IDEC FL1F Series Users Manual

IDEC SmartRelay Manual

FL9Y-B1789(0)

User’s Manual

Legal information Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

Theproduct/systemdescribedinthisdocumentationmaybeoperatedonlybypersonnelqualifiedforthespecific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of IDEC products

Note the following:

WARNING

IDEC products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by IDEC. Proper transport, storage, installation, assembly, commissioning, operation and maintenancearerequiredtoensurethattheproductsoperatesafelyandwithoutanyproblems.Thepermissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

The reproduction, distribution or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights reserved, in particular in the event of patents being granted or the registration of a utility model or design.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

IDEC SmartRelay Manual

Preface

With IDEC SmartRelay you have acquired a logic module that meets the stringent quality requirements of ISO 9001.

You can use IDEC SmartRelay in many fields of applications. Due to its high functionality and easy operation, IDEC SmartRelay offers you the utmost efficiency for almost any application.

Purpose of this manual

This IDEC SmartRelay manual provides you with information about the creation of circuit programs, about the installation and use of Base Modules with more enhanced features, the FL1F-RD1 (Text Display with Ethernet interfaces), and IDEC SmartRelay expansion modules.

IDEC SmartRelay's place in information technology

The wiring information in your IDEC SmartRelay manual is also found in the IDEC SmartRelay Product Info included with all devices. For further information on programming the IDEC SmartRelay on your PC, refer to the Online Help for WindLGC.

WindLGC is IDEC SmartRelay programming software for PCs. It runs under Windows®

(including Windows XP®, Windows 7®, and Windows 8®). It helps you to get started with IDEC SmartRelay and to write, test, print out and archive your programs, independent of IDEC SmartRelay.

Guide

The manual contains the following chapters:

•

Getting started with IDEC SmartRelay IDEC SmartRelay installation and wiring Programming IDEC SmartRelay

IDEC SmartRelay functions Web server

UDF (User-Defined Function) Data Log

Configuring IDEC SmartRelay Using memory cards Security

IDEC SmartRelay software Applications

IDEC SmartRelay Manual

Preface

The manual also includes appendices A - F, which follow the chapters.

Valid range of this manual

The manual applies to devices of series FL1F.

New features of the IDEC SmartRelay

The following features are new for the IDEC SmartRelay FL1F devices:

•Ethernet communication support by all Base Modules

Each Base Module is equipped with an RJ45 interface and a two-color status LED for Ethernet communication.

•New text display (FL1F-RD1) with enhanced features

–The Text Display module is available with two Ethernet interfaces. These two Ethernet interfaces can also function as a two-port switcher. You can connect the Text Display with a Base Module, a PC, or another Text Display through the Ethernet interfaces.

Text Display can connect with different Base Modules through IP address selection.

–Text Display provides a three-pin (P1, P2, and FE) terminal for power connection.

–Text Display has three main menu commands available, respectively for the IP address selection of a Base Module, the remote settings of the connected Base Module, and the independent configuration of the Text Display.

•Support of 6-line display and three backlight colors

Both the IDEC SmartRelay onboard display and Text Display support a 6-line character display and three backlight colors (white/amber/red). The IDEC SmartRelay onboard display can display a maximum of 16 Western European characters or 8 Asian characters per line. Text Display can display a maximum of 20 Western European characters or 10 Asian characters per line.

•Increased maximum I/O connections

IDEC SmartRelay supports a maximum of 24 digital inputs, 20 digital outputs, 8 analog inputs and 8 analog outputs.

•Built-in Web server in Base Modules

IDEC SmartRelay provides you with easy access through Internet browsers. With the Web server function, you can access the Base Module using a connected device (PC, tablet or smart phone) by entering the IP address of the IDEC SmartRelay module in the Web browser of the connected device.

•Enhanced functions added to special function blocks

–Message texts: The IDEC SmartRelay support a 6-line message text display and ticking messages, as well as message text display on the Web server. You can enble the tick setting for each display line by setting the block parameters.

IDEC SmartRelay Manual

iii

Preface

•More memory markers for the creation of the circuit program

The IDEC SmartRelay supports 64 digital memory markers and 64 analog memory markers. Some new special markers are described as follows:

–M28: Enables the Display amber backlight

–M29: Enables the Display red backlight

–M30: Enables the Text Display amber backlight

–M31: Enables the Text Display red backlight

•Extended menu commands for diagnostics

With the extended menu commands for diagnostics, the IDEC SmartRelay provides a facility for diagnosing software and hardware errors and viewing the error logs. You can use these menu commands to troubleshoot and debug the IDEC SmartRelay system.

•Curve representation of analog value changes

IDEC SmartRelay supports the graphical display of analog value changes in the form of a trend curve on the onboard display. You can easily monitor each analog I/O in use by means of the trend curves when IDEC SmartRelay is in RUN mode.

•Micro SD card support

IDEC SmartRelay supports micro SD (Secure Digital) cards that support FAT32 file system format. You can store and copy-protect a circuit program, with or without the data log of process data, from IDEC SmartRelay to an SD card, or copy a circuit program from the card to IDEC SmartRelay. The maximum capacity of micro SD card is 32 GB.

•Enhanced Data Log function

IDEC SmartRelay supports a maximum of 20000 lines for each data log file stored on the micro SD card. IDEC SmartRelay automatically creates a new data log file with a new name on the micro SD card when the number of lines in the current file exceeds the maximum number of lines.

Compatibility with previous IDEC SmartRelay series

IDEC SmartRelay device series are incompatible with any previous device series such as FL1E series.

WindLGC version 8.0 or later is required to use IDEC SmartRelay FL1F. IDEC SmartRelay FL1F cannot be programmed with WindLGC prior than version 8.0.

The circuit programs used with prior versions of IDEC SmartRelay, such as IDEC SmartRelay FL1E, can be transferred to IDEC SmartRleay FL1F using WindLGC.

IDEC SmartRelay Manual

Preface

Security information

IDEC provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, IDEC’ products and solutions undergo continuous development. IDEC recommends strongly that you regularly check for product updates.

For the secure operation of IDEC products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered.

Note

To protect WindLGC from any undesired manipulation when your PC suffers malicious attacks from the Internet, IDEC strongly recommends you to install a whitelist tool such as McAfee Application Control 6.1 on the PC.

IDEC SmartRelay Manual

Preface

IDEC SmartRelay Manual

	Preface	.........................................................................................................................................................	ii
1	Getting started with IDEC SmartRelay ........................................................................................................		1
2	IDEC SmartRelay ..................................................................................................installation and wiring		13
	2.1 ...............................................................................................	Modular IDEC SmartRelay setup	15
	2.1.1 ..............................................................................	Maximum IDEC SmartRelay network setup	15
	2.1.2 ..................................................................................	Maximum setup with expansion modules	17
	2.1.3 ..........................................................................................	Setup with different voltage classes	18
	2.1.4 ..............................................................................................................................	Compatibility	19
	2.2 .......................................................................................	Installing/removing IDEC SmartRelay	20
	2.2.1 .......................................................................................................................	DIN rail mounting	21
	2.2.2 ............................................................................................................................	Wall - mounting	23
	2.2.3 .........................................................................................................	Mounting the Text Display	25
	2.2.4 ........................................................................................................	Labeling IDEC SmartRelay	26
	2.3 ...........................................................................................................	Wiring IDEC SmartRelay	26
	2.3.1 ....................................................................................................	Connecting the power supply	27
	2.3.2 ................................................................................	Connecting the Text Display power supply	29
	2.3.3 .........................................................................................	Connecting IDEC SmartRelay inputs	29
	2.3.4 ....................................................................................................................	Connecting outputs	39
	2.3.5 .............................................................................................	Connecting the Ethernet interface	43
	2.4 .................................................................................................................	Putting into operation	44
	2.4.1 .................................................................................................	Powering on IDEC SmartRelay	44
	2.4.2 ........................................................................................................................	Operating states	47
3	Programming ...............................................................................................................IDEC SmartRelay		49
	3.1 ................................................................................................................................	Connectors	50
	3.2 .........................................................................................................	Blocks and block numbers	52
	3.3 ..................................................................	From circuit diagram to IDEC SmartRelay program	55
	3.4 ..............................................................	The four golden rules for operating IDEC SmartRelay	57
	3.5 .......................................................	Configuring menu access protection for IDEC SmartRelay	59
	3.6 .......................................................................................	Overview of IDEC SmartRelay menus	61
	3.7 .....................................................................................	Writing and starting the circuit program	63
	3.7.1 ....................................................................................................	Selecting programming mode	63
	3.7.2 .............................................................................................................	The first circuit program	64
	3.7.3 .................................................................................................................	Circuit program input	65
	3.7.4 .............................................................................................	Assigning a circuit program name	69
	3.7.5 ....................................................................................	Password for circuit program protection	70
	3.7.6 ...............................................................................	Switching IDEC SmartRelay to RUN mode	74
	3.7.7 ..............................................................................................................	Second circuit program	78
	3.7.8 .........................................................................................................................	Deleting a block	83
	3.7.9 ................................................................................................................	Deleting block groups	84
	3.7.10 ..................................................................................................	Correcting programming errors	86
	3.7.11 .........................................................	Selecting analog output values for RUN/STOP transition	86
	3.7.12 ...........................................................................................	Defining the type of analog outputs	88
	3.7.13 .......................................................................	Setting the power - on delay of IDEC SmartRelay	89
	3.7.14 ...............................................................................	Clearing the circuit program and password	89

IDEC SmartRelay Manual

vii

			Table of contents
	3.7.15	Summertime/wintertime conversion ..........................................................................................	90
	3.8	Configuring additional functions for IDEC SmartRelay..............................................................	94
	3.8.1	Configuring network settings .....................................................................................................	94
	3.8.2	Configuring a UDF (User-Defined Function) .............................................................................	96
	3.8.3	Configuring the Data Log ...........................................................................................................	96
	3.8.4	Viewing network inputs/outputs .................................................................................................	97
	3.8.5	Changing IDEC SmartRelay to master/slave mode ..................................................................	98
	3.8.6	Diagnosing errors from IDEC SmartRelay ...............................................................................	100
	3.9	Memory space and circuit program size..................................................................................	105
4	IDEC SmartRelay functions ....................................................................................................................		111
	4.1	Constants and connectors...................................................................................................	.... 111
	4.2	Basic functions list - GF..................................................................................................	......... 116
	4.2.1	AND .........................................................................................................................................	117
	4.2.2	AND with edge detection .........................................................................................................	118
	4.2.3	NAND (not AND) ....................................................................................................................	118
	4.2.4	NAND with edge detection ......................................................................................................	119
	4.2.5	OR ...........................................................................................................................................	120
	4.2.6	NOR (not OR) .........................................................................................................................	121
	4.2.7	XOR (exclusive OR) ................................................................................................................	122
	4.2.8	NOT (Negation, Inverter) .........................................................................................................	122
	4.3	Special functions ..........................................................................................................	........... 123
	4.3.1	Designation of the inputs .........................................................................................................	123
	4.3.2	Time response .........................................................................................................................	124
	4.3.3	Backup of the real-time clock ..................................................................................................	125
	4.3.4	Retentivity ................................................................................................................................	125
	4.3.5	Parameter protection ...............................................................................................................	125
	4.3.6	Calculating the gain and offset of analog values .....................................................................	126
	4.4	Special functions list - SF................................................................................................	........ 127
	4.4.1	On-delay ..................................................................................................................................	132
	4.4.2	Off-delay ..................................................................................................................................	136
	4.4.3	On-/off-delay ............................................................................................................................	138
	4.4.4	Retentive on-delay ...................................................................................................................	140
	4.4.5	Interval time-delay relay/Pulse output .....................................................................................	142
	4.4.6	Edge-triggered interval time-delay relay ..................................................................................	144
	4.4.7	Asynchronous pulse generator ................................................................................................	146
	4.4.8	Random generator ...................................................................................................................	148
	4.4.9	Stairwell light switch ................................................................................................................	150
	4.4.10	Dual-function switch ................................................................................................................	152
	4.4.11	Seven-day time switch .............................................................................................................	155
	4.4.12	Twelve-month time switch .......................................................................................................	158
	4.4.13	Astronomical clock ...................................................................................................................	163
	4.4.14	Stopwatch ................................................................................................................................	166
	4.4.15	Up/down counter .....................................................................................................................	168
	4.4.16	Operating hours counter ..........................................................................................................	171
	4.4.17	Frequency trigger ....................................................................................................................	175
	4.4.18	Analog trigger ..........................................................................................................................	178
	4.4.19	Analog differential trigger .........................................................................................................	181
	4.4.20	Analog comparator ..................................................................................................................	183
	4.4.21	Analog watchdog .....................................................................................................................	188
	4.4.22	Analog amplifier .......................................................................................................................	191
	4.4.23	Latching relay ..........................................................................................................................	193
	4.4.24	Current impulse relay ..............................................................................................................	194
	4.4.25	Message texts .........................................................................................................................	196

IDEC SmartRelay Manual

viii

Table of contents

	4.4.26	Softkey .....................................................................................................................................	205
	4.4.27	Shift register .............................................................................................................................	207
	4.4.28	Analog multiplexer ...................................................................................................................	209
	4.4.29	Analog ramp control .................................................................................................................	212
	4.4.30	PI controller ..............................................................................................................................	216
	4.4.31	Pulse width modulator (PWM) .................................................................................................	221
	4.4.32	Analog Math ............................................................................................................................	224
	4.4.33	Analog Math error detection ....................................................................................................	227
	4.4.34	Analog filter ..............................................................................................................................	229
	4.4.35	Max/Min ...................................................................................................................................	231
	4.4.36	Average value ..........................................................................................................................	235
5	Web server ..............................................................................................................................................		237
	5.1	Enabling the Web server .........................................................................................................	237
	5.2	Logging on to the Web server ..................................................................................................	238
	5.3	Viewing IDEC SmartRelay system information ........................................................................	240
	5.4	Operating the virtual module on the Web server .....................................................................	240
	5.5	Viewing and editing variable memory tables ...........................................................................	245
	5.6	Logging off from the Web server .............................................................................................	245
6	UDF (User-Defined Function) .................................................................................................................		247
7	Data log	...................................................................................................................................................	251
8	Configuring IDEC SmartRelay ................................................................................................................		253
	8.1 ...................................................................................	Selecting parameter assignment mode	253
	8.1.1 ..............................................................................................................................	Parameters	255
	8.1.2 .........................................................................................................	Selecting the parameters	255
	8.1.3 ..............................................................................................................	Modifying parameters	256
	8.2 ......................................................................	Setting the default values for IDEC SmartRelay	258
	8.2.1 ..............................................................................................	Setting the time of day and date	259
	8.2.2 ....................................................................	Setting the display contrast and backlight choice	261
	8.2.3 ......................................................................................................	Setting the menu language	263
	8.2.4 .......................................................................	Setting the number of AIs in IDEC SmartRelay	264
	8.2.5 ............................................................................................................	Setting the start screen	265
9	Using memory ...............................................................................................................................cards		267
	9.1 ......................................................................................................	Formatting micro SD cards	267
	9.2 .........................................................	Inserting and removing the card from IDEC SmartRelay	269
	9.3 ....................................................................	Copying data from IDEC SmartRelay to the card	270
	9.4 ....................................................................	Copying data from the card to IDEC SmartRelay	271
10	Security ...................................................................................................................................................		273
	10.1 ..........................................................................................................	Network access security	273
	10.2 .........................................................................................................	Program access security	275
	10.2.1 ..................................................................................................	Program password protection	275
	10.2.2 ..........................................................................................................	Program copy protection	275
	10.3 ..............................................................................................................	Menu access security	276
11	IDEC SmartRelay .....................................................................................................................software		277
	11.1 ......................................................................................................	IDEC SmartRelay software	277
	11.2 ....................................................................................	Connecting IDEC SmartRelay to a PC	280

IDEC SmartRelay Manual

			Table of contents
12	Applications .............................................................................................................................................		281
A	Technical data .........................................................................................................................................		283
	A.1	General technical data.....................................................................................................	........ 283
	A.2	Technical data: FL1F-B12RCC/H12RCC................................................................................	285
	A.3	Technical data: FL1F-M08C2R2 .............................................................................................	287
	A.4	Technical data: FL1F-H12SCD ...............................................................................................	289
	A.5	Technical data: FL1F-M08B1S2..............................................................................................	290
	A.6	Technical data: FL1F-H12RCA/B12RCA ................................................................................	292
	A.7	Technical data: FL1F-M08D2R2 .............................................................................................	294
	A.8	Technical data: FL1F-B12RCE/H12RCE, FL1F-M08B2R2.....................................................	296
	A.9	Switching capacity/service life of the relay outputs .................................................................	298
	A.10	Technical data: FL1F-J2B2 .................................................................................................	.... 299
	A.11	Technical data: FL1F-K2BM2................................................................................................	.. 300
	A.12	Technical data: IDEC SmartRelay Power 24 V.......................................................................	301
	A.13	Technical data: FL1F-RD1 (Text Display with Ethernet interfaces).........................................	301
B	Determining the cycle time ......................................................................................................................		303

CIDEC SmartRelay without display

	("IDEC SmartRelay Pure") ......................................................................................................................		305
D	IDEC SmartRelay menu structure ...........................................................................................................		307
	D.1	Base Module............................................................................................................................	307
	D.1.1	Menu overview ........................................................................................................................	307
	D.1.2	Main menu ...............................................................................................................................	307
	D.1.3	Programming menu .................................................................................................................	308
	D.1.4	Card menu ...............................................................................................................................	308
	D.1.5	Setup menu .............................................................................................................................	309
	D.1.6	Network menu .........................................................................................................................	310
	D.1.7	Diagnostics menu ....................................................................................................................	310
	D.1.8	Start menu ...............................................................................................................................	311
	D.2	Text Display.............................................................................................................................	312
	D.2.1	Menu overview ........................................................................................................................	312
	D.2.2	Main menu ...............................................................................................................................	313
	D.2.3	BM selection menu ..................................................................................................................	314
	D.2.4	BM settings menu ....................................................................................................................	314
	D.2.5	Text Display settings menu .....................................................................................................	316
E	Type numbers .........................................................................................................................................		319
F	Abbreviations ..........................................................................................................................................		321

IDEC SmartRelay Manual

Table of contents

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay	1

Here's IDEC SmartRelay

IDEC SmartRelay is a universal logic module made by IDEC that integrates:

•Controls

•Operator and display panel with background lighting

•Power supply

•Interface for expansion modules

•Interface for a micro SD card

•Interface for an optional text display (TDE) module

•Pre-configured standard functions, for example, onand off-delays, current impulse relay and softkey

•Timers

•Digital and analog memory markers

•Inputs and outputs, according to the device type

IDEC SmartRelay additionally integrates the following components:

•

Interfaces for Ethernet communication

FE (Functional Earth) terminal for connecting to earth ground One LED for indicating Ethernet communication status

What IDEC SmartRelay can do for you

IDEC SmartRelay offers solutions for domestic and installation engineering applications such as stairwell lighting, external lighting, sun blinds, shutters, shop window lighting and more. It can also offer solutions for switch cabinet engineering, as well as for mechanical and apparatus engineering such as gate control systems, air-conditioning systems, and rainwater pumps.

You can also use IDEC SmartRelay to implement special control systems in conservatories or greenhouses, for control signal processing and for distributed local controlling of machines and processes.

Special versions without operator panel and display unit are available for series production applications in installation engineering.

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

Which devices are available?

Base Modules are available in two voltage classes:

•

Class 1 ≤ 24 V, i.e. 12 VDC, 24 VDC, 24 VAC Class 2 > 24 V, i.e. 100 VAC/VDC to 240 VAC/VDC

Base Modules are available in two versions:

•

Base Modules (version with display): 8 inputs and 4 outputs Base Modules (version without display): 8 inputs and 4 outputs

Each module has an expansion interface and an Ethernet interface and provides 44 preconfigured standard and special function blocks for the creation of your circuit program.

Which expansion modules are available?

•FL1F-M08... digital modules are available for operation with 12 VDC, 24 VAC/VDC and 100 VAC/VDC to 240 VAC/VDC, and are equipped with four inputs and four outputs.

•IDEC SmartRelay analog modules are available for operation with 24 VDC and some with 12 VDC, depending on the specific module. Each is equipped with two analog inputs or two analog outputs.

Each digital/analog module has two expansion interfaces for connecting additional modules.

Which display modules are available?

•

Base Modules

Text Display

Features of the Text Display

The Text Display is available for the Base Modules. It provides an additional display that is wider than the Base Module. It has four function keys that you can program in your circuit program as inputs. Like the IDEC Base Module, it has four cursor keys, an ESC key and an Enter key that you can also program in your circuit program and use for navigation on the Text Display.

You can create and download a power-up screen for the Text Display from WindLGC. This screen displays briefly when you initially power on the Text Display. You can also upload the power-up screen from the Text Display to WindLGC.

The Text Display provides three main menu commands, respectively for the IP address selection of a Base Module, the remote settings of the connected Base Module, and the independent configuration of the Text Display. The menus for the Text Display are shown in Appendix "Text Display (Page 312)".

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

It's your choice

The various Base Modules, expansion modules, and Text Display offer you a highly flexible and adaptive system to suit your specific tasks.

The IDEC SmartRelay system offers you many solutions for small domestic installations, simple automation tasks, and even complex engineering tasks involving its integration into a bus system.

Note

You can only use expansion modules of the same voltage as the Base Module. Mechanical encoding pins in the housing prevent you from connecting devices of a different voltage class.

Exception: The interface on the left side of an analog module is galvanically isolated. These types of expansion modules can therefore be connected to devices of a Setup with different voltage classes (Page 18).

A Text Display has two Ethernet interfaces. You can connect each interface to a Base Module, a PC, or another Text Display.

Each Base Module supports the following connections for the creation of the circuit program, regardless of the number of connected modules:

•Digital inputs I1 to I24

•Analog inputs AI1 to AI8

•Digital outputs Q1 to Q20

•Analog outputs AQ1 to AQ8

•Digital memory markers blocks M1 to M64:

–M8: Startup marker

–M25: Backlight marker: onboard display white

–M26: Backlight marker: Text Display white

–M27: Message text character set marker

–M28: Backlight marker: onboard display amber

–M29: Backlight marker: onboard display red

–M30: Backlight marker: Text Display amber

–M31: Backlight marker: Text Display red

•Analog memory markers blocks: AM1 to AM64

•Shift register bits: S1.1 to S4.8 (32 shift register bits)

•4 cursor keys

•Blank outputs: X1 to X64

IDEC SmartRelay additionally supports the display of the following network digital/analog inputs and outputs if you have previously configured them in the circuit program in WindLGC V8.0 and downloaded the program to the IDEC SmartRelay:

•64 network digital inputs: NI1 to NI64

•32 network analog inputs: NAI1 to NAI32

•64 network digital outputs: NQ1 to NQ64

•16 network analog outputs: NAQ1 to NAQ16

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

The IDEC SmartRelay structure

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Power supply

Outputs

RJ45 interface, for connection to Ethernet (10/100 Mbit/s)

Micro SD card slot

Control panel (only for version with display)

Mechanical coding sockets

Version number

(Example: represents Version 1.)

Inputs

FE terminal

Ethernet communication status LED

LCD (only for version with display) (Note 1) Expansion interface

Standard DIN rail

H1:	Version with display: 55 mm
	Version without display: 53 mm
H2:	Version with display: 60 mm

Version without display: 58 mm

Note 1: For version without display, LCD is replaced by RUN/STOP LED.

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay




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			RUN/STOP

				OUTPUT 4x RELAY/5A
		1		2	1		2
			Q1			Q2
		1		2		1	2
			Q3				Q4

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Power supply Outputs Expansion interface

Mechanical coding sockets Standard DIN rail

Inputs RUN/STOP LED

Mechanical coding pins Slide

Version number

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

FL1F-J2B2




	L+	M	L+	M
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				DC 12/24V


		RUN/STOP
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	INPUT 2x (0...10V/0...20mA)
	I1 M1 U1 I2 M2 U2

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Power supply RUN/STOP LED Mechanical coding pins Slide

Standard DIN rail

Inputs

Expansion interface Mechanical coding sockets FE terminal

Version number

FL1F-K2BM2 (0 ... 10 VDC or 0/4 ... 20 mA)



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Power supply

RUN/STOP LED

Mechanical coding pins

Slide

Standard DIN rail


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			DC 24V


	RUN/STOP
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OUTPUT 2x (0...10V or 0/4...20mA)
U1+ M1 I1 U2+ M2 I2

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Outputs

Expansion interface

Mechanical coding socketsFE terminal

Version number

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

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Power supply
Ethernet interfaces

The Text Display includes a wider display area than onboard display. It includes four programmable cursor keys, four programmable function keys, an ESC key, and an ENTER key. You use the Ethernet cable to connect from the Ethernet interface on the right side of the Text Display to the Ethernet interface on the Base Module.

How to identify the IDEC SmartRelay

The IDEC SmartRelay identifier informs you of various properties. Base module

FL1F-

B: Base module without display

H: Base module with displayNumber of Inputs and OutputsR: Relay output

S: Tr. (source) output

C: With clockD: 24V DC

E: 12/24V DC

A: 24V AC/DC

C: 100...240V AC/DC

Expansion module Digital module FL1F-M

Number of Inputs and Outputs

B1: 24V DC B2: 12/24V DC

C2: 100...240V AC/DC D2: 24V AC/DCS: Tr. (source) output R: Relay outputTerminal type 2: non-removable terminal

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

Analog input module FL1F-J

Number of InputsResolution B: 10bit

Terminal type 2: non-removable terminal Analog output module

FL1F-K

Number of OutputsResolution B: 10bit

M: 0 ... 10V, 0/4 ... 20 mA

Terminal type 2: non-removable terminal Text Display

FL1F-

RD: Remote DisplayVersion type

Symbols

Version with display unit is equipped with 8 inputs, 4 outputs and 1 Ethernet interface.

Version without display unit is equipped with 8 inputs, 4 outputs and 1 Ethernet interface.

The digital module is equipped with 4 digital inputs and 4 digital outputs.

The analog module is equipped with 2 analog inputs or 2 analog outputs, according to the device type.

The Text Display module is equipped with 2 Ethernet interfaces.

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

Versions

The following IDEC SmartRelay versions are available:

Symbol Designation	Supply voltage	Inputs	Outputs	Properties
FL1F-H12RCE	12/24VDC	8 digital 1)	4 relays
			(10 A)
FL1F-H12RCC	100 VAC/VDC to	8 digital	4 relays
	240 VAC/VDC		(10 A)
FL1F-H12SCD	24 VDC	8 digital 1)	4 solid state
			24 V/0.3 A
FL1F-H12RCA 3)	24 VAC/VDC	8 digital	4 relays
			(10 A)
FL1F-B12RCE	12/24 VDC	8 digital 1)	4 relays	no display unit
			(10 A)	no keyboard
FL1F-B12RCA 3)	24 VAC/VDC	8 digital	4 relays	no display unit
			(10 A)	no keyboard
FL1F-B12RCC 2)	100 VAC/VDC to	8 digital	4 relays	no display unit
	240 VAC/VDC		(10 A)	no keyboard

1)Of those can be used alternatively: 4 analog inputs (0 V to 10 V) and 4 fast digital inputs.

2)100-240 VAC/VDC versions: AC input group has two groups consisting of 4 inputs each. Each input within a group must be connected to the same phase. It is possible to interconnect groups with a different phase.

3)The digital inputs can be operated with P or N action.

Expansion modules

The following expansion modules can be connected to IDEC SmartRelay:

Symbol Name	Power supply	Inputs	Outputs
FL1F-M08B2R2	12/24 VDC	4 digital	4 relays (5 A)
FL1F-M08B1S2	24 VDC	4 digital	4 solid state 24 V/0.3 A
FL1F-M08D2R2 3)	24 VAC/VDC	4 digital	4 relays (5 A)
FL1F-M08C2R2	100 VAC/VDC to	4 digital 1)	4 relays (5 A)
	240 VAC/VDC
FL1F-J2B2	12/24 VDC	2 analog	None
		0 V to 10 V or
		0/4 mA to 20 mA 2)
FL1F-K2BM2	24 VDC	None	2 analog
			0 VDC to 10 VDC or
			0/4 mA to 20 mA 4)

1)Different phases are not allowed within the inputs.

2)0 V to 10 V, 0/4 mA to 20 mA can be connected optionally.

3)Digital inputs can be operated either with P or with N action.

4)0 V to 10 V, 0/4 mA to 20 mA can be connected optionally.

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

Text display module

The following FL1F-RD1 module is available:

Symbol

Name

Supply voltage

Display

FL1F-RD1

24 VAC/VDC

LCD (160 x 96)

12 VDC

6-row display

Certification and approvals

IDEC SmartRelay is certified to UL/c-UL and FM.

•UL/c-UL Haz. Loc.

Underwriters Laboratories Inc. (UL) to

-UL 508 (Industrial Control Equipment)

-CSA C22.2 No. 142 (Process Control Equipment)

-ANSI/ISA 12.12.01 (Hazardous Location)

-CSA C22.2 No.213 (Hazardous Location) APPROVED for use in

Class I, Division 2, Group A, B, C, D

Class I, Zone 2, Group IIC

•FM Approval (US Approval and Canada Approval) FM approvals (FM) to

-Approval Standard Class Number 3611, 3600, 3810

-CSA C22.2 No. 94

-CSA C22.2 No. 213

-CSA C22.2 No. 1010-1

-CSA C22.2 No. 60529

APPROVED for use in

-Class I, Division 2, Groups A, B, C, D

-Class I, Zone 2, Groups IIC

Note

You will find current approvals on the rating plate of the relevant module.

IDEC SmartRelay is issued with the CE certification of conformity. It is compliant with following standards:

•

EN 61131-2 61000-6-1, -2, -3, -4 EN 50581

Marine certification has been requested. (As of September, 2015)

•

ABS (American Bureau of Shipping)

BV (Bureau Veritas)

DNV (Det Norske Veritas)

GL (Germanischer Lloyd)

LRS (Lloyds Register of Shipping)

Class NK (Nippon Kaiji Kyokai)

IDEC SmartRelay modules are therefore suitable for use in industrial and residential areas. Use in Class I, Division 2, Group A, B, C and D locations or in non-hazardous locations is supported.

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

Marine certification requires following conditions.

•All 12/24VDC modules are only to be used with 24VDC power supply.

•24V power supply line are to be protected by surge protective device ((order No. 918 402/ 918 422 manufactured by DEHN+SÖHNE GmbH CO.) or equivalent).

•When using IDEC SmartRelay FL1F in bridge and deck zones with filter ((B84113-C-B-30 manufactured by EPCOS AG) or equivalent).

Please contact us if there are any questions such as about the environment in which IDEC SmartRelay is used.

ID for Australia

Our products carrying the label shown at the side are compliant with AS/NZS

CISPR11:2011.

WARNING

Explosion hazard

Do not disconnect equipment while the circuit is live or unless the area is konwn to be free of ignitable concentrations.

Substitution of any components can impair suitability for Class I, Division 2. Combinations of equipment are subject to investigation by the local authority having jurisdiction at the time of the installation.

Recycling and Disposal

You can fully recycle IDEC SmartRelay devices due to their low-pollutant equipment. Contact a certified electronic waste disposal center for environmentally acceptable recycling and disposal of your old devices.

IDEC SmartRelay Manual

Getting started with IDEC SmartRelay

IDEC SmartRelay Manual

IDEC SmartRelay installation and wiring	2

General guidelines

Note the following guidelines for installing and wiring your IDEC SmartRelay:

•Always ensure that the wiring of your IDEC SmartRelay is compliant with current rules and standards. Also, conform with all national and regional regulations when you install and operate the devices. For information on standards and regulations that apply to your specific case, contact your local authorities.

•Always switch off power before you wire or install/remove a module.

•Always use cables with appropriate conductor cross-sections for the relevant current. You can wire IDEC SmartRelay with cable conductor cross-sections (Page 26) from 1.5 mm2 to 2.5 mm2.

•Do not exceed the screw torque of the terminals. Range of torques: 0.5 Nm to 0.6 Nm.

•Keep the cabling as short as possible. If longer cables are necessary, use shielded versions. Always route your cables in pairs; that it, one neutral conductor plus one phase conductor or signal line.

•Always keep separate:

– The AC wiring

– High-voltage DC circuits with high-frequency switching cycles

– Low-voltage signal wiring

•Install wires with appropriate strain relief.

•Provide a suitable lightning surge arrester for cables installed in hazardous areas.

•Do not connect an external power supply in parallel to the output load of a DC output. This could develop a reverse current at the output if you have not installed a diode or similar barrier device.

•Be sure to use only certified components to ensure reliable functioning of equipment.

Note

Only skilled personnel who are familiar with and follow general engineering rules, relevant regulations and standards must install IDEC SmartRelay devices.

IDEC SmartRelay Manual

IDEC SmartRelay installation and wiring

2.1 Modular IDEC SmartRelay setup

What you must note when installing

IDEC SmartRelay is designed for fixed and enclosed installation in the housing or the control cabinet.

WARNING

IDEC SmartRelay is designed for installation in a cabinet. Do not install IDEC SmartRelay outside a cabinet. If IDEC SmartRelay is installed outside a cabinet, severe personal injury or death or damage to equipment may be caused due to unexpected operations.

You can operate IDEC SmartRelay from the front panel at any time.

Safety of electronic control equipment

Introduction

The notes below apply regardless of the type or manufacturer of the electronic control. Approach for reliability

Maximum reliability of IDEC SmartRelay devices and components is achieved by implementing extensive and cost-effective measures during development and manufacture.

This includes the following:

•Use of high-quality components

•Design of all circuits for worst-case scenarios

•Systematic and computer-aided testing of all components

•Burn-in of all large-scale integrated circuits (for example, processors and memory)

•Prevention of static charge when handling MOS ICs (Metal Oxide Semiconducor Integrated Circuits)

•Visual checks at different stages of manufacture

•Continuous heat-run test at elevated ambient temperature over a period of several days

•Careful computer-controlled final testing

•Statistical evaluation of all returned systems and components to enable the immediate initiation of suitable corrective measures

•Monitoring of major control components, using online tests (cyclic interrupt for the CPU, etc.) These measures are referred to as basic measures.

IDEC SmartRelay Manual

IDEC SmartRelay installation and wiring

2.1 Modular IDEC SmartRelay setup

Carrying out tests

You must ensure safety in your plant.

Before finally commissioning a system, carry out complete functional testing as well as all the necessary safety testing.

Also, test for any predictable faults that can occur. This means that you will avoid any danger to the plant or to people during operation.

Risks

In all cases where the occurrence of failures can result in material damage or injury to persons, take special measures to enhance the safety of the installation - and the application. Systemspecific and special regulations exist for such applications. Follow these regulations exactly when installing the control system (for example, VDE 0116 for burner control systems).

For electronic control equipment with a safety function, the measures that you must take to prevent or rectify faults are based on the risks involved in the installation. Beyond a certain degree of hazard the basic measures mentioned above are not sufficient and you must take additional safety measures for the controller.

Important information

Follow the instructions in the operating manual exactly. Incorrect handling can render measures intended to prevent dangerous faults ineffective, or generate additional sources of danger.

2.1Modular IDEC SmartRelay setup

2.1.1Maximum IDEC SmartRelay network setup

Maximum IDEC SmartRelay network setup

IDEC SmartRelay supports FL1F Communication over a 10/100 Mbit/s TCP/IP Ethernet network.

An IDEC SmartRelay can support the following network connections:

•A maximum of 16 TCP/IP-based FL1F Communication connections with the following devices:

– Additional IDEC SmartRelay

There are two types of connections available for FL1F Communication, static connection and dynamic connection. For the static connection, the server reserves the required resources for the connected client to ensure stable data transfer. For the dynamic connection, the server responds to a communication request only when free resources are available. You can configure the static/dynamic connections as required, for example, n static connections and 16-n dynamic connections. IDEC SmartRelay supports a maximum of eight static connections.

•A maximum of one TCP/IP Ethernet connection with the Text Display. A Text Display module can connect with different Base Modules through IP address selection, but can not communicate with more than one Base Module at the same time.

IDEC SmartRelay Manual

IDEC SmartRelay installation and wiring

2.1Modular IDEC SmartRelay setup

•A maximum of one TCP/IP Ethernet connection between a Base Module and a PC with WindLGC V8.0 installed.

Note

You can only construct an IDEC SmartRelay network using WindLGC V8.0.

A typical IDEC SmartRelay network setup is shown below:

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)/ )

)/ ) 5'

Physical Ethernet connections

Logical connection for communication between IDEC SmartRelay and PC (by TCP/IP-based Ethernet)

IDEC SmartRelay Manual

IDEC SmartRelay installation and wiring

2.1 Modular IDEC SmartRelay setup

2.1.2Maximum setup with expansion modules

IDEC SmartRelay supports a maximum of Getting started with IDEC SmartRelay (Page 1). You can achieve the maximum setup in different ways as shown below:

Maximum setup of an IDEC SmartRelay with analog inputs onboard - four in use

Base Module, 4 digital modules and 6 analog modules (example)

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0RGXOH
4 4	4 4	4 4	4 4 4 4			$4$4 $4$4 $4$4	$4$4

Maximum setup of an IDEC SmartRelay with analog inputs onboard - two in use

Base Module, 4 digital modules and 7 analog modules (example)

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4 4

4 4 4 4 4 4 4 4

$4$4 $4$4 $4$4 $4$4

Maximum setup of an IDEC SmartRelay without analog inputs onboard (FL1F-H12RCA/B12RCA and FL1F-H12RCC/B12RCC)

Base Module, 4 digital modules and 8 analog modules (example)

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5HOD\ %DVH	0	0	0 0	- %	- %	- %	- %	. %0 . %0 . %0 . %0
0RGXOH
4 4	4 4	4 4	4 4 4 4					$4$4 $4$4 $4$4	$4$4

For FL1F-H12RCE/B12RCE and FL1F-H12SCD modules, you can configure whether the module uses zero, two or four of the four possible analog inputs. AI inputs are numbered consecutively depending on how many you configure the IDEC SmartRelay Base Module to use. If you configure two inputs, they are numbered AI1 and AI2, and correspond to the I7 and I8 input terminals. Subsequent AI expansions modules would begin numbering at AI3. If you configure four inputs, they are numbered AI1, AI2, AI3, and AI4, and correspond to I7, I8, I1, and I2 in that order. Subsequent AI expansions modules would begin numbering at AI5. See topics "Constants and connectors (Page 111)" and "Setting the number of AIs in IDEC SmartRelay (Page 264)".

IDEC SmartRelay Manual

IDEC SmartRelay installation and wiring

2.1 Modular IDEC SmartRelay setup

High-speed/optimal communication performance

For optimal and high-speed communication performance between the Base Module and the various modules, install the digital modules first, then the analog modules (as the examples above show). (The special function PI controller is an exception: the AI used for the value PV should be on the Base Module or an analog input module adjacent to the Base Module).

You install the Text Display module separately and connect it to the Base Module with the Ethernet interface.

2.1.3Setup with different voltage classes

Rules

You can only connect digital modules to devices of the same voltage class. You can connect analog modules to devices of any voltage class.

Overview: Connecting an expansion module to the IDEC SmartRelay Base Module

In the following tables, "X" means that the connection is possible; "-" means that the connection is not possible.

IDEC SmartRelay Base Module	Expansion modules
	FL1F-	FL1F-	FL1F-	FL1F-	FL1F-
	M08B2R2	M08B1S2	M08D2R2	M08C2R2	J2B2/K2BM2
FL1F-H12RCE	x	x	x	-	x
FL1F-H12RCC	-	-	-	x	x
FL1F-H12SCD	x	x	x	-	x
FL1F-H12RCA	x	x	x	-	x
FL1F-B12RCE	x	x	x	-	x
FL1F-B12RCA	x	x	x	-	x
FL1F-B12RCC	-	-	-	x	x

IDEC SmartRelay Manual

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