Icom IC-F50V, IC-F51V Service Manual

VHF TRANSCEIVER
S-14406XZ-C1 Sep. 2007

INTRODUCTION

This service manual describes the latest service information for the IC-F50V/F51V VHF TRANSCEIVER at the time of publication.
Model Version Symbol
USA [A]
USA
USA-01 [B] Yes N/A
F50V
Export
Europe
F51V
USA-02 [C] Yes Yes
EXP [D] EXP-01 [E] Yes N/A EXP-02 [F] Yes Yes
EUR [G] EUR-01 [H] Yes N/A EUR-02 [I] Yes Yes
CHN [J]
China
CHN-01 [K] Yes N/A CHN-02 [L] Yes Yes
UNIT ABBREVIATIONS:
F=FRONT UNIT M=MAIN UNIT V=VR UNIT CO=CONNECT UNIT
Channel spacing
(kHz)
15.0/30.0
12.5/25.0
12.5/20.0/25.0
12.5/25.0
Vibration
Voice
storage
N/A N/A
N/A N/A
N/A N/A
N/A N/A
To upgrade quality, any electrical or mechanical parts and internal circuits are subject to change without notice or obligation.
CAUTION
NEVER connect the transceiver to an AC outlet or to a DC
power supply that uses more than specified. This will ruin the transceiver.
DO NOT reverse the polarities of the power supply when connecting the transceiver.
DO NOT apply an RF signal of more than 20 dBm (100 mW) to the antenna connector. This could damage the transceiver’s front-end.
ORDERING PARTS
Be sure to include the following four points when ordering replacement parts:
1. 10-digit Icom parts numbers
2. Component name
3. Equipment model name and unit name
4. Quantity required
<ORDER EXAMPLE>
1110003491 S.IC TA31136FNG IC-F50V MAIN UNIT 5 pieces
8820001210 Screw 2438 screw IC-F51V Top cover 10 pieces
Addresses are provided on the inside back cover for your convenience.
REPAIR NOTES
1. Make sure the problem is internal before disassembling the transceiver.
2. DO NOT open the transceiver until the transceiver is disconnected from its power source.
3. DO NOT force any of the variable components. Turn them slowly and smoothly.
4. DO NOT short any circuits or electronic parts. An insulated tuning tool MUST be used for all adjustments.
5. DO NOT keep power ON for a long time when the transceiver is defective.
6. DO NOT transmit power into a Standard Signal Generator or a Sweep Generator.
7. ALWAYS connect a 50 dB to 60 dB attenuator between the transceiver and a Deviation Meter or Spectrum Analyzer when using such test equipment.
8. READ the instructions of test equipment throughly before connecting a test equipment to the transceiver.
Icom, Icom Inc. and
logo are registered trademarks of Icom Incorporated (Japan) in the United States, the United
Kingdom, Germany, France, Spain, Russia and/or other countries.

CONTENTS

SECTION 1 SPECIFICATIONS
SECTION 2 INSIDE VIEWS
SECTION 3 DISASSEMBLY INSTRUCTIONS
SECTION 4 CIRCUIT DESCRIPITON
4-1 RECEIVER CIRCUITS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-2 TRANSMITTER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4-3 FREQUENCY SYNTHESIZER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-4 OTHER CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4-5 VOLTAGE BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4-6 CPU (F: IC401) PORT ALLOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
SECTION 5 ADJUSTMENT PROCEDURES
5-1 PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2 FREQUENCY ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 TRANSMIT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 RECEIVE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
SECTION 6 PARTS LIST
SECTION 7 MECHANICAL PARTS
SECTION 8 BOARD LAYOUTS
SECTION 9 BLOCK DIAGRAM
SECTION 10 VOLTAGE DIAGRAM
FRONT UNIT (Incl. CONNECT and VR UNITS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
MAIN UNIT (Left side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
MAIN UNIT (Right side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

SECTION 1 SPECIFICATIONS

M GENERAL
• Frequency coverage : TX/RX 136–174 MHz
• Number of conventional channels : 128 ch / 8 banks
• Type of emission : Wide 16K0F3E (25.0 kHz)
• Antenna impedance : 50 Ω (Nominal)
• Operating temperature range : –30˚C to +60˚C; –22˚F to +140˚F [USA], [EXP], [CHN]
• Power supply requirement (nominal) : Specified Icom's battery packs only (7.2 V DC; negative ground)
• Current drain (Approx.) : Receiving 85 mA (stand-by)
• Dimensions (Projections not included) : 56.0 (W)×97.0 (H)×36.4 (D) mm; 2
• Weight (Incl. BP-227) : Approx. 280 g; 9
M TRANSMITTER
• Output power : 5 W (High)/2 W (Low2)/1 W (Low1)
• Modulation : Variable reactance frequency modulation
• Maximum frequency deviation : ±5.0 kHz (Wide)
• Frequency stability : ±2.5 ppm
• Spurious emissions : 70 dB typ. [USA], [EXP], [CHN]
• Adjacent channel power : 70 dB min. (Wide, Middle)
• Audio harmonic distortion : 3% (at AF 1 kHz 40% deviation)
• FM Hum and noise (without CCITT filter) [USA], [EXP], [CHN] only
• Residual modulation (with CCITT filter) [EUR] only
• Limitting charact of modulator : 60–100% of max. deviation
• Microphone impedance : 2.2 k
Middle 14K0F3E (20.0 kHz) [EUR] only Narrow 11K0F3E (12.5 kHz)
–25˚C to +55˚C [EUR]
500 mA (max. audio with internal speaker) 350 mA (max. audio with external speaker) Transmitting 1.8 A (at 5.0 W)
0.7 A (at 1.0 W)
7
/8 oz.
±4.0 kHz (Middle) [EUR] only ±2.5 kHz (Narrow)
0.25 μW (≤1 GHz), 1.0 μW (>1 GHz) [EUR]
60 dB min. (Narrow)
: 40 dB min., 46 dB typ. (Wide)
34 dB min., 40 dB typ. (Narrow)
: 50 dB min., 55 dB typ. (Wide)
43 dB min., 53 dB typ. (Middle) 40 dB min., 50 dB typ. (Narrow)
Ω
7
/32 (W)×3 13⁄16 (H)×1 7⁄16 (D) in.
M RECEIVER
• Receive system : Double-conversion superheterodyne system
• Intermediate frequencies : 1st IF: 46.35 MHz, 2nd IF: 450 kHz
• Sensitivity : 0.25 μV typ. at 12 dB SINAD [USA], [EXP], [CHN] –4 dBµ V (EMF) typ. at 20 dB SINAD [EUR]
• Squelch sensitivity (at threshold) : 0.25 μV typ. [USA], [EXP], [CHN] –4 dBµ V (EMF) typ. [EUR]
• Adjacent channel selectivity : 70 dB min., 75 dB typ. (Wide, Middle)
• Spurious response : 70 dB
• Intermodulation rejection ratio : 70 dB min., 74 dB typ. [USA], [EXP], [CHN]
• Hum and noise (without CCITT filter)
[USA], [EXP], [CHN] only
• Hum and noise (with CCITT filter)
[EUR] only
• Audio output power
(at 5% distortion with an 8 Ω load)
• Audio output impedance : 8
Specifications are measured in accordance with TIA/EIA 603 ([USA], [EXP], [CHN]) or EN 300 086 ([EUR]).
All stated specifications are subject to change without notice or obligation.
60 dB min., 65 dB typ. (Narrow)
65 dB min., 67 dB typ. [EUR]
: 40 dB min., 45 dB typ. (Wide)
34 dB min., 40 dB typ. (Narrow)
: 45 dB min., 55 dB typ. (Wide)
43 dB min., 53 dB typ. (Middle) 40 dB min., 50 dB typ. (Narrow)
: 0.7 W typ. (max. audio with internal speaker)
0.5 W typ. (max. audio with external speaker)
Ω
1 - 1

SECTION 2 INSIDE VIEWS

• FRONT UNIT
AF POWER AMP (IC405: TDA8547TS)
EXPANDER (IC410: CD4094BPWR)
CPU (IC401: HD64F2268TFV)
CPU CLOCK (X401: CR-764)
RESET IC (IC408: BD5242G)
• MAIN UNIT
MIC AMP (IC407: NJM12904V)
AF BUFFER, AF MIXER (IC5: NJM12904V)
RF CIRCUITS
EEPROM (IC409: HN58X24256FPIE)
DAC (IC6: M62363FP-650C)
DISCRIMINATOR (X1: CDBKB450KCAY24)
VIBRATION MOTOR (MF1: QX10A(R5.5X3))
TX POWER AMP (Q7: RD07MVS2-T112)
DRIVE AMP (Q8: RD01MUS1-T113)
AF BUFFER (IC6: NJM12904V)
LOCK VOLTAGE SWITCH (IC17: TC4S66F)
2 - 1
BASE BAND IC (IC10: AK2346)
EXPANDER (IC12: CD4094BPWR)

SECTION 3 DISASSEMBLY INSTRUCTION

1. REMOVING THE CHASSIS UNIT
q Unscrew the ANT nut, and remove the VR knob. w Remove the VR washer, and unscrew the top screw. e Unscrew side screws and washers. r Unscrew bottom screws. t Take off the CHASSIS UNIT in the direction of the
arrow.
y Disconnect the flat cable from the CHASSIS UNIT
(MAIN UNIT).
CHASSIS
VR washer
VR knob
ANT nut
Side screw & Washer
Top screw
Side screw & washer
Bottom screws
Flat cable
2. REMOVING THE FRONT UNIT
q Disconnect the VR cable from J402. w Disconnect the flat cable from J403.
3. REMOVING THE MAIN UNIT
q Unsolder 6 points from the shield cover. w Unsolder 4 points from the contact spring. e Unsolder 1 point from the antenna connector.
Unsolder ×4
(contact spring)
Unsolder ×6
(shield cover)
MAIN UNIT
Unsolder ×1
(antenna connector)
r Unscrew 2 screws, and remove the shield cover. t
Disconnect the motor connector* from the MAIN UNIT.
Unscrew ×2
VR cable
J402
Flat cable
J403
e Unscrew 4 screws. r Unsolder 2 points (at the speaker leads). t Take off the FRONT UNIT in the direction of the
arrow.
Unscrew ×4
Unsolder ×2
(Speaker leads)
FRONT UNIT
Shield cover
CHASSIS
*: Except [A], [D], [G], [J]
MAIN UNIT
Disconnect
(motor connector)
y Unscrew 5 screws, and take off the MAIN UNIT.
Unscrew ×5
MAIN UNIT
*
3 - 1
CHASSIS

SECTION 4 CIRCUIT DESCRIPTION

4-1 RECEIVER CIRCUITS

RF CIRCUITS
RF circuits consist of RF fi lters, antenna switch (ANT SW), RF amplifi er (RF AMP), etc., and extracts and amplifi es the signals of frequency which desired to receive.
The received signals (RX signals) from the antenna are passed through the LPF, ANT SW (as an LPF in RX), limitter , BEF (Band Eliminate Filter) and the two-staged tuned BPF. The fi ltered RX signals are amplifi ed by the RF AMP, and passed through another two-staged tuned BPF. The fi ltered RX signals are then applied to the 1st IF circuits.
The ANT SW toggles RX line and TX line. While receiving, the TX line and the antenna is disconnected to prevent RX signals entering. The RX line is disconnected from the GND simultaneously, and an LPF which guides received signals to the RX circuits is composed.
While transmitting, serial-connected PIN diodes are ON, thus the TX line is connected to the antenna, and the RX line is connected to the GND simultaneously to prevent TX signal entering.
The limitter protects RX line from over-level RF inputs, and the BEF (=trap) damps unwanted signals to GND.
The tuned-BPF is adjusted so that it responds to receiving frequency and rejects all others, by the variable capacitor whose capacitance is varied by added voltage "T1" and "T2."
The RF AMP amplifi es RX signals to a level suited to the 1st mixer.
• RF CIRCUITS
R5V
L1
2
C322
1stLO
C41
C44
Two-staged
TUNED BPF
LPF
C183
L14
C49
C324
C323
C40
D10
L11
C45
R23
C43
D9
C39
R21
R22
C42
R17
C35
C36
L9
RF
AMP
C37
Q2
C38
C32
R20
C33
R16
T2
C184
R172
R18
C186
C31
R19
C30
R12
R213
C29
R15
L8
1ST IF CIRCUITS
The 1st IF circuits consist of 1st mixer, 1st IF fi lter and 1st IF amplifi er (IF AMP). And it converts the RX signals into the 1st IF signal, then filters to remove unwanted signals and amplifi es.
R171
C28
AGC LINE
Q1
DRIVER
R173
RSSI
R174
D23
R175
Two-staged
C23
TUNED BPF
C22
D4
C26
R13
C27
LIMITTER
C19
C25
6P
D8
L7
C20
R11
R14
BEF
C24
T1
D6
C18
L31
C17
D7
To TX AMP
L6
L5
D5
C16
LPF (ANT SW)
C14
C5
The converted 1st IF signal is passed through the 1st IF fi lter to be removed unwanted signals. The fi ltered 1st IF signal is applied to the 1st IF AMP via the limitter. The amplifi ed 1st IF signal is then applied to the 2nd IF circuits.
L2
C4
C3
LPF
To ANT
L1C6
C2
R51
C1
The filtered RX signals are applied to the 1st mixer to be converted into the 1st IF signal, by being mixed with the 1st Local Oscillator (LO) signals “1stLO” from the RX VCO via the LPF.
• 1ST IF CIRCUITS
R5V R5V
56
FL-335
R31
C53
C54
FI1
1
IN
C55
R48
1stIF
Q4
R34
1st IF
AMP
C329
C59
R35
C60
C58
R33
D26
LIMITTER
1st IF
FILETR
4
GND
2
OU T3GND
C56
L13
R32
1st
MIXER
4 - 1
C51
R5V
C57
R27
C322
C321
C52
R30
1
Q3
R29
R26
R28
C50
1stLO
C41
R25
C48
LPF
C183
L1
2
C44
L14
C49
C324
C323
C40
D10
L11
C45
R21
R23
C35
C36
D9
C38
R20
C39
Two-staged
2ND IF AND FM DEMODULATOR CIRCUITS
The 2nd IF circuits consist of 2nd mixer, 2nd IF filter, 2nd IF amplifier. And it converts the 1st IF signal into the 2nd IF signal, then filters to remove unwanted signals and amplifi es. IF IC "TA31136FNG" contains whole of the 2nd IF circuits and FM demodulator circuit too.
The 1st IF signal is applied to the IF IC, and converted into the 2nd IF signal, by being mixed with the 2nd LO signal (from the X2 via the PLL IC (IC4, pins 1, 2) and tripler), at internal 2nd mixer. The converted 2nd IF signal is filtered by external 2nd IF filter (ceramic filter), and saturation-amplified by internal 2nd IF AMP. The amplified 2nd IF signal is F
M-demodulated by the quadrature detector.
The demodulated AF signals "SQLI" are applied to the RX AF circuits.
• 2ND IF AND FM DEMODULATOR CIRCUITS
R115
R116
C185
C166
C165
L35
Q19
C162
C163
C164
L33
2nd IF
FILTER
FI2
C169
C167
IO
C168
C71
Ref.Freq.
C161
TRIPLER
(×3)
R46
R39
R44
C69
R40
C70
NOISE
FILTER
IF IC
IC1
1
OSCIN
2
OSCOUT
3
M IXOUT
4
VCC
5
IFIN
6
DEC
7
FILOUT
8
FILIN
TA31136FNG
R45
C68
R42
SQLO
IF IC (TA31136FNG) BLOCK DIAGRAM
FM
Detector
9
8
73
5
Noise Filter
2nd IF
AMP
1110
Noise AMP
RSSI
Noise Det.
12
QUADRATURE
DETECTOR
MIXIN
N-REC N-DET
IFOUT
AFOUT
SQLI
RSSI
QUAD
C67
16 15
GND
14 13 12 11 10 9
R43
C188
C66
C75
1stIF
C63
R36
X1
R38
C61
C62
C65
NOIS
RSSI
2
2nd Mixer
14
16
RX AF CIRCUITS
The RX AF circuits consist of AF filters, AF amplifier (AF AMP), AF power amplifier, etc., and amplify, filter the AF signals FM-demodulated by the FM IF IC.
This transceiver employs the base band IC for audio signal processing for both transmit and receive. The base band IC is an audio processor and composed of RF AMPlifier, compressor, expander, scrambler, etc. in its package.
The demodulated AF signals from the IF IC are applied to the base band IC (IC10, pin 23). The applied AF signals are amplified at the amplifier section and level adjusted at the volume controller section, then suppressed unwanted 3 kHz and higher audio signals at LPF. The filtered AF signals are applied (bypassed) the TX/RX HPF, scrambler, de-emphasis sections in sequence.
• BASE BAND IC BLOCK DIAGRAM
Com-
pressor
TXA1
VR1
(HPF)
3 TXIN
Pre-
emphasis
TX/RX
HPF
The TX/RX HPF filters out 250 Hz and lower audio signals, and the de-emphasis circuit obtains –6 dB/oct of audio characteristics. The expander expands the compressed audio signals and also noise reduction function is provided.
The AF signals are then level adjusted at the volume controller section and amplified at the amplifier section, then output from pin 20 (IC10).
The processed AF signals from the base band IC (IC10) are applied to the FRONT UNIT via J1 (MAIN) and J401 (FRONT).
The AF signals from the MAIN UNIT
"SIGNAL" are passed through the AF mute SW, LPF and variable register (VR UNIT) for audio level adjustment, then applied to the AF power AMP. The amplified AF signals
"AFO" are applied to the internal speaker, or external speaker via the [SP MIC] jack (MP701; CHASSIS).
BASE BAND IC (IC10)
SMF
7 MOD
Scrambler/
De-scrambler
Limiter Splatter VR2
23 RXIN
21 SDEC
RXA1
VR3
(HPF)
RX
LPF
4 - 2
De-
emphasis
Expander
VR4
RXA2
18
19
20
SIGNAL
SQUELCH CIRCUITS
• NOISE SQUELCH
The noise squelch cuts off the AF output signals when no RF signals are received. Extracting noise components (approx. 30 kHz signals) in the demodulated AF signals, the squelch circuit turns the AF power amplifier and AF switches ON and OFF.
A portion of FM-demodulated AF signal from the IF IC is adjusted its level (=squelch threshold level) by DAC (D/A converter; IC6, pins 1, 2), then passed through the noise filter (M: IC1, pins 7, 8 and R42, 44–46, C68–70) to extract the noise components (approx. 30 kHz signals) only. The noise components are rectified to be pulse-type signal
by noise detector to produce DC voltage corresponding to the noise level "NOIS". Then the DC voltage is applied to the CPU (IC401, pin 41) and compared with the reference level preset in the CPU.
If the CPU interpretes that the noise level is higher than preset one, the CPU sets the "AFON" signal to "High" to turn the AF power AMP controller OFF, and the AF mute SW is turned OFF simultaneously. Thus closing the squelch is accomplished.
To RX AF circuits
From IF IC (Pin16)
NOISE SQUELCH DIAGRAM
1 2
DAC
Fc=30 kHz
Noise AMP
Active filter
converted into the
Rectify
“NOIS”
Noise detector
• TONE SQUELCH
The tone squelch connects the RX AF line and activates the AF power amplifier to emit the AF signals only when receiving a signal which contains the tone frequency matched with preset in the CPU. Detecting signal in the demodulated AF signals, the tone squelch circuit turns the AF power amplifier and AF switches ON and OFF.
<CTCSS/DTCS> A portion of FM-demodulated AF signals from the FM IF IC are passed through the tone filter (M: Q6, pins 5, 6) to remove unwanted voice siganls. The filtered tone signals are applied to the CPU (IC401, pin 44).
<2/5 TONE, DTMF> A portion of FM-demodulated AF signals are output from the baseband IC (M: IC10, pin 21), and passed through the tone filter (M: R136, C220) to remove unwanted voice siganls. The filtered tone signals are applied to the CPU (IC401, pin 43).
The CPU compars the tone frequency/code preset in the CPU, and if the applied tone frequency/code is matched to preset one, the CPU controls the AF power AMP and AF mute SW as same as "NOISE SQUELCH."

4-2 TRANSMITTER CIRCUITS

TX AF CIRCUITS
The TX AF circuits consist of microphone amplifier (MIC AMP) and AF fi lters. The AF fi lter cuts off the signals except voice signals (300 Hz or lower and 3 kHz or higher).
The audio signals from the internal microphone (MIC signals) are passed through MIC mute SW and amplifi ed by two MIC AMPs (#1 and #2).
• TX AF CIRCUITS
AFO
R401
C404
AUDIO
VR UNIT
SP401
W601
4 3 2 1
LEVEL
ADJUST
J402
56
1 2 3 4
W401
Q413
R445
W402
BPMAX
R446
PWON
C502
C503
C426
C496
C435
MC401
R434
R517
R518
C437
R519
R520
R402
R521
R522
R541
C423
C401
R430
C425
R432
13
14
12
IC403
LPF
C513
R537
The MIC signals from the external microphone "EXMIC” are applied to the FRONT UNIT via [SP MIC] jack, and amplifi ed by MIC AMP (#2).
The amplified MIC signals "MIC” are applied to the MAIN UNIT via J401(FRONT UNIT) and J1 (MAIN UNIT).
The MIC signals from the FRONT UNIT are applied to the baseband IC (IC10, pin 3) and processed.
5
8
7
6
IC406
MUTE SW
1
2
3
4
C497
R433
C482
C512
Q415
R538
AF POWER AMP
IC405 20 19 18 17 16 15 14 13 12 11
VCC1 NC OUT1­IN1­IN1+ IN2+ IN2­OUT2­NC VCC2
R523
R539
GND1
OUT1 +
MODE SVRR
SELECT
OUT2 +
GND2
NC
NC
NC
MIC/AF
MIC AMP
R513
R408
C481
R535
1 2 3 4 5 6 7 8 9 10
C510
#1
2
3
C498
R511
R429
R524
IC407
Q406
1
R426
R428
R525
EXMIC
R406
R405
R512
Q401, Q402
MIC AMP
C407
R407
6
5
C406
C405
C421
AF POWER AMP
CONTROLLER
#2
IC407
AFON
7
DUSE
BEEP
MIC
SIGNAL
AFON
VCC
SPON
4 - 3
VCC
The applied MIC signals are amplified at the amplifier (TXA1), and level adjusted at the volume controller (VR1). The level adjusted MIC signals are applied (bypassed) the compressor section, pre-emphasis section, TX/RX HPF, de-scrambler, limiter, splatter, in sequence, then applied to another volume controller.
The compressor compresses the MIC signals to provide high S/N ratio for receive side, and the pre-emphasis obtains +6 dB/oct audio characteristics. The TX/RX HPF fi lters out 250 Hz and lower audio signals, the limiter limits its level and the splatter fi lters out 3 kHz and higher audio signals. The filtered MIC signals are level adjusted at another volume controller (VR2), and then output from pin 7 via smoothing fi lter (SMF).
The output MIC signals are passed through the FM/PM SW (IC11, pins 6, 1) and LPF (IC5, pins 2, 1) then applied to the DAC (D/A Converter; IC6, pin 4) and level-adjusted (deviation adjustment). The level-adjusted MIC siganls are output from pin 3, then applied to the modulation circuit as the modulation signals
"MOD” via buffer (IC5, pins 6, 7).
<CTCSS/DTCS> CTCSS/DTCS signals ("CEN0"–"CEN2") are generated by
the CPU (F: IC401, pins 79–81) and converted its wave form by R461–R463 (F), then passed through the LPF (F: IC403, pins 3, 1). The fi ltered CTCSS/DTCS signals are then level-adjusted by DAC (M: IC6, pins 9, 10) and applied to the AF mixer (M: IC5, pin 2) to be mixed with MIC signals, then applied to the TX VCO as the modulation signals. The
CTCSS/DTCS signals are also applied to the reference signal oscillator (M; X2) too, via the buffer (M: IC16, pins 2, 1).
<2/5 TONE, DTMF> 2/5 tone and DTMF signals are ("SEN0"–"SEN3") are generated by the CPU (F: IC401, pins 72–75) and converted
its wave form by R471–R474 (F), then passed through the two-staged LPF (F: IC403, pins 5, 7 and pins 10, 8). The filtered 2/5 tone and DTMF signals are applied to the
AF mixer (M: IC5, pin 2) to be mixed with MIC signals. The mixed signals are then applied to the TX VCO as the modulation signals). The CTCSS/DTCS signals are also
applied to the reference signal oscillator (M: X2, pin 1) too, via the buffer (M: IC16, pins 2, 1).
MODULATION CIRCUIT
The modulation circuit FM-modulates the VCO oscillating signal with the modulation signals from the TX AF circuits.
• VOICE SIGNAL
The buffer-amplified AF signals are applied to the variable capacitor (VD) to change its reactance for FM modulation.
• TONE SIGNALS
Tone signals are generated in the CPU and applied to the both of the VCO and reference frequency oscillator to be modulated.
• MODULATION CIRCUIT AND TX/RX VCOs
RIPPLE
C148
C190
C191
L28
Freq.
adjust
TX VCO
C195
L27
Freq.
adjust
Q17
FILTER
RX VCO
D1 9
C194
C192
C193
C127
D2 0
L37
L39
Modulation
C124
D17
L24
D1 6
L38
L26
C139
R79
R85
C126
C134
D22
L42
C203
L25
C129
D18
R86
L43
LVA
Q14
R81
C114
C115
C119
R84
R83
C123
R82
C133
C121
D21
C122
R98
C137
LV
MOD
The modulated VCO output is buffer-amplifi ed by two buffers (Q12, Q10), and applied to the pre-driver via TX/RX SW.
T5V
C110
Q13
from VCO
C120
EP1
C116
C104
C118
R88
C117
C113
Q12
BUFFER
R87
Q15
5
R78
R77
VCO
SW
C109
R76
R75
C105
C102
C103
1
2
34
L41
R72
Q11
R80
Q16
C111
R5V
C107
R71
BUFFERBUFFER
C205
To PLL
R70
L21
C100
Q10
1stLO
C108
C99
TX/RX
SW
D14
D15
R69
LPF
L14
C49
C323
0.01
0.001
TX
R68
R67
C93
C183
C324
R65
C95
4 - 4
TRANSMIT AMPLIFIERS
0
The transmit amplifiers consist several RF amplifiers (pre­driver, driver, power), and amplify the TX VCO output to the transmit output level.
The TX VCO output is applied to the pre-drive amplifi er
via
the TX/RX switch. The amplified TX signal is amplified by drive amplifier, then power-amplified by the power amplifier to obtain 5 W (max.) of TX output power.
The power-amplified TX signal is passed through the LPFs (as a harmonic filter), ANT SW (TX), and another LPF, then applied to the antenna.
• TRANSMIT AMPLIFIERS AND APC CIRCUIT
L20
R68
C108
TX/RX
SW
0
R69
LPF
C49
C323
0.01
C99
0.001
R67
D14
C93
TX
D15
R65
C183
L14
C95
C324
R61
Pre-
DRIVE
R63
C106
C96
C97
DRIVE
L19
AMP
C92
Q9
C90
R62
R59
C91
C94
C292
R58
EP2
C81
C85
L18
Q8
C87
R57
C89
C88
C98
C82
C86
Q7
R53
R54
R55
C77
C76
R9
R10
C73
APC CIRCUIT
APC CIRCUIT
The APC (Automatic Power Control) circuit stabilizes transmit output power to prevent transmit output power level change which is caused by load mismatching or heat effect, etc. The APC circuit also selects transmit output power from high, middle and low power.
A portion of the TX signal is rectifi ed by the power detector to be converted into DC voltage which is in proportion to the transmit output power level. The detected voltage is applied to the comparator. The transmit power setting voltage is ap­plied to another input terminal as the reference voltage.
The comparator compares the detected voltage and refer­ence voltage, and the difference of voltage is output. The output voltage controls the bias of the TX amplifiers to re­duce/increase the gain of these amplifi ers for stable transmit output power.
The change of transmit power is carried out by changing reference voltage.
R52
C291
PWR
L17
2681
C84
0.1
AMP
L16
MP 1
C83
R3
4
LPF
L4
C302
C12
C13
C79
R8
IC2
5
3
1
2
LPF
R1
C11
C308
C15
D25
L3
C9
TX POWER
DETECTOR
R2
C10
D1
COMPARATOR
R5
R7
R6
C80
C74
T2
R4
C101
C8
C78
C72
L15
C7
ANT SW
(TX)
TMUT
D2
C6
C5
LPF
L2
C4
To ANT
L1
C2
C1
C3
R51
4 - 5

4-3 FREQUENCY SYNTHESIZER CIRCUITS

3
1
5
VCOs
A VCO is an oscillator which its oscillation frequency is determined by the applied voltage. This transceiver has two VCOs; RX VCO and TX VCO. The RX VCO generates the 1st LO signals for the 1st IF produce, and TX VCO generates TX signal. The VCO SW toggles these VCOs.
• RX VCO
The RX VCO oscillates 89.65 to 127.65 MHz LO signals. The generated 1st LO signals are applied to the 1st mixer (Q3) via two buffers (Q12 and Q10) and LPF.
RIPPLE
C148
C190
C191
L28
Freq.
adjust
TX VCO
C195
L27
Freq.
adjust
Q17
FILTER
RX VCO
D1 9
C194
C192
C193
C127
D2 0
L37
L39
Modulation
C124
D17
L24
D1 6
L38
L26
C110
C139
R79
R85
C126
C134
D22
L42
C203
L25
C129
D18
R86
L43
LVA
Q14
R81
C114
C115
R84
C123
C133
D21
C121
C122
R82
C119
R83
C120
Q13
R98
C137
LV
MOD
• TX VCO
The TX VCO oscillates 136 to 174 MHz TX signal. The generated TX signal is applied to the pre-driver (one of TX AMPs) via the TX/RX SW.
A portion of the VCO output is applied to the PLL IC via the buffer (Q11).
• VCOs AND BUFFERS
T5V
R68
EP1
C116
C104
C118
C117
C113
Q12
BUFFER
R87
Q15
5
R88
R78
R77
VCO
SW
C109
R76
R75
C105
C102
Q11
C103
R80
1
2
Q16
34
C107
L41
R71
R72
Q10
BUFFERBUFFER
C205
C111
To PLL
R5V
C108
0.01
R70
C99
0.001
TX/RX
L21
SW
D14
C100
TX
D15
R69
LPF
L14
C49
C323
1stLO
R67
C183
C324
C93
R61
Pre-
DRIVE
R65
R63
C95
C106
C96
L19
C92
Q9
C90
R62
R59
C94
PLL (Phase Locked Loop) CIRCUIT
The PLL circuit provides stable oscillation for both of the transmit and 1st LO frequencies (for receive). By comparing the feed backed VCO output and the reference frequency signal, the oscillating frequency is stabilized.
The PLL output frequency is controlled by the serial data including divide ratio from the CPU.
A portion of VCO output from the buffer (Q11) is applied to the PLL IC via LPF. The applied VCO output is divided according to the serial data including divide ratio from the CPU, at the prescaler and programmable divider. In the same way, the reference frequency signal from the reference frequency signal oscillator is applied to the PLL IC and divide so that these are the same frequency.
• PLL CIRCUITS
R103
47K
C211
BAL
REF
LVIN
S5V
UNLK
SCK
SO PLST
R104
C154
R105
C151
C153
2
3
Ref. Freq.
C213
OSCILLATOR
ACZ1005Y
C155
R94
D24
R117
R118
C152
IC16
1
EP6
9 10 11 12 13 14 15 16
X2
1
VCON
2
GND3OUT
CR-783
C140
R93
PLL IC
MB15A02PFV1
CLOCK
DATA LE FC NC FOUT P B
FIN
GND
VCC
OSCOUT
OSCIN
IC4
PLL
LD
DO
VP
E
C1
R108
CP1
C141
C156
R97
C158
4
VCC
C157
LOOP
FILTER
8 7 6 5 4 3 2 1
C209
R109
C143
C208
0.001
LPF
R10
R100
L32
C149
C207
C1
Q18
R89
R96
C147
3.3 MSVA
R187
C206
R95
The frequency-matched signals are applied to the phase comparator and phase-compared. The resulted phase difference is detected as a phase-type signal, and level­adjusted at the charge pump then output. The output pulse type signal is passed through the loop filter to be converted into the DC voltage (=Lock Voltage).
Applying the lock voltage to the variable capacitors (VD) which composes a part of the resonator of VCO, the capasitance of VDs changes corresponding to the applied lock voltage. This causes the change of resonation frequency that determines the VCO oscillating frequency to keep the VCO frequency constant.
When the oscillation frequency drifts, its phase changes from that of the reference frequency, causing a lock voltage change to compensate for the drift in the VCO oscillating frequency.
C137
C148
RX VCO
L26
R92
R91
C132
R90
C190
L28
Freq.
C191
C127
D2 0
L37
D1 9
L39
adjust
LV
C146
R110
C150
C145
C138
TX VCO
C195
L27
Freq.
adjust
MOD
C194
Modulation
D17
C192
C193
D1 6
L38
L24
C124
C126
C134
D22
L42
C203
L25
C129
D18
R86
R85
LVA
R79
R81
C114
C115
R84
C123
C133
D21
L43
4 - 6
Q14
C121
C122
C117
C116
C104
C120
C119
R83
R82
Q13
from VCO
C113
C118
R87
R

4-4 OTHER CIRCUITS

VIBERATION MOTOR CIRCUIT
(except [A], [D], [G], [J])
MF1 is a vibration motor. When the matched RX code signal is received, MF1 rotates to produce viberation.
In vibration mode, and when the transceiver is called, "VIB" signal from the expander (IC12, pin 6) turns to "High(=VCC level)" and motor driver (Q30, Q31) is activated to rotate the vibration motor (MF1).
• MOTOR DRIVER
VCC
Q31
M
MF1
C317
C316
Q30
C315
R201
R202
R203
VIB
C318
AGC (Automatic Gain Controller) CIRCUIT
The AGC circuit effectively reduces the RX signal level if the signal is strong, and raises it when it is weaker. The AGC circuit detects the overall strength of the signal and automatically adjusting the gain of the RF AMP to maintain an approximately constant average level of the received signals.
RSSI signal which is in proportion to the RX signal level is applied to the gate terminal of AGC line driver. The driver controls the voltage which supplied to the RF AMP to control the gain of RF AMP.
• AGC CIRCUIT
R22
R5V
C184
R172
R18
C186
C31
R19
C30
R12
R213
C29
R15
L8
R17
C35
C36
L9
RF
AMP
C37
Q2
D9
C38
C32
R20
C39
42
C33
R16
R171
C28
Q1
R173
AGC LINE
DRIVER
R174
D23
R175
Two-staged
C23
TUNED BPF
C22
D4
C26
R13
C25
6P
D8
L7
C20
R11
R14
4

4-5 VOLTAGE BLOCK DIAGRAM

Voltage from the battery pack is routed to whole of the transceiver via switches and regulators.
Q21
T5
REG
Q22
R5
REG
FRONT UNIT
T5V
Pre-drive AMP (Q9), APC AMP (IC2), etc.
R5V
IF IC (IC1), 1st IF AMP (Q4), 1st mixer (Q3), RF AMP (Q2), etc.
S5V
PLL IC (IC4), VCOs, etc.
+5V
Base-band IC (IC10), DAC (IC6), etc.
CPU5
CPU (IC401), EEPROM (IC409), expander (IC410)
2
FRONT UNIT
BATTERY PACK
T5C
R5C
Q25
Q24
Q23
S5C
VCC
MAIN UNITVR UNIT
S5 REG
+5
REG
IC9
1
PWR
R601
Q26
POWER
SW
F1
4 - 7
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