ICM CONTROLS ICM286 Installation Manual

FEATURES & SPECIFICATIONS
FEATURES
• Controls the gas valve, inducer draft motor, circulating blower and hot surface ignitor
• Monitors system pressure and limit switches
• Microprocessor based precision
• Twinning compatible with another ICM286 Control Board
• Diagnostic LEDs aid in testing and troubleshooting
• Replaces: Goodman 0130F00005
SAFETY CONSIDERATIONS
CAUTION!
Only trained personnel should install or service heating equipment. When working with heating equipment, be sure to read and understand all precautions in the documentation, on labels, and on tags that accompany the equipment. Failure to follow all safety guidelines may result in damage to equipment, severe personal injury or death.
TIMING
Inducer Pre-Purge Time: 15 seconds
Heat Blower On Delay: 30 seconds
Heat Blower Off Delays: 90/120/150/180 seconds
Cool Blower On Delay: 5 seconds
Cool Blower Off Delay: 45 seconds
Ignitor ON: 7 seconds
Inducer Post Purge: 15 seconds
Trials for Ignition: 3 (before soft lockout)
Auto Reset: 60 minutes
ICM
28 6
FURNACE CONTROL BOARD
ELECTRICAL
Voltage Range: Line (98-132 VAC) @ 60Hz
Cool Blower: 30A, 2 HP, 240 VAC
Heat: 20A, 240 VAC
Inducer Motor: 4A FLA, 8A LRA @ 120 VAC
Ignitor: 10A FLA @ 120 VAC
Humidifier: 5 amps @ 120 VAC
Electric Air Cleaner: 5 amps @ 120 VAC
ENVIRONMENT
Ambient Temperature
– Operating: -40ºF to 176ºF
– Storage: -40ºF to 185ºF
Humidity: 5% to 95% R.H. (non-condensing) @ +55ºF
Vibration: 13.8Hz @ 0.2 Gs for one hour in each orthogonal axis
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
Use caution when installing and servicing the furnace to avoid and control electrostatic discharge. ESD can impact electronic components. These precautions must be followed to prevent ESD from hand tools and personnel. Following these precautions will protect the control from ESD by discharging static electricity buildup to ground.
1. Disconnect all power to the furnace. Do not touch the control or the wiring prior to discharging your body’s electrostatic discharge to ground.
2. To ground yourself, touch your hand and tools to a clean, metal (unpainted) furnace surface near the control board.
3. Service the furnace after touching the chassis. Your body will recharge with static electricity as you shuffle your feet or move around, and you must reground yourself.
4. Reground yourself if you touch ungrounded items.
5. Before handling a new control, reground yourself; this will protect the control. Store used and new controls in separate containers before touching ungrounded objects.
6. ESD damage can also be prevented by using an ESD service kit.
INSTALLATION
Remove Existing Control:
1. Turn thermostat to OFF position or set it to the lowest possible setting.
2. Turn OFF electrical supply to furnace.
CAUTION!
Failure to turn off gas and electric supplies can result in
explosion, fire, death, or personal injury.
3. Label each wire with the correct terminal designation.
4. Disconnect the power supply and the thermostat lead wires from the existing ignition control.
5. Disconnect any other line/low voltage, accessory wire and ground leads from the existing ignition control.
6. Remove any screws and any other fasteners, and the old ignition board.
Install New Control:
1. Ground yourself properly before installing the new ICM286 control board.
2. Mount the new control using any screws and fasteners previously removed.
3. Connect all line/low voltage, accessory, thermostat and ground wires.
4. Verify the sequence of operation.
Main Operation:
On the application of power, the control will continuously monitor the rollout switch, limit switch, pressure switch, gas valve output and flame sense. During a Call for Heat, the control makes sure the limit switch is closed and the pressure switch contact is open before turning on the Inducer blower, which will be energized
for 15-seconds in a pre-purge mode. Following the pre-purge period, the pressure switch contact is closed and power is applied to the hot surface ignitor (there is a 7-second warm-up period). The gas valve is energized if a flame is sensed during this 7-second trial-for-ignition period, the blower motor will turn on following a 30-second delay. When the call for heat ends, the control will turn off the gas valve, the inducer blower will turn off after a 15-second post-purge period, and the heat blower will turn off after the jumper-selectable period of time (if jumper is missing, default Heat Blower Off delay is 120 seconds). During a Call for Cool, the control will energize the cool blower after a 5-second delay. When the call for cool ends, the control will turn the cool blower off after a 45-second delay.
Twinning:
The ICM286 is Twinning compatible with another ICM286 control board only. By connecting the designated “TWIN” screw terminals and the 24 VAC common together, the controls are designed to turn on/off the blower simultaneously and at the same speed. (NOTE: An external AC relay, whose coil is connected between R & W of the primary furnace and whose normally open contacts connect R & W of the secondary furnace, must be provided to cause both furnaces to heat). A common ground between the two furnaces is also required.
ICM CONTROLS 800.365.5525
www.icmcontrols.com
7313 William Barry Blvd.
North Syracuse, NY 13212
LII356-1
WIRING DIAGRAM
Legend:
Circulator
Blower
Electronic
Air Cleaner
Humidifier
Hot
120 VAC
Neutral
Inducer
Ignitor (120 VAC)
Low voltage (24 VAC) High voltage (120 VAC) N.C. = Normally closed switch N.O. = Normally open switch
24 VAC 120 VAC
HEAT
24
VAC
PARK PARK LINE
COOL
COM
24
EAC
LIM
IN
Switches
(N.C.)
LIM
OUT
Limit
XFMR HUM
RO
IN
Rollout
Switches
(N.C.)
RO
OUT
PS
IN
Pressure Switches
(N.O.)
PS
OUT
GV GV FS GND
Gas Valve
Flame
Sensor
Probe
Pin 1
Pin 2
Pin 3
Pin 4
Pin 5
Pin 6
Pin 7
Pin 8
Pin 9
Pin 10
Pin 11
Pin 12
Compressor
Contactor
Twinning with two
ICM286 controls only
PIN CONNECTIONS
12-Pin Connections
Limit switch (W) (input)
Flame sense input
24 VAC input
Pressure switch (output)
Rollout switch (XFMR) (input)
Common
Limit switch (output)
Gas valve common
Common
Pressure switch (input)
Rollout switch (output)
Gas valve output
FAULT CODES
LED FAULT CONDITION
ON No fault
OFF Control failure
1 flash System lockout
2 flashes Pressure switch stuck closed
3 flashes Pressure switch stuck open
4 flashes Open limit switch
2-Pin Connections
Pin 1
Pin 2
Inducer blower
Hot surface ignitor
LED FAULT CONDITION
5 flashes Flame has been sensed when no flame should be present
6 flashes Open rollout switch
7 flashes Low flame sense signal
8 flashes C terminal must be grounded to frame of furnace or you
have a faulty thermostat
Continuous
115 VAC AC power reversed
Flashing
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