Dear customer
We thank you for purchasing IDEC SmartRelay and congrat-
ulate you on your decision.
IDEC SmartRelay can be used in many fields of applications.
Due to its high functionality and yet easy operation the IDEC
SmartRelay offers you highly efficient economies for almost
any application.
Purpose of this manual
This IDEC SmartRelay manual provides you with information
about the creation of circuit programs, about the installation
and use of IDEC SmartRelay FL1C devices and expansion
modules, and about their compatibility to the previous FL1B
versions (FL1x are the last four characters of the type number and differentiate the device series).
IDEC SmartRelay's place in information technology
The wiring information in your IDEC SmartRelay manual is
also found in the IDEC SmartRelay Product Info included
with all devices. For further information on programming the
IDEC SmartRelay on your PC, with the PC in the Online Help
for WindLGC.
WindLGC is the programming software for PCs. It runs un-
der Windows
SmartRelay and to write, test, print out and archive your
programs, independent of the IDEC SmartRelay.
Guide
We have divided this manual into 9 chapters:
•Getting started with IDEC SmartRelay
•IDEC SmartRelay installation and wiring
•Programming IDEC SmartRelay
•IDEC SmartRelay functions
•Configuring IDEC SmartRelay
•IDEC SmartRelay memory cartridge (card)
•IDEC SmartRelay software
•Applications
•Appendix
and helps you to get started with IDEC
IDEC SmartRelay Manual
i
Preface
Valid range of this manual
The manual applies to devices of the series FL1C.
Main differences compared to previous devices (FL1B)
•Higher performance: faster execution times
•New memory cartridge (card) with more memory and
know-how protection, selectable at the parameters.
•Display with background lighting and 4 x 12 characters.
New features of the current devices (FL1C)
•
You have 130 blocks available for creating the circuit program.
•You can select retentivity also for time functions.
•You can use the IDEC SmartRelay cursor keys as inputs.
•You can use the special functions “Shift register”, “Analog
amplifier”, “Analog value monitoring” and “Analog differential trigger”.
•You can invert individual inputs.
•Six of the basic functions are expanded with four inputs.
•You can test your circuit program online using the PC.
•Parameters for certain functions can also be derived from
analog values and counter values.
•Counter: You can also use fast inputs (I5, I6).
Additional support
At our Internet address
http://smart.idec.com/
you can quickly and easily find answers to your queries
about IDEC SmartRelay.
ii
IDEC SmartRelay Manual
Safety guidelines
The notes in this user manual are for your own personal
safety and for preventing damage to assets. You should
read them carefully and follow the instructions they give you.
These notes are highlighted with a warning triangle and are
shown according to the degree of hazard as follows:
Danger
!
!
!
Warns that death, serious harm to health or damage to assets will
result if the respective precautionary measures are not taken.
Warning
Warns that death, serious harm to health or damage can result if
the respective precautionary measures are not taken.
Caution
Warns that harm to health or damage to assets can result if the respective precautionary measures are not taken.
Preface
Caution
Means that material damage may occur if corresponding safety
measures are not taken.
Note
Draws your attention to particularly important information relating
to the product and its handling, or to a part of the documentation
requiring your special attention.
Qualified personnel
Only skilled personnel should be allowed to start and operate this device. Qualified personnel in the sense of the information on safety technology in this manual are persons who
are authorized to commission, to ground and to tag circuits,
equipment and systems in accordance with safety regulations and standards.
IDEC SmartRelay Manual
iii
Preface
Use as intended
Please note:
Warning
!
Copyright
This device must always be used as intended for the applications
described in the catalog and in the technical specifications, and
only in combination with third-party devices or components approved or recommended by IDEC.
Prerequisite for the safe and proper operation of the product is its
proper transportation, storage, installation and mounting, and
careful operator control and maintenance.
IDEC IZUMI CORPORATION All rights reserved
The reproduction, distribution or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights reserved, in
particular in the event of patents being granted or the registration of a utility model or design.
Disclaimer of liability
We have examined the contents of this publication for agreement with the hardware and software described. Nevertheless, discrepancies can not be ruled out. Any liability and
warranty for the accuracy of this information is excluded. The
data in this manual are reviewed at regular intervals. Any
corrections required are included in the subsequent editions.
Suggestions for improvement are welcomed.
Index .......................................................281
x
IDEC SmartRelay Manual
1Getting started with IDEC Smart-
Relay
Here's IDEC SmartRelay
IDEC SmartRelay is a universal logic module made by IDEC.
IDEC SmartRelay integrates
•Controls
•Operator and display panel with background lighting
•Power supply
•Interface for expansion modules
•Interface for the memory cartridge (card) and a PC cable
•Pre-configured standard functions, e.g. on- and off-delays, current impulse relay and softkey.
•Timers
•Inputs, Outputs, Memory Markers, Analog Inputs
What IDEC SmartRelay can do for you
IDEC SmartRelay offers solutions for domestic and installation engineering (e.g. for stairway lighting, external lighting,
sun blinds, shutters, shop window lighting etc.), switch cabinet engineering, as well as for mechanical and apparatus
engineering (e.g. for gate control systems, air-conditioning
systems, or rainwater pumps etc.).
IDEC SmartRelay can also be implemented for special control systems in conservatories or greenhouses, for control
signal processing and, by connecting a communication module (e.g.AS-Interface) for distributed local controlling of machines and processes.
Special versions without operator panel and display unit are
available for series production applications in small machine,
apparatus, switching cabinet and installation engineering.
Which devices are available?
IDEC SmartRelay Basic is available in two voltage classes:
•Class 1
Class 2 > 24 V, i.e. 100...240V AC/DC,
in the versions:
•With display: 8 inputs and 4 outputs.
•Without display ("IDEC SmartRelay Pure"): 8 inputs and
4 outputs.
≤ 24 V, i.e. 12V DC, 24V DC, 24V AC
IDEC SmartRelay Manual
1
Getting started with IDEC SmartRelay
Each version is integrated into 4 subunits (SU), is equipped
with an expansion interface and provides 33 pre-configured
standard and special function blocks for the creation of your
circuit program.
Which expansion modules are available?
•IDEC SmartRelay digital modules are available for operation with 12V DC, 24V AC/DC and 100...240V AC/DC,
and are equipped with four inputs and four outputs.
•IDEC SmartRelay analog modules are available for operation with 12V DC and 24V DC, and are equipped with
two analog inputs.
•IDEC SmartRelay communications modules (CM), for example the communications module AS-interface, that is
described in a separate documentation.
The digital/analog modules are integrated in two subunits.
Each one is equipped with two expansion interfaces for connecting additional modules.
It's your choice
The various IDEC SmartRelay Basic versions and expansion modules offer you a highly flexible and adaptive system
to suit your specific tasks.
The IDEC SmartRelay system offers you many solutions
such as for small domestic installations, simple automation
tasks, and even complex engineering tasks involving its integration into a bus system (e.g. communications module
AS-interface.
Note
2
IDEC SmartRelay Basic may only be equipped with expansion
modules of the same voltage class. Mechanical encoding pins in
the housing prevent you from connecting devices of a different voltage class.
Exception: The left-hand interface of an analog module or communication module is galvanically isolated. This type of expansion
module can therefore be connected to devices of a different voltage
class. See also Chapter 2.1.
Each IDEC SmartRelay Basic provides the following connections
for the creation of the circuit program, regardless of the number of
connected modules:
necting earth and the
shielding of analog
measuring cables.
6
IDEC SmartRelay Manual
Getting started with IDEC SmartRelay
How to identify the IDEC SmartRelay
The IDEC SmartRelay identifier informs you of various properties:
•H: Base module with display
•B: Base module without display
•M: Digital expansion module
•J: Analog expansion module
•CL1: LONWORKS communication module
•CAS: AS-Interface communication module
•12: Total I/Os
•08: Total I/Os
•S: Transistor output
•M: Digital module
•C: Integrated seven -day time switch
•DM: Digital module
•AM: Analog module
•CM: Communications module (e.g. AS-Interface)
Symbols
Version with display unit is equipped with 8 inputs
and 4 outputs
Version without display unit is equipped with 8 inputs and 4 outputs
The digital module is equipped with 4 digital inputs
and 4 digital outputs
The analog module is equipped with 2 analog inputs
The communications module (CM) is equipped
with 4 virtual inputs and 4 virtual outputs
(e.g. AS-Interface)
IDEC SmartRelay Manual7
Getting started with IDEC SmartRelay
Versions
The following IDEC SmartRelay versions are available:
SymbolDescriptionSupply
InputsOutputsProperties
Voltage
(1)
FL1C-H12RCE12/24 V DC
FL1C-H12SND24 V DC
(2)
FL1C-H12RCA
FL1C-H12RCC
24 V AC/
24 V DC
(3)
100...240 V
AC/DC
FL1C-B12RCE12/24 V DC
(2)
(3)
24 V AC /
24 V DC
100...240 V
AC/DC
FL1C-B12RCA
FL1C-B12RCC
8 digital
8 digital
8 digital4 relays
8 digital4 relays
8 digital
8 digital4 relays
8 digital4 relays
4 relays
(10 A)
(1)
4 Transistor
24V / 0.3A
(10A)
(10A)
(1)
4 relays
(10A)
(10A)
(10A)
no clock
no display unit
no keyboard
no display unit
no keyboard
no display unit
no keyboard
(1): Of those can be used alternatively: 2 analog inputs (0 ... 10V) and 2 fast inputs.
(2): The digital inputs can be operated with P or N action.
(3): Two groups consisting of 4 inputs each. Each group must be connected to the
same phase. It is possible to interconnect groups with a different phase.
8
IDEC SmartRelay Manual
Getting started with IDEC SmartRelay
Expansion modules
The following expansion modules can be connected to the
IDEC SmartRelay:
SymbolDescriptionSupply VoltageInputsOutputs
FL1B-M08B2R212/24 V DC4 digital4 relays (5A)
FL1B-M08B1S224 V DC4 digital4 Transistor
(1)
FL1B-M08D2R2
FL1B-M08C2R2100...240 V AC/DC
FL1B-J2B212/24 V DC2 analog
(1): Digital inputs can be operated either with P or with N action.
(2): Different phases are not allowed within the inputs.
(3): 0 ... 10 V, 0 ... 20 mA can be connected optionally.
24 V AC/DC4 digital4 relays (5A)
4 digital
0 ... 10 V or
0 ... 20 mA
(3)
Certification and approvals
IDEC SmartRelay is certified to cULus and FM.
•cULus Haz. Loc.
Underwriters Laboratories Inc. (UL) to
- UL 508 (Industrial Control Equipment)
- CSA C22.2 No. 142 (Process Control Equipment)
- UL 1604 (Hazardous Location)
- CSA-213 (Hazardous Location)
APPROVED for use in
Class I, Division 2, Group A, B, C, D Tx
Class I, Zone 2, Group IIC Tx
•FM Approval
Factory Mutual Research (FM) to
Approval Standard Class Number 3611, 3600, 3810
APPROVED for use in
Class I, Division 2, Group A, B, C, D Tx
Class I, Zone 2, Group IIC Tx
(2)
24 V / 0.3 A
4 relays (5A)
none
IDEC SmartRelay Manual9
Getting started with IDEC SmartRelay
Note
You will find current approvals on the rating plate of the relevant module.
Warning
!
ID for Australia
Risk of personal injury and material damage.
In potentially explosive atmospheres, there is a risk of personal injury or damage to material if you disconnect connectors when the
system is in RUN.
In potentially explosive atmospheres, always switch off the power
supply to IDEC SmartRelay and its components before you disconnect any connectors.
IDEC SmartRelay is issued with the CE Certificate of Conformity. It is compliant with VDE 0631 and IEC 61131-2 and interference-proof to EN 55011, Limit Class B.
Marine certification has been requested.
•ABS (American Bureau of Shipping)
•BV (Bureau Veritas)
•DNV (Det Norske Veritas)
•GL (Germanischer Lloyd)
•LRS (Lloyds Register of Shipping)
•Class NK (Nippon Kaiji Kyokai)
IDEC SmartRelay is therefore suitable for use both in indus-
try and in the domestic area.
Our products carrying the label shown at the side are com-
Recycling and Disposal
10
pliant with AS/NZS 2064:1997 (Class A) standard.
IDEC SmartRelay units can be fully recycled, due to their
low-pollutant equipment. Contact a certified electronic waste
disposal center for environmentally acceptable recycling and
disposal of your old devices.
IDEC SmartRelay Manual
2IDEC SmartRelay installation and
wiring
General guidelines
Please note the following guidelines for the installation and
wiring of your IDEC SmartRelay :
• Always ensure that the wiring of your IDEC SmartRelay is
compliant with current rules and standards. Also, conform
with all national and regional regulations when you install
and operate the devices. For information on standards
and regulations that apply to your specific case, contact
your local authorities.
• Always use cables with an appropriate conductor
cross-sections for the relevant current. You can wire the
IDEC SmartRelay with cable conductor cross-sections
2
from 1.5 mm
• Do not exceed the screw torque of the terminals. The
maximum torque is: 0.5Nm, see Chapter 2.3.
• Keep the cabling as short as possible. If longer cables are
necessary, you should use shielded versions. You should
always route your cables in pairs: i.e. one neutral conductor plus one phase conductor or signal line.
• Always keep separate:
- The AC wiring
- High-voltage DC circuits with high-frequency switching
cycles
- Low-voltage signal wiring.
• Ensure that the wires are installed with an appropriate
strain relief.
• Provide a suitable lightning surge arrester for cables installed in relevant areas of hazard.
to 2.5 mm2; see Chapter 2.3.
IDEC SmartRelay Manual11
IDEC SmartRelay installation and wiring
• Do not connect an external power supply in parallel to the
output load of a DC output. This could develop a reverse
current at the output if you have not installed a diode or
similar barrier device.
Note
IDEC SmartRelay units may only be installed and wired by
skilled personnel who know and follow the general engineering rules and the relevant regulations and standards.
12
IDEC SmartRelay Manual
IDEC SmartRelay installation and wiring
2.1 Setup of the modular IDEC SmartRelay
2.1.1Maximum setup
Maximum setup of a IDEC SmartRelay with analog inputs
(FL1C-H12RCE/FL1C-B12RCE and FL1C-H12SND)
IDEC SmartRelay Basic, 4 digital modules and 3 analog modules
I1......I6, I7, I8
AI1, AI2
IDEC SmartRelay Basic
Q1...Q4
Note
Maximum setup of a IDEC SmartRelay without analog inputs
(FL1C-H12RCA/FL1C-B12RCA and FL1C-H12RCC/FL1CB12RCC)
IDEC SmartRelay Basic, 4 digital modules and 4 analog modules
I1..................I8
IDEC SmartRelay Basic
Q1...Q4
I9...I12
FL1BM08
Q5...Q8
I13...I16
FL1BM08
Q9...Q12
I17...I20
FL1BM08
Q13...Q16
I21...I24
FL1BM08
AI3, AI4
FL1BJ2B2
AI5, AI6
FL1BJ2B2
AI7, AI8
FL1BJ2B2
When using inputs I7 / AI1 and I8 / AI2 as analog inputs, AI1 and
AI2, do not use them as digital inputs I7/I8.
I9...I12
FL1BM08
Q5...Q8
I13...I16
FL1BM08
Q9...Q12
I17...I20
FL1BM08
Q13...Q16
I21...I24
FL1BM08
AI1, AI2
FL1BJ2B2
AI3, AI4
FL1BJ2B2
AI5, AI6
FL1BJ2B2
AI7, AI8
FL1BJ2B2
High-speed/optimal communication performance
For optimal and high-speed communication performance
between IDEC SmartRelay Basic and the various modules,
we recommend you install the “digital modules first, then the
analog modules” (example above).
IDEC SmartRelay Manual13
IDEC SmartRelay installation and wiring
2.1.2Setup with different voltage classes
When setting up expansion modules of different power voltages, take the following restrictions into consideration.
Note
•To power the CPU module and expansion I/O modules,
use one power supply to supply the same power voltage.
When using different power supplies, the fast transient/
burst immunity (IEC61000-4-4) will be 1 kV (power supply).
•A 100 to 240V AC/DC module cannot be connected to the
right side of a 12/24V DC, 24V DC, or 24V AC/DC module.
•For analog input module and AS-Interface communica-
tion module, a module of any voltage can be connected
to the left side. To the right side, however, a 100 to 240V
AC/DC module cannot be connected.
14
IDEC SmartRelay Manual
IDEC SmartRelay installation and wiring
2.2 Installing/removing IDEC SmartRelay
Dimensions
The IDEC SmartRelay installation dimensions are compliant
with DIN 43880.
IDEC SmartRelay can be snap-mounted to 35 mm DIN rails
to EN 50022 or on the wall.
IDEC SmartRelay width:
• IDEC SmartRelay Basic has a width of 72 mm, which corresponds with 4 subunits.
• IDEC SmartRelay expansion modules have a width of
36 mm, which corresponds with 2 subunits.
Note
The figure below shows you an example of the installation
and removal of a FL1C-H12RCC and a digital module. The
measures shown apply to all other IDEC SmartRelay Basic
versions and expansion modules.
Warning
!
Always switch off power before you “remove” and “insert” a module
(base module, expansion module, communication module).
IDEC SmartRelay Manual15
IDEC SmartRelay installation and wiring
2.2.1DIN rail mounting
Mounting
How to mount a IDEC SmartRelay Basic and a digital module onto a DIN rail:
IDEC SmartRelay Basic:
1. Hook the IDEC SmartRelay Basic module onto the rail
and
2. then push down the lower end to snap it on. The mounting interlock at the rear must engage.
1
6
3
5
2
IDEC SmartRelay digital module:
3. On the right side of the IDEC SmartRelay Basic/IDEC
SmartRelay expansion module, remove the connector
cap.
4. Place the digital module onto the DIN rail on the
right-hand side of the IDEC SmartRelay Basic.
5. Slide the digital module towards the left until it contacts
the IDEC SmartRelay Basic.
4
16
IDEC SmartRelay Manual
IDEC SmartRelay installation and wiring
6. Using a screwdriver, push the interlock to the left. In its
end position the slide interlock engages in the IDEC
SmartRelay Basic.
Repeat steps 3 through 6 to mount further expansion modules.
Note
The expansion interface on the last expansion module must
be covered.
IDEC SmartRelay Manual17
IDEC SmartRelay installation and wiring
Removal
To remove the IDEC SmartRelay:
....... if you have installed only one IDEC SmartRelay Ba-
sic:
Part
A
1. Insert a screwdriver into the eyelet at the bottom of the
slide interlock and move the latch downward.
2. Swing the IDEC SmartRelay Basic off the DIN rail.
1
2
18
2
1
4
3
AB
IDEC SmartRelay Manual
IDEC SmartRelay installation and wiring
....... if you have connected at least one expansion mod-
ule to the IDEC SmartRelay Basic:
Part
B
1. Using a screwdriver, push the integrate slide interlock to
the right.
2. Slide the expansion module off towards the right.
3. Insert a screwdriver into the eyelet at the bottom of the
slide interlock and lever it downward.
4. Swing the expansion module off the profile rail.
Repeat steps 1 to 4 for all other expansion modules.
Note
If you have connected more than one expansion module, it is advisable to start removal with the last module at the right-hand side.
Make sure that the slide interlock of the module to be installed/removed is not engaged in the next module.
IDEC SmartRelay Manual19
IDEC SmartRelay installation and wiring
Mounting slides
2.2.2Wall-mounting
For wall-mounting, first slide the mounting slides on the rear
side of the devices towards the outside. You can now
wall-mount the IDEC SmartRelay by means of two mounting
slides and two φ M4 screws (tightening torque 0.8 to 1.2Nm).
20
IDEC SmartRelay Manual
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