IKA ICC basic User Manual
20000004066b
ICC basic_062017
IKA® ICC basic
1
8
3
4
5
Fig. 1
Item Designation
1 Operator panel and display
2 Mains switch
3 Power socket
4 Buoyage
5 Heater
6 Stand
7 Pt 100 + Pt 1000 temperature sensor
8 Handle
9 Fan
10 RS 232 port
11 USB port
12 Clamp
13 Cable clip
13
9
6
Fig. 2
2
10
11
12
7
2
Source language: German
EN
Contents
Page
Declaration of Conformity ............................................................................................................................4
Explication of warning symbols ...................................................................................................................4
Safety instructions .......................................................................................................................................5
General information ............................................................................................................................................. 5
Fluids ................................................................................................................................................................... 6
Correct use ...................................................................................................................................................7
Use ...................................................................................................................................................................... 7
Range of use (indoor use only) ............................................................................................................................. 7
Unpacking ....................................................................................................................................................7
Unpacking ........................................................................................................................................................... 7
Delivery scope ...................................................................................................................................................... 7
Preparations .................................................................................................................................................7
Setting up ............................................................................................................................................................ 7
Filling and draining ............................................................................................................................................... 7
Fluids ................................................................................................................................................................... 8
Operator panel and display .......................................................................................................................... 9
Commissioning ...........................................................................................................................................10
Setting the safety temperature .................................................................................................................. 10
Menu settings ......................................................................................................................................... .. 11
Menu structure .................................................................................................................................................. 11
Basic guide to setting the menu options ............................................................................................................. 11
Operating mode (MODE).................................................................................................................................... 11
Maximum temperature (HI T) ............................................................................................................................. 11
Minimum temperature (LO T) ............................................................................................................................. 11
Maximum speed (HI R) ....................................................................................................................................... 11
Minimum speed (LO R) ....................................................................................................................................... 11
Fluid type (FLUI) ................................................................................................................................................. 11
The type of temperature PID control arithmetic (AUTO) ...................................................................................... 11
Alarm and key tone (BEEP) ................................................................................................................................. 12
Calibration (CALI) ............................................................................................................................................... 12
Interface and output ..................................................................................................................................13
Maintenance and cleaning .........................................................................................................................15
Error codes .................................................................................................................................................15
Accessories .................................................................................................................................................16
Technical data ............................................................................................................................................17
Warranty ....................................................................................................................................................18
Pump performance curve ........................................................................................................................... 18
3
Declaration of Conformity
We declare under our sole responsibility that this product corresponds to the regulations 2014/35/EU, 2006/42/EC, 2014/30/EU
and 2011/65/EU and conforms with the standards or standardized documents: EN 61010-1, EN 61010-2-010, EN 61010-2-051,
EN 61326-1, EN 60529, DIN 12876-1 und EN ISO 12100.
Explication of warning symbols
Indicates an (extremly) hazardous situation, which, if not avoided, will result in death,
DANGER
serious injury.
Indicates a hazardous situation, which, if not avoided, can result in death, serious injury.
WARNING
Indicates a potentially hazardous situation, which, if not avoided, can result in injury.
CAUTION
Indicates practices which, if not avoided, can result in equipment damage.
NOTICE
Indicates a hazardous situation that cause from a hot surface!
CAUTION
Hot surface!
4
Safety instructions
General information:
• Read the operating instructions completely before
starting up and follow the safety instructions.
• Keep the operating instructions in a place where it can be
accessed by everyone.
• Ensure that only trained staff work with the device.
• Follow the safety instructions, guidelines, occupational
health, safety and accident prevention regulations.
• Set up the device in a spacious area on an even, stable,
clean, non-slip, dry and fireproof surface.
• Do not operate the device in explosive atmospheres,
with hazardous substances.
• Protect the device and accessories from bumping and
impacting.
• Check the device and accessories for damage before
each use. Do not use damaged components.
• Safe operation is only guaranteed with the accessories
described in the ”Accessories” section.
• The socket for the mains cord must be easily accessible.
• Socket must be earthed (protective ground contact).
• The voltage stated on the type plate must correspond to
the mains voltage.
• The device can only be disconnected from the mains supply by pulling out the mains plug or the connector plug.
• Disconnect the mains plug before attaching or changing
any accessories.
• Disconnect the mains plug before cleaning, maintenance
and transportation of the unit.
• The device must only be opened by trained specialists,
even during repair. The device must be unplugged from
the power supply before opening. Live parts inside the
device may still be live for some time after unplugging
from the power supply.
NOTICE
be put back on the device again to ensure safe operation, for example to keep foreign objects and liquids,
etc. from getting into the device.
• The device may only be used as prescribed and as described in the operating instructions. This includes operation by instructed specialist personnel.
• When using critical or hazardous materials in your processes, IKA
measures to ensure safety in the experiment. For example, users can implement measures that inhibit fire or
explosions or comprehensive monitoring equipment.
• Process pathogenic material only in closed vessels under
a suitable fume hood. Please contact IKA
support if you have any question.
®
recommends to use additional appropriate
Coverings or parts that can be
removed from the device without the aid of any tools must
®
application
WARNING
• A laboratory circulator heats and circulates fluid according to specified parameters. This involves hazards due to
high temperatures, fire and general hazards due to the
device of electrical energy. The user is largely protected by the device of relevant standards. Further hazard
sources may arise due to the type of tempering fluid,
e.g. by exceeding or undercutting certain temperature
thresholds or by the breakage of the container and reaction with the heat carrier fluid. It is not possible to
consider all eventualities. They remain largely subject to
the judgment and responsibility of the operator. For this
reason, it may become necessary for user to take other
precautionary safety measures.
• Insucient ventilation may result in the formation of explosive mixtures. Only use the device in well ventilated areas.
WARNING
temperature cannot be exceeded even in the event of a
fault. Check the safe temperature circuit on a regular basis (see section “Setting the safety temperature“) .
• Securely fix the
bath, so that it cannot tip over.
• When device is used for external circulation, extra precaution must be taken for hot fluid leakage due to damaged hose.
• Use suitable hoses for connection.
• Secure hoses and tubes against slippage and avoid kinks.
• Check hoses, tubes and bath at regular intervals for possible material fatigue (cracks/leaks).
• Mains cable should not get in contact with hot parts
and fluids.
• If you are using plastic bath, observe the permitted
working temperature range and fluids.
ICC immersion circulator for use at the
If the OFF switch is not within
reach when device is operating,
an EMERGENCY STOP switch
that can be easily accessed must
be installed in the work area.
The safety circuit (safe temperature) must be adjusted so
that the maximum permissible
Do not start up the device if:
DANGER
- It is damaged or leaking
-
Cable (not only supply cable) is damaged.
• Be careful when filling a hot bath.
WARNING
At high operating temperatures, the temperature of housing parts, surfaces and tubes
can exceed 70 ° C.
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WARNING
• After a power failure during operation, the device may
start automatically (depending on operating mode).
• Transport the device with care.
• Do not transport or empty the bath while it is still hot.
This may result in accidents, especially scalding injuries.
NOTICE
cured with the cable clamp (13, see Fig. 2 and Fig. 4).
Fluids:
WARNING
WARNING
aware of the chemical hazards that may be associated
with the bath fluid used. Observe all safety warnings for
the fluids.
• Depending on the bath fluid used and the type of operation, toxic or flammable vapors can arise. Ensure suitable extraction.
• Do not use any fluid which may cause dangerous reactions during processing.
• Only use recommended bath fluid. Only use non-acid
and non corroding fluid.
WARNING
perature limit that has been set. The safe temperature
limit must always be set to at least 25 ºC lower than the
flash point of the fluid used. Examine regularly the function of the safety temperature limiter.
NOTICE
ensure that the minimum clearances and immersion
depths in the fluid are observed. Check the fluid level
detection at a regular basis (see section "Filling and
draining").
It is dangerous to touch the
heater. The temperature of the
heater can be very high.
In order to prevent the power
cable from falling into the fluid,
the mains cable must be se-
Beware of the risk of burning
due to delay in boiling!
Only use fluids, which fulfill the
requirements for safety, health
and device compatibility. Be
Only process and heat up any
fluid that has a flash point higher than the adjusted safe tem-
Never operate the device without sucient heat carrier fluid!
You should also be careful to
• Continuous monitoring of the bath and the filling level of
the bath fluid is required, especially at high temperatures.
• For optimum temperature stability, the fluids viscosity
should be 50 mm
perature. This permits good fluid circulation and minimizes heating from the pump.
NOTICE
• Untreated tap water is not recommended. It is recommended to use distilled water or high purity water (ion
exchangers) and add 0.1 g soda (sodium carbonate
Na
) /liter, to reduce corrosive properties.
2CO3
WARNING
NOTICE
NOTICE
2
/s or less at its lowest operating tem-
If water is used at higher temperature, there is heavy loss of
fluid due to the evaporation.
Risk of burning caused by vapor or hot water at the outlet
of the cooling coil (accessory).
Do not use the cooling coil with
water at bath temperatures >
95° C.
For bath temperatures > 60°C
make sure that the flow rate
through the cooling coil is high
enough.
Don't use following fluids:
NOTICE
- Untreated tap water
- Acids or bases
- Solutions with halides: chlorides, fluorides, bromides,
iodides or sulfur
- Bleach (Sodium Hypochlorite)
- Solution with chromates or chromium salts
- Glycerine
- Ferrous water.
NOTICE
100 °C, remove the remaining water from the complete
system
(including hoses and external devices). When do-
ing this, also open the stopper and union nuts caps of
the pump outputs and inputs and blow compressed air
through all the pump outputs and inputs!
When changing the bath fluid
from water to a heat transfer
fluid for temperatures above
6
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