• Compatibility (FL1C-PM3 memory cartridge in FL1E)
• Compatibility (FL1E-PM4 memory cartridge in old er
IDEC SmartRelay modules)
Safety guidelines
This manual contains notices you have to observe in order
to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are
highlighted in the manual by a safety alert symbol, notices
referring to property damage only have no safety alert
symbol. The notices shown below are graded according to
the degree of danger.
Danger
!
!
!
indicates that death or severe personal injury will result if proper
precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper
precautions are not taken.
Caution
with a safety alert symbol indicates that minor personal injury can
result if proper precautions are not taken.
Caution
without a safety alert symbol indicates that property damage can
result if proper precautions are not taken.
Note
indicates that an unintended result or situation can occur if the corresponding notice is not taken into account.
If more than one degree of danger is present, the warning
notice representing the highest degree of danger will be used.
A notice warning of injury to persons with a safety alert symbol
may also include a warning relating to property damage.
IDEC SmartRelay Manuali
Qualified Personnel
The device/system may only be set up and used in
conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by
qualified personnel. Within the context of the safety notices
in this documentation qualified persons are defined as
persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with
established safety practices and standards.
Prescribed Usage
Note the following:
Warning
!
Copyright IDEC CORPORATION All rights reserved
This device and its components may only be used for the
applications described in the catalog or the technical description,
and only in connection with devices or components from other
manufacturers which have been approved or recommended by
IDEC.
Correct, reliable operation of the product requires proper transport,
storage, positioning and assembly as well as careful operation and
maintenance.
The reproduction, distribution or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights reserved, in
particular in the event of patents being granted or the
registration of a utility model or design.
Disclaim of Liability
We have reviewed the contents of this publication to ensure
consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot
guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary
corrections are included in subsequent editions.
iiIDEC SmartRelay Manual
Preface
Dear customer
We thank you for purchasing IDEC SmartRelay and
congratulate you on your decision. With IDEC SmartRelay
you have acquired a logic module that meets the stringent
quality requirements of ISO 9001.
IDEC SmartRelay can be used in many fields of applications.
Due to its high functionality and easy operation, IDEC
SmartRelay offers you the utmost efficiency for almost any
application.
Purpose of this manual
This IDEC SmartRelay manual provides you with information
about the creation of circuit programs, about the installation
and use of FL1E IDEC SmartRelay base modules, the Text
Display and the IDEC SmartRelay expansion modules, and
about their compatibility with the previous FL1A–FL1D
versions (FL1x are the last four characters of the order
number of the base modules and differentiate the device
series).
IDEC SmartRelay’s place in information technology
The wiring information in your IDEC SmartRelay manual is
also found in the IDEC SmartRelay Product Info included
with all devices. For further information on programming the
IDEC SmartRelay on your PC, refer to the Online Help for
WindLGC.
WindLGC is the programming software for PCs. It runs
under Windows
get started with IDEC SmartRelay and to write, test, print out
and archive your programs, independent of the IDEC
SmartRelay.
Guide
The manual is divided into 8 chapters:
•Getting started with IDEC SmartRelay
•IDEC SmartRelay installation and wiring
•Programming IDEC SmartRelay
•IDEC SmartRelay functions
•Configuring IDEC SmartRelay
•IDEC SmartRelay memory and battery cartridges
•IDEC SmartRelay software
•Applications
(including Windows Vista). It helps you to
Preface
IDEC SmartRelay Manualiii
Preface
Valid range of this manual
The manual applies to devices of series FL1E.
New features of the FL1E IDEC SmartRelay device series
•The Text Display provides an additional display device for
messages, and contains four cursor keys and four functions
keys that can be used in the circuit program.
•The new IDEC SmartRelay Battery cartridge and the
IDEC SmartRelay Combined Memory/Battery cartridge
provide up to two years of backup time for the real-time
clock. The new IDEC SmartRelay Memory cartridge and
the Combined Memory/Battery cartridge provide 32
Kbytes memory space: four times the memory space of
the old Memory cartridge (brown).
•Additional optional analog inputs and fast digital inputs are
available on some of the FL1E IDEC SmartRelay base
modules.
•FL1E IDEC SmartRelay menus can be displayed in ten
supported languages. You have a configuration choice to
specify the language for IDEC SmartRelay menus.
•New instruction blocks are available: Pulse Width Modulator
(PWM), Analog Math, and Analog Math Error Detection.
•Message texts can tick on and off the display; can include
bar graphs, can switch between two character sets, and
can be displayed on either the IDEC SmartRelay Display,
the Text Display, or both. Full editing capabilities are
available from WindLGC; editing from the IDEC
SmartRelay base module is limited to simple text. See
section 2.1.3 for further details.
•USB PC cable between a PC and IDEC SmartRelay base
module is provided.
•You can now have up to 200 program blocks in your
circuit program.
ivIDEC SmartRelay Manual
Preface
Additional differences compared to previous devices (FL1A to
FL1D)
•Extended set of reference parameters for function blocks.
•Enhancements to up/down counter, Operating hours
counter, Twelve-month time switch and analog watchdog
instruction blocks.
•You can find information on compatibility of IDEC SmartRelay FL1E to previous devices at section 2.1.3.
Additional support
At our Internet address
http://smart.idec.com/
you can quickly and easily find answers to your queries
about IDEC SmartRelay.
Index ............................................................ 325
IDEC SmartRelay Manualxi
xiiIDEC SmartRelay Manual
Getting started with IDEC
SmartRelay
Here’s IDEC SmartRelay
IDEC SmartRelay is a universal logic module made by IDEC
that integrates:
•Controls
•Operator and display panel with background lighting
•Power supply
•Interface for expansion modules
•Interface for the memory cartridge, battery cartridge,
combined memory/battery cartridge or a PC cable
•Interface for an optional text display (TD) module
•Pre-configured standard functions, for example, on-and
off-delays, current impulse relay and softkey
•Timers
•Digital and analog memory markers
•Inputs and outputs, according to the device type
What IDEC SmartRelay can do for you
IDEC SmartRelay offers solutions for domestic and
installation engineering applications such as stairway
lighting, external lighting, sun blinds, shutters, shop window
lighting and more; switch cabinet engineering, as well as for
mechanical and apparatus engineering such as gate control
systems, air-conditioning systems, rand ainwater pumps.
IDEC SmartRelay can also be implemented for special
control systems in conservatories or greenhouses, for
control signal processing and, by connecting a
communication module such as an AS-i module, for
distributed local controlling of machines and processes.
Special versions without operator panel and display unit are
available for series production applications in small machine,
apparatus, switching cabinet and installation engineering.
1
IDEC SmartRelay Manual1
Getting started with IDEC SmartRelay
Which devices are available?
IDEC SmartRelay Base is available in two voltage classes:
•Class 1 ≤ 24 V, i.e. 12 V DC, 24 V DC, 24 V AC
•Class 2 > 24 V, i.e. 100...240 V AC/DC
IDEC SmartRelay Base is available in two versions:
•With display: 8 inputs and 4 outputs
•Without display (”IDEC SmartRelay Pure”): 8 inputs and
4 outputs
Each version is integrated into four subunits, is equipped
with an expansion interface and Text Display interface and
provides 39 pre-configured standard and special function
blocks for the creation of your circuit program.
Which expansion modules are available?
•IDEC SmartRelay digital modules are available for
operation with 12 V DC, 24 V AC/DC and 100...240 V AC/
DC, and are equipped with four inputs and four outputs.
•IDEC SmartRelay analog modules are available for
operation with 24 V DC and some with 12 V DC,
depending on the specific module. Each is equipped with
two analog inputs or two analog outputs.
The digital/analog modules are integrated in two or four
subunits. Each one is equipped with two expansion
interfaces for connecting additional modules.
Which display modules are available?
•IDEC SmartRelay Base with display
•Text Display
2IDEC SmartRelay Manual
Getting started with IDEC SmartRelay
Features of the Text Display
The Text Display is available with the FL1E series. It
provides an additional display that is wider than the Base
module. It has four function keys that you can program in
your circuit program as inputs. Like the IDEC SmartRelay
Base module, it has four cursor keys, an ESC and OK key
that you can also program in your circuit program and use for
navigation on the Text Display.
You can create and download a power-up screen for the
Text Display from WindLGC. This screen displays briefly
when you initially power on the Text Display. You can also
upload the power-up screen from the Text Display to
WindLGC.
The menus for the Text Display are shown in Appendix
section D.2. You configure the settings for the Text Display
independently from the IDEC SmartRelay Base module. The
settings can be different.
Which communication modules are available?
•IDEC SmartRelay communication module (CM) AS
interface, which is described in more detail in a separate
documentation.
The communication module has four virtual inputs and
outputs, and acts as an interface between an ASInterface system and an IDEC SmartRelay system. The
module enables four data bits to be transferred from the
IDEC SmartRelay base module to the AS-Interface
system and vice versa.
IDEC SmartRelay Manual3
Getting started with IDEC SmartRelay
It’s your choice
The various IDEC SmartRelay Base versions, expansion
modules, Text Display and communication modules offer
you a highly flexible and adaptive system to suit your specific
tasks.
The IDEC SmartRelay system offers you many solutions
such as for small domestic installations, simple automation
tasks, and even complex engineering tasks involving its
integration into a bus system (e.g. communication module
AS interface).
Note
IDEC SmartRelay base module may only be equipped with
expansion modules of the same voltage class. Mechanical
encoding pins in the housing prevent you from connecting devices
of a different voltage class.
Exception: The left-hand interface of an analog module or
communication module is galvanically isolated.
This type of expansion module can therefore be connected to
devices of a different voltage class. See also Chapter 2.1.
A Text Display, if used, can be connected only to an FL1E IDEC
SmartRelay base module.
Each IDEC SmartRelay base module supports the following
connections for the creation of the circuit program, regardless of the
number of connected modules:
•Inputs 11 to I24
•Analog inputs AI1 to AI8
•Outputs Q1 to Q16
•Analog outputs AQ1 and AQ2
•Memory Markers M1 to M27:
-M8: Startup marker
-M25: Backlight flag: IDEC SmartRelay Display
-M26: Backlight flag: Text Display
-M27: Message text character set flag
•Analog Memory Markers AM1 to AM6
•Shift register bits S1 to S8
•4 cursor keys
•16 blank outputs X1 to X16
4IDEC SmartRelay Manual
Getting started with IDEC SmartRelay
The IDEC SmartRelay structure
IDEC SmartRelay Base
IDEC SmartRelay
expansion module
L1 N
6
1 2 1 2 1 2 1 2
Q1Q2Q3Q4
(e.g.: FL1E-H12RCC)
L1 NI2 I3 I4I1
1 2 1 2
1 2 1 2
Q3
(e.g.: FL1B-M08C2R2)
Power supplyControl panel
159
I5 I6I2 I3 I4I1
72
RUN/STOP
Q1Q2
Q4
36
(not for FL1EB12...)
InputsLCD
2610
(not for FL1EB12...)
OutputsRUN/STOP
3711
indicator
Module slot
4812
with cap
Expansion
interface
I7 I8
4
53
4
53
53
Mechanical coding
pins
Mechanical coding
sockets
Slide
Text Display
cable connector
Version number
13
(example:
represents Version 1.)
09
55
0
9
X 2
3 4
IDEC SmartRelay Manual5
Getting started with IDEC SmartRelay
C
S
L+ M
6
1 2 1 2 1 2 1 2
Q1Q2Q3Q4
IDEC SmartRelay Base
(e.g.: FL1E-H12RCE)
martRelay
IDE
expansion module
(e.g.: FL1B-M08B2R2)
Power supplyControl panel
159
72
L+ MI2 I3 I4I1
RUN/STOP
1 2 1 2
Q1Q2
1 2 1 2
Q3Q4
36
(not for FL1EB12...)
InputsLCD
2610
(not for FL1EB12...)
OutputsRUN/STOP
3711
indicator
Module slot
48
with cap
Expansion
interface
I7 I8
I5 I6I2 I3 I4I1
5
4
4
53
55
4
53
53
09
09
Mechanical coding
pins
Mechanical coding
sockets
Slide
Text Display
12
cable connector
Version number
13
6IDEC SmartRelay Manual
FL1B-J2B2
Getting started with IDEC SmartRelay
L+ M
L+ M
4
RUN/STOP
PE
INPUT2x(0..10V/0..20mA)
I1
M1 U1 M2 U2I2
3653
Power supplyMechanical
1912
coding pins
InputsMechanical
210
coding sockets
RUN/STOP
71113
SlideVersion number
indicator
Expansion interface
8
FL1D-K2B2
53
PE terminal, for
connecting earth and
the shielding of
analog measuring
cables.
09
Power supplyExpansion
1811
Slide
interface
OutputsMechanical
2912
coding pins
RUN/STOP
71013
indicator
Mechanical
coding sockets
PE terminal, for
connecting earth
Version number
IDEC SmartRelay Manual7
Getting started with IDEC SmartRelay
Text Display
c Communication interface
d Power supply
The Text Display includes a wider display area than the
IDEC SmartRelay Display. It includes four programmable
cursor keys, four programmable function keys, and an ESC
and OK key. You use the included Text Display cable to
connect from the communication interface on the right side
of the Text Display to the corresponding interface on the left
side of the IDEC SmartRelay base module.
How to identify the IDEC SmartRelay
The IDEC SmartRelay identifier informs you of various
properties.
Base module
FL1E-cdefgc B: Base module without display
H: Base module with display
d Number of Inputs and Outputs
e R: Relay output S: Tr. (source) output
f C: With clock N: Without clock
g D: 24V DC E: 12/24V DC A: 24V AC/DC
B: 100...240V AC C: 100...240V AC/DC
8IDEC SmartRelay Manual
Getting started with IDEC SmartRelay
Expansion module
Digital module
FL1B-Mcdef
c Number of Inputs and Outputs
d B1: 24V DC B2: 12/24V DC
C2: 100...240V AC/DC D2: 24V AC/DC
e S: Tr. (source) output R: Relay output
f Terminal type 2: non-removable terminal
Analog input module
FL1B-Jcde
c Number of Inputs
d Resolution B: 10bit
e Terminal type 2: non-removable terminal
Analog output module
FL1D-Kcde
c Number of Outputs
d Resolution B: 10bit
e Terminal type 2: non-removable terminal
Communication module
FL1B-cdef
c C: Communication module
d L1: LONWORKS AS: AS-Interface
e blank: AS-Interface rated voltage (30V DC) C1: 24V AC/
DC
f Terminal type 2: non-removable terminal
Text Display
FL1E-cd
c RD: Remote Display
d Version type
IDEC SmartRelay Manual9
Getting started with IDEC SmartRelay
Symbols
Version with display unit is equipped with 8 inputs and 4 outputs
Version without display unit is equipped with 8 inputs and 4 outputs
The digital module is equipped with 4 digital inputs and 4 digital
outputs
The analog module is equipped with 2 analog inputs or two analog
outputs, according to the device type
The communication module (CM); for example, AS Interface is
equipped with 4 virtual inputs and 4 virtual outputs
The Text Display
10IDEC SmartRelay Manual
Getting started with IDEC SmartRelay
Versions
The following IDEC SmartRelay versions are available:
SymbolDesignationSupply
voltage
FL1E-H12RCE12/24 V DC 8 digital
FL1E-H12SND24 V DC8 digital
FL1E-H12RCA
(3)
24 V AC/
24 V DC
FL1E-H12RCC
(2)
100...240 V
AC/DC
FL1E-B12RCE12/24 V DC 8 digital
FL1E-B12RCA
(3)
24 V AC /
24 V DC
FL1E-B12RCC
(2)
100...240 V
AC/DC
(1): Of those can be used alternatively: 4 analog inputs (0 ... 10V) and 4 fast inputs.
(2): AC versions: Two groups consisting of 4 inputs each. Each input within a group
must be connected to the same phase. It is possible to interconnect groups with
a different phase.
(3): The digital inputs can be operated with P or N action.
InputsOutputsProperties
(1)
4 relays
(10 A)
(1)
4 solid state
no clock
24V / 0.3A
8 digital4 relays
(10A)
8 digital4 relays
(10A)
(1)
4 relays
(10A)
8 digital4 relays
(10A)
8 digital4 relays
(10A)
no display unit
no keyboard
no display unit
no keyboard
no display unit
no keyboard
IDEC SmartRelay Manual11
Getting started with IDEC SmartRelay
Expansion modules
The following expansion modules can be connected to IDEC
SmartRelay:
SymbolNamePower supplyInputsOutputs
FL1B-M08B2R212/24 V DC4 digital4 relays (5A)
FL1B-M08B1S224 V DC4 digital4 solid state 24V
/ 0.3A
(3)
FL1B-M08D2R2
FL1B-M08C2R2100...240 V
FL1B-J2B212/24 V DC2 analog
FL1D-K2B224 V DCnone2 analog
(1): Different phases are not allowed within the inputs.
(2): 0 ... 10 V, 0 ... 20 mA can be connected optionally.
(3): Digital inputs can be operated either with P or with N action.
24 V AC/DC4 digital4 relays (5A)
(1)
AC/DC
4 digital
0 ... 10V or
0 ... 20mA
4 relays (5A)
none
(2)
0 ... 10 V DC
Communication modules
The following communication modules can be connected
to IDEC SmartRelay:
SymbolNamePower supplyInputsOutputs
IDEC SmartRelay CM AS
Interface
30 V DCthe next four inputs
after the physical
inputs of IDEC
SmartRelay
(I
... I
)
n
n+3
the next four
outputs after the
physical outputs of
IDEC SmartRelay
(Q
... Q
n
n+3
)
Text Display Module
The following Text Display module is available:
SymbolNameSupply voltageDisplay
Text Display24 V AC/DC
12 V DC
12IDEC SmartRelay Manual
LCD (128 x 64)
4-row display
Certification and approvals
IDEC SmartRelay is certified to cULus and FM.
•cULus Haz. Loc.
Underwriters Laboratories Inc. (UL) to
-UL 508 (Industrial Control Equipment)
-CSA C22.2 No. 142 (Process Control Equipment)
-UL 1604 (Hazardous Location)
-CSA–213 (Hazardous Location)
APPROVED for use in
Class I, Division 2, Group A, B, C, D Tx
Class I, Zone 2, AEx, nC, IIC, Tx
Class I, Zone 2, Ex, nC, IIC, Tx
•FM Approval
Factory Mutual Research (FM) to
Approval Standard Class Number 3611, 3600, 3810
APPROVED for use in
Class I, Division 2, Group A, B, C, D Tx
Class I, Zone 2, Group IIC Tx
For further information, see our Internet address
(URL: http://www.idec.com/usen)
Note
You will find current approvals on the rating plate of the relevant
module.
Getting started with IDEC SmartRelay
IDEC SmartRelay is issued with the CE Certificate of
Conformity. It is compliant with IEC 60730-1 and IEC 611312 and interference-proof to EN 55011, Limit Class B.
Marine certification has been requested.
•ABS (American Bureau of Shipping)
•BV (Bureau Veritas)
•DNV (Det Norske Veritas)
•GL (Germanischer Lloyd)
•LRS (Lloyds Register of Shipping)
•Class NK (Nippon Kaiji Kyokai)
IDEC SmartRelay modules are therefore suitable for use in
industrial and residential areas. Use in Class I, Division 2,
Group A, B, C and D locations or in non-hazardous locations
is supported.
IDEC SmartRelay Manual13
Getting started with IDEC SmartRelay
Marine certification requires the surge protective device what
manufactured by DEHN+SÖHNE GmbH+Co., in a case of
12/24V DC or 24V DC power line. The required Type No. and
Part No.: BVT AD 24, 918 402. See Note on page 288.
For further information, see our Internet address
(URL: http://www.idec.com/usen)
ID for Australia
✔
!
Our products carrying the label shown at the side are compliant
with AS/NZS 2064:1997 (Class A) standard.
Warning
Risk of death, personal injury or property damage can occur if you
do not follow safety precautions for hazardous locations.
In potentially explosive atmospheres, do not disconnect
connectors when the system is in RUN. Always switch off the
power supply to IDEC SmartRelay and its components before you
disconnect any connectors or components.
Substitution of components can impair suitability for Class I,
Division 2 locations. Combinations of equipment are subject to
investigation by the local authority having jurisdiction at the time of
installation.
Recycling and Disposal
IDEC SmartRelay units can be fully recycled, due to their
low-pollutant equipment. Contact a certified electronic waste
disposal center for environmentally acceptable recycling and
disposal of your old devices.
14IDEC SmartRelay Manual
IDEC SmartRelay installation
and wiring
General guidelines
Please note the following guidelines for installing and wiring
your IDEC SmartRelay:
•Always ensure that the wiring of your IDEC SmartRelay
is compliant with current rules and standards. Also,
conform with all national and regional regulations when
you install and operate the devices. For information on
standards and regulations that apply to your specific
case, contact your local authorities.
•Always switch off power before you wire or install/remove
a module.
•Always use cables with appropriate conductor crosssections for the relevant current. You can wire IDEC
SmartRelay with cable conductor cross-sections from
1.5 mm
•Do not exceed the screw torque of the terminals. The
maximum torque is: 0.5 Nm, see Chapter 2.3.
•Keep the cabling as short as possible. If longer cables are
necessary, you should use shielded versions. You should
always route your cables in pairs: i.e. one neutral
conductor plus one phase conductor or signal line.
•Always keep separate:
-The AC wiring
-High-voltage DC circuits with high-frequency
-Low-voltage signal wiring
•Ensure that the wires are installed with appropriate strain
relief.
•Provide a suitable lightning surge arrester for cables
installed in hazardous areas.
•Do not connect an external power supply in parallel to the
output load of a DC output. This could develop a reverse
current at the output if you have not installed a diode or
similar barrier device.
•Reliable functioning of the equipment is only ensured with
certified components!
2
to 2.5 mm2; see Chapter 2.3.
switching cycles
2
Note
IDEC SmartRelay devices may only be installed and wired by
skilled personnel who are familiar with and follow general
engineering rules and relevant regulations and standards.
IDEC SmartRelay Manual15
IDEC SmartRelay installation and wiring
What you must note when installing
IDEC SmartRelay is designed for fixed and enclosed
installation in the housing or the control cabinet.
Warning
!
Death, serious bodily injury or considerable damage to property
can occur.
Modules of an IDEC SmartRelay are open facilities. This means
that you must install IDEC SmartRelay only in a housing or cabinet.
Allow access to the housings or cabinets only with the use of a key
or a tool and only allow access to authorized or approved
personnel.
It is permissible to operate IDEC SmartRelay from the front at any
time.
Safety of electronic control equipment
Introduction
The notes below apply regardless of the type or
manufacturer of the electronic control.
Reliability
Maximum reliability of IDEC SmartRelay devices and
components is achieved by implementing extensive and
cost-effective measures during development and
manufacture.
This includes the following:
•Use of high-quality components
•Worst-case design of all circuits
•Systematic and computer-aided testing of all
components
•Burn-in of all large-scale integrated circuits (e.g.
processors, memory, etc.)
•Measures preventing static charge when handling MOS
ICs
•Visual checks at different stages of manufacture
•Continuous heat-run test at elevated ambient
temperature over a period of several days
•Careful computer-controlled final testing
•Statistical evaluation of all returned systems and
components to enable the immediate initiation of suitable
corrective measures
16IDEC SmartRelay Manual
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