Ice-O-Matic CD10022 Service Manual

SERVICE/INSTALLATION MANUAL

HOTEL/MOTEL DISPENSER

GC Series Cuber Shown

CD10022 CD10522

ICE Series Cuber Shown

CD20030 CD20530

ICE-O-Matic 11100 East 45th Avenue Denver, Colorado, USA 80239

Part Number 80701101 Print Date: 6/00

CD10022 CD20030 CD10522 CD20530

Introduction

To the owner or user. This product is a source of information about the installation, start up, cleaning, maintenance and repair of the product.

The CD10022, CD10522, CD20030 and CD20530 are Ice-O-Matics brand hotel/motel ice dispenser. The CD10022 is designed to use a Ice-O-Matic model GC300, 550, ECP 400, 550, 556 ice machine as the source for ice. The CD-200-30 is designed to use a Ice-O-Matic model ICE 250, 400, 500 and 600 ice machine as the source of ice.

Ice from the cuber falls into the insulated hopper, where it is stored until needed. When a user pushes the dispense button, a rotating wheel scoops the ice up and moves the ice to the top of the hopper where there is an outlet to the ice chute.

Table of Contents

Specifications/Limitaions . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 - 4

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 - 10

Final Check List/Initial Start Up/Electrical Sequence . . . . . . . . . . . . . . Page 11

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13 - 14

Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . Page 16

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . . . Page 17 - 19

NOTE: The warning symbol where it appears in this manual. It is an alert for important safety information on a hazard that might cause serious injury.

NOTE: Keep this manual for future reference.

CD10022 CD20030 CD10522 CD20530

Specifications

Limitations:

• Must meet the same limitations as the cuber installed on top of it:

• Must be installed indoors

• Must allow space to the right for air intake when using air cooled machine.

• The CD10022 and CD10522 are compatible only with Ice-O-Matics’ models GC 300, 550, ECP 400, 550, 556.

• The CD20030 and CD20530 are compatible only with Ice-O-Matics’ models ICE 250, 305, 400, 500, 600.

• Must allow space for utility connections at the back.

• Must have a drain.

• 50

F air minimum

• 100

F air maximum

Model Dimensions

CD10022

CD10522

CD20030

CD20530

(with legs)

22”x30”x50”

30”x30”x53”

Basic Electrical

115/60/1

230/50/1

115/60/1

230/50/1

Finish

S. STEEL

Ice Storage Capacity (ARI)

90 lbs.

140 lbs.

MaxFuse Size

Min Circuit Ampacity

2.5

1.3

1.9

1.0

CD10022 CD20030 CD10522 CD20530

Installation: General

After the carton has been removed from the dispenser, the legs may be installed.

Place flat portions of the carton on the floor behind the dispenser and lay the dispenser down on its back.

Thread the legs into the base of the dispenser. Be sure that the legs are screwed in all the way. Turn the leg levelers in all the way.

Move the dispenser to an upright postion and set it in the location where it will be installed. Note where the drain lines and electrical connections will be made.

Drain:

Remove any packaging material from inside the storage bin. Retain keys for later use. Check that gasket tape is on the top outside edge of the dispenser where the ice machine will rest.

NOTE

The dispenser has a 3/4” FPT drain fitting at the bottom center of the back panel. Connect 3/4” rigid tubing to this connection, a vent is recommended for most installations. Route the drain tubing to the building drain. Follow all applicable plumbing codes.

Because the tubing will be very cold, insulation is recommended.

Electrical:

There is an electrical junction box on the lower back panel.

Make the electrical connections there. Follow all applicable electrical codes. Use a licensed electrician.

The dispenser must be installed so that it is a separate piece of equipment from the ice machine. The drains and electrical supply must be separate.

CD10022 CD20030 CD10522 CD20530

Installation: Ice Machine

Check that gasket tape has been placed at the outside edge of the dispenser top.

Place corner posts from the carton on top of the dispenser, at the left and right corners.

Place the ice machine onto the dispenser. The ice machine is heavy, use of a mechanical hoist is recommended.

Carefully remove cardboard supports and allow ice machine to rest on dispenser gasket.

Follow all instructions for installation of the ice machine.

CD10022 CD20030 CD10522 CD20530

Kits: Coin Mechanism

Kits are available to install a coin mechanism, a room key mechanism or a key card mechanism. All kits come with detailed instructions which are also listed below.

8. Mount the timer and relay from the kit in the control box. (See typical layout of the parts in the following page).

Please follow these instructions carefully to complete the addition of the coin mechanism kit to the CD10022, CD10522, CD20030, and CD20530 ice dispenser.

1. Disconnect the dispenser from its electrical power supply (failure to do so may result in a serious injury).

Electrical shock hazard. Electrical shock can cause personal injury. Disconnect power before begining to service components.

2. Unlock and remove the decorative front cover, then remove the top front brace and the control box cover.

3. Remove all wires from the push button switch. Now remove the nuts that secure the push button cover from the inside of the dispenser panel.Then remove the cover from the dispenser. Now remove the screws that secure the push button switch to the cover and remove the push button switch.

4. Install the small cover plate which was supplied in the kit.

5. Remove the larger cover plate which is located below where the push button switch was located.

6. Install the mounting plate provided in the kit using the nuts provided in the coin mechanism kit.

7. Secure the coin mechanism to the mounting plate from inside the dispenser cabinet using the screws, flat washers and lockwashers in the kit.

9. Remove wires #8 and #9 from the control box. These wires will be replaced by different wires which will be identified as #8 and #9.

10. Install the wires provided in the kit following the wiring diagram provided in the kit.

11. Reconnect the electrical power supply to the machine.

12. Place an ice container in the drop zone of the dispenser. Place a quarter into the coin slide mechanism. Then push and hold the safety interlock switch. Now push in the coin mechanism and release it. The dispenser should dispense ice into the ice container.

13. Determine if the correct amount of ice was dispensed. If more ice is needed, increase the time on the timer by turning the timer adjustment dial clockwise. If less ice is required, decrease the time by turning the adjustment knob counter-clock-wise. The initial setting on the timer should be approximately 4 on the knob, approximately 8 seconds. (Each segment on the timer represents approximately 2 seconds). IMPOR to disconnect the power supply to the machine when adjusting the timer.

14. After all adjustments have been completed and the dispenser operates satisfactorily; attach the new electrical schematic over the old one that originally came with the machine and install the coin collection box.

TANT: Make sure

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