Ingersoll-Rand 650879-XXX User Manual

OPERATOR’S MANUAL 650879-XXX

INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING.

INCLUDE MANUALS: 67301-XXX Lower Pump End (pn 97999-962) 637354 Air Motor (pn 97999-968), & S-1212 General Information Manual (pn 97999-963).

8” AIR MOTOR 28:1 RATIO 6” STROKE

EXTRUSION PUMP SERIES

650879-XXX

Carbon Steel

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

RELEASED: 2-22-01 REVISED: (REV.

5-19-11

SERVICE KITS

Use only genuine Ingersoll Rand replacement parts to assure

compatible pressure rating and longest service life. 637357 for repair of air motor section.

637349-XXD for repair of lower pump end. Refer to the chart

on page 2 for description of -XXD options.

SPECIFICATIONS

Model Series

Pump Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Extrusion

Double Acting Pump

Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28:1

Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637354

Motor Repair Kit . . . . . . . . . . . . . . . . . . . . . . . 637357

Motor Diameter . . . . . . . . . . . . . . . . . . . . . . . 8” (20.3 cm)

Stroke (double acting) . . . . . . . . . . . . . . . . . 6” (15.2 cm)

Air Inlet (female) . . . . . . . . . . . . . . . . . . . . . . . 3/4 - 14 N.P.T.F. - 1

Air Exhaust (female). . . . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 N.P.T.F. - 1

Lower Pump End Series . . . . . . . . . . . . . . . . . . 67301-XXX

Lower Pump Repair Kit . . . . . . . . . . . . . . . . 637349-XXD

Material Outlet (female) . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 N.P.T.F. - 1

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 lbs (63.5 kgs)

Air Inlet Pressure Range . . . . . . . 30 - 120 p.s.i.g. (2.1 - 8.3 bar)

Fluid Pressure Range . . . . . . . . . . . . 840 - 3360 p.s.i.g. (57.9 - 231.7 bar)

Maximum Rec'd Cycles / Minute . . . . . . . . . 70

Displacement In. Per Cycle. . . . . . . . . . . . . . . . 20.0

Volume / Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.08 oz. (327.6 ml)

Cycles Per Gallon . . . . . . . . . . . . . . . . . . . . . . . . 11.55

Flow @ 70 Cycles / Minute . . . . . . . . . . . . . . . . 6.06 g.p.m. (22.94 l.p.m.)

Noise Level @ 60 p.s.i. - 40 c.p.m. . . . . . . . . 89.8 db(A)

Accessories Available . . . . . . . . . . . . . . . . 66542 Wall Mount Bracket

65139 Floor Mount 92460 Silencer

Tested with 92460 silencer installed.

The pump sound pressure level has been updated to an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

(refer to option chart)

. . . . . . . . . . . 650879-XXX

PUMP PERFORMANCE

PUMP DATA

MODEL 650879-XXX

Air Exhaust (female)

1-1/4 - 11-1/2 N.P.T.F. - 1

Air Inlet (female)

3/4 - 14 N.P.T.F. - 1 (not shown)

“A”

“B”

“C”

“D”

NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.

(mm)

“B”

“A”

51-11/32”

(1304.1)

(mm)

“C”

30-13/32"

(772.3)

IMPORTANT

This is one of four documents which support the pump. Replacement copies of these forms are available upon request.

650879-XXX Model Operator’s Manual (pn 97999-971)

S-1212 General Information - Industrial Piston Pumps (pn



97999-963)

67301-XXX Lower Pump End Operator’s Manual (pn 97999-962)



637354 Air Motor Operator’s Manual (pn 97999-968)



637354 Air Motor

(see manual 637354)

Spacer Section

Y14-750-K Lock Washer (6)

95495 Plate

Connector (see  gure 2)

95214 Spring

93866 Spacer Rod (3)

Y6-128-C Hex Cap Screw (6)

Material Outlet (female)

1-1/4 - 11-1/2 N.P.T.F. - 1

(150° from air inlet)

67301-XXX Lower Pump

(see manual 67301-XXX)

Figure 1

(mm) “D” (mm)

19-1/4"

(489.0)

2-7/8”

(73.1)

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

(800) 495-0276 FAX(800) 892-6276

www.ingersollrandproducts.com

CCN 99910812

PUMP OPTION DESCRIPTION CHART

650879- X X X

Packing Material

Spring Arrangement

Plunger Type

PACKING MATERIAL

J - Polyurethane (upper) UHMW-PE (lower)

SPRING ARRANGEMENT

3 - No spring

PLUNGER TYPE

D - Hard stainless steel with hard chrome plating

(Packings are upper and lower unless noted)

GENERAL DESCRIPTION

The chop-check pumps are primarily designed for the pumping of heavy viscous material with or without  brous content. The models can be used with a gravity feed single post lift as a topper type assembly or with a two post lift as a force feed type assembly. The lower pump is designed for easy priming and the double acting feature is standard in all Ingersoll Rand industrial pumps. Material is delivered to the pump discharge outlet on both the up and down stroke. The motor is connected to the lower pump end by a spacer section. This allows for lubrication of the upper packing gland and prevents motor contamination because of normal wear and eventual leakage through the material packing gland. Be sure the lubricant cup is adequately filled with lubricant to protect the upper packings and insure longest service life.

WARNING

mum operating pressure of 3360 p.s.i. (231.7 bar) at 120 p.s.i. (8.3 bar) inlet air pressure.

Pump Ratio X = Maximum Pump Inlet Pressure to Pump Motor Fluid Pressure

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied to the motor of a 4:1 ratio pump, it will develop a maximum of 600 p.s.i. (41.4 bar)  uid pressure (at no  ow) - as the  uid control is opened, the  ow rate will increase as the motor cycle rate increases to keep up with the demand.

WARNING

safety precautions and important information.

NOTICE: Thermal expansion can occur when the  uid in the material lines is exposed to elevated temperatures. Example: Material lines located in a non-insulated roof area can warm due to sunlight. Install a pressure relief valve in the pumping system.

Replacement warning label (pn 92325) is available upon request.

HAZARDOUS PRESSURE. Do not exceed maxi-

Refer to general information sheet for additional

PUMP CONNECTION - UPPER / LOWER

NOTE: All threads are right hand.

Lay the pump assembly on a work bench.

1. Remove the three (Y6-128-C) cap screws and (Y14-750-K) lock

2. washers from the three spacer rods (see  gure 1). Pull the air motor from the lower pump end until the motor

3. piston rod is in the “down” position and the lower pump end rod is in the “up” position. Remove the three spacer rods by removing the three (Y6-128-C)

4. cap screws and (Y14-750-K) lock washers. Using e-ring pliers, slide the “e” ring up far enough to allow the

5. sleeve to move upward and release the two connectors (see  gure 2).

PUMP CONNECTION DETAIL

Pump Motor Piston Rod

95069 “E” Ring

94688 Connector (2)

94689 Sleeve

Lower Pump Piston Rod

TROUBLE SHOOTING

Pump problems can occur in either the air motor section or the lower pump end section. Use these basic guidelines to help determine which section is a ected.

Pump will not cycle.

Be certain to first check for non-pump problems including

kinked, restrictive or plugged inlet / outlet hose or dispensing device. Depressurize the pump system and clean out any obstructions in the inlet / outlet material lines. Refer to the motor manual for trouble shooting if the pump

does not cycle and / or air leaks from the air motor. Damaged motor. Service the motor.

Align the pump motor with the lower pump end. Position the

1. air inlet of the motor 150° from the material outlet. Install the two connectors (94688) and retain with the sleeve

2. (94689). Slide the “e” ring (95069) back into position. Assemble the three spacer rods (93866) to the lower pump and

3. secure using three (Y14-750-K) lock washers and (Y6-128-C) cap screws. Reinstall the spacer rods to the pump motor.

4. Bring the motor and lower pump together and retain with

REASSEMBLY

three (Y14-750-K) lock washers and (Y6-128-C) cap screws.

Pump cycles but does not deliver material.

Refer to the lower pump end manual for further trouble shoot-

ing.

Page 2 of 2 650879-XXX (en)

Figure 2

PN 97999-971