFORMATION -- INDUSTRIAL PISTON PUMPS
- 6695X--X LOWER PUMP END OPERATOR’S MANUAL
- 67147 HYDRAULIC MOTOR OPERATOR’S MANUAL
© 2010
650925--X
PACKING MATERIAL
SPRING ARRANGEMENT
PUMP OPTION DESCRIPTION CHART
43--B
PLUNGER TYPE
MODEL REVISION
PACKING MATERIAL (PACKINGS ARE UPPER AND LOWER UNLESS NOTED)
7 GLASS FILLED PTFE (UPPER) P UHMW--PE / PTFE STAG’D (UPPER)
VIRGIN PTFE (LOWER
C UHMW--PE R PTFE / UHMW--PE STAG’D (UPPER) F UHMW--PE / LEATHER STAG’D (UPPER) PTFE (LOWER)
UHMW--PE (LOWER)
SPRING ARRANGEMENT
4
MULTIPLE WAVE SPRING
) UHMW--PE (LOWER)
PLUNGER TYPE
3
HD SS W/HD CHROME PLATING
GENERAL DESCRIPTION
WARNING
mum operating pressure of 360 psi (25 bar) at 1200 psi (83 bar) inlet hydraulic pressure.
INLET PRESSURE TO PUMP MOTOR
Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied to the motor of a 5:1 ratio pump it will develop a maximumof 750p.s.i. (52 bar) fluid pres­sure (at noflow) -- as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.
WARNING
safety precautions and important information.
HAZARDOUS PRESSURE. Do not exceed maxi-
PUMP RATIO X MAXIMUM PUMP
= FLUID PRESSURE
Refer to general information sheet for additional
The Four--Ball pumps are primarily designed for the high volume
transfer oflight and medium viscosity fluids compatible with 400 se­ries stainless steel. The lower pump is designed for easy priming and the double acting feature is standard in all ARO industrial pumps. Material is delivered to the pump discharge outlet on both the up and down stroke.
The motor is connected to the lower pump end by a spacer section.
This allows for lubrication of the upper packing gland and prevents motor contamination because of normalwear and eventual leakage through the material packing gland. Be sure the solvent cup is ade­quately filled with lubricant to protect the upper packings and insure longest service life.
PUMP CONNECTION -- UPPER / LOWER
NOTE: All threads are right hand.
1. Lay the pump assembly on a workbench.
2. Remove the three screws and washers from the three spacer rods (see figure 1).
3. Pull the hydraulic motor from the lower pump end until motor piston rod is in the ‘‘down” position and lower pump end rod is in ‘‘up” posi­tion.
4. Using e--ring pliers,slide the retainingring up farenough to allowthe sleeve to move upward and release the two connectors (see figure
2).
PUMP CONNECTOR DETAIL
Pump Motor
Piston Rod
Retaining Ring 91547
TROUBLE SHOOTING
Pump problems can occur in either the Hydraulic Motor Section or the Lower PumpEnd Section, use these basic guidelines to help determine which section is affected.
If the pump will not cycle.
Be certain to first check for non--pump problems including kinked,
restrictive or plugged inlet / outlet hose or dispensing device. De­pressurize the pump system and clean out any obstructions in the inlet / outlet material lines.
Refer to the motor manual for trouble shooting if the pump does not
cycle and / or hydraulic fluid leaks from the hydraulic motor.
If the pump cycles but does not deliver material.
Refer to the lower pump end manual for further trouble shooting.
Sleeve 91546
Lower Pump
Piston Rod
Connector 91644 (2)
FIGURE 2
REASSEMBLY
1. Align the pump motor with the lower pump end.
2. Install thetwo connectors and retain with the sleeve,slide the retain­ing ring back into position.
3. Reinstall the spacer rods to the pump motor.
4. Bring the motor and lower pump together and retain with the three screws and washers.
PN 97999- 734
650925- X- B
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