Ice-O-Matic C30 Installation Manual

INSTALLATION AND OPERATING INSTRUCTIONS

GAS CHAR BROILERS

BROILER MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES

After the gas supply has been connected to your unit, it is extremely important to check piping for possible leaks. To do this, use soap and water solution or solutions which are expressly made for this purpose. DO NOT USE matches, candles, flames, or other sources of ignition since these methods are extremely dangerous.

Post in a prominent location instructions to be followed in the event you smell gas. Obtain these instructions from your local gas supplier.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any other appliance.

INTENDED FOR OTHER THAN HOUSEHOLD USE

RETAIN THIS MANUAL FOR FUTURE REFERENCE

Dante SERIES

Models: F, C and L

IMPORTANT INSTRUCTIONS

WARNING: Improper installation, adjustment, alteration, service or

maintenance can cause property damage, injury or death. Read the Installation,

This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices.

+1 (800) 431-2745 US & Canada +1 (914) 576-0200 Phone sales@bakerspride.com E-Mail +1 (914) 576-0605 Fax www.bakerspride.com Web Address

Operating and Maintenance Instructions thoroughly before installing or servicing this equipment.

Destination Countries: (GB) (IE)

BAKERS PRIDE OVEN CO., INC.

30 Pine Street

New Rochelle, NY 10801

P/N 1/07 U4201A

CONTENTS

SECTION PAGE

I. INSTALLATION INSTRUCTIONS 3

1 Installation 3 2 Clearances 3 3 Gas Connection 3 4 Burners 4 5 Radiant Units 4 6 Glo-Stone Units 4 7 Grease Drawer & Water Pans 5 8 Griddle Plate 5 9 Smoker Boxes 5 10 Lighting Instructions 5 11 Additional Instructions 6 12 Installation with Casters 6

II. OPERATING INSTRUCTIONS 6

1 Lighting Instructions 6 2 Broiling 6

III. MAINTENANCE 7

1 Service 7 2 Care and Cleaning 7

IV. ILLUSTRATIONS 8 & 9

V. REPLACEMENT PARTS 8

VI SERVICE CENTERS 8

VII. TABLES OF EUROPEAN PRESSURES, GASES & CATAGORIES 10 & 11

VIII. WARRANTY 12

NOTE: Description of Model numbers and Definition of Prefixes used throughout this manual are shown below:

MODEL DEFINITION

F = Floor Model C = Counter Top Model L = Low Profile Model R = Radiant Type GS = Glo-Stone Type H = High-Heat

MODEL SIZES

(F, C, L) Width (R, GS)- (H) 24 30 36 48 60 72 84

Number of Burners 5 6 8 11 14 17 20

INPUT RATING: KW Hs

Standard 24.25 29.1 38.8 53.35 67.9 82.45 97 High-Heat 29.5 35.4 47.2 64.9 82.6 100.3 118

I. INSTALLATION INSTRUCTIONS

1. INSTALLATION:

(i) It is advisable to call on a qualified installer to install the appliance and, if the need causes to

convert it for use with other gases.

(ii) Installation of this broiler must conform to the installation regulations in force in the destination

country. For gas categories and pressures please refer to pages 10 & 11. For minimal distances from adjoining walls please refer to the rating plate on the appliance.

(iii) Use this Broiler only with an adequately sized exhaust hood. The room in which this broiler is

installed must be suitably vented in accordance with the National and or local codes.

2. ACCEPTABLE CLEARANCES:

Due to intense heat generated by radiation, only non-combustible construction should be provided.

(i) Minimum Clearance From Non-Combustible Construction. Right Left Back Floor

0” 0” 0” 4" (100 mm)

3. GAS CONNECTION:

A separate gas shut off valve (supplied with unit)

Figure “A”

must be installed in a readily accessible location in the gas line ahead of the pressure regulator (see

PRESSURE REGULATOR

figure “A”). The gas pressure regulator supplied must be installed on the gas inlet pipe of the broiler (see below). Each regulator is adjusted to yield a pressure

MAIN SHUT-OFF VALVE

of 3.5" water column (9 mbar) for Natural Gas.

All products used with combustible gas, including gas

SAFETY VALVE

pressure controls, must be installed and used strictly in accordance with the manufacturer's instructions and all applicable government codes and regulations and plumbing practices. Do not use the gas pressure regulator if it appears to

have been tampered with or damaged in any way as this may affect proper operation and may create potentially dangerous conditions.

Install the regulator properly with the direction of gas flowing as indicated by the arrow on the casting. (The arrow must be pointing to the Gas Appliance).

Use a pipe compound or thread sealant that is compatible with the gas supplied to the regulator and apply it in accordance with the manufacturer's recommendation.

Apply wrench pressure only to the flat area at the threaded end of the regulator closest to the gas appliance to avoid fracturing the regulator body.

Make sure markings or paintings on the regulator are not painted over or otherwise obliterated.

Check carefully for gas leaks immediately after the regulator has been installed and the gas turned on. Do this before attempting to operate the appliance. Use a soap and water solution (or other accepted leak tester) around all pipe joints. It is a good practice to periodically check for gas leaks during use of the appliance. Do not use the appliance if a gas leak is detected.

Recommended minimum gas supply lines are listed below for Broilers:

24” to 36” W: 3/4” (19 mm) 48” to 84” W: 1" (25.4 mm)

When making gas pipe connections, only pipe joint compound resistant to the action of liquefied petroleum gases should be used. The broiler and its individual shut-off valve must be disconnected from the gas supply system during any pressure testing of that system at test pressure in excess of ½ psig (3.45 kpa).

The broiler must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.45 kpa).

4. BURNERS:

Air-Mixer caps on the front of all burners are adjusted and tightened before the unit leaves the factory. If it is necessary to adjust the Air-Mixer caps, the adjustment must be done by a factory authorized technician only, who should tighten and seal the adjustment screw after the adjustment. (See Figure “D”)

(i) Place the front venturi end of the burner onto valve assembly by fitting the center hole of the Air-

Mixer cap over the brass orifice accessible through holes in the Chamber Front.

(ii) Drop the rear end flange of the burner into the corresponding slot in the burner support at the rear of

the chamber.

(iii) While most of the Burners are H-shaped Double Burners, the 24”, 48” and 72” models come with

one additional single Burner each. Place all of the H-shaped Burners first, then insert the single burner into the remaining space.

5. RADIANT UNITS:

(i) If the Broiler was ordered with Grease Catches, place them with the slotted front end over the

upturned fingers of the radiant support in front and rest the back end on top of the upturned fingers in the rear.

(ii) Place the 'A' shaped radiants over the burners with each end supported on the radiant supports in

front and rear of the chamber. Pushing the radiants all the way to the back will provide more heat in the front, while pushing them all the way to the front will provide more heat in the back.

(iii) Place the Top Grates, wider flange toward the back, onto the top grate supports in the rear. Every

broiler is supplied with a sufficient number of Top Grates to cover the entire broiling area. Two of them are 4-1/2” wide and the rest are 6” wide. Flipping these Top Grates upside down and choosing between two supports in the rear, four positions are possible for different slopes desired.

6. GLO-STONE UNITS:

(i) Hold the Glo-Stone Frame (one or more, depending on the size of the Broiler) over the desired

location and lower it slowly onto the Radiant Supports in the front and back of the chamber until it fits in between the upturned fingers of the supports. Rock it back and forth to assure proper fit.

(ii) Spread one layer of Glo-Stones covering all of the expanded metal grate exposed.

IMPORTANT NOTE: DO NOT USE MORE THAN ONE LAYER OF GLO-STONES, AS THIS WILL REDUCE THE AMOUNT OF HEAT REACHING THE TOP GRATES AND CAN CAUSE OVERHEATING AND PERMANENT DAMAGE TO THE UNIT.

(iii) Place the Top Grates, wider flange toward the back, onto the top grate supports in the rear. Every

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