IBM TotalStorage DS4000 EXP100 Installation, User's, And Maintenance Manual

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IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure
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Installation, User’ s an d Maintenance Guid e
GC26-7694-01
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IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure

Installation, User’ s an d Maintenance Guid e
GC26-7694-01
Page 4
Note:
Before using this information and the product it supports, be sure to read the general information in “Notices” on page 141.
Second Edition (November 2005)
US Government Users Restricted Rights Use, duplication or disclosure restricted by GSA ADP Schedule Contract with IBM Corp.
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Contents

Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
About this document . . . . . . . . . . . . . . . . . . . . . xvii
FAStT product renaming . . . . . . . . . . . . . . . . . . . . . xvii
Who should read this document . . . . . . . . . . . . . . . . . . xvii
How this document is organized . . . . . . . . . . . . . . . . . . xviii
DS4000 installation task overview . . . . . . . . . . . . . . . . . . xix
Getting information, help, and service . . . . . . . . . . . . . . . . xxi
Before you call . . . . . . . . . . . . . . . . . . . . . . . . xxi
Using the documentation . . . . . . . . . . . . . . . . . . . . xxii
Web sites . . . . . . . . . . . . . . . . . . . . . . . . . xxii
Software service and support . . . . . . . . . . . . . . . . . . xxiii
Hardware service and support . . . . . . . . . . . . . . . . . . xxiii
Fire suppression systems . . . . . . . . . . . . . . . . . . . xxiii
How to send your comments . . . . . . . . . . . . . . . . . . . xxiii
Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . .1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . .1
EXP100 storage expansion enclosure - description . . . . . . . . . . .1
Host server operating system support . . . . . . . . . . . . . . . .2
Fibre Channel defined . . . . . . . . . . . . . . . . . . . . . .2
Serial ATA defined . . . . . . . . . . . . . . . . . . . . . . .3
||
New features . . . . . . . . . . . . . . . . . . . . . . . . .3
Software, hardware and firmware compatibility and upgrades . . . . . . . .4
|| || || || || ||
Storage Manager software support for the EXP100 . . . . . . . . . . .4
Current firmware support for the EXP100 . . . . . . . . . . . . . . .4
EXP100 ESM CRU types, firmware, and release levels explained . . . . .6
EXP100 ESM CRU types . . . . . . . . . . . . . . . . . . .6
EXP100 release levels . . . . . . . . . . . . . . . . . . . .7
ESM failover support considerations . . . . . . . . . . . . . . . .11
Determining firmware levels . . . . . . . . . . . . . . . . . . .11
How to receive the latest product updates . . . . . . . . . . . . . .12
Inventory checklist . . . . . . . . . . . . . . . . . . . . . . .14
EXP100 components . . . . . . . . . . . . . . . . . . . . . . .14
EXP100 bays . . . . . . . . . . . . . . . . . . . . . . . . .14
Hot-swap drive bays . . . . . . . . . . . . . . . . . . . . . .14
Fan, ESM, and power supply bays . . . . . . . . . . . . . . . .15
Controls, indicators and connectors . . . . . . . . . . . . . . . . .17
Front controls and indicators . . . . . . . . . . . . . . . . . . .17
Rear controls, indicators, and connectors . . . . . . . . . . . . . .17
Power supply controls, indicators, and connectors . . . . . . . . . .17
Fan controls and indicators . . . . . . . . . . . . . . . . . .18
ESMs and user controls . . . . . . . . . . . . . . . . . . .19
EXP100 operating environment . . . . . . . . . . . . . . . . . . .21
EXP100 specifications . . . . . . . . . . . . . . . . . . . . .22
Heat output, airflow, and cooling . . . . . . . . . . . . . . . . .23
ESM failover architecture . . . . . . . . . . . . . . . . . . . . .24
Understanding ESM failover architecture . . . . . . . . . . . . . .24
Configuration guidelines . . . . . . . . . . . . . . . . . . . .27
© Copyright IBM Corp. 2004, 2005 iii
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Chapter 2. Installing the EXP100 . . . . . . . . . . . . . . . . . .29
Handling static-sensitive devices . . . . . . . . . . . . . . . . . .30
Preparing for installation . . . . . . . . . . . . . . . . . . . . .30
Preparing the site . . . . . . . . . . . . . . . . . . . . . . .31
Preparing the rack . . . . . . . . . . . . . . . . . . . . . .31
Installing the EXP100 . . . . . . . . . . . . . . . . . . . . . .32
Rack mounting template . . . . . . . . . . . . . . . . . . . .32
Installing the support rails . . . . . . . . . . . . . . . . . . . .34
Removing the CRUs . . . . . . . . . . . . . . . . . . . . . .37
Removing an ESM . . . . . . . . . . . . . . . . . . . . .37
Removing a power supply . . . . . . . . . . . . . . . . . . .38
Removing a fan . . . . . . . . . . . . . . . . . . . . . .39
Removing a hard disk drive . . . . . . . . . . . . . . . . . .39
Installing the EXP100 into a rack . . . . . . . . . . . . . . . . .40
Replacing the EXP100 CRUs . . . . . . . . . . . . . . . . . .41
Replacing an ESM . . . . . . . . . . . . . . . . . . . . .42
Replacing a power supply . . . . . . . . . . . . . . . . . . .42
Replacing a fan . . . . . . . . . . . . . . . . . . . . . . .43
Replacing a hard disk drive . . . . . . . . . . . . . . . . . .44
Setting the interface options . . . . . . . . . . . . . . . . . . . .44
Fibre Channel loop and ID settings . . . . . . . . . . . . . . . .44
Enclosure ID settings . . . . . . . . . . . . . . . . . . . . .44
Expansion enclosure speed settings . . . . . . . . . . . . . . . .45
Cabling the EXP100 . . . . . . . . . . . . . . . . . . . . . . .46
Installing SFP modules . . . . . . . . . . . . . . . . . . . . .47
Removing SFP modules . . . . . . . . . . . . . . . . . . . .49
Handling fiber-optic cables . . . . . . . . . . . . . . . . . . .50
Using LC-LC Fibre Channel cables . . . . . . . . . . . . . . . .50
Connecting an LC-LC cable to an SFP module . . . . . . . . . . .51
Removing an LC-LC Fibre Channel cable . . . . . . . . . . . . .52
||
Cabling the EXP100 to a DS4000 storage subsystem . . . . . . . . .53
EXP100 loop redundancy . . . . . . . . . . . . . . . . . . . .56
Cabling the power supply . . . . . . . . . . . . . . . . . . . .58
Turning the EXP100 on and off . . . . . . . . . . . . . . . . . . .58
Turning on the EXP100 . . . . . . . . . . . . . . . . . . . . .58
Turning off the EXP100 . . . . . . . . . . . . . . . . . . . . .60
Performing an emergency shutdown . . . . . . . . . . . . . . . .61
Restoring power after an emergency . . . . . . . . . . . . . . . .61
Chapter 3. Installing and replacing devices . . . . . . . . . . . . .63
Adding a new EXP100 to an existing and configured drive loop . . . . . . .63
||
Determining firmware levels of the new and existing EXP100s . . . . . .63
Adding the EXP100 to the existing drive loop . . . . . . . . . . . . .66
Upgrading ESM firmware after adding the EXP100 to an existing drive loop 68
Working with hot-swap hard disk drives . . . . . . . . . . . . . . . .73
||
Notes for installing the new 250 GB S ATA drive CRU/FRU (P/N 40K6837) 74
Installing hot-swap hard disk drives . . . . . . . . . . . . . . . .74
Replacing hot-swap hard disk drives . . . . . . . . . . . . . . . .76
Replacing multiple drives . . . . . . . . . . . . . . . . . . . .78
Replacing all drives at the same time . . . . . . . . . . . . . .79
Replacing the drives one at a time . . . . . . . . . . . . . . . .81
Working with hot-swap power supplies . . . . . . . . . . . . . . . .83
Removing the failed hot-swap power supply . . . . . . . . . . . . .84
Replacing the failed hot-swap power supply . . . . . . . . . . . . .84
Replacing a failed hot-swap ESM . . . . . . . . . . . . . . . . . .85
||
Receiving the replacement ESM CRU . . . . . . . . . . . . . . .86
iv IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Upgrading firmware when replacing a failed hot-swap ESM . . . . . . .87
Steps for replacing a hot-swap ESM . . . . . . . . . . . . . . . .92
||
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . .95
Replacing a failed hot-swap cooling fan . . . . . . . . . . . . . . . .97
Chapter 4. Hardware maintenance . . . . . . . . . . . . . . . . .99
General checkout . . . . . . . . . . . . . . . . . . . . . . . .99
Solving problems . . . . . . . . . . . . . . . . . . . . . . . .99
Parts listing . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Appendix A. Upgrading R1-level firmware (DS4300 and DS4500 only) 107
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Upgrading the firmware to enable EXP100 R2 full high-availability support 107
Checking current firmware levels . . . . . . . . . . . . . . . . . 108
Preparing for the upgrade . . . . . . . . . . . . . . . . . . . 109
Downloading the ESM firmware and csb file . . . . . . . . . . . . . 111
Downloading the ESM firmware . . . . . . . . . . . . . . . . 111
Downloading the csb file . . . . . . . . . . . . . . . . . . .112
Downloading the controller firmware and NVSRAM . . . . . . . . . .112
Downloading the controller firmware . . . . . . . . . . . . . . .112
Downloading the NVSRAM . . . . . . . . . . . . . . . . . .113
Completing the upgrade . . . . . . . . . . . . . . . . . . . .113
Problem recovery . . . . . . . . . . . . . . . . . . . . . . .113
Appendix B. Records . . . . . . . . . . . . . . . . . . . . .115
Identification numbers . . . . . . . . . . . . . . . . . . . . . .115
Storage subsystem and controller information record . . . . . . . . . .116
Sample information record . . . . . . . . . . . . . . . . . . .117
Installed device records . . . . . . . . . . . . . . . . . . . . .118
Appendix C. Rack mounting template . . . . . . . . . . . . . . .119
Appendix D. Power cords . . . . . . . . . . . . . . . . . . . . 123
Appendix E. Additional DS4000 documentation . . . . . . . . . . . 125
DS4000 Storage Manager Version 9 library . . . . . . . . . . . . . . 125
DS4500 Fibre Channel Storage Server library . . . . . . . . . . . . . 126
DS4400 Fibre Channel Storage Server library . . . . . . . . . . . . . 127
DS4300 Fibre Channel Storage Server library . . . . . . . . . . . . . 128
DS4100 S ATA Storage Server library . . . . . . . . . . . . . . . . 129
DS4800 Storage Subsystem library . . . . . . . . . . . . . . . . . 130
Other DS4000 and DS4000-related documents . . . . . . . . . . . . 131
Appendix F. European Directive About Product Recycling and Disposal 133
Appendix G. Battery Return Program . . . . . . . . . . . . . . . 135
Appendix H. Cable Warning . . . . . . . . . . . . . . . . . . . 137
Appendix I. Accessibility . . . . . . . . . . . . . . . . . . . . 139
Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Important notes . . . . . . . . . . . . . . . . . . . . . . . . 142
Electronic emission notices . . . . . . . . . . . . . . . . . . . . 142
Federal Communications Commission (FCC) statement . . . . . . . . 142
Contents v
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Chinese class A compliance statement . . . . . . . . . . . . . . . 143
Industry Canada Class A emission compliance statement . . . . . . . . 143
Australia and New Zealand Class A statement . . . . . . . . . . . . 143
United Kingdom telecommunications safety requirement . . . . . . . . 143
European Union EMC Directive conformance statement . . . . . . . . 143
Taiwan Class A warning statement . . . . . . . . . . . . . . . . 144
Japanese Voluntary Control Council for Interference (VCCI) statement 144
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
vi IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Figures

1. EXP100 hot-swap drive bays . . . . . . . . . . . . . . . . . . . . . . . . . .15
2. Hot-swap fan, ESM, and power supply bays . . . . . . . . . . . . . . . . . . . . .16
3. Front controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . .17
4. Power supply controls, indicators, and connectors . . . . . . . . . . . . . . . . . .18
5. Fan controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6. ESMs and user controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
7. Enclosure ID Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
8. Example of cold aisle/hot aisle rack configuration . . . . . . . . . . . . . . . . . . .24
9. EXP100 ESM and drive paths . . . . . . . . . . . . . . . . . . . . . . . . . .25
10. The right ESM and controller firmware recover from a loss of connectivity to the input port of the
left ESM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
11. Right ESM reroutes I/Os along dashed alternate paths . . . . . . . . . . . . . . . . .27
12. Orthogonally striped RAID arrays Option 1 . . . . . . . . . . . . . . . . . . . .28
13. Orthogonally striped RAID arrays Option 2 . . . . . . . . . . . . . . . . . . . .28
14. Front rack mounting template . . . . . . . . . . . . . . . . . . . . . . . . . .33
15. Rear rack mounting template . . . . . . . . . . . . . . . . . . . . . . . . . .34
16. Alignment pins with and without spacers . . . . . . . . . . . . . . . . . . . . . .35
17. Installing the support rails . . . . . . . . . . . . . . . . . . . . . . . . . . .36
18. Removing an ESM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
19. Removing a power supply . . . . . . . . . . . . . . . . . . . . . . . . . . .38
20. Removing a fan unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
21. Removing a drive CRU . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
22. Installing the EXP100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
23. Replacing an ESM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
24. Replacing a power supply . . . . . . . . . . . . . . . . . . . . . . . . . . .43
25. Replacing a fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
26. Enclosure ID switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
27. Enclosure ID settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
28. SFP module and protective cap . . . . . . . . . . . . . . . . . . . . . . . . .48
29. Installing an SFP module into the host port . . . . . . . . . . . . . . . . . . . . .49
30. Unlocking the SFP module latch - plastic variety . . . . . . . . . . . . . . . . . . .49
31. Unlocking the SFP module latch - wire variety . . . . . . . . . . . . . . . . . . . .50
32. LC-LC Fibre Channel cable . . . . . . . . . . . . . . . . . . . . . . . . . . .51
33. Removing fiber-optic cable protective caps . . . . . . . . . . . . . . . . . . . . .52
34. Inserting an LC-LC Fibre Channel cable into an SFP module . . . . . . . . . . . . . .52
35. LC-LC Fibre Channel cable lever and latches . . . . . . . . . . . . . . . . . . . .53
36. Removing the LC-LC Fibre Channel cable . . . . . . . . . . . . . . . . . . . . .53
37. Connecting cables to the installed SFP on a DS4300 . . . . . . . . . . . . . . . . .54
||
38. Connecting cables to the installed SFP on a DS4500 . . . . . . . . . . . . . . . . .55
||
39. Connecting cables to the installed SFP on a DS4800 . . . . . . . . . . . . . . . . .55
||
40. Installing an SFP module and connecting an LC-LC cable to the EXP100 . . . . . . . . . .56
||
41. EXP100 redundant loop configuration . . . . . . . . . . . . . . . . . . . . . . .57
42. Cabling the EXP100 to two redundant loops . . . . . . . . . . . . . . . . . . . . .67
||
43. Hot-swap hard disk drive LEDs . . . . . . . . . . . . . . . . . . . . . . . . .75
44. Drive CRU handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
45. Moving the power supply lever and replacing the failed hot-swap power supply . . . . . . . .84
46. Connecting the power supply . . . . . . . . . . . . . . . . . . . . . . . . . .85
47. Removing the failed ESM . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
48. Replacing a hot-swap cooling fan . . . . . . . . . . . . . . . . . . . . . . . . .98
49. EXP100 storage expansion enclosure parts list . . . . . . . . . . . . . . . . . . . 104
50. Front rack mounting template . . . . . . . . . . . . . . . . . . . . . . . . . . 120
51. Rear rack mounting template . . . . . . . . . . . . . . . . . . . . . . . . . . 121
© Copyright IBM Corp. 2004, 2005 vii
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viii IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Tables

1. Mapping of FAStT names to DS4000 Series names . . . . . . . . . . . . . . . . . . xvii
2. Where to find DS4000 installation and configuration procedures . . . . . . . . . . . . . xix
3. Minimum firmware versions recommended for use with the EXP100 . . . . . . . . . . . .5
||
4. Compatible ESM firmware version by CRU part number . . . . . . . . . . . . . . . . .7
||
5. EXP100 firmware release levels, CRU types, and supported DS4000s . . . . . . . . . . .7
||
6. IBM TotalStorage EXP100 Storage Expansion Enclosure specifications . . . . . . . . . . .22
7. Alignment pin requirements for different rack flange hole types . . . . . . . . . . . . . .35
8. New EXP100 expansion enclosure and existing EXP100 expansion enclosure firmware
| || || ||
|| || ||
||
compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
9. ESM firmware level by CRU part number . . . . . . . . . . . . . . . . . . . . . .64
10. New EXP100 expansion enclosure ESM firmware version by serial number and packaging label 65
11. ESM firmware upgrade procedures for new EXP100s . . . . . . . . . . . . . . . . .70
12. Drive LED activity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
13. ESM firmware upgrade procedures for replacing ESMs . . . . . . . . . . . . . . . . .88
14. Troubleshooting ESM incompatibility issues . . . . . . . . . . . . . . . . . . . . .95
15. Existing EXP100 ESM and new EXP100 ESM firmware compatibility levels . . . . . . . . .96
16. Symptom-to-FRU index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
17. Troubleshooting ESM incompatibility issues . . . . . . . . . . . . . . . . . . . . 103
18. Parts listing (EXP100 storage expansion enclosure) . . . . . . . . . . . . . . . . . 104
19. Required current firmware levels . . . . . . . . . . . . . . . . . . . . . . . . 108
20. Storage subsystem and controller information record . . . . . . . . . . . . . . . . .116
21. Sample information record . . . . . . . . . . . . . . . . . . . . . . . . . . .117
22. Hard disk drive record . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
23. TotalStorage DS4000 Storage Manager Version 9.1 titles by user tasks . . . . . . . . . . 125
24. TotalStorage DS4500 Fibre Channel Storage Server document titles by user tasks . . . . . . 126
25. TotalStorage DS4400 Fibre Channel Storage Server document titles by user tasks . . . . . . 127
26. TotalStorage DS4300 Fibre Channel Storage Server document titles by user tasks . . . . . . 128
27. TotalStorage DS4100 SATA Storage Server document titles by user tasks . . . . . . . . . 129
28. TotalStorage DS4800 Storage Subsystem document titles by user tasks . . . . . . . . . . 130
29. TotalStorage DS4000 and DS4000–related document titles by user tasks . . . . . . . . . 131
30. DS4000 Storage Manager alternate keyboard operations . . . . . . . . . . . . . . . 139
© Copyright IBM Corp. 2004, 2005 ix
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x IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Safety

The caution and danger statements that this document contains can be referenced in the multilingual IBM Safety Information document that is provided with your IBM TotalStorage EXP100 Storage Expansion Enclosure. Each caution and danger statement is numbered for easy reference to the corresponding statements in the translated document.
v Danger: These statements indicate situations that can be potentially lethal or
extremely hazardous to you. A danger statement is placed just before the description of a potentially lethal or extremely hazardous procedure, step, or situation.
v Caution: These statements indicate situations that can be potentially hazardous
to you. A caution statement is placed just before the description of a potentially hazardous procedure step or situation.
v Attention: These notices indicate possible damage to programs, devices, or
data. An attention notice is placed just before the instruction or situation in which damage could occur.
Before installing this product, read the following danger and caution notices.
© Copyright IBM Corp. 2004, 2005 xi
Page 14
Statement 1:
DANGER
Electrical
current from power, telephone, and communication cables is
hazardous.
To avoid a shock hazard: v Do not connect or disconnect any cables or perform installation,
maintenance, or reconfiguration of this product during an electrical storm.
v Connect all power cords to a properly wired and grounded electrical
outlet.
v Connect to properly wired outlets any equipment that will be attached to
this product.
v When possible, use one hand only to connect or disconnect signal
cables.
v Never turn on any equipment when there is evidence of fire, water, or
structural damage.
v Disconnect the attached power cords, telecommunications systems,
networks, and modems before you open the device covers, unless instructed otherwise in the installation and configuration procedures.
v Connect and disconnect cables as described in the following table when
installing, moving, or opening covers on this product or attached devices.
To Connect: To Disconnect:
1. Turn everything OFF.
2. First, attach all cables to devices.
3. Attach signal cables to connectors.
4. Attach power cords to outlet.
1. Turn everything OFF.
2. First, remove power cords from outlet.
3. Remove signal cables from connectors.
4. Remove all cables from devices.
5. Turn device ON.
xii IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 15
Statement 3:
CAUTION: When laser products (such as CD-ROMs, DVD drives, fiber optic devices, or transmitters) are installed, note the following:
v Do not remove the covers. Removing the covers of the laser product could
result in exposure to hazardous laser radiation. There are no serviceable parts inside the device.
v Use of controls or adjustments or performance of procedures other than
those specified herein might result in hazardous radiation exposure.
DANGER
laser products contain an embedded Class 3A or Class 3B laser
Some diode. Note the following.
Laser radiation when open. Do not stare into the beam, do not view directly with optical instruments, and avoid direct exposure to the beam.
Class 1 Laser statement
Class 1 Laser Product Laser Klasse 1 Laser Klass 1 Luokan 1 Laserlaite Apparell Laser de Calsse 1À
IEC 825-11993 CENELEC EN 60 825
Safety xiii
Page 16
Statement 4:
18 kg (39.7 lb) 32 kg (70.5 lb) 55 kg (121.2 lb)
CAUTION: Use safe practices when lifting.
Statement 5:
CAUTION: The power control button on the device and the power switch on the power supply do not turn off the electrical current supplied to the device. The device also might have more than one power cord. To remove all electrical current from the device, ensure that all power cords are disconnected from the power source.
2
1
xiv IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 17
Statement 8:
CAUTION: Never remove the cover on a power supply or any part that has the following label attached.
Hazardous voltage, current, and energy levels are present inside any component that has this label attached. There are no serviceable parts inside these components. If you suspect a problem with one of these parts, contact a service technician.
Safety xv
Page 18
xvi IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 19

About this document

This document provides instructions for installing and customizing the configuration of your IBM
®
provides maintenance procedures and troubleshooting information.

FAStT product renaming

IBM has renamed some FAStT family products. Table 1 identifies each DS4000 product name with its corresponding previous FAStT product name. Note that this change of product name only indicates no change in functionality or warranty. All products listed below with new names are functionally-equivalent and fully-interoperable. Each DS4000 product retains full IBM service as outlined in service contracts issued for analogous FAStT products.
Table 1. Mapping of FAStT names to DS4000 Series names
Previous FAStT Product Name Current DS4000 Product Name
IBM TotalStorage FAStT Storage Server IBM TotalStorage DS4000
FAStT DS4000
FAStT Family DS4000 Mid-range Disk System
FAStT Storage Manager vX.Y (for example v9.10)
FAStT100 DS4100
FAStT600 DS4300
FAStT600 with Turbo Feature DS4300 Turbo
FAStT700 DS4400
FAStT900 DS4500
EXP700 DS4000 EXP700
EXP710 DS4000 EXP710
EXP100 DS4000 EXP100
FAStT FlashCopy FlashCopy for DS4000
FAStT VolumeCopy VolumeCopy for DS4000
FAStT Remote Mirror (RM) Enhanced Remote Mirroring for DS4000
FAStT Synchronous Mirroring Metro Mirroring for DS4000
TotalStorage
®
DS4000 EXP100 Storage Expansion Enclosure. It also
DS4000 Storage Manager vX.Y (for example v9.10)
Global Copy for DS4000 (New Feature = Asynchronous Mirroring without Consistency Group)
Global Mirroring for DS4000 (New Feature = Asynchronous Mirroring with Consistency Group)

Who should read this document

This document is intended for system operators and service technicians who have extensive knowledge of Fibre Channel and network technology.
© Copyright IBM Corp. 2004, 2005 xvii
Page 20

How this document is organized

Chapter 1, “Introduction,” on page 1 describes the IBM TotalStorage EXP100 Storage Expansion Enclosure. This chapter includes an inventory checklist and an overview of the storage expansion enclosurefeatures, operating specifications, and components.
Chapter 2, “Installing the EXP100,” on page 29 contains instructions for the following tasks:
v Install the storage expansion enclosurein a standard rack cabinet
v Set the interface options
v Cable the storage expansion enclosure
v Route the power cord
v Power the storage expansion enclosure on or off during either normal or
emergency situations
Chapter 3, “Installing and replacing devices,” on page 63 contains step-by-step instructions for how to install or remove customer replaceable units (CRUs), such as hard disk drives, power supplies, environmental services modules (ESMs), and fan units.
“ESM failover architecture” on page 24 contains guidelines for array configurations that offer maximum protection of data access in the event of ESM failure in the initial release of the EXP100 storage expansion enclosure.
Chapter 4, “Hardware maintenance,” on page 99 describes problems and symptoms that are specific to your storage expansion enclosure. It also provides a parts for list for the EXP100.
Appendix A, “Upgrading R1-level firmware (DS4300 and DS4500 only),” on page 107 contains information on how to enable EXP100 R2 full high-availability support by upgrading the EXP100 ESM firmware, the DS4000 controller firmware, and NVSRAM.
Appendix B, “Records,” on page 115 provides a table that you can use to record and update important information about your EXP100, including serial number and device records. Whenever you add options to your EXP100, be sure to update the information in this table.
Appendix C, “Rack mounting template,” on page 119 provides the rack mounting templates for installation of the EXP100. If you want to tear out the templates from the document for use during installation, use these copies of the templates.
Appendix D, “Power cords,” on page 123 lists power cord information for the EXP100.
Appendix E, “Additional DS4000 documentation,” on page 125 lists the documents that are available in the IBM TotalStorage DS4000 Storage Manager and DS4000 Storage Subsystem product libraries, and other related documents.
Appendix F, “European Directive About Product Recycling and Disposal,” on page 133 provides information regarding the European Directive About Product Recycling and Disposal, an environmental directive that is in effect throughout the European Union.
xviii IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 21
Appendix I, “Accessibility,” on page 139 provides information about alternate keyboard navigation, which is a DS4000 Storage Manager accessibility feature. Accessibility features help a user who has a physical disability, such as restricted mobility or limited vision, to use software products successfully.

DS4000 installation task overview

Table 2 provides a sequential list of many installation and configuration tasks that are common to most DS4000 configurations. When you install and configure your DS4000 storage subsystem, refer to this table to find the documentation that explains how to complete each task.
also: The DS4000 Storage Server and Storage Expansion Enclosure Quick
See
Start Guide provides an excellent overview of the installation process.
Table 2. Where to find DS4000 installation and configuration procedures
Installation task Where to find information or procedures
1 Plan the installation
v DS4000 Storage Manager Concepts Guide
v DS4000 Storage Manager Installation and Support Guide for
AIX, HP-UX, Solaris and Linux on POWER
v DS4000 Storage Manager Installation and Support Guide for
Windows 2000/Server 2003, NetWare, ESX Server, and Linux
v DS4100 Storage Server Installation, User’s, and Maintenance
Guide
v DS4300 Fibre Channel Storage Server Installation and User’s
Guide
v DS4400 Fibre Channel Storage Server Installation and
Support Guide
v DS4500 Fibre Channel Storage Server Installation and
Support Guide
v DS4800 Storage Subsystem Installation, User’s, and
Maintenance Guide
2 Mount the DS4000
storage subsystem in the rack
v DS4800 Installation, User’s, and Maintenance Guide
v DS4400 and DS4500 Rack Mounting Instructions
v DS4300 Rack Mounting Instructions
v DS4100 Installation, User’s and Maintenance Guide
3 Mount the DS4000
EXP storage expansion unit in the rack
v DS4000 EXP100 Storage Expansion Unit Installation, User’s
and Maintenance Guide
v DS4000 EXP700 and EXP710 Storage Expansion Enclosures
Installation, User’s, and Maintenance Guide
v FAStT EXP500 Installation and User’s Guide
4 Route the storage
expansion unit Fibre Channel cables
v DS4100 Fibre Channel Cabling Instructions
v DS4300 Fibre Channel Cabling Instructions
v DS4400 Fibre Channel Cabling Instructions
v DS4500 Fibre Channel Cabling Instructions
v DS4800 Installation, User’s, and Maintenance Guide
About this document xix
Page 22
Table 2. Where to find DS4000 installation and configuration procedures (continued)
Installation task Where to find information or procedures
5 Route the host
server Fibre Channel cables
v DS4100 Fibre Channel Cabling Instructions
v DS4300 Fibre Channel Cabling Instructions
v DS4400 Fibre Channel Cabling Instructions
v DS4500 Fibre Channel Cabling Instructions
v DS4800 Installation, User’s, and Maintenance Guide
6 Power up the
subsystem
v DS4100 Storage Server Installation, User’s, and Maintenance
Guide
v DS4300 Fibre Channel Storage Server Installation and User’s
Guide
v DS4400 Fibre Channel Storage Server Installation and
Support Guide
v DS4500 Fibre Channel Storage Server Installation and
Support Guide
v DS4800 Storage Subsystem Installation, User’s, and
Maintenance Guide
7 Configure DS4000
network settings
v DS4100 Storage Server Installation, User’s, and Maintenance
Guide
v DS4300 Fibre Channel Storage Server Installation and User’s
Guide
v DS4400 Fibre Channel Storage Server Installation and
Support Guide
v DS4500 Fibre Channel Storage Server Installation and
Support Guide
v DS4800 Storage Subsystem Installation, User’s, and
Maintenance Guide
8 Zone the fabric
switch (SAN-attached only)
v DS4000 Storage Manager Installation and Support Guide for
AIX, HP-UX, Solaris and Linux on POWER
v DS4000 Storage Manager Installation and Support Guide for
Windows 2000/Server 2003, NetWare, ESX Server, and Linux
v DS4000 Storage Manager Copy Services Guide (describes
switch zoning for the Remote Mirror Option)
v See also the documentation provided by the switch
manufacturer
9 Install DS4000
Storage Manager software on the management station
10 Install host software
(failover drivers) on host server
v DS4000 Storage Manager Installation and Support Guide for
AIX, HP-UX, Solaris and Linux on POWER
v DS4000 Storage Manager Installation and Support Guide for
Windows 2000/Server 2003, NetWare, ESX Server, and Linux
v DS4000 Storage Manager online help (for post-installation
tasks)
11 Start DS4000
Storage Manager
12 Set the DS4000
Storage Manager clock
13 Set the DS4000
Storage Manager host default type
xx IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Table 2. Where to find DS4000 installation and configuration procedures (continued)
Installation task Where to find information or procedures
14 Verify DS4000
subsystem health
v DS4100 Storage Server Installation, User’s, and Maintenance
Guide
v DS4300 Fibre Channel Storage Server Installation and User’s
Guide
v DS4400 Fibre Channel Storage Server Installation and
Support Guide
v DS4500 Fibre Channel Storage Server Installation and
Support Guide
v DS4800 Storage Subsystem Installation, User’s, and
Maintenance Guide
15 Enable DS4000
Storage Manager premium feature keys
Copy Services premium features
DS4000 Storage Manager Copy Services Guide
FC/SATA Intermix premium feature
DS4000 Fibre Channel and Serial ATA Intermix Premium Feature Installation Overview
Storage Partitioning (and general premium features information)
v DS4000 Storage Manager Concepts Guide
v DS4000 Storage Manager Installation and Support
Guide for AIX, HP-UX, Solaris and Linux on POWER
v DS4000 Storage Manager Installation and Support
Guide for Windows 2000/Server 2003, NetWare, ESX Server, and Linux
16 Configure arrays and
logical drives
17 Configure host
v DS4000 Storage Manager Installation and Support Guide for
v DS4000 Storage Manager Installation and Support Guide for
partitions
18 Verify host access to
DS4000 storage
| | | | |
Note: The Storage Manager premium copy services FlashCopy®, VolumeCopy, and
Enhanced Remote Mirroring are supported only when the EXP100 ESM firmware is at R3 level. In addition, the DS4000 controller firmware must be at 6.12.1x.xx or higher (for DS4100, DS4300, DS4400 and DS4500) or 6.15.16.xx or higher (for DS4800). See “EXP100 ESM CRU types, firmware, and release levels explained” on page 6 for more information.
v DS4000 Storage Manager online help

Getting information, help, and service

If you need help, service, or technical assistance or just want more information about IBM products, you will find a wide variety of sources available from IBM to assist you. This section contains information about where to go for additional information about IBM and IBM products, what to do if you experience a problem with your IBM Eserver xSeries service, if it is necessary.

Before you call

Before you call, make sure that you have taken these steps to try to solve the problem yourself:
AIX, HP-UX, Solaris and Linux on POWER
Windows 2000/Server 2003, NetWare, ESX Server, and Linux
or IntelliStation
®
system, and whom to call for
About this document xxi
Page 24
v Check all cables to make sure that they are connected.
v Check the power switches to make sure that the system is turned on.
v Use the troubleshooting information in your system documentation and use the
diagnostic tools that come with your system.
v Check for technical information, hints, tips, and new device drivers at the
following Web site:
www.ibm.com/storage/techsup.htm
v Use an IBM discussion forum on the IBM Web site to ask questions.
can solve many problems without outside assistance by following the
You troubleshooting procedures that IBM provides in the online help or in the documents that are provided with your system and software. The information that comes with your system also describes the diagnostic tests that you can perform. Most xSeries and IntelliStation systems, operating systems, and programs come with information that contains troubleshooting procedures and explanations of error messages and error codes. If you suspect a software problem, see the information for the operating system or program.

Using the documentation

Information about the xSeries or IntelliStation system and preinstalled software, if any, is available in the documents that come with your system. This includes printed documents, online documents, readme files, and help files. See the troubleshooting information in your system documentation for instructions on how to use the diagnostic programs. The troubleshooting information or the diagnostic programs might tell you that you need additional or updated device drivers or other software.

Web sites

|
IBM maintains pages on the World Wide Web where you can get the latest technical information and download device drivers and updates.
v For DS4000 information, go to the following Web site:
www.ibm.com/servers/storage/support/disk/
The support page has many sources of information and ways for you to solve problems, including:
Diagnosing problems using the IBM Online Assistant
Downloading the latest device drivers and updates for your products
Viewing frequently asked questions (FAQ)
Viewing hints and tips to help you solve problems
Participating in IBM discussion forums
Setting up e-mail notification of technical updates about your products
Yo u can order publications through the IBM Publications Ordering System at the
v
following web site:
www.elink.ibmlink.ibm.com/public/applications/publications/cgibin/pbi.cgi/
v For the latest information about IBM xSeries products, services, and support, go
to the following Web site:
www.ibm.com/eserver/xseries/
v For the latest information about IBM pSeries products, services, and support, go
to the following Web site: www.ibm.com/eserver/pseries/
v For the latest information about the IBM IntelliStation information, go to the
following Web site:
xxii IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 25
www.ibm.com/pc/intellistation/
| | |
|
v For the latest information about operating system and HBA support, clustering
support, SAN fabric support, and Storage Manager feature support, see the TotalStorage DS4000 Interoperability Matrix at the following Web site:
www-03.ibm.com/servers/storage/disk/ds4000/interop-matrix.html

Software service and support

Through IBM Support Line, for a fee you can get telephone assistance with usage, configuration, and software problems with xSeries servers, IntelliStation workstations, and appliances. For information about which products are supported by Support Line in your country or region, go to the following Web site:
www.ibm.com/services/sl/products/
For more information about the IBM Support Line and other IBM services, go to the following Web sites:
v www.ibm.com/services/
v www.ibm.com/planetwide/

Hardware service and support

You can receive hardware service through IBM Integrated Technology Services or through your IBM reseller, if your reseller is authorized by IBM to provide warranty service. Go to the following Web site for support telephone numbers:
www.ibm.com/planetwide/
In the U.S. and Canada, hardware service and support is available 24 hours a day, 7 days a week. In the U.K., these services are available Monday through Friday, from 9 a.m. to 6 p.m.

Fire suppression systems

A fire suppression system is the responsibility of the customer. The customer’s own insurance underwriter, local fire marshal, or a local building inspector, or both, should be consulted in selecting a fire suppression system that provides the correct level of coverage and protection. IBM designs and manufactures equipment to internal and external standards that require certain environments for reliable operation. Because IBM does not test any equipment for compatibility with fire suppression systems, IBM does not make compatibility claims of any kind nor does IBM provide recommendations on fire suppression systems.
Table 6 on page 22 lists the environmental specifications for the EXP100.

How to send your comments

Your feedback is important to help us provide the highest quality information. If you have any comments about this document, you can submit them in one of the following ways:
E-mail
Submit your comments by e-mail to:
starpubs@us.ibm.com
About this document xxiii
Page 26
Mail
Be sure to include the name and order number of the document and, if applicable, the specific location of the text that you are commenting on, such as a page number or table number.
Fill out the Readers’ Comments form (RCF) at the back of this document and return it by mail or give it to an IBM
If the RCF has been removed, send your comments to:
®
representative.
International
Business Machines Corporation
Information Development Department GZW 9000 South Rita Road Tucson, Arizona USA 85744-0001
Be sure to include the name and order number of the document and, if
applicable, the specific location of the text that you are commenting on, such as a page number or table number.
xxiv IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 27

Chapter 1. Introduction

Overview

| | | | |
This chapter describes the operating specifications, features, and components for the IBM TotalStorage
®
EXP100 Storage Expansion Enclosure (hereafter referred to as EXP100 or “expansion enclosure”). This chapter also lists the hardware that comes with the expansion enclosure, and lists the ESM and controller firmware that is required to enable support for the EXP100.
This chapter contains the following sections:
v “Overview”
v “Software, hardware and firmware compatibility and upgrades” on page 4
v “Inventory checklist” on page 14
v “EXP100 components” on page 14
v “EXP100 bays” on page 14
v “Controls, indicators and connectors” on page 17
v “EXP100 operating environment” on page 21
v “ESM failover architecture” on page 24
The IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure is designed for data archival, data reference, and near-line storage applications and enables the attachment of Serial Advanced Technology Attachment (SATA) disk drives for DS4000 storage subsystems such as the DS4100, DS4300, DS4400, DS4500, and DS4800.
This section contains the following information:
v “EXP100 storage expansion enclosure - description”
v “Host server operating system support” on page 2
v “Fibre Channel defined” on page 2
v “Serial ATA defined” on page 3
v “New features” on page 3

EXP100 storage expansion enclosure - description

| | |
|
|
|
|
The EXP100 is a rack-mountable storage expansion enclosure that supports up to fourteen 1.5 Gbps 400 GB SATA disk drive modules, offering up to 5.6 terabytes (TB) of capacity per expansion enclosure.
Note: There are two EXP100 machine types:
v 1710 (model 10X or 10U)
v 1724 (model 1Xx, where x is an alphanumeric character)
Coupled
with DS4000 storage subsystems such as the DS4100, DS4300, DS4400,
DS4500, and DS4800, you can configure RAID-protected storage solutions of up to
89.6 TB, providing economical and scalable storage for your rapidly growing application needs for limited-access, data-reference storage capacity.
The EXP100 utilizes the latest SATA disk drive technology and is designed with redundant 2 Gbps Fibre Channel connections to the DS4000 storage subsystem, offering reliability and performance.
© Copyright IBM Corp. 2004, 2005 1
Page 28
The EXP100 supports redundant, dual-loop configurations with the DS4000s and other EXP100 units. External cables and small form-factor pluggable (SFP) modules connect the controller to the expansion enclosure. EXP100s attached to supported DS4000s can be used with storage area networks to satisfy the needs of various fixed content, data reference applications that require large amounts of storage capacity but do not have the high utilization and access characteristics satisfied by Fibre Channel disk drive storage. The expansion enclosure provides continuous, reliable service and uses hot-swap technology for easy replacement without the need to shut down the system. Up to eight EXP100 units can be connected together in a Fibre Channel loop, providing connections to a maximum of 112 hard drives.
Important
| | | | |
There are three types of EXP100 Environmental Storage Canister (ESM) CRU firmware - R1, R2, and R3. The current EXP100 release is shipped with R3 ESM firmware, which enables the support of the new 400 GB SATA drive option (P/N 39M4570) 400 GB CRU/FRU (P/N 39M4575), and the new 250 GB S ATA drive CRU/FRU (P/N 40K6837).
| | |
| | | | |
In addition to these firmware types, there are four different release levels of DS4000 controller firmware/NVSRAM that are associated with the three EXP100 ESM firmware types.
Before you install and configure your EXP100, read the detailed information about these DS4000 firmware release levels and EXP100 ESM CRU firmware types in “Software, hardware and firmware compatibility and upgrades” on page 4. The information in that section is essential to successfully completing an EXP100 installation.

Host server operating system support

On host servers that have mapped LUNs created in the DS4000, with EXP100 storage expansion enclosures, the following operating systems are supported:
®
|
|
|
|
|
|
|
|
v Microsoft
v Microsoft
v Sun
v IBM AIX
v NetWare 6 and 6.5
v VMWare ESX Server 2.5.1
v RedHat Enterprise Linux Server 3 and 4
v SuSE Linux Enterprise Server 8 and 9
Windows
®
Windows
®
Solaris
®
5.1, 5.2 and 5.3
®
2000 Server and Advance Server
®
2003 Server and Enterprise Edition
the latest DS4000 Storage Manager host software readme file and the IBM
See DS4000 series products interoperability matrix at the following Web site for additional host operating system support:
www-03.ibm.com/servers/storage/disk/ds4000/interop-matrix.html

Fibre Channel defined

Fibre Channel technology is outlined in the SCSI-3 Fibre Channel Protocol (SCSI-FCP) standard. Fibre Channel is a high-speed data transport technology that is used for mass storage and networking.
2 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 29

Serial ATA defined

New features

|
| | |
|
|
|
Using a Fibre Channel arbitrated loop (FC-AL), more than 100 Fibre Channel devices
1
can be supported, compared to 15 small computer system interface (SCSI) devices. The connection from the DS4000 to the EXP100 is a 2 GB Fibre Channel device that supports data transfer rates up to 200 MBps half-duplex and 400 MBps full-duplex on optical interfaces.
The Serial Advanced Technology Attachment (SATA) interface offers increased data rate performance over Parallel Advanced Technology Attachment (ATA), while maintaining the benefits of ATA. SATA is designed to overcome the performance barriers that have been forecasted for current parallel technologies while maintaining the cost-efficiency of Parallel ATA . SATA specifications allow for thinner, more flexible cables, and lower pin counts. It also enables easier, more flexible cable routing management and the use of smaller connectors than is possible with the existing Parallel ATA technology.
The Serial ATA Working Group introduced the first SATA specification, Serial ATA
1.0, in 2001. See the following Web site for more information:
www.serialata.org
The latest EXP100 storage expansion enclosure is shipped with Environmental Card Canister (ESM) R3 firmware. This R3 ESM firmware release supports the following new features:
v The new 400 GB SATA drive option (P/N 39M4570) and CRU (P/N 39M4575)
v The new 250 GB SATA drive CRU (P/N 40K6837)
v DS4000 Storage Manager version 9.15 (and later)
the previous EXP100 R2 ESM firmware, the R3 release features Full-High
| | |
| | | | | |
| |
| | | |
Like Availability (FHA) failover capability. R3 firmware also enables DS4000 controller firmware and ESM firmware upgrades concurrent with I/O activity.
Recommendation: IBM strongly recommends that you check and maintain the
DS4000 storage subsystem controller firmware and EXP100 ESM firmware at the latest levels, even if you do not have any 400 GB drive options in your DS4000 configuration. This ensures compatibility when you need to replace existing S ATA hard drives with the new drive options or SATA drive CRUs, and provides the latest available quality enhancements.
See the next section, “Software, hardware and firmware compatibility and upgrades” on page 4, for important information about the new R3 ESM firmware.
IBM no longer supports R1, which was the first EXP100 ESM firmware
Note:
release. See “Upgrading ESM firmware after adding the EXP100 to an existing drive loop” on page 68 for information about upgrading your firmware to the latest release level.
1. For the DS4000, each drive is considered to be a device in a Fibre Channel loop, even though the EXP100 drive interface is S ATA (not Fibre Channel). The ESM and the interposer convert S ATA interface protocol to Fibre Channel protocol.
Chapter 1. Introduction 3
Page 30
|

Software, hardware and firmware compatibility and upgrades

The latest DS4000 controller firmware and NVSRAM, EXP100 expansion enclosure ESM firmware, and SATA drive CRU firmware must be installed to ensure optimal functionality, manageability, and reliability.
You can find the latest DS4000 controller firmware and NVSRAM, EXP100 expansion enclosure ESM firmware, and Storage Manager software packages at the IBM DS4000 TotalStorage Support Web site:
www.ibm.com/servers/storage/support/disk/
The software and firmware are also included on the DS4000 Storage Manager
version 9.15 Support for Microsoft Windows 2000, Windows Server 2003 CD that is
shipped with the EXP100. However, always check the Web site to be certain that you have the latest versions.
This section contains the following information:
v “Storage Manager software support for the EXP100”
v “Current firmware support for the EXP100”
v “EXP100 ESM CRU types, firmware, and release levels explained” on page 6
v “ESM failover support considerations” on page 11
v “Determining firmware levels” on page 11
v “How to receive the latest product updates” on page 12

Storage Manager software support for the EXP100

|
| |
| | |
|
| | | |
| | | |

Current firmware support for the EXP100

|
| | | | | |
Upgrade the host management software to DS4000 Storage Manager version 9.15, or later, in the host servers and in the management station.
You can find the latest DS4000 controller firmware and NVSRAM, EXP100 expansion enclosure ESM firmware, and Storage Manager software packages at the IBM DS4000 TotalStorage Support Web site:
www.ibm.com/servers/storage/support/disk/
The software and firmware are also included on the DS4000 Storage Manager
version 9.15 Support for Microsoft Windows 2000, Windows Server 2003 CD that is
shipped with the EXP100. However, always check the Web site to be certain that you have the latest versions.
Note: To enable functionality that is specific to DS4000 Storage Manager Version
9.1x, you must install controller firmware versions 06.1x.xx.xx on the DS4000 storage subsystem. See the next section for detailed information about firmware.
Even though your DS4000 storage subsystem is shipped with the latest firmware available at the time of shipping, always check the IBM DS4000 TotalStorage Support Web site (listed below) to ensure latest controller firmware and ESM firmware for your DS4000 storage subsystem. This is to ensure the compatibility of your DS4000 storage subsystem with the replacement drive CRUs in the event of SATA hard drive failures.
4 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 31
|
| |
| | |
|
| | | |
| |
| | |
|
|
|||
||||
|| |
Note:
In addition to the controller firmware and ESM firmware, upgrade the SATA drive CRUs to the latest drive firmware.
You can find the latest DS4000 controller firmware and NVSRAM, EXP100 expansion enclosure ESM firmware, and Storage Manager software packages at the IBM DS4000 TotalStorage Support Web site:
www.ibm.com/servers/storage/support/disk/
The software and firmware are also included on the DS4000 Storage Manager
version 9.15 Support for Microsoft Windows 2000, Windows Server 2003 CD that is
shipped with the EXP100. However, always check the Web site to be certain that you have the latest versions.
Table 3 shows the latest minimum DS4000 controller firmware and ESM firmware versions that are recommended for use with the EXP100.
Important: To complete an accurate installation and configuration, you must also
read the information in the next section, “EXP100 ESM CRU types, firmware, and release levels explained” on page 6.
Table 3. Minimum firmware versions recommended for use with the EXP100
DS4000 storage subsystem Controller firmware EXP100 ESM firmware
DS4100, DS4300, DS4400, DS4500
DS4800 06.15.16.xx
06.12.1x.xx 956x
|
| | | | |
| | | |
| | | | | | | | |
| | |
Notes:
1. All DS4000 storage subsystems are shipped with the 06.12.xx.xx or 06.15.xx.xx firmware that is required to support EXP100 expansion enclosures. However, to connect both SATA and Fibre Channel drives in the same DS4000 storage subsystem, you need to purchase and install the Fibre Channel/SATA Intermix Premium Feature.
2. DO NOT install controller versions 5.41.5x.xx or 5.41.1x.xx in DS4000 storage subsystems. The R2 FHA controller firmware version 5.41.5x.xx and the R1 LHA controller firmware version 5.41.1x.xx have been replaced by controller firmware versions 6.12.xx.xx or higher.
DS4300 and DS4500 storage subsystems only: If you need to upgrade the
For
controller firmware from version 05.41.1x.xx to version 06.12.xx.xx, you must first upgrade the firmware using the required “stepping-stone” version of the controller firmware, 05.41.5x.xx. You can find these “stepping-stone” controller firmware files on the DS4000 Storage Manager version 9.15 Support for Microsoft Windows 2000,
Windows Server 2003 CD that is shipped with EXP100, or by contacting your IBM
support representative. On the CD, the firmware files are located in the appropriate directory for your DS4000 storage subsystem, in the \Controller\05.41.1x_upgrade directory.
After you install the “stepping-stone” firmware version 05.41.5x.xx, check the support Web site and upgrade the DS4000 controller to the latest 6.12.1x.xx firmware version that is posted on the Web site.
Chapter 1. Introduction 5
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EXP100 ESM CRU types, firmware, and release levels explained

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Understanding the information in this section is essential to completing an accurate EXP100 installation.
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ATTENTION:
The firmware in your new EXP100 ESM CRUs might not be compatible with the firmware of your existing ESM module in the EXP100 expansion enclosure. Yo u MUST ensure ESM firmware compatibility before you replace any ESM CRUs in the EXP100 expansion enclosure. Please refer to Table 5 on page 7 for information on the CRU part number and the ESM firmware level that is compatible with your EXP100 expansion enclosure. A loss of data access and, in some cases, a loss of data will result if an ESM with incompatible firmware is installed in the same EXP100 expansion enclosure.
DO NOT rely solely on the CRU part number of the installed ESM to determine the ESM firmware level. Instead, use the procedure described
in“Determining firmware levels” on page 11 to determine the current firmware level of the existing ESM in the EXP100 expansion enclosure and ensure that the new replacement ESM is compatible with the installed ESM. The existing ESM firmware might have been previously updated.
For more information about the EXP100 ESM replacement procedure, ESM
firmware upgrades, and problem troubleshooting, please refer to the following sections in this document:
v “Replacing a failed hot-swap ESM” on page 85
v “Upgrading ESM firmware after adding the EXP100 to an existing drive loop” on
page 68
v “Solving problems” on page 99
v “Troubleshooting” on page 95
you need further assistance, please contact IBM technical support, your IBM
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If reseller, or IBM representative to find out which EXP100 CRU is compatible with the ESM firmware of your existing ESM expansion enclosure.
EXP100 ESM CRU types
There are three types of EXP100 ESM CRUs - R1, R2, and R3, which are described as follows:
v R1 refers to EXP100 ESMs that offer Limited High-Availability (LHA) support and
are only compatible with ESM firmware version 953x and earlier. R1 is no longer supported.
v R2 refers to EXP100 ESMs that offer Full High-Availability (FHA) support and are
compatible with ESM firmware version 9554.
v R3 refers to EXP100 ESMs that offer Full High-Availability (FHA) support and are
compatible with ESM firmware version 956x and later. The current EXP100 release is shipped with R3 ESM firmware, which enables the support of the new 400 GB SATA drive option (P/N 39M4570) 400 GB CRU/FRU (P/N 39M4575), and the new 250 GB SATA drive CRU/FRU (P/N 40K6837.
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Table 4. Compatible ESM firmware version by CRU part number
EXP100 ESM type CRU part number Compatible ESM
firmware version
EXP100 R1 ESM (not supported) 24P8814 953x or earlier
EXP100 R2 ESM 25R0156 9554
EXP100 R3 ESM (current) 39M6004 956x or later
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Note: The following features are supported only when the EXP100 ESM firmware
is at R3 level, and the DS4000 controller firmware at 6.12.1x.xx or higher (for DS4100, DS4300, DS4400, and DS4500) or at 6.15.16.xx or higher (for DS4800):
v Storage Manager premium copy services FlashCopy, VolumeCopy, and
Enhanced Remote Mirroring
v EXP100 expansion enclosure and HDD migration between DS4000
storage subsystems
adding a new EXP100 to your configuration, see “Determining firmware
Before levels of the new and existing EXP100s” on page 63 for more information about matching the firmware levels.
EXP100 release levels
There are also four different EXP100/DS4000 firmware release levels that incorporate the various DS4000 controller firmware versions with their associated R1, R2 and R3 EXP100 ESM CRU types.
Table 5 shows how each release level relates to its EXP100 CRU part number, ESM and controller firmware versions, and supported DS4000 storage subsystems.
Detailed explanations of the four release levels follow the table.
Table 5. EXP100 firmware release levels, CRU types, and supported DS4000s
Firmware release level
“First release” on page 8 (No longer supported)
“Second release” on page 8 (Upgrade to fourth release recommended)
“Third release” on page 9 (Upgrade to fourth release recommended)
EXP100 ESM type
R1 24P8814
R2 25R0156
R2 25R0156
CRU part number
(250 GB)
(250 GB)
(250 GB)
ESM firmware version
953x or earlier
9554 DS4300
9554 DS4800 06.15.15.xx
Supported DS4000s
DS4300 DS4500
DS4500
DS4100 05.42.xx.xx
DS4100 DS4300 DS4500
Controller firmware versions
05.41.1x.xx Low (LHA)
05.41.5x.xx Full (FHA)
06.14.xx.xx
6.10.xx.xx
06.12.0x.xx
High­availability support
Full (FHA)
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Table 5. EXP100 firmware release levels, CRU types, and supported DS4000s (continued)
Firmware release level
“Fourth release” on page 10 (Current release)
EXP100 ESM type
R3 39M6004
CRU part number
(400 GB) and 39M6004 (250 GB)
ESM firmware version
956x or later
Controller Supported DS4000s
DS4800 06.15.16.xx
DS4100 DS4300 DS4400 DS4500
firmware
versions
or later
06.12.15.xx
or later
High­availability support
Full (FHA)
Important:
1. If the version of the ESM firmware in your EXP100 storage expansion enclosure is not 956x or later, you must schedule time to upgrade the EXP100 ESM firmware to the latest version posted on the Web as soon as possible. This is to ensure that you take advantage of the quality enhancements and the compatibility and availability of the EXP100 ESM and SATA drive FRUs/CRUs in the future.
2. If the EXP100 ESM firmware is 953x or earlier, you must schedule down time for ESM firmware upgrades. In addition, you must upgrade the EXP100 ESM to the intermediate version of 9554 first before upgrading the ESM firmware to 956x or later.
3. SATA hard drive CRUs cannot be interchanged with the Fibre Channel hard drive CRUs that are supported in other DS4000 series storage products.
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If you need further assistance, contact IBM technical support, your IBM reseller, or your IBM representative to find out which EXP100 CRU is compatible with the ESM firmware of your existing ESM module.
First release: The first release of the DS4000 controller firmware and NVSRAM
was for DS4300 and DS4500 storage subsystems only, to support the attachment of the EXP100 storage expansion enclosure. The controller firmware version is
05.41.1x.xx, and the associated EXP100 ESM firmware version is 953x.
This release has the following characteristics:
v The coexistence (intermix) of Fibre Channel drives and S ATA drives in a DS4000
storage subsystem is not supported. This requires that the DS4000 storage subsystem go through a special controller upgrade process to load the
05.41.1x.xx firmware, because the DS4000 storage subsystem will not see any EXP100 enclosures or SATA drives until the controller firmware version
05.41.1x.xx is loaded.
v The EXP100 ESM has only Limited High Availability (LHA) support. Each ESM
physically controls seven even-numbered or odd-numbered drives. If the Fibre Channel cabling to an ESM fails, the drives that belong to the ESM with the cabling failure will fail-over to the surviving ESM only if the ESM remains inserted in the EXP100 drive enclosure chassis. If the ESM fails or is removed from the chassis, the controller will not be able to recognize any of the drives that were managed by the failed or removed ESM and will mark them as failed.
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added support for DS4100 storage subsystems, in addition to the DS4500 and the DS4300 storage subsystems, for attachment of the EXP100. The controller firmware
release: The second release of the DS4000 controller firmware/NVSRAM
8 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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version is 05.42.xx.xx for the DS4100 storage subsystem and 05.41.5x.xx for the DS4500 and the DS4300 storage subsystems. The associated EXP100 ESM firmware must be at version 9554.
This release has the following characteristics:
v The coexistence (intermix) of Fibre Channel drives and S ATA drives in a DS4000
storage subsystem is still not supported. This requires that the DS4000 storage subsystem go through a special controller upgrade process to load the
05.41.5x.xx firmware, because the DS4000 storage subsystem will not see any EXP100 enclosures or SATA drives until the controller firmware version
05.41.5x.xx is loaded.
Note: The DS4100 subsystem is shipped only with the controller firmware
version 05.42.xx.xx, which supports S ATA drives. Therefore, the special controller firmware installing procedure described above is not applicable to the DS4100.
v The EXP100 ESM now supports Full High Availability (FHA). With this
functionality, in the event of ESM or Fibre Channel cabling failure, the drives that belong to the failed ESM will fail-over to the surviving ESM, whether or not the ESM remains inserted in the EXP100 drive enclosure chassis. In either case, with FHA, the controller can recognize any of the drives that were managed by the failed ESM.
v Upgrading the EXP100 ESM firmware from 953x to 9554 requires the controller
firmware version 05.41.1x.xx. It is not possible to upgrade the EXP100 ESM from any pre-9554 version to the 9554 version if the controller firmware of the attached DS4000 storage subsystem is version 05.41.5x.xx or version
05.42.xx.xx. In addition, you should not insert an ESM with firmware version 9554 into an EXP100 that contains an ESM with firmware version 953x installed. If you do, the Storage Manager Subsystem Management window will show the EXP100 with all slots empty, and will mark the drives in those slots as failed.
release: The third release of the DS4000 controller firmware/NVSRAM
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Third
provided S ATA support for the DS4100, DS4300, DS4400, DS4500, and DS4800 storage subsystems to support the attachment of the EXP100. The latest controller firmware versions for this release is 06.12.0x.xx (for the DS4100, DS4300, DS4400 and DS4500) and 06.15.15.xx (for the DS4800 storage subsystem). The associated EXP100 ESM firmware version is still 9554.
This release had the following characteristics:
v The coexistence (intermix) of Fibre Channel expansion enclosures and SATA
expansion enclosures in a DS4000 storage subsystem is now supported, with the purchase and enablement of the DS4000 Storage Manager FC/SATA Intermix Premium Feature. If the controller firmware installed in the DS4000 storage subsystem is version 06.1x.xx.xx, no separate controller firmware or firmware installation procedures are required to support FC/SATA Intermix; Fibre Channel drives only; or SATA drives only. You can follow the documented controller firmware and NVSRAM firmware upgrade procedures in the appropriate IBM
TotalStorage DS4000 Storage Manager Installation and Support Guide for your
host operating system. However, in order to intermix Fibre Channel and SATA expansion enclosures in a DS4000 subsystem, you must purchase and enable the DS4000 Storage Manager FC/SATA Intermix Premium Feature.
Note: If you want to intermix Fibre Channel and SATA expansion enclosures in
an existing DS4000 configuration with non-06.1x.xx.xx controller firmware installed, that currently supports a single drive technology (either Fibre
Chapter 1. Introduction 9
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v If you are upgrading a DS4300 or DS4500 subsystem from controller firmware
version 05.41.1x.xx to 06.1x.xx.xx, you cannot upgrade directly from 05.41.1x.xx to 06.1x.xx.xx. Instead, you must first upgrade to the intermediate controller firmware version 05.41.5x.xx. In this case, contact your IBM support representative to obtain the necessary 05.41.5x.xx controller firmware files.
v The EXP100 ESM now supports Full High Availability (FHA). With this
functionality, in the event of ESM or Fibre Channel cabling failure, the drives that belong to the failed ESM will fail-over to the surviving ESM, whether or not the ESM remains inserted in the EXP100 drive enclosure chassis. In either case, with FHA, the controller can recognize any of the drives that were managed by the failed ESM.
v Upgrading the EXP100 ESM firmware from 953x to 9554 requires the controller
firmware version 05.41.1x.xx. It is not possible to upgrade the EXP100 ESM from any pre-9554 version to the 9554 version if the controller firmware of the attached DS4000 storage subsystem is version 05.41.5x.xx or version
05.42.xx.xx. In addition, do not insert an ESM with firmware version 9554 into an EXP100 that contains an ESM with firmware version 953x installed. If you do, the Storage Manager Subsystem Management window will show the EXP100 with all slots empty.
v Upgrading controller firmware from version 05.xx.xx.xx to version 06.xx.xx.xx
requires that there be no I/O activity to the DS4000 storage subsystems. You must schedule down time for the upgrade. However, upgrading controller firmware from one 06.xx.xx.xx version to a different 06.xx.xx.xx version does not require that I/O activity be stopped.
Channel or SATA expansion enclosures), you need to upgrade the controller firmware to version 06.1x.xx.xx and enable the FC/SATA Intermix premium feature before you attach the other type of expansion enclosure.
This release also includes the following controller firmware:
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Note:
v 6.10.xx.xx (DS4300, DS4400 and DS4500 storage subsystems)
v 6.14.xx.xx (DS4800 storage subsystem)
Fourth
release: The fourth release of the DS4000 controller firmware/NVSRAM
supports both the EXP100 400 GB SATA CRU option and the 250 GB CRU option for attachment to the DS4100, DS4300, DS4400, DS4500, and DS4800 storage subsystems.
IBM recommends that you upgrade the DS4000 controller firmware and EXP100 ESM firmware to the versions in this release to take advantage of quality enhancements and to ensure the compatibility of ESM and SATA drive CRUs in the future.
The latest controller firmware version for this release is 06.12.16.xx or later (for the DS4100, DS4300, DS4400, and DS4500) and 06.15.16.xx or later for the DS4800. The associated EXP100 ESM firmware version is 956x.
This release has the following characteristics:
v Support of the 400 GB drive option/CRU in addition to the 250 GB drive CRU.
v Upgrading the EXP100 ESM firmware from version 953x to version 956x is not
supported. Yo u must schedule down time to upgrade the ESM firmware to an intermediate version, 9554, before you can upgrade to the 956x version.
10 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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ESM failover support considerations

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Note: If you insert an ESM with firmware version 9554 into an EXP100 that
contains an ESM with firmware version 956x installed, you must upgrade the 9554 version to version 956x immediately. Also, do not insert an ESM with firmware version 9554 into an EXP100 that contains an ESM with firmware version 953x installed. If you do, the Storage Manager Subsystem Management window will show the EXP100 with all slots empty.
v Upgrading controller firmware from version 05.xx.xx.xx to version 06.xx.xx.xx
requires that there be no I/O activity to the DS4000 storage subsystems. You must schedule down time for the upgrade. However, upgrading controller firmware from one 06.xx.xx.xx version to a different 06.xx.xx.xx version does not require that I/O activity be stopped.
Upgrading to DS4000 EXP100 R3 enables full failover support in case of loss of connectivity due to bad components in the drive paths or due to ESM failure. It also provides support for the new 400 GB S ATA drive option/CRU/FRU and the new 250G S ATA drive CRU/FRU along with quality enhancements.
Without DS4000 EXP100 R3 support, each ESM in the DS4000 EXP100 drive expansion enclosure manages only half of the drives in the enclosure. The ESM on the left side manages drives at odd-numbered slots (1, 3, 5, 7, 9, 11 , 13), and the ESM on the right side manages drives at even-numbered slots (2, 4, 6, 8, 10, 12,
14). As a result, half of the EXP100 drives could become inaccessible to the controllers if an ESM fails. You can avoid this situation by upgrading your firmware to enable DS4000 EXP100 R3 support.
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Recommendation: IBM strongly recommends upgrading firmware to R3 support.
Important: For full ESM failover capability, the controller firmware must be either
version 5.41.5x.xx or version 06.xx.xx.xx (or later), and the ESM firmware must be version 9554, 956x, or later. After you upgrade your EXP100 ESM firmware to version 9554 (EXP100 R2) or version 956x (EXP100 R3), which support full high-availability, you cannot downgrade the ESM firmware back to version 953x (EXP100 R1), which supports only limited high-availability.
Attention: See the instructions and configuration guidelines in “ESM failover
architecture” on page 24 before you create arrays using drives in DS4000 EXP100 enclosures.

Determining firmware levels

There are two different methods to determine the DS4000 storage subsystem and the EXP100 firmware versions. Each method uses the DS4000 Storage Manager client that manages the DS4000 storage subsystem with the attached EXP100 expansion enclosure.
Method One:
Go to the Subsystem Management window and select View Storage Subsystem Profile. When the Storage Subsystem Profile window opens, select the All tab and
scroll through the Profile For Storage Subsystem to locate the following information.
The Profile For Storage Subsystem contains all the profile information for the
Note:
entire subsystem. Therefore, it may be necessary to scroll through a large amount of information to locate the firmware version numbers.
Chapter 1. Introduction 11
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DS4000 storage subsystem
v NVSRAM version
v Appware version
v Bootware version
Drives
v Firmware version
ESM
v ESM card firmware version
Method
Two:
Complete the appropriate procedure to obtain the specified firmware version.
To obtain the controller firmware version:
Right click the Controller icon in the Physical View pane of the Subsystem Management window and select Properties. The Controller Enclosure properties window opens and displays the properties for that controller.
You must perform this step for each individual controller.
To obtain the drive firmware version:
Right Click the Drive icon in the Physical View pane of the Subsystem Management window and select Properties. The Drive Properties window opens and displays the properties for that drive.
You must perform this step for each individual drive.
To obtain the ESM firmware version:
1. In the Physical View pane of the Subsystem Management window, click the Drive Enclosure Component icon (which is the icon furthest to the right.) The Drive Enclosure Component Information window opens.
2. Click the ESM icon in the left pane. The ESM information displays in the right pane of the Drive Enclosure Component Information window.
3. Locate the firmware version of each ESM in the storage expansion enclosure.
obtain the storage expansion enclosure component firmware version:
To
1. Click the Drive Enclosure Component icon (which is the right most icon) in the Drive Enclosure frame in the Physical View pane of the Subsystem Management window. The Drive Enclosure Component Information window opens.
2. Click the ESM icon in the left pane. The ESM information displays in the right pane of the Drive Enclosure Component Information window.
3. Locate the firmware version of each ESM in the storage expansion enclosure.
must perform this step for each storage expansion enclosure.
You

How to receive the latest product updates

You should download the latest version of the DS4000 Storage Manager host software, the DS4000 controller firmware, the EXP100 ESM firmware and the EXP100 disk drive firmware at the time of the initial installation and when product updates become available.
12 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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To be notified of important product updates, you must first register at the IBM Support and Download Web site:
www.ibm.com/servers/storage/support/disk/
Go to the Personalized Support section of the web page and click My Support. On the next page, go to the We use IBM Registration section. To register to use this site, click Register.
Perform the following steps to receive product updates:
1. Once you have registered, type your user ID and password to log into the site. The Welcome page opens.
2. In the Select a Product Family pull-down menu, scroll down to the listing of hardware topics and select Computer Storage. Click Go. The Computer Storage page opens.
3. Scroll down to the Disk Storage Systems category and check the box for either the 1710 or 1724 1Xx (where x is an alphanumeric character), and the DS4000 series controller that the EXP100 connects to. Check boxes for any other DS4000 series products for which you would like to receive information. Scroll to the bottom of the page and select Save and Return. The main page opens.
4. Select your mail preferences. Select Flashes and Downloadable files to receive important information about product updates. Click Submit. You should see a confirmation at the bottom of the page that indicates that your profile was successfully updated.
Chapter 1. Introduction 13
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Inventory checklist

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The EXP100 ships with the following items:
v Power cables (2 jumper line cords; the 10U also includes 2 9 ft U.S. line cords)
v One rack-mounting hardware kit, including:
Two rails (right and left assembly)
Eight M6 black hex-head slotted screws
14 blank trays (your expansion enclosure might come with up to 14 hard disk
v
drives)
v Box ID labels (used to label the enclosure IDs on the front of the EXP100)
v DS4000 Storage Manager version 9.15 support for Microsoft Windows 2000,
Windows Server 2003 CD
A rack mounting template and instructions for installing the support rails and the expansion enclosure are provided in this book. See Chapter 2, “Installing the EXP100,” on page 29.
To connect your EXP100 to other devices, use the following options:
v IBM SFP module
v IBM LC-LC Fibre Channel cable
You must order these options separately.
Note:

EXP100 components

The EXP100 has the following removable components. These components, called customer replaceable units (CRUs), are accessible from the front or back of the EXP100.
v Up to fourteen 1.5 Gbps S ATA hard disk drives
v Two environmental services modules (ESMs)
v Two power supplies
v Two fans

EXP100 bays

This section shows the location of EXP100 hot-swap CRU bays and describes the function of each CRU. The hot-swap features of the EXP100 enable you to remove and replace 1.5 Gbps S ATA hard disk drives, power supplies, ESMs, and fan units without turning off the expansion enclosure. Yo u can maintain the availability of your system while a hot-swap device is removed, installed, or replaced.

Hot-swap drive bays

The hot-swap drive bays that are accessible from the front of your expansion enclosure are shown in Figure 1 on page 15.
14 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Hot-swap drive bays
Figure 1. EXP100 hot-swap drive bays
The EXP100 supports up to 14 1.5 Gbps SATA hard disk drives. These drives are preinstalled in drive trays. This drive and carrier assembly is called a drive CRU. The S ATA drive CRU includes the drive tray, the SATA drive, and the hard disk drive (HDD) interposer card. You install the drive CRUs in the 14 drive bays on the front of the expansion enclosure. There are no serviceable parts in a drive CRU. If it fails, it must be replaced in its entirety (drive, interposer, bezel, and tray).
Attention:
1. After you remove a drive CRU, wait at least 70 seconds before replacing or reseating the drive CRU to allow the drive to properly spin down. Failure to do so may cause undesired events.
2. Never hot-swap a drive CRU when its associated green Activity LED is flashing. Hot-swap a drive CRU only when its associated amber Fault LED lights and is not flashing or when the drive is inactive and its associated green Activity LED lights and is not flashing.
3. The SATA drive and its HDD card are digitally signed together at the factory. Do not swap drives and interposers between drive CRUs. Do not replace one SATA drive with another SATA drive. These actions will result in a drive CRU that cannot be recognized by the expansion enclosure ESM.
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4. The 400 GB SATA drive options and CRU (P/N 39M4575) and the new 250 GB SATA CRU (P/N 40K6837) require ESM firmware level 956x or later.
Recommendation: IBM strongly recommends that you check and maintain the
DS4000 storage subsystem controller firmware and EXP100 ESM firmware at the latest levels posted on the IBM DS4000 storage subsystem support Web site, even if you do not have any 400 GB drive options in your DS4000 configuration. This ensures compatibility when existing SATA hard drives need to be replaced with the new drive options or SATA drive CRUs.
If the hard disk drive you want to remove is not in a failed or bypass state,
Note:
always use the Storage Manager client program either to place the drive in a failed state or to place the array that is associated with the drive (or drives) in an offline state before you remove the drive from the storage expansion enclosure.

Fan, ESM, and power supply bays

The locations of the EXP100 hot-swap fan bays, hot-swap ESM bays, and hot-swap power supply bays are shown in Figure 2 on page 16.
Chapter 1. Introduction 15
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Hot-swap fan bays
Fan latches
ESM latches
ESM bays
1 Gb/s 2 Gb/s
Conflict
X10
X1
Tray Number
Hot-swap power
supply bays
Power supply locking levers
Figure 2. Hot-swap fan, ESM, and power supply bays
v Hot-swap fan bays: The EXP100 has two interchangeable hot-swap and
redundant fan units. These two fan units are located in the hot-swap fan bays. Each fan unit contains two fans. If one fan unit fails, the second fan unit continues to operate. You must install both fan units to maintain proper cooling within your expansion enclosure, even if one fan unit is not operational.
The fan CRUs have locking latches that secure them to the fan bays. Yo u must unlock the latches before you can remove the fan from the expansion enclosure. When you replace a fan, you must align it properly for the side in which it is being replaced. See Figure 2.
v ESM bays: The EXP100 has two hot-swappable ESMs. The ESMs are located in
the ESM bays. The ESMs provide a 1.5 Gbps Serial ATA interface to the drives and monitor the overall status of the expansion enclosure. Each ESM has two SFP module connector Fibre Channel ports that you use to connect your expansion enclosure to the DS4000, or to connect two or more EXP100 units together. The ESMs provide redundancy when both of them are configured into redundant Fibre Channel loops.
Attention: See “ESM failover architecture” on page 24 for more information
about ESM redundancy and failover configurations.
After you remove an ESM, wait 70 seconds before reseating or replacing the ESM. Failure to do so may cause undesired events.
The ESMs have locking latches that secure them to the ESM bays. You must unlock the latches before you can remove the ESM from the expansion enclosure.
v Hot-swap power supply bays: The EXP100 has two hot-swap and redundant
power supplies. The power supplies are located in the hot-swap power supply bays. Yo u must install both power supplies in your expansion enclosure, even if one power supply is not operational.
The power supplies have locking levers that secure them to the power supply bays. Yo u must unlock the levers before you can remove the power supply from the expansion enclosure. The power supplies are interchangeable, but you must mount the lever on the interior corner of the power supply CRU (that is, when viewed from the back of the unit, the power supply CRU in the left power supply bay has the lever mounted on the right side, and the one in the right power supply bay has the lever mounted on the left side). See Figure 45 on page 84.
16 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Controls, indicators and connectors

This section describes front controls and indicators, and rear controls, indicators and connectors, including power supplies, fans, and ESMs.

Front controls and indicators

This section describes the primary controls on the front of the expansion enclosure. The locations of these primary controls are shown in Figure 3.
Activity LED
Fault LED
General system error LED
LatchTray handle
Figure 3. Front controls and indicators
The EXP100 has blank trays in the unused drive bays. To begin installing new drives, you must first remove the blank trays and save them. Each of the 14 bays must always contain either a blank tray or a drive CRU. You can install up to 14 hot-swap drive CRUs in the expansion enclosure.
v Activity LED: Each drive CRU has an associated Activity LED on the EXP100
chassis. A flashing green LED indicates drive activity. A solid green LED indicates that the drive is properly installed and powered on.
v Fault LED: Each drive CRU has an associated Fault LED on the EXP100
chassis. A solid amber LED indicates a drive failure. A flashing amber LED indicates that a drive identify process is in progress.
v General system error LED: A solid amber LED indicates that the unit has a
power supply, fan unit, or hard disk drive error.
v Latch: Use this multipurpose latch to release or lock the drive CRU in place. v Power-on LED: A solid green LED indicates that the expansion enclosure has dc
power.
v Tray handle: Use this multipurpose handle to insert and remove a drive CRU in
the bay.

Rear controls, indicators, and connectors

You access the two hot-swap power supply CRUs, the two hot-swap fan CRUs, and the two ESMs from the back of the expansion enclosure. These components contain several controls, indicators, and connectors.
Power-on LED
Power supply controls, indicators, and connectors
The EXP100 has two 400-Watt hot-swappable, redundant power supplies. If one power supply fails, the remaining power supply can support all 14 disk drives running continuously. Each power supply has a Power LED and a Fault LED on the back of the EXP100. The green Power LED indicates that the power supply is detecting ac power. The amber Fault LED lights if the power supply is unable to
Chapter 1. Introduction 17
Page 44
deliver dc power. Both power supplies must be installed to meet Electromagnetic Compatibility (EMC) and cooling requirements. Figure 4 shows the power supply and the locations of the controls, indicators, and connectors.
Levers
Power LEDs
Fault LEDs
Power switches
1 Gb/s 2 Gb/s
Conflict
X10
X1
Tray Number
AC power
connectors
Power supply CRUs
Figure 4. Power supply controls, indicators, and connectors
v Hot-swap power supply CRUs: The two hot-swap power supplies are located
on the back of the EXP100. You must install both power supply CRUs, even if one power supply is not working.
v Levers: Unlock these levers when you remove or install a power supply CRU. v Power LEDs: These green Power LEDs light when the expansion enclosure is
turned on and receiving ac power.
v Fault LED: The amber Fault LEDs light if a power supply failure occurs. The
Fault LED for one power supply might also light if it is powered off while the other power supply is powered on.
v Power switches: Use these switches to turn the power supplies on and off. Yo u
must turn on both switches to use the redundant power supplies.
v AC power connectors: To provide ac power to the expansion enclosure, you
must connect the power cables to the ac power connectors that are located on the back of the EXP100.
Fan controls and indicators
The EXP100 has two hot-swappable and redundant fan units, as shown in Figure 5 on page 19. The fan units are located at the back of the expansion enclosure. One fan will continue to operate if the other fan fails. Yo u can remove and replace the fan unit while the EXP100 is powered on and accessing drives.
Each fan has a temperature sensor built into the air inlet. This sensor maintains fan speed to provide the necessary air flow. If the speed of one of the fans drops to a level that is too low or stops, the Fault LED located on the back of the fan unit lights, and the General system error LED on the front of the EXP100 lights. For the locations of the LEDs on the front of the expansion enclosure, see Figure 3 on page
17. For the LEDs on the back of the expansion enclosure, see Figure 5 on page 19.
18 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 45
Attention: The fans in your expansion enclosure draw in fresh air and force out
hot air. These fans are hot-swappable and redundant; however, when one fan fails, the fan unit must be replaced within 48 hours to maintain redundancy and optimum cooling. When you remove the failed unit, be sure to install the replacement fan unit within 10 minutes to prevent overheating.
Fan CRU
Handle
1Gb/s 2Gb/s
Conflict
X10
X1
TrayNumber
Latch
Fault LED
Fault LED Latch
Handle
Fan CRU
Figure 5. Fan controls and indicators
v Fan CRUs: The two fan CRUs are located at the back of the expansion
enclosure. These fan units are hot-swappable and redundant.
v Latches and handles: Use the latches and handles to remove or install the fan
CRUs.
v Fault LED: The amber fan Fault LED lights if a fan failure occurs.
ESMs and user controls
The EXP100 has two hot-swappable and redundant ESM units. The ESMs are located at the back of the expansion enclosure. One ESM will continue to operate if the other ESM fails. The ESMs contain the expansion enclosure control logic, interface ports, and LEDs. Each ESM has two SFP module ports that you use to connect the expansion enclosure to the controller. The EXP100 ESMs and user controls are shown in Figure 6 on page 20.
Attention:
| | | | |
| | | |
| | | | | |
v With the combination of controller firmware version 05.41.5x.xx, 6.1x.xx.xx, or
later, and ESM firmware versions 9554, 956x, or later, the EXP100 provides full failover capability. If one ESM within the EXP100 expansion enclosure fails, the surviving ESM provides data paths to all 14 drives in the EXP100 expansion enclosures.
Therefore, for full failover capability, ensure that you have the latest firmware levels. Keep in mind that R1 LHA - to - R3 FHA firmware upgrades must be performed when there are no I/Os to the DS4000, so you must schedule down time for the upgrade process.
v The 400 GB SATA drive options require ESM firmware level 956x or later. IBM
strongly recommends that you check and maintain the DS4000 storage subsystem controller firmware and EXP100 ESM firmware at the latest levels posted on the IBM DS4000 storage subsystem support Web site. This ensures compatibility when existing SATA hard drives need to be replaced with the new drive options or SATA drive CRUs.
“ESM failover architecture” on page 24 for a more detailed explanation of the
See failover architecture. Also, see “Current firmware support for the EXP100” on page 4 for the latest firmware information.
Chapter 1. Introduction 19
Page 46
SFP output port
ESM lever
Output bypass LED
Over-temperature LED
Fault LED
Power LED
Input bypass LED
SFP input port
ESM lever
ESM boards
1 Gb/s 2 Gb/s
Conflict
X10
X1
Tray Number
SFP input port
ESM lever
Input bypass LED
Power LED
Fault LED
Over-temperature LED
Output bypass LED
SFP output port ESM lever
ESM latch
1Gb/s / 2Gb/s switch
Enclosure ID switch tens place (X10)
Enclosure ID switch ones place (X1)
ESM latch
Switch cover plate
Figure 6. ESMs and user controls
The following list describes each of the user control features that are shown in Figure 6.
v SFP module input and output ports: Each ESM has two SFP module
connector ports that you use to connect the expansion enclosure to the DS4000, or to connect two or more EXP100 expansion enclosures together. Install an SFP module into the input and output ports. Use Fibre Channel cables to connect the expansion enclosure to the DS4000 or to additional expansion enclosures.
v ESM latch: The ESM latch secures the ESM to the expansion enclosure. v ESM levers: Unlock the ESM latch before you use the ESM levers to remove the
ESM from the expansion enclosure. When you install the ESM into the bay, use the ESM levers to guide the unit into the ESM bay.
v Fault LED: The amber ESM Fault LED lights when an ESM failure occurs. The
Fault LED also lights for approximately 15 seconds when you power on the expansion enclosure.
v Input/output bypass LEDs: These amber LEDs light when a faulty SFP module
or fiber-optic cable is installed. Both ports on the ESM are bypassed when an ESM fault occurs and the ESM Fault LED and the Input and Output bypass LEDs light. This LED also lights if an SFP module is installed and is not connected to another device.
v Power LED: The green Power LED lights when there is power to the ESM. v Over-temperature LED: The amber over-temperature LED lights if the
expansion enclosure overheats.
v Enclosure ID switches: Two enclosure ID switches are located between the
power supplies at the rear of the EXP100. These switches identify the EXP100 on a Fibre Channel loop. To set the values, use the end of a paper clip or a small flat-blade precision screwdriver to press the small, recessed buttons on each switch. The top (-) buttons decrease the value and the bottom (+) buttons increase the value, as shown in Figure 7 on page 21, which displays an example
20 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 47
value of 77. (Using both switches, you can set the Enclosure ID value from 0 to
77.)
Figure 7. Enclosure ID Switch
v 1 Gbps, 2 Gbps switch:
The default switch setting is 2 Gbps. This is the only speed setting that is allowed for the EXP100.
Attention: Do not remove the metal plate that covers the expansion enclosure
speed setting. Do not adjust the expansion enclosure speed setting.

EXP100 operating environment

This section provides general operating information about the EXP100.
X10 X1
exp12038
Chapter 1. Introduction 21
Page 48

EXP100 specifications

Table 6 lists the specifications for the EXP100.
Table 6. IBM TotalStorage EXP100 Storage Expansion Enclosure specifications
Size
v Width: 48.1 cm (18.97 in.)
v Height: 13.2 cm (5.21 in.)
v Depth: 59.7 cm (23.52 in.)
Drive-ready weight (without disk drive
v
modules installed): 25.9 kg (57 lb)
v Fully configured weight (with 14 disk drives
installed): 40.2 kg (88.4 lb)
Heat dissipation
v Fully configured expansion enclosure (14
1.5 Gbps S ATA hard disk drives)
1088 BTU per hour
Acoustical
noise emission values
For open bay (0 drives installed) and typical system configurations (eight hard disk drives installed):
Electrical
v Sine-wave input (50 - 60 Hz) is required
v Input voltage low range:
Input voltage high range:
v
Input kilovolt-amperes (kVA),
v
Environment
v Air temperature
input
Minimum: 90 V ac
Maximum: 127 V ac
Minimum: 198 V ac
Maximum: 257 V ac
approximately:
Minimum configuration: 0.06 kVA
Maximum configuration: 0.39 kVA
Operating:
- Altitude: 0 - 914 m (3000 ft): 10° - 35° C (50° - 95° F)
- Altitude: 914 m - 2133 m (3000 - 7000 ft): 10° - 32° C (50° - 90° F)
Storage:
v Sound power (idling):
5.9 bel (open bay)
6.1 bel (typical)
Sound power (operating):
v
5.9 bel (open bay)
6.2 bel (typical)
Sound pressure (idling):
v
44 dBA (open bay)
46 dBA (typical)
Sound pressure (operating):
v
44 dBA (open bay)
47 dBA (typical)
These
levels are measured in controlled
acoustical environments according to ISO 7779 and are reported in accordance with ISO 9296. The declared sound power levels indicate an upper limit, below which a large portion of machines operate. Sound pressure levels in your location might exceed the average 1-meter values stated because of room reflections and other nearby noise.
- Altitude: 0 - 914 m (3000 ft): - 60° C (33° - 140° F)
- Altitude: 914 m (3000 ft):
Humidity
v
8% - 80%
noncondensing
Notes:
1. In general, disk subsystem reliability tends to decrease as the ambient temperature of the environment in which it is being used increases. The ambient temperature in the immediate area of the storage expansion enclosure should be kept near 22 degrees C (72 degrees F), or lower, to provide better reliability.
2. The nonoperating environment must not exceed the operating environment limits for longer than 60 days.
3. The storage environment must not exceed the operating environment limits for longer than 1 year.
22 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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4. Substantial deviations from the suggested operating range, in either direction, if sustained for extended periods of time, will expose the unit to greater risk of failure from external causes.

Heat output, airflow, and cooling

The maximum heat output of the EXP100 is 390 watts (1088 BTU/hr). Each EXP100 rack-mounted unit requires an airflow of 2.5 m input air temperature to all racks should be in the range 10° C - 35° C (50° F - 95° F).
In general, disk subsystem reliability tends to decrease as the ambient
Note:
temperature of the environment in which it is being used increases. The ambient temperature in the immediate area of the storage expansion enclosure should be kept near 22 degrees C (72 degrees F), or lower, to provide better reliability.
When racks that contain many EXP100s are to be installed together, the following requirements must be met to ensure that the EXP100s are adequately cooled:
v Air enters at the front of the rack and leaves at the back. To prevent the air that
is leaving the rack from entering the intake of another piece of equipment, you must position the racks in alternate rows, back-to-back and front-to-front. This arrangement is known as “cold aisle/hot aisle” and is shown in Figure 8 on page
24.
v Where racks are in rows, each rack must touch the rack that is next to it to
reduce the amount of hot air that can flow around from the back of the rack into the intakes of the expansion enclosures that are in that rack. You should use Suite Attach Kits to completely seal any gaps that remain between the racks. For details about Suite Attach Kits, contact your marketing representative.
v Where racks are in rows front-to-front or back-to-back, a gap of at least 1220 mm
(48 in.) must separate the rows across the cold aisle.
v To ensure correct airflow in each rack, the rack filler plates must be installed in
unused positions. Also, all the gaps in the front of the racks must be sealed, including the gaps between the expansion enclosures.
3
(87 ft3) per minute. The
Chapter 1. Introduction 23
Page 50
back
T42 racks
1220 mm cold aisle width
Air
front
Cold aisle
front
T42 racks
back
Perforated tiles or gratings
2440 mm between center lines of hot and cold aisle
conditioner
Hot aisle
back
T42 racks
front
Airflow
Figure 8. Example of cold aisle/hot aisle rack configuration

ESM failover architecture

This section provides information about the ESM failover architecture for the EXP100, including guidelines for creating array configurations that offer maximum protection of data access in the event of ESM failure.

Understanding ESM failover architecture

| | | | | | | |
| | | | | | | | |
With full high-availability (FHA) support, the EXP100 R2 or R3 storage expansion enclosure architecture provides full drive failover and fail-back support for a loss of connectivity due to failed components in the drive paths (such as failed SFPs, Fibre Channel cables, ESMs, and so on). In normal operation, each ESM in the EXP100 chassis manages only one-half of the drives in the EXP100 chassis even though each ESM can access all of the drives as shown in Figure 9 on page 25. The left ESM manages drives at odd-numbered slots (1, 3, 5, 7, 9, 11, 13); the right ESM manages drives at even-numbered slots (2, 4, 6, 8, 10, 12, 14).
Note: In contrast to the EXP100 R2 and R3 expansion enclosures, which have
ESM firmware installed that supports full high-availability, EXP100 R1 expansion enclosures have low high-availability (LHA) firmware installed. Therefore, EXP100 R1 units do not provide S ATA hard drive failover or fail-back support for a loss of connectivity due to bad components in the Fibre Channel drive paths to the ESM (such as failed SFPs or Fibre Channel cables). They also do not provide failover or fail-back support for the loss of an ESM that is in a failed/fault state or that is removed from the EXP100 expansion enclosure chassis. In this case, the controller displays the drive
24 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 51
| | |
slots that are controlled by this ESM as empty, and treats the drives inserted in those slots as failed/missing. For more information about the differences between the different types of EXP100s, see Table 5 on page 7.
Figure 9 shows a high-level block diagram of the EXP100 ESM failover architecture.
To controller drive port or
FC port in
another
EXP100
FC OUT
Port Bypass Logic
FibreChannel-SATA
Bridge
left ESM
From
controller
drive port or
FC port in
another
EXP100
FC IN
To controller
drive port or
FC port in
another
EXP100
Internal ESM --
ESM link
FC OUT
From
controller
drive port or
FC port in
another
EXP100
FC IN
Port Bypass Logic
FibreChannel-SATA
Bridge
right ESM
1234567891011121314
Note: Solid lines show normal operation paths. Dashed lines show alternate paths when normal paths fail.
Figure 9. EXP100 ESM and drive paths
If there are failures in the Fibre Channel data path to an ESM in the EXP100 storage expansion enclosure, the DS4000 controller reroutes its data to the ESM that it still can access by way of the Fibre Channel path. Then, the ESM routes the data to the ESM that had Fibre Channel connection problems using the internal ESM-ESM data path. This ESM in turn transfers the data to the disk drives that it had controlled. Furthermore, if one of the ESMs fails, the other ESMs assume control of all the drives and routes data to the drives of the failed ESM using the dashed alternate paths shown in Figure 9.
Unless there are failures in both ESMs or there are failures in the Fibre Channel connections to both ESMs in the EXP100 chassis, the controller and ESM firmware work together to ensure that there is no loss of data availability. Figure 10 on page 26 shows that if the Fibre Channel connection to the left ESM is bad, then the data to drive 1, which is controlled by the left ESM, is routed through the right ESM Fibre Channel input connection to the right ESM, then through the internal ESM-ESM link to the left ESM, and then to drive 1.
exp12cfg7
Chapter 1. Introduction 25
Page 52
To controller drive port or
FC port in
another
EXP100
FC OUT
Port Bypass Logic
From
controller
drive port or
FC port in
another
EXP100
FC IN
To controller
drive port or
FC port in
another
EXP100
FC OUT
FC IN
Port Bypass Logic
Internal ESM --
FibreChannel-SATA
Bridge
left ESM
ESM link
FibreChannel-SATA
Bridge
right ESM
1234567891011121314
From
controller
drive port or
FC port in
another EXP100
exp12cfg8
Figure 10. The right ESM and controller firmware recover from a loss of connectivity to the input port of the left ESM
However, if one of the ESMs fails, the surviving ESM manages I/Os to all of the drives in the EXP100 chassis, as shown in Figure 11 on page 27.
26 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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To controller drive port or
FC port in
another
EXP100
FC OUT
Port Bypass Logic
FibreChannel-SATA
Bridge
left ESM
1234567891011121314
From
controller
drive port or
FC port in
another
EXP100
FC IN
To controller
drive port or
FC port in
another
EXP100
Internal ESM --
ESM link
FC OUT
FC IN
Port Bypass Logic
FibreChannel-SATA
Bridge
right ESM
From
controller
drive port or
FC port in
another
EXP100
exp12cfg9
Figure 11 . Right ESM reroutes I/Os along dashed alternate paths
To protect against multiple failures like failures in both ESMs, failures in the Fibre Channel connections to both ESMs in the EXP100 chassis, or a failure in the whole EXP100 chassis, you should follow the guidelines outlined in the next section.

Configuration guidelines

| |
v To protect against hard drive failure, reserve at least one drive in each EXP100
enclosure as a global hot-spare drive.
v The best way to protect against the loss of data availability due to ESM or
EXP100 failure is to orthogonally stripe the array over multiple expansion enclosures. The disadvantage of this method lies in the number of EXP100 expansion enclosures that you need for this type of striping.
To orthogonally stripe the array over multiple expansion enclosures, you must have one EXP100 expansion enclosure available for every drive that is to be defined in a RAID array. This means you would need two EXP100 expansion enclosures to create a two-drive RAID-1. For a five-drive RAID-5 array, you would need five EXP100 expansion enclosures (and so on, up to the maximum number of EXP100s that are supported with a particular storage subsystem eight expansion enclosures for the DS4300 and 16 expansion enclosures for the DS4500).
Figure 12 on page 28 and Figure 13 on page 28 show examples of arrays that are orthogonally striped over multiple EXP100 expansion enclosures. If an ESM in a EXP100 failed, or even if the entire EXP100 expansion enclosure failed, the defined arrays would enter a Degraded (but not Failed) state. Consequently, no direct data availability impact would occur in this situation, and ESM replacement could be used to restore the system to a fully optimal state without any loss of access to data.
Chapter 1. Introduction 27
Page 54
For example, in Figure 12, an 8-drive RAID-1 array would be comprised of A1, B1, C1, and so on, through H1. In Figure 13, an 8-drive RAID-1 array would be comprised of A1, B2, C1, and so on, through H2. Similarly, in Figure 12, an 8-drive RAID-5 array would be comprised of A1, B1, C1, and so on, through H1. In Figure 13, an 8-drive RAID-5 array would be comprised of A1, B2, C1, and so on, through H2.
A
B
1
1
3
2
3
2
5
4
5
4
7
6
6
8
7
8
... ...
H
1
Array
#1
Array
Figure 12. Orthogonally striped RAID arrays – Option 1
1 1413
A
#2
3
2
Array
Array
#3
#4
5
4
Array
#5
7
6
Array
8
#7
765411109832
10
9
9
9
10
10
11
11
11
12
12
12
12
13
14
13
14
13
14
Possible
Hot-Spares
B
C
1 1413
1 1413
765411109832
765411109832
12
12
... ... ... ...
1 1413
H
Array
#1
Array
#2
Figure 13. Orthogonally striped RAID arrays – Option 2
28 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
765411109832
12
Possible
Hot-Spares
Page 55

Chapter 2. Installing the EXP100

This chapter provides the information that you need to prepare the EXP100 for installation into a rack cabinet. This chapter also contains information about cabling, setting interface options, and installing optional cables.
The following sequence summarizes the installation steps you will perform in this chapter.
1. Prepare the installation site and the rack cabinet. Unpack the EXP100 and other hardware from the shipping box. See “Preparing for installation” on page
30.
Statement 4:
18-32 kg (39.7-70.5 lbs) 32-55 kg (70.5-121.2 lbs)
55 kg ( 121.2 lbs)
svc00146
CAUTION: Use safe practices when lifting.
Attention: The EXP100 weighs up to 40.2 kg (88.4 lb). At least two other
people should help you lift the EXP100 from the shipping box. If desired, open the sides of the shipping box and remove the CRUs from the EXP100 before you lift it from the shipping box in order to lighten the expansion enclosure. See “Removing the CRUs” on page 37.
2. Install the support rails in the rack. See “Installing the support rails” on page
34.
3. If necessary, remove the CRUs from the EXP100. See “Removing the CRUs” on page 37.
4. Install the EXP100. See “Installing the EXP100 into a rack” on page 40. If necessary, replace the CRUs in the EXP100. See “Replacing the EXP100 CRUs” on page 41.
5. Set the EXP100 interface options. See “Setting the interface options” on page
44.
6. Cable the EXP100 to other EXP100s or to a DS4000. See “Cabling the EXP100” on page 46.
7. Install the DS4000 Storage Manager 9.1 host software. Refer to the IBM TotalStorage DS4000 Storage Manager 9.1 Installation and Support Guide for the appropriate operating system for instructions on how to install the DS4000 Storage Manager 9.1 host software.
8. Upgrade the controller firmware in the DS4000 storage subsystem to version
6.12.1x.xx or later (for DS4100, DS4300, DS4400, or DS4500) or 6.15.16.xx or later (for DS4800).
| | | |
Note: If your DS4000 storage subsystem shipped preloaded with controller
firmware, you might not need to upgrade the firmware. However, it is still recommended to upgrade to the latest version of the firmware for you specific storage subsystem model.
© Copyright IBM Corp. 2004, 2005 29
Page 56
| |
|
|
9. Turn on the EXP100. See “Turning the EXP100 on and off” on page 58.
You can find the latest DS4000 controller firmware at the IBM DS4000 TotalStorage Support Web site:
www.ibm.com/servers/storage/support/disk/
10. Turn on the DS4000 storage subsystem and use the DS4000 Storage Manager 9.1 host software to verify the configuration.

Handling static-sensitive devices

Attention: Static electricity can damage electronic devices and your system. To
avoid damage, keep static-sensitive devices in their static-protective packages until you are ready to install them.
To reduce the possibility of electrostatic discharge, observe the following precautions:
v Limit your movement. Movement can cause static electricity to build up around
you.
v Handle the device carefully, holding it by its edges or its frame.
v Do not touch solder joints, pins, or exposed printed circuitry.
v Do not leave the device where others can handle and possibly damage the
device.
v While the device is still in its static-protective package, touch it to an unpainted
metal part of the system unit for at least two seconds. This drains static electricity from the package and from your body.
v Remove the device from its package and install it directly into your system unit
without setting it down. If it is necessary to set the device down, place it in its static-protective package. Do not place the device on your system unit cover or on a metal table.
v Take additional care when handling devices during cold weather because heating
reduces indoor humidity and increases static electricity.

Preparing for installation

Complete the following steps to prepare the EXP100 for installation into a rack cabinet.
1. Prepare the site to meet all area, environmental, power, and site requirements.
For more information, see “EXP100 operating environment” on page 21.
2. Move the EXP100 to the site.
Statement 4:
18-32 kg (39.7-70.5 lbs) 32-55 kg (70.5-121.2 lbs)
CAUTION: Use safe practices when lifting.
3. Remove the EXP100 from its shipping container and check the contents (see
“Inventory checklist” on page 14). If any items are missing, contact your IBM reseller before proceeding.
30 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
55 kg ( 121.2 lbs)
svc00146
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4. Assemble the tools and equipment that you will need for installation. These
5. Continue with “Preparing the site.”

Preparing the site

This section lists the floor space requirements and weight information for the EXP100. For information on interface cables and connections, see “Cabling the EXP100” on page 46.
might include:
v The power cords that are shipped with the EXP100
v Number 2 Phillips and medium flat-blade screwdrivers
v Antistatic protection (such as a grounding wrist strap)
v Fibre Channel (FC) and Ethernet interface cables and cable straps
v SFP modules
v The rack-mounting hardware that ships with the EXP100
v IBM DS4000 Storage Manager 9.1 software and DS4000 controller firmware
that ships with the EXP100. You use this software to configure the storage subsystems.
Different models may have different firmware versions, see Table 3 on
Note:
page 5.
Floor space: The floor area at the installation site must provide the following
conditions:
v Enough stability to support the weight of the fully configured EXP100 and
associated systems
v Sufficient space to install the EXP100
Weight:
disk drives that are installed. A fully configured EXP100 with two fans, two power supplies, two ESMs, and up to 14 S ATA hard disk drives installed weighs 40.2 kg (88.4 lbs).
Continue with “Preparing the rack.”

Preparing the rack

Important: Before you install the EXP100 in a rack, keep in mind the following
considerations:
v Review the documentation that comes with your rack enclosure for safety and
cabling considerations.
v Install the EXP100 in a maximum 35° C (95° F) environment.
v To ensure proper airflow, do not block the air vents; 15 cm (6 in.) of air space is
sufficient.
v To ensure rack stability, load the rack starting at the bottom.
v If you install multiple components in the rack, do not overload the power outlets.
v Always connect the expansion enclosure to a properly grounded outlet.
The EXP100 total weight depends on the number of 1.5 Gbps SATA hard
Complete
the following steps to prepare the rack before you install the EXP100:
1. Move, unpack, and level the rack at the installation site (if needed).
2. Remove the external rack panels.
3. If necessary, stop all I/O activity to the devices in the rack.
Chapter 2. Installing the EXP100 31
Page 58
4. If necessary, turn off all storage expansion enclosure and rack power.
Disconnect existing power, network, and other external cables.
5. Install any additional interface cables and power cables.
After you have completed these steps, continue with “Installing the EXP100.”

Installing the EXP100

This section provides instructions on how to install the EXP100 in a rack.

Rack mounting template

Attention: Duplicate copies of the rack mounting templates are provided in
Appendix C, “Rack mounting template,” on page 119. If you want to tear out the templates from this document for easier use, use the copies in Appendix C, “Rack mounting template,” on page 11 9 rather than the copies provided in this section.
Use the following templates (Figure 14 on page 33 and Figure 15 on page 34) to identify the proper locations for inserting M6 screws when mounting the support rails and EXP100 to a rack. The locations for the M6 screws are highlighted in the templates.
The EXP100 is 3 U high. Align the template with the rack at a U boundary. U boundaries are shown as horizontal dashed lines in the rack mounting templates.
Note: The mounting holes that are shown in the following templates are square.
The holes in your rack might be round, square, or threaded.
32 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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3U
2U
1U
Bezel
(Front Left)
Rail assembly
(Front Left)
3U
EXP100
FRONT
Rack Mounting
Template
2U
Bezel
(Front Right)
1U
Rail assembly
(Front Right)
0U
Figure 14. Front rack mounting template
0U
Chapter 2. Installing the EXP100 33
Page 60
3U
2U
1U
Rail assembly
(Rear Left)
3U
EXP100
REAR
Rack Mounting
Template
2U
1U
Rail assembly
(Rear right)
0U
Figure 15. Rear rack mounting template

Installing the support rails

Before installing the EXP100 in a rack, you must install the rails and rack-mounting hardware that come with your expansion enclosure. The EXP100 requires an Electronic Industries Association (EIA) 310-D Type A 19-inch rack cabinet. The distance between EIA rails, from the front to the rear of the rack, is 60.96 cm (24 in.) minimum and 81.28 cm (32 in.) maximum. This rack conforms to the EIA standard. Where you place the support rails in the rack depends on where you intend to position the expansion enclosure.
Complete the following steps to install the support rails:
Note: Refer to Figure 17 on page 36 while performing these steps.
1. Ensure that the rack has already been installed.
2. Ensure that a stabilizer has been correctly attached to the bottom front of the rack to prevent the rack from tipping forward while the EXP100 is being installed.
Refer to the installation and service guide, or equivalent, for the rack as required.
3. Locate the two support rails and six of the eight M6 screws that are supplied with the EXP100.
®
Printed in the U.S.A
0U
34 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 61
Attention: Both support rails are shipped with three screws and spacers,
called alignment pins, already installed at the front of each rail. They have been inserted in the front of each support rail as guides to indicate where not to use M6 screws when you attach the front of the support rail to the rack. See Figure 16.
Alignment pins with spacers
1
2
Alignment pins without spacers
3
Figure 16. Alignment pins with and without spacers
Depending on which type of rack mounting flange is present on your rack, you might have to remove some or all of the alignment pins. For example, if the rack in which you are installing the support rails has round holes, you will need to remove the spacers from the top and bottom alignment pins so that the rail sits flush with the rack. See Table 7.
Table 7. Alignment pin requirements for different rack flange hole types
Rack flange type Pins to remove
Square hole None
Round hole 1 and 3
Threaded hole All
4. The rack-mounted unit is three EIA units high. Decide accordingly where you are going to install the support rails.
Attention: Use the rack mounting template provided in Figure 14 on page 33
and Figure 15 on page 34 to locate the proper rack mounting holes for installing the support rails into the rack.
Note the following considerations before you choose where to install the rails:
v If you are installing the EXP100 into an empty rack, install it into the lowest
available position so that the rack does not become unstable.
v If you are installing more than one EXP100 in the rack, start at the lowest
available position, and work upward.
v If appropriate, allow for possible later installation of other units.
v If necessary, remove the rack power distribution unit before you install the
support rails.
v For procedures and more information, refer to the installation and service
guide, or equivalent, for the rack.
Chapter 2. Installing the EXP100 35
Page 62
5. Starting with the left rail, remove and save the 6/32 in. screw (5). Loosen the four rail adjustment screws (2).
The support rails are not marked as Left or Right. However, each rail
Note:
can be correctly mounted on only one side of the rack cabinet. The rails should be mounted with the alignment pins at the front of the rack. Figure 17 shows the installation of the left support rail.
6. Hold the front of the rail against the inside of the right rack-mounting flange and loosely tighten the lower M6 screw (4). See Figure 14 on page 33 for the location for this screw.
7. Extend the rear of the support rail until it makes contact with the rear rack rail.
8. From the rear of the rack, thread and tighten two M6 screws (1) (see Figure 15 on page 34 for the location for these screws). From the front of the rack, finish tightening the front M6 screw (4).
When you are the finished, the rail should be attached to the cabinet using one M6 screw in the front (inserted at the second-to-lowest hole) and two M6 screws at the back.
9. Repeat step 5 through step 8 for the right rail.
4
3
5
5
5
6
2
Rear of Rack
Figure 17. Installing the support rails
10. Tighten the rail adjustment screws 2 on both rails.
11. Continue with “Removing the CRUs” on page 37.
1
36 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 63

Removing the CRUs

Attention: This section describes how to remove the CRUs in order to minimize
the weight of the EXP100 before you install it in the rack. However, if you have three or more people available to lift and install the EXP100 in a rack, you might not find it necessary to remove the CRUs before you install the EXP100. If this is the case, you can skip the CRU removal instructions provided in this section. Instead, continue with “Installing the EXP100 into a rack” on page 40, and then skip the CRU replacement instructions provided in “Replacing the EXP100 CRUs” on page
41.
Use the following procedures to remove the CRUs from the EXP100 before installation. Use these instructions after you have completed all applicable site, rack, and EXP100 preparations (as discussed in “Preparing for installation” on page
30) and installed the support rails (as discussed in “Installing the support rails” on page 34). Alternately, if necessary, you can use these instructions to lighten the EXP100 before removing it from the shipping box. The shipping box opens to provide access to the expansion enclosure CRUs.
The EXP100 comes with a rack-mounting hardware kit for installing it in a rack. It is easier to lift the EXP100 and install it in a rack cabinet if you remove all the CRUs first. Yo u will need an antistatic wrist strap and a cart or level surface (to hold the CRUs). Observe the precautions listed in “Handling static-sensitive devices” on page 30.In the following procedure, you will remove the following CRUs from the expansion enclosure before you install it in the rack:
v ESMs
v Power supplies
v Fans
v Hot-swap hard disk drives
You do not need to remove the blank trays.
Statement 4:
18-32 kg (39.7-70.5 lbs) 32-55 kg (70.5-121.2 lbs)
55 kg ( 121.2 lbs)
svc00146
CAUTION: Use safe practices when lifting.
Attention: The expansion enclosure comes with a bezel that is attached to the
front of the unit. The bezel protects the light pipes that are located above the drive trays. Leave the protective bezel in place until you are instructed to remove it.
Removing an ESM
Complete the following steps to remove an ESM:
Attention: After you remove an ESM, wait 70 seconds before reseating or
replacing the ESM. Failure to do so may cause undesired events.
1. Push down on the ESM latch. While holding down the ESM latch, grasp the pull rings and pull out on the levers to disconnect the ESM from the EXP100 midplane.
Chapter 2. Installing the EXP100 37
Page 64
2. Remove the ESM from the bay, as shown in Figure 18.
ESM latch
Lever
Pull ring
Figure 18. Removing an ESM
3. Place the ESM on a level surface.
4. Repeat step 1 through step 3 for the second ESM.
Removing a power supply
Complete the following steps to remove a power supply:
1. Grasp the pull-ring on the power supply lever and squeeze the latch to release it.
2. Pull the lever open 90° and remove the power supply, as shown in Figure 19.
Lever
Pull ring
Figure 19. Removing a power supply
3. Place the power supply on a level surface.
4. Repeat step 1 through step 3 for the second power supply.
38 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Removing a fan
Complete the following steps to remove a fan:
1. Unlock the latch by moving the latch in the same direction as the latch direction arrow shown on the back of the fan.
2. Grasp the handle and pull the fan unit out of the bay, as shown in Figure 20.
1
G
b /s
2
G b
/ s
X
1
0
X
1
Conflict
Tray N
um
b
er
Figure 20. Removing a fan unit
3. Place the fan unit on a level surface.
4. Repeat step 1 through step 3 for the second fan unit.
Removing a hard disk drive
Complete the following steps to remove a hot-swap hard disk drive:
Note: The hard disk drive comes installed in a drive tray. Do not attempt to detach
the drive from the tray.
Attention: After you remove a drive CRU, wait 70 seconds before replacing or
reseating the drive CRU to allow the drive to properly spin down. Failure to do so may cause undesired events.
1. Use Table 22 on page 118 to record the location and identify your SATA hard disk drives. You must record this information to be able to replace the hard disk drives in their original order before they were removed.
2. Release the latch on the drive CRU by pinching together the blue line on the tray latch and the finger hole on the tray handle.
3. Pull the tray handle out so that it is in the open position to release the drive CRU. Pull the drive out of the bay, as shown in Figure 21 on page 40.
Chapter 2. Installing the EXP100 39
Page 66
Tray handle
Figure 21. Removing a drive CRU
4. Place the drive CRU horizontally on a level surface.
Attention: Do not stack drive CRUs on top of one another.
5. Repeat step 1 through step 4 for additional drive CRUs.
Continue with “Installing the EXP100 into a rack.”

Installing the EXP100 into a rack

Complete the following steps to install the EXP100 in the rack.
1. Place the EXP100 in the rack.
If you have removed the CRUs from the EXP100, you should be able to
Note:
lift the unit into the cabinet with the help of one other person. If you have not removed the CRUs before the installation, you should have at least two other people available to help you lift the unit into the rack.
a. Move the EXP100 to the front of the rack-mount cabinet.
b. With help from another person, place the back of the expansion enclosure
on the support rails. Slide the unit into the rack, as shown in Figure 22 on page 41.
40 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Front of Rack
Figure 22. Installing the EXP100
2. The bezel is secured to the front of the EXP100 either by plastic wingnuts or by adhesive tape. Remove and discard the wingnuts or the adhesive tape. The bezel should remain attached to the EXP100 chassis.
Attention: The bottom cross member of the bezel has a tab that must fit
beneath the EXP100 chassis and snap into place. The top cross member of the bezel has a recess that must be mated with a metal tab on the bottom of the EXP100 chassis.
3. Secure the EXP100 to the rack:
a. Align the front mounting holes on each side of the expansion enclosure with
the mounting holes on the front of the support rails.
b. Install the bezel.
c. Insert an M6 screw into the upper mounting hole on both sides of the front
of the unit (see Figure 14 on page 33). Gently tighten the screws to secure the bezel and the front of the EXP100 to both of the front cabinet rails.
Attention: Do not overtighten. If you overtighten these screws, you could
break the bezel.
d. From the back of the rack, insert the two 6/32 in. screws (5 in Figure 17
on page 36), one on each side, in the holes on the side of the unit. Tighten the screws.
Continue with one of the following actions:
4.
v If you did remove the EXP100 CRUs before installation (as described in
“Removing the CRUs” on page 37), continue with “Replacing the EXP100 CRUs.”
v If you did not find it necessary to remove the EXP100 CRUs before
installation, continue with “Setting the interface options” on page 44.

Replacing the EXP100 CRUs

Use the following procedures to replace the CRUs in the EXP100 after installation.
Chapter 2. Installing the EXP100 41
Page 68
Replacing an ESM
Complete the following steps to replace the ESM that you removed before the installation:
Attention: After you remove an ESM, wait 70 seconds before reseating or
replacing the ESM. Failure to do so may cause undesired events.
1. Slide one ESM into the empty slot in the expansion enclosure. Be sure that the levers are pulled straight out as you slide the ESM in, as shown in Figure 23.
ESM latch
Lever
Pull ring
Figure 23. Replacing an ESM
2. After you install the ESM into the bay, the ESM latch locks into place. Close the levers until the pull-ring latches lock in place.
Attention: Make sure that the levers lock into place in the expansion
enclosure chassis.
3. Repeat step 1 and step 2 to replace the second ESM.
Replacing a power supply
Complete the following steps to replace the power supplies that you removed before the installation:
1. Slide one power supply into the expansion enclosure. Be sure to replace the power supplies so that the lever on each power supply opens toward the interior of the expansion enclosure, as shown in Figure 24 on page 43.
Attention: Be sure that the lever is pulled straight out as you slide the power
supply into the expansion enclosure, as shown in Figure 24 on page 43.
42 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Lever
Pull ring
Figure 24. Replacing a power supply
2. Close the lever until the pull-ring latch locks in place. Make sure that the lever locks into place in the expansion enclosure chassis. Then gently push the front of the power supply to ensure that it is fully seated.
3. Repeat step 1 and step 2 to replace the second power supply.
Replacing a fan
Complete the following steps to replace the fan units that you removed before the installation:
1. Place the fan in front of the fan bay.
2. Ensure that you move the fan latch in the same direction as the arrow before you slide the fan all the way into the bay. If the fan does not go into the bay, rotate it 180° (see Figure 25).
1 G
b /s
2 G
b
/s
X
1
0
X
1
Conflict
Tray N
um
b
er
Figure 25. Replacing a fan
3. If the latch does not automatically lock when you have successfully inserted the fan unit into the bay, pull back slightly on the fan and then push it in again until the latch snaps into place.
Chapter 2. Installing the EXP100 43
Page 70
4. Repeat step 1 through step 3 to replace the second fan.
1 Gb/s 2 Gb/s
X10
X1
Tray Number
Conflict
Replacing a hard disk drive
Complete the following steps to replace the hot-swap hard disk drives that you removed before the installation.
Attention: After you remove a drive CRU, wait 70 seconds before replacing or
reseating the drive CRU to allow the drive to properly spin down. Failure to do so may cause undesired events.
Note: Use Table 22 on page 118 to verify the proper replacement locations of your
1.5 Gbps SATA hard disk drives.
1. Lift up on the handle and gently push the drive CRU into the empty bay until the hinge of the tray handle latches beneath the expansion enclosure bezel.
2. Push the tray handle down until the latch clicks into place.
3. Repeat step 1 and step 2 to replace additional drives.

Setting the interface options

The EXP100 has two enclosure ID switches that identify the EXP100 on a Fibre Channel loop and that assign physical addresses to the drives. The enclosure ID switches are located on the back of the expansion enclosure, as shown in Figure 26.

Fibre Channel loop and ID settings

Enclosure ID settings

1 Gb/s 2 Gb/s
Conflict
X10
X1
Tray Number
Green LED
Amber LED
Figure 26. Enclosure ID switches
When you install a hard disk drive in the expansion enclosure, the drive tray plugs into a printed circuit board called the midplane. The midplane sets the Fibre Channel loop ID automatically, based on the enclosure ID switch setting and the physical location (bay) of the hard disk drive.
Enclosure ID switch settings (values 0 - 7) set various addresses and IDs. Use enclosure ID switch X1 to set the ones position, and use enclosure ID switch X10 to set the tens position. The settings of the two enclosure ID switches, when used together, provide a two-digit ID of the expansion enclosure. The storage
44 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 71
management software uses the enclosure ID to provide a correlation between the storage management graphics and the physical expansion enclosure. The ID indicates which physical unit corresponds to the storage management software status.
Use the end of a paper clip to push the buttons on the enclosure ID switches X10 and X1 to set the enclosure ID of the EXP100 to any value from 0 - 77. See Figure 27. Each expansion enclosure that is connected to a DS4000 should have a unique ID. The ID must be different from all other expansion enclosures that are connected to the DS4000 storage subsystem.
In addition, DS4000 controllers use a combination of the enclosure ID and the number of the physical slot that a Fibre Channel hard drive occupies to create a unique Fibre Channel loop address or arbitrated loop physical address (AL_PA) for each drive in a Fibre Channel drive loop.
Give each storage expansion enclosure in a redundant drive loop a unique ones (x1) digit ID. This setting will enforce hard AL_PAs (unchangeable between Fibre Channel Loop Initializations [LIPs]) for the drives and facilitate drive loop problem troubleshooting in the event of an error. If the ID is not unique, two or more devices will have the same hard AL_PA. In such a case, the controller will use soft AL_PAs for the devices that have identical hard AL_PAs. Use the enclosure ID tens (x10) digit setting for the storage expansion enclosures in the second redundant drive loop.
The problem with soft addressing is that addresses may change between LIPs. This possibility increases the difficulty of troubleshooting drive loop problems because it is not easy to ascertain whether the same device with a different address or a different device may be causing a problem.
Figure 27. Enclosure ID settings

Expansion enclosure speed settings

The default switch setting is 2 Gbps. This is the only speed setting allowed for the EXP100.
Attention: Do not remove the metal plate that covers the expansion enclosure
speed setting. Do not adjust the expansion enclosure speed setting.
Chapter 2. Installing the EXP100 45
Page 72

Cabling the EXP100

The EXP100 supports two redundant drive loops. A redundant EXP100 drive loop consists of one or more expansion enclosures that are connected to a DS4000 storage subsystem using two sets of Fibre Channel cables. If one Fibre Channel drive loop fails, the storage subsystem uses the other drive loop to maintain input/output (I/O) to the EXP100 drives. Usually, there are two redundant array of independent disks (RAID) controllers in a DS4000 storage subsystem. Use the
Fibre Channel Cabling Instructions that ships with your storage subsystem for the
specific information about cabling the EXP100. Before cabling the expansion enclosure, read the following information:
v Fibre Channel loop: A Fibre Channel loop consists of EXP100 storage
expansion enclosures that are connected to each other and to one or more RAID controllers. A loop can support multiple RAID controllers, multiple EXP100 expansion enclosures, and other addressable entities such as system-management logic chips. Refer to your storage subsystem documentation for information about controller-dependent hardware configuration. Some controllers might have restrictions on the maximum number of disk drives that can be supported on a loop, cabling restrictions, and other requirements.
v SFP module ports: The EXP100 supports large, complex, and redundant disk
drive loop configurations. Each ESM has two SFP module ports. Each SFP module has an input and output port. A loop is created by connecting one or more EXP100 expansion enclosures to one or more RAID controllers.
v Fibre Channel cable restrictions: RAID controllers use specific IBM Fibre
Channel options. Refer to the IBM TotalStorage DS4000 Hardware Maintenance Manual and Problem Determination Guide or your IBM representatives or
resellers for the cable option that is required for your configuration.
v Power cabling: The EXP100 uses two standard power cables. You can connect
the power cables to a primary power unit inside the rack, such as a properly grounded ac distribution unit or uninterruptible power supply. Yo u can also connect the power cable to an external source, such as a properly grounded electrical outlet.
To ensure maximum availability of power to your EXP100, do not connect
Note:
both the left and right power supplies to the same power circuit or power source.
46 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 73

Installing SFP modules

The EXP100 requires SFP modules. SFP modules convert electrical signals to optical signals that are required for Fibre Channel transmission to and from RAID controllers. After you install the SFP modules, you use fiber-optic cables to connect the EXP100 to a DS4000.
Before installing SFP modules and fiber-optic cables, read the following information:
v Do not mix long-wave SFPs and short-wave SFPs on a single DS4000 storage
subsystem. Use either long-wave SFPs or short-wave SFPs. You can use the DS4000 Storage Manager client to view the Storage Subsystem Profile in order to verify that you are not mixing long-wave and short-wave SFPs.
Attention: In addition, do not use long-wave SFPs or GBICs in any of the Fibre
Channel ports in the Fibre Channel drive loops. (Long-wave SFPs and GBICs are not supported for use in the drive ports of storage expansion enclosures. Long-wave SFPs and GBICs are only supported in the host ports of the DS4000 storage subsystem).
v The SFP module housing has an integral guide key that is designed to prevent
you from inserting the SFP module improperly.
v Use minimal pressure when inserting an SFP module into an SFP port. Forcing
the SFP module into a port could cause damage to the SFP module or to the port.
v Yo u can insert or remove the SFP module while the port is powered on.
v The operational or redundant loop performance is not affected when you install
or remove an SFP module.
v Yo u must insert the SFP module into a port before you connect the fiber-optic
cable.
v Yo u must remove the fiber-optic cable from the SFP module before you remove
the SFP module from the port. Refer to “Removing SFP modules” on page 49 for more information.
Complete the following steps to install an SFP module:
Chapter 2. Installing the EXP100 47
Page 74
Statement 3:
CAUTION: When laser products (such as CD-ROMs, DVD drives, fiber optic devices, or transmitters) are installed, note the following:
v Do not remove the covers. Removing the covers of the laser product could
result in exposure to hazardous laser radiation. There are no serviceable parts inside the device.
v Use of controls or adjustments or performance of procedures other than
those specified herein might result in hazardous radiation exposure.
DANGER
laser products contain an embedded Class 3A or Class 3B laser
Some diode. Note the following.
Laser radiation when open. Do not stare into the beam, do not view directly with optical instruments, and avoid direct exposure to the beam.
Attention: When you handle static-sensitive devices, take precautions to avoid
damage from static electricity. For details about handling static-sensitive devices, see “Handling static-sensitive devices” on page 30.
1. Remove the SFP module from its static-protective package.
2. Remove the protective cap from the SFP module, as shown in Figure 28. Save the protective cap for future use.
Plastic tab
Protective cap
SFP module
Figure 28. SFP module and protective cap
3. Remove the protective cap from the SFP port. Save the protective cap for future use.
4. Insert the SFP module into the host port until it clicks into place. See Figure 29 on page 49.
48 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Protective cap
Figure 29. Installing an SFP module into the host port
5. Connect an LC-LC Fibre Channel cable. For information about the LC-LC cable, see “Using LC-LC Fibre Channel cables” on page 50.

Removing SFP modules

Complete the following steps to remove the SFP module from the host port:
Attention: To avoid damage to the cable or to the SFP module, make sure that
you unplug the LC-LC Fibre Channel cable before you remove the SFP module.
1. Remove the LC-LC Fibre Channel cable from the SFP module. For more information, see “Handling fiber-optic cables” on page 50.
2. Unlock the SFP module latch:
v For SFP modules that contain plastic tabs, unlock the SFP module latch by
pulling the plastic tab outward 10°, as shown in Figure 30.
Plastic tab
SFP module
Plastic tab
Protective cap
o
10
SFP module
Figure 30. Unlocking the SFP module latch - plastic variety
v For SFP modules that contain wire tabs, unlock the SFP module latch by
pulling the wire latch outward 90°, as shown in Figure 31 on page 50.
Chapter 2. Installing the EXP100 49
Page 76
Protective
cap
Wire
tab
90
Figure 31. Unlocking the SFP module latch - wire variety
3. With the SFP latch in the unlocked position, extract the SFP module.
v For SFP modules that contain plastic tabs, slide the SFP module out of the
port.
v For SFP modules that contain wire tabs, grasp the wire latch and pull the
SFP module out of the mini-hub port.
Replace the protective cap on the SFP module.
4.
5. Place the SFP module into a static-protective package.
6. Replace the protective cap on the host port.

Handling fiber-optic cables

o
SFP
module
Attention: To avoid damage to your fiber-optic cables, follow these guidelines:
v Do not route the cable along a folding cable-management arm.
v When connecting cables to a device on slide rails, leave enough slack in the
cable so that it does not bend to a radius of less than 38 mm (1.5 in.) when extended or become pinched when retracted.
v Route the cable away from places where it can be snagged by other devices in
the rack.
v Do not overtighten the cable straps or bend the cables to a radius of less than 38
mm (1.5 in.).
v Do not put excess weight on the cable at the connection point. Be sure that the
cable is well supported.

Using LC-LC Fibre Channel cables

The LC-LC Fibre Channel cable is a fiber-optic cable that you use to connect into one of the following devices:
v An SFP module installed in an IBM EXP100 Storage Expansion Enclosure
|
v An SFP module installed in an IBM DS4000 Storage Subsystem
Figure 32 on page 51 for an illustration of the LC-LC Fibre Channel cable.
See
For more information about cabling these devices, see the documentation that comes with the LC-LC Fibre Channel cable.
50 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 77
Figure 32. LC-LC Fibre Channel cable
Connecting an LC-LC cable to an SFP module
Complete the following steps to connect an LC-LC Fibre Channel cable to an SFP module:
Statement 3:
CAUTION: When laser products (such as CD-ROMs, DVD drives, fiber optic devices, or transmitters) are installed, note the following:
v Do not remove the covers. Removing the covers of the laser product could
result in exposure to hazardous laser radiation. There are no serviceable parts inside the device.
v Use of controls or adjustments or performance of procedures other than
those specified herein might result in hazardous radiation exposure.
DANGER
laser products contain an embedded Class 3A or Class 3B laser
Some diode. Note the following.
Laser radiation when open. Do not stare into the beam, do not view directly with optical instruments, and avoid direct exposure to the beam.
1. Read the information in “Handling fiber-optic cables” on page 50.
2. If necessary, remove the protective cap from the SFP module, as shown in Figure 28 on page 48. Save the protective cap for future use.
3. Remove the two protective caps from one end of the LC-LC cable, as shown in Figure 33 on page 52. Save the protective caps for future use.
Chapter 2. Installing the EXP100 51
Page 78
Fibre-optic cable
Protective cap
Figure 33. Removing fiber-optic cable protective caps
4. Carefully insert this end of the LC-LC cable into an SFP module that is installed in the EXP100. The cable connector is keyed to ensure it is inserted into the SFP module correctly. Holding the connector, push in the cable until it clicks into place, as shown in Figure 34.
34. Inserting an LC-LC Fibre Channel cable into an SFP module
Figure
5. Remove the two protective caps from the other end of the LC-LC cable. Save the protective caps for future use.
6. Connect this end of the LC-LC cable to one of the following devices:
v An SFP module that is installed in a separate EXP100
v An SFP module that is installed in a DS4000 storage subsystem like a
DS4300 or DS4500.
Removing an LC-LC Fibre Channel cable
Complete the following steps to remove an LC-LC Fibre Channel cable:
52 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 79
Attention: To avoid damaging the LC-LC cable or SFP module, make sure that
you observe the following precautions:
v Press and hold the lever to release the latches before you remove the cable from
the SFP module.
v Ensure that the levers are in the released position when you remove the cable.
v Do not grasp the SFP module plastic tab when you remove the cable.
On the end of the LC-LC cable that connects into the SFP module or host bus
1. adapter, press down and hold the lever to release the latches, as shown in Figure 35.
Lever
Latches
Figure 35. LC-LC Fibre Channel cable lever and latches
2. Carefully pull on the connector to remove the cable from the SFP module, as shown in Figure 36.
Figure 36. Removing the LC-LC Fibre Channel cable
3. Replace the protective caps on the cable ends.
4. Replace the protective cap on the SFP module.

Cabling the EXP100 to a DS4000 storage subsystem

|
|
|
|
|
|
|
You can cable the EXP100 to any one of the following storage subsystems:
v DS4100
v DS4300
v DS4400
v DS4500
v DS4800
cable the expansion enclosure to any DS4000 storage subsystem, you need
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To optional LC-LC fiber-optic cables.
Chapter 2. Installing the EXP100 53
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Attention: Before you begin the cabling steps, read the following notes:
v Be familiar with the information in the preceding sections: “Installing
SFP modules” on page 47, “Handling fiber-optic cables” on page 50, and “Using LC-LC Fibre Channel cables” on page 50.
v When the DS4100 or DS4300 storage subsystem is connected to an
EXP100, the storage subsystem must not have Fibre Channel drives inserted in its slots unless the Fibre Channel-SATA Intermix premium feature option is purchased and is installed in the storage subsystem. All the slots in the DS4300 must have blank drive trays to ensure proper cooling.
v The DS4500 supports two redundant drive loops with four drive
mini-hubs. Because each drive mini-hub supports only one drive loop, you can use only one of the two ports in each of the DS4500 drive mini-hubs. Do not insert SFPs in the unused mini-hub ports.
Complete
the following steps to cable the EXP100 to a DS4000 storage subsystem:
1. On the DS4000 storage subsystem, install an SFP into a drive port (DS4100, DS4300, or DS4800) or drive mini-hub port (DS4400 or DS4500).
2. Connect an LC-LC fiber-optic cable to the installed SFP, as shown in Figure 37, Figure 38 on page 55 and Figure 39 on page 55.
DS4300
SFP module
Fibre-optic
cable
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Figure 37. Connecting cables to the installed SFP on a DS4300
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54 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Mini hub
DS4500
LC-LC
cable
SFP module
Drive mini-hub
ports
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Figure 38. Connecting cables to the installed SFP on a DS4500
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Dual-ported drive channels
DS4800
SFP module
LC-LC cable
exp12039
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Figure 39. Connecting cables to the installed SFP on a DS4800
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3. Insert an SFP module into the SFP port located on the back of the EXP100; then, connect the other end of the LC-LC cable to the SFP module, as shown in Figure 40 on page 56.
Chapter 2. Installing the EXP100 55
Page 82
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Figure 40. Installing an SFP module and connecting an LC-LC cable to the EXP100
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EXP100 loop redundancy

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The EXP100 provides redundant loop support when the second ESM is configured, and when both loops (called A and B) are connected to a DS4000 that supports redundant loops. If a cable or SFP module fails on drive loop A, drive loop B provides redundancy, which is an alternate path to your disk drives.
EXP100
1 G
b /
LC-LC
cable
s
2
G
b
/ s
X
1
0
X
1
T
Con
r
a
f l
y Num
i
c
t
b
er
SPF module
Figure 41 on page 57 shows a redundant loop that you might create with a DS4300 storage subsystem and four EXP100s. The numbers provided in Figure 41 on page 57 show the order in which cables should be attached.
56 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
Page 83
Loop A Fibre Channel
interface cable
Left ESM board
Input
Right ESM board
Output
5
3
1
2
Output
Last expansion unit
6
Third expansion unit
4
Second expansion unit
8
Loop B Fibre Channel
interface cable
7
First expansion unit
DS4300 Storage Server with two RAID controllers
Figure 41. EXP100 redundant loop configuration
To create the redundant loop shown in Figure 41, you would perform the following steps:
1. Make two Fibre Channel connections from the First expansion enclosure to the
Second expansion enclosure (connections 1 and 2).
2. Make two Fibre Channel connections from the Second expansion enclosure to the Third expansion enclosure (connections 3 and 4).
3. Continue making Fibre Channel connections in this manner until you have connected all new expansion enclosures (connections 5 and 6 in this case). You can connect up to eight EXP100s together in a redundant drive loop.
4. Make a Fibre Channel connection from the DS4000 drive port to the OUT port in the left ESM of the First expansion enclosure in the redundant drive loop.
5. Make a Fibre Channel connection from the DS4000 drive port to the IN port in the right ESM of the Last expansion enclosure in the redundant drive loop.
IBM S ATA disk drives are dual-ported, providing individual access from two Fibre Channel loops to the same disk drive. When configuring the ESMs, configure the second ESM the same way that you configured the first ESM. Refer to the Fibre
Channel Cabling Instructions that come with your DS4000 storage subsystem for
more information about dual-loop support and implementation.
Chapter 2. Installing the EXP100 57
Page 84
Each ESM has an SFP module input port and an SFP module output port. When you cable EXP100s together, if you connect the input ports to the output ports, it can improve diagnostic capability. Refer to your DS4000 storage subsystem documentation and the Fibre Channel Cabling Instructions for cabling connections between input and output ports.

Cabling the power supply

Complete the following steps to connect the power supply cable:
1. Wrap the strain-relief clamp around the power cable approximately 20 cm (8 in.) from the power supply connection end.
2. Attach the power supply nut and tighten it securely.
3. Connect the power cable to the power supply.
4. Plug the supply power cable into a properly grounded electrical outlet. For maximum protection against power loss, connect each of the two power supplies to a different power source.
5. Continue with “Turning the EXP100 on and off” for the initial startup of the expansion enclosure.

Turning the EXP100 on and off

When you turn on and turn off the EXP100, be sure to use the startup sequence in this section.

Turning on the EXP100

Before you turn on the EXP100 or any other part of the storage subsystem, read the following information:
58 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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ATTENTION:
Before you power on the DS4000 storage subsystem, the EXP100 must be populated with at least two drives. If at least two drives are not installed in each attached storage expansion enclosure when you power on the DS4000, your standard storage partition key will be lost and will need to be regenerated using instructions on the IBM DS4000 Solutions and Premium Features Web site:
www-912.ibm.com/PremiumFeatures/
All of the drives in each connected EXP100 unit must contain no prior configuration data. Additionally, if at least two drives are not installed in each attached EXP100, the resulting insufficient load to the EXP100 power supply CRUs might cause the EXP100 power supply CRUs to intermittently appear as failed and then reappear in an optimal state, falsely indicating that the power supply CRUs are bad.
If this is the first time that you power on the DS4000 after you received it from the factory, ensure that the EXP100 storage expansion enclosure with at least two drives is connected to the DS4000 and is powered on before you power on the DS4000. Failure to do this will prevent the DS4000 from booting up with the factory installed premium features enabled correctly.
In addition, consider the following items:
v The storage subsystem supports simultaneous power-up of the system
components; however, you should always follow the power-up sequence listed in the “Turning on the storage subsystem section” of the appropriate DS4000 User’s Guide during any attended power-up procedure.
v A storage system in an optimal state should recover automatically from an
unexpected shutdown and unattended simultaneous restoration of power to system components. After power is restored, contact IBM technical support if any of the following conditions occur:
The storage subsystem logical drives and arrays do not display in the
Storage Manager graphical user interface (GUI).
The storage subsystem logical drives and arrays do not come online.
The storage subsystem logical drives and arrays seem to be degraded.
Use the following startup sequence to turn on the power for the initial startup of the
EXP100:
1. Verify that the following conditions exist:
v All communication and power cables are plugged into the back of the
expansion enclosure and that all power cables are connected to an ac power outlet.
v All SATA drive CRUs are locked securely in place in the drive slots of the
EXP100 expansion enclosure chassis.
v The enclosure IDs on the EXP100 expansion enclosures are set correctly.
(See “Setting the interface options” on page 44 for more information.)
Check the system documentation for all the hardware devices that you intend to
2. turn on and determine the proper startup sequence. Use the following power-on sequence, where applicable:
Chapter 2. Installing the EXP100 59
Page 86
a. Turn on the power to the supporting devices (for example, Ethernet switches
and management stations) before you turn on power to the DS4000 storage subsystem.
b. Yo u must turn on the EXP100 expansion enclosures before the DS4000.
The DS4000 controllers might not recognize the correct configuration if expansion enclosures for the drive are powered up after the DS4000. For instructions on powering up the DS4000, see the DS4000 documentation.
c. Turn on the power to the DS4000; then restart or turn on the power to the
host servers.
Important: Before you turn on the DS4000 storage subsystem, you must be
aware of the information in the Attention section that immediately precedes these steps.
3. Turn on both power supply switches on the back of the unit. The EXP100 might take a few seconds to turn on. During this time, you might see the amber and green LEDs on the EXP100 flash intermittently. When the startup sequence is complete, only the green LEDs on the front and back light. If other amber LEDs remain lit, see “Solving problems” on page 99.
Attention: If you are restarting the system after a normal shutdown, wait at
least 10 seconds before you turn on the power supply switches.

Turning off the EXP100

Use this procedure to turn off the power for the EXP100.
Attention: Except in an emergency, never turn off the power if any Fault LEDs
are lit on the EXP100. Correct the fault before you turn off the power, using the proper troubleshooting or servicing procedure. This ensures that the EXP100 will start correctly later.
Do not turn off the power for the EXP100 without first turning off the power for the attached DS4000. If you do turn off the power for the EXP100 before you turn off the power for the attached DS4000, you might lose data access to the configured arrays and logical drives. The DS4000 cannot communicate with the drives in powered-off EXP100 units. As a result, it marks these drives as Failed, which in turn might cause the array or logical drive to be placed in Failed state.
The EXP100 is designed to run continuously. After you turn on the EXP100, do not turn it off. Turn off the power only in the following situations:
v Instructions in a hardware or software procedure require that you turn off the
power.
v An IBM technical support representative instructs you to turn off the power.
v A power outage or emergency situation occurs, see “Restoring power after an
emergency” on page 61.
Statement 5:
60 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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CAUTION: The power control button on the device and the power switch on the power supply do not turn off the electrical current supplied to the device. The device also might have more than one power cord. To remove all electrical current from the device, ensure that all power cords are disconnected from the power source.
2
1
Complete the following steps to turn off the power:
1. Turn off the power to each device based on the following shutdown sequence:
a. Turn off power to the host before you turn off power to the DS4000 storage
subsystem . If the host must stay powered on to support an existing network, see the operating system documentation for information about disconnecting the storage subsystem logical drives from the host before the storage subsystem is powered off.
b. Turn off power to the DS4000 storage subsystem before you turn off power
to the EXP100. Turn off both power supply switches on the back of the storage subsystem.
c. Turn off power to other supporting devices (for example, management
stations, Fibre Channel switches, or Ethernet switches).
2. Make sure that all I/O activity has stopped.
3. Make sure that all amber Fault LEDs are off. If any Fault LEDs light (drives, power supplies, or fans), correct the problem before you turn off the power.
Note: Be sure to turn off the EXP100 after or at the same time as you turn off
the DS4000 storage subsystem.
4. Turn off both power supply switches on the back of the EXP100.

Performing an emergency shutdown

Attention: Emergency situations might include fire, flood, extreme weather
conditions, or other hazardous circumstances. If a power outage or emergency situation occurs, always turn off all power switches on all computing equipment. This helps to safeguard your equipment from potential damage due to electrical surges when power is restored. If the EXP100 loses power unexpectedly, it might be due to a hardware failure in the power system or in the midplane of the EXP100.
Complete the following steps to shut down the system during an emergency:
1. Stop all activity and check all of the LEDs. Make a note of any Fault LEDs that are lit so that you can correct the problem when you turn on the power.
2. Turn off all power supply switches; then, unplug the power cables from the EXP100.

Restoring power after an emergency

Complete the following steps to restart the EXP100 if you turned off the power supply switches during an emergency shutdown, or if a power failure or power outage occurred:
Chapter 2. Installing the EXP100 61
Page 88
1. After the emergency situation is over or power is restored, check the EXP100 for damage. If there is no visible damage, continue with step 2; otherwise, have your system serviced.
2. After you check the EXP100 for damage, ensure that the power switches are in the off position; then plug in the EXP100 power cables.
3. Check the system documentation of the hardware devices that you want to turn on and determine the proper startup sequence.
Attention:
a. Be sure to turn on the EXP100 before you turn on the DS4000.
b. Before you power on the DS4000 storage subsystem, the EXP100 must be
populated with at least two drives. If at least two drives are not installed in each attached expansion enclosure when you power on the DS4000, your standard storage partition key will be lost and will need to be regenerated using instructions on the IBM DS4000 Solutions and Premium Features Web site:
www-912.ibm.com/PremiumFeatures/
All of the drives in each connected EXP100 unit must contain no prior configuration data. Additionally, if at least two drives are not installed in each attached EXP100, the resulting insufficient load to the EXP100 power supply CRUs might cause the EXP100 power supply CRUs to intermittently appear as failed and then reappear in an optimal state, falsely indicating that the power supply CRUs are bad.
c. In addition, consider the following items:
v The storage subsystem supports simultaneous power-up of the system
components; however, you should always follow the power-up sequence listed in the “Turning on the storage subsystem section” of the appropriate DS4000 User’s Guide during any attended power-up procedure.
v A storage system in an optimal state should recover automatically from an
unexpected shutdown and unattended simultaneous restoration of power to system components. After power is restored, contact IBM technical support if any of the following conditions occur:
The storage subsystem logical drives and arrays do not display in the
Storage Manager graphical user interface (GUI).
The storage subsystem logical drives and arrays do not come online.
The storage subsystem logical drives and arrays seem to be
degraded.
Turn on the power to each device, based on the startup sequence.
4.
5. Turn on both of the power supply switches on the EXP100. The green LEDs on the front and the back of the EXP100 should remain lit. If other amber Fault LEDs light, see “Solving problems” on page 99.
62 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Chapter 3. Installing and replacing devices

This chapter contains information about installing and replacing the ESM CRU, the power supply CRU, and the fan CRU.

Adding a new EXP100 to an existing and configured drive loop

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You can add up to eight EXP100s to a redundant Fibre Channel loop. DS4100s and DS4300s support one redundant drive loop. DS4400s, DS4500s, and DS4800s support up to two redundant drive loops. Before you cable your EXP100 to a loop, refer to the Fibre Channel Cabling Instructions that came with your DS4000 storage subsystem for specific instructions.
This section contains the following topics:
v “Determining firmware levels of the new and existing EXP100s”
v “Adding the EXP100 to the existing drive loop” on page 66
v “Upgrading ESM firmware after adding the EXP100 to an existing drive loop” on
page 68

Determining firmware levels of the new and existing EXP100s

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New EXP100 storage expansion enclosures are shipped from the factory with R3 ESM firmware installed. However, there might be storage enclosures in warehouse depots and at resellers that were shipped before the R3 release.
In the event that your new EXP100s have different ESM firmware versions than the existing EXP100s, you must make corrections to match the ESM firmware as soon as background firmware operations, such as rebuilds and copybacks, have completed. Use the options described in Table 13 on page 88 for your particular upgrade procedure. In certain cases, you must schedule down time for the upgrade because there can be no I/O activity, including background firmware operations, to the storage subsystem at the time of the upgrade.
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© Copyright IBM Corp. 2004, 2005 63
For more information about the different types of EXP100 ESM firmware, see “EXP100 ESM CRU types, firmware, and release levels explained” on page 6.
Refer to Table 8 to find out whether the ESM firmware in your new EXP100 is compatible with the ESM firmware in your existing EXP100.
Table 8. New EXP100 expansion enclosure and existing EXP100 expansion enclosure firmware compatibility
Then you must ensure that the firmware in If the firmware version of the new EXP100 enclosure is:
R1 R1
R2 R2 or R3
R3 R2 or R3
the existing EXP100 expansion enclosures
in the drive loop is:
Page 90
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Table 8. New EXP100 expansion enclosure and existing EXP100 expansion enclosure firmware compatibility (continued)
Then you must ensure that the firmware in If the firmware version of the new EXP100 enclosure is:
Notes:
1. If the new EXP100 ESM firmware version is not R1, you cannot add the new expansion
enclosure unless you first upgrade the existing ESMs to the same ESM firmware release version (R2 or R3) of the new EXP100. See “Upgrading ESM firmware after adding the EXP100 to an existing drive loop” on page 68 for more information.
2. Yo u can add the EXP100 with R3 firmware into an existing drive loop that has the R2
firmware. However, you must do it only after you upgrade the controller firmware to the R3 level. In addition, you must schedule the R2 to R3 ESM firmware upgrade at the earliest time to ensure optimal operating conditions.
3. Yo u can add the EXP100 with R2 firmware into an existing drive loop that has the R3
firmware. However, you must schedule the ESM and controller upgrade to the R3 firmware version at the earliest time to ensure optimal operating conditions.
4. If the new EXP100 with R1 ESMs and your drive loop already contains EXP100s with R2
or R3 ESMs, you cannot attach the new EXP100 to the drive loop. This is because you cannot downgrade the R2 or R3 firmware in the existing DS4000 storage subsystem controllers and EXP100 ESMs to the R1 level or upgrade the ESM firmware from the R1 to R3 (or R2) level with the controller firmware versions that support the R3 or R2 EXP100. If this is the case, contact IBM technical support, your IBM reseller, or your IBM representative.
the existing EXP100 expansion enclosures
in the drive loop is:
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Perform the following steps before you add a new EXP100 expansion enclosure to an existing EXP100 drive loop.
1. Use the procedure described in “Determining firmware levels” on page 11 to find
out the ESM firmware version of the existing EXP100 enclosure.
Note: Do not rely solely on the CRU part number of an already installed ESM
to determine the ESM firmware version, because the existing ESM firmware might have been previously updated.
2. Determine the ESM firmware level of the ESMs in this EXP100 expansion
enclosure. There are two methods to determine the ESM firmware level. Use either method (a) or method (b), as follows:
a. Use the CRU/FRU number on the ESM faceplate. When you open the
packaging box, you can verify the ESM firmware level of the new EXP100 expansion enclosure ESMs without removing the ESM CRUs from the expansion enclosure. See Table 9:
Table 9. ESM firmware level by CRU part number
If the CRU part number is: Then the ESM firmware level is:
24P8814 EXP100 R1 ESM
25R0156 EXP100 R2 ESM
39M6004 EXP100 R3 ESM
b. Find the serial number on the EXP100 expansion enclosure packaging.
The serial number can help you to determine the ESM firmware version of the new EXP100 expansion enclosure. See Table 10 on page 65:
64 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Table 10. New EXP100 expansion enclosure ESM firmware version by serial number and packaging label
If the serial number begins with... Then the new EXP100 expansion
enclosure ESM firmware level is...
13 R2 or R3
Notes:
1. The EXP100 is produced at the factory with the R3 level. However, the warehouse and resellers might have EXP100s with serial numbers beginning with 13, which have the R2 code installed.
2. If the IBM System Storage DS4000
EXP100 Storage Expansion Enclosure FRU Release Note, GC26-7797-00 (P/N
39M6040) is included in the package containing an EXP100 expansion enclosure, then its firmware level is R3.
23 (and a white square R2 label is affixed to the box)
23 (and a white square R2 label is not affixed to the box)
R2
R1
3. Review “Upgrading ESM firmware after adding the EXP100 to an existing drive loop” on page 68 for details about ESM compatibility and the upgrade procedure for your combination of existing and new EXP100 ESM firmware versions.
Attention: If you have received an EXP100 with R2 or R3 ESMs, and your
drive loop already contains EXP100s with R1 ESMs, you cannot connect the new R2 or R3 expansion enclosure until you upgrade the R1 firmware in the existing EXP100 ESMs and DS4000 server storage subsystem controller to the R3 version. However, if you have received an EXP100 with R1 ESMs, and your drive loop already contains EXP100s with R2 or R3 ESMs, you cannot attach the new EXP100 (because you cannot downgrade the R2 or R3 firmware in existing DS4000 controllers and EXP100 ESMs to the R1 level). If this is the case, contact IBM technical support, your IBM reseller, or your IBM representative.
v If you cannot perform the applicable ESM firmware upgrade procedure
described in “Upgrading ESM firmware after adding the EXP100 to an existing drive loop” on page 68, or if no upgrade procedure is possible (as in the case of adding an EXP100 with R1 ESM firmware version to a drive loop that already contains EXP100s with R2 or R3 ESM firmware), please contact IBM technical support, your IBM reseller, or your IBM representative.
v If you can perform the applicable ESM firmware upgrade procedure, connect
the new EXP100 expansion enclosure as described in the “Adding the EXP100 to the existing drive loop” on page 66. Continue with Step 4.
After you add the new EXP100 expansion enclosure, you must match the
4. precise ESM firmware versions of the new and existing EXP100 expansion enclosures. Always upgrade the enclosures that have earlier firmware versions to match the enclosures that have the latest firmware version. When you are finished, all enclosures should have that firmware version.
You might also have to upgrade the DS4000 controller firmware to support the latest EXP100 ESM firmware version.
Chapter 3. Installing and replacing devices 65
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Adding the EXP100 to the existing drive loop

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Important: Depending on the firmware version loaded in the existing drive loop,
you might have to suspend all I/O activity, including background firmware operations such as hot spare rebuilds or copybacks, to the DS4000 storage subsystem before applying the firmware updates.
After completing the steps in “Determining firmware levels of the new and existing EXP100s” on page 63, complete the steps in this section to add the new EXP100 to the existing drive loop.
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Figure 42 on page 67 shows an example of a DS4500 configured with four drive loops. Drive loops A and B form one redundant Fibre Channel loop. Drive loops C and D form the second redundant Fibre Channel loop.
66 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Input
Output Output
Input
New DS4000 drive enclosure
Drive Loop A Fibre Channel interface cables
2
3
1
Drive Loop B
Fibre Channel
interface
cables
Last DS4000 drive
enclosure Storage Expansion Enclosures - Group 1
First DS4000 drive
enclosure
Drive Loop A
Drive Loop B
DS4500 Storage Subsystem
ESMs
Drive Loop C
Drive Loop D
First DS4000 drive
enclosure
Storage Expansion Enclosures - Group 2
Drive Loop D
Fibre Channel
Drive Loop C Fibre Channel
interface
cables
interface cables
Last DS4000 drive
enclosure
ds454001
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Figure 42. Cabling the EXP100 to two redundant loops
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The numbers corresponding to the dashed lines in Figure 42 show how to add a new EXP100 to an existing DS4500 configuration with EXP100s attached, as described in the following steps.
To add the new EXP100 shown in Figure 42, perform the following steps:
1. Unpack and install the EXP100 expansion enclosure. Do not insert any drive CRUs into the expansion enclosure drive slots.
2. Make the Fibre Channel connection marked (1) in Figure 42 (drive loop B).
Chapter 3. Installing and replacing devices 67
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3. Power on the new EXP100 and verify that it is recognized by the Storage Manager software GUI.
4. Make the Fibre Channel connection marked (2) in Figure 42 on page 67.
5. Make the Fibre Channel connection marked (3) in Figure 42 on page 67 (drive loop A).
6. Yo u can use either the Storage Subsystem Profile information or the Drive Enclosure Component icon in the Physical View of the Subsystem Management window to verify the EXP100 ESM firmware.
Attention: For error-free operations, the ESM firmware in the EXP100 ESM
modules must be at the same level. Refer to Table 11 on page 70 for the steps that are required to upgrade or downgrade the ESM firmware in the new EXP100 expansion enclosures to match the firmware in the ESMs of the existing expansion enclosures. Always upgrade the ESM firmware to the latest version that is on the IBM support Web site to ensure compatibility with replacement drive CRU/FRU or new SATA drive options:
www.ibm.com/servers/storage/support/disk/
7. Insert the drives into the drive slots two at a time. Wait until the drives have spun up and been recognized by the DS4500 before inserting the next two drives from the Physical View of the Subsystem Management window.
8. Repeat step1 on page 67 to step 7 for each EXP100 expansion enclosure that you want to add.
Always add a new EXP100 to the end of a drive loop. Always add new
Note:
expansion enclosures to the existing drive loop one at a time while the DS4400 is running and in an optimal state.
If the ESM firmware in the new EXP100 does not match the ESM firmware in the EXP100s of the existing drive loop, you need to upgrade firmware. Continue to “Upgrading ESM firmware after adding the EXP100 to an existing drive loop.”

Upgrading ESM firmware after adding the EXP100 to an existing drive loop

When you add a new EXP100 to an EXP100 drive loop that has already been configured, you must verify the compatibility of ESM firmware versions in both the existing and new EXP100s. See “Determining firmware levels” on page 11 for more information on how to determine your current ESM card firmware version.
In the event that new EXP100s have different ESM firmware versions than the existing EXP100s, you must make corrections to match the ESM firmware immediately. Use the options described in Table 11 on page 70 for your particular upgrade procedure. In certain cases, you must schedule down time for the upgrade because there can be no I/Os to the DS4000 storage subsystem at the time of the upgrade.
68 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Attention
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To successfully upgrade the DS4000 controller firmware to version 06.xx.xx.xx, you must first upgrade the EXP100 ESM firmware to version 955x or higher, or verify that the ESM firmware is already at this level. DO NOT upgrade the controller firmware to version 05.41.5x.xx when the EXP100 ESM firmware is at version 953x or lower, because the installed controller firmware level MUST be at 05.41.1x.xx in order to upgrade the ESM firmware from version 953x (or lower) to 955x (or higher).
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Please note that you cannot upgrade the DS4000 controller firmware from version 05.41.1x.xx to 06.1x.xx.xx directly without first upgrading to version
05.41.5x.xx.
Note: If the EXP100 ESM firmware version is 953x or earlier, suspend all host
server I/O to the DS4000s that use EXP100 storage expansion enclosures while you perform EXP100 ESM firmware or SATA hard drive firmware upgrades. Stop clustering services such as Microsoft MSCS if the cluster disks and quorum disks are defined using the disks that are in the EXP100 expansion enclosures whose ESMs or S ATA hard drives are being updated with new firmware.
If the EXP100 ESM firmware version is 9554, 956x, or later, the EXP100 ESM firmware upgrade can be performed with host server I/O present. The SATA drive firmware upgrades, however, require that I/O be suspended regardless of EXP100 ESM version.
Chapter 3. Installing and replacing devices 69
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Table 11. ESM firmware upgrade procedures for new EXP100s
ESM firmware version of the existing EXP100s
EXP100 R1 ESM firmware version 953x or earlier
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ESM firmware version of the new (added) EXP100s
EXP100 R1 ESM firmware version 953x or earlier (but a different R1 version than the existing EXP100s)
Firmware upgrade procedure for ESMs in the new (added) EXP100
In this case, you have added an EXP100 with R1 ESM firmware version 953x or earlier to an EXP100 drive loop that already contains EXP100s with a different level of R1 ESM firmware version 953x or earlier.
It is recommended that you upgrade both the controller firmware and ESM firmware to the EXP100 R3 version to enable EXP100 failover capability support. Please see Appendix A, “Upgrading R1-level firmware (DS4300 and DS4500 only),” on page 107 for more detailed instructions about the upgrade process.
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If you decide not to upgrade the configuration to EXP100 R3, you still must correct the ESM firmware mismatch, as described in the following steps.
Important: Perform this ESM firmware upgrade during periods
when you are not using the DS4000. Schedule downtime for the upgrade. If you upgrade the ESM firmware with I/Os, drives might be randomly marked as Failed which will cause the RAID arrays to fail.
1. In the Subsystem Management window, select Advanced Download Environmental (ESM) card firmware.
2. When the Download Environmental (ESM) Card Firmware window opens, follow the online help to download the ESM firmware to the EXP expansion enclosure with the new ESM.
Note: When you specify the file name of the firmware file
to download, you might need to select All Files in the Files of type pull-down menu to display the correct file name for the ESM firmware file. If you do, then a warning window opens. Click OK when the warning window opens to continue.
3. When the ESM firmware download completes, verify that the ESM firmware mismatch error in the Subsystem Management window has been corrected.
70 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Table 11. ESM firmware upgrade procedures for new EXP100s (continued)
ESM firmware version of the existing EXP100s
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EXP100 R1 ESM firmware version 953x or earlier
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ESM firmware version of the new (added) EXP100s
EXP100 R2 (with ESM firmware version 9554) or EXP100 R3 (with ESM firmware version 956x)
Firmware upgrade procedure for ESMs in the new (added) EXP100
In this case, you have added an EXP100 with R2 ESM firmware version 9554 or an EXP100 with R3 ESM firmware version 956x or later to an EXP100 drive loop that already contains EXP100s with R1 ESM firmware version 953x or earlier. This configuration is not supported.
You cannot downgrade the new EXP100 R2 or R3 ESM firmware with the existing EXP100 R1 ESM firmware file. It is recommended that you upgrade both the DS4000 controller and the EXP100 ESM firmware to EXP100 R3 firmware version to enable EXP100 full high-availability (FHA) R3 support. See Appendix A, “Upgrading R1-level firmware (DS4300 and DS4500 only),” on page 107 to upgrade the EXP100 ESM firmware.
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If you can not perform the upgrade immediately, do not proceed with any additional configuration tasks using the new EXP100 expansion enclosure with EXP100 R2 or R3 ESM firmware. Disconnect the new EXP100 expansion enclosure with EXP100 R2 ESM firmware from the existing EXP100 drive loop. Schedule downtime to upgrade the existing EXP100 expansion enclosures and DS4000 to full failover-support EXP100 R3 ESM and controller firmware. Then, re-attach the EXP100 expansion enclosures with EXP100 R2 or R3 ESM firmware. (If you are re-attaching the EXP100s with EXP100 R2 ESM firmware, you must also upgrade their ESM firmware to the R3 version.)
Note: If you need further assistance, contact IBM technical
support, your IBM reseller, or your IBM representative.
Important: Perform this ESM firmware upgrade during periods
when you are not using the DS4000. Schedule downtime for the upgrade. If you upgrade the ESM firmware with I/Os, drives might be randomly marked as Failed which will cause the RAID arrays to fail.
Chapter 3. Installing and replacing devices 71
Page 98
Table 11. ESM firmware upgrade procedures for new EXP100s (continued)
ESM firmware version of the existing EXP100s
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EXP100 R2 with ESM firmware version 9554 or EXP100 R3 with ESM firmware version 956x or later
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EXP100 R2 with ESM firmware version 9554 or EXP100 R3 with ESM firmware version 956x or later
ESM firmware version of the new (added) EXP100s
EXP100 R2 ESM firmware version 9554 or EXP100 R3 with ESM firmware version 956x or later (but a different R2 or R3 version than the existing EXP100s)
EXP100 R1 ESM firmware version 953x and earlier
Firmware upgrade procedure for ESMs in the new (added) EXP100
In this case, you have added an EXP100 with R2 or R3 ESM firmware version 955x or later to an EXP100 drive loop that already contains EXP100s with a different level of R2 or R3 ESM firmware version 955x or later. The ESM firmware must be at the latest version posted at the IBM support Web site to ensure compatibility with SATA drive CRU/FRU or new SATA drive options. Use the following procedure to correct the ESM firmware mismatch.
Note: Even though the EXP100 R2 or R3 ESM firmware
supports concurrent ESM firmware download, it is recommended that you download the ESM firmware during a period of low DS4000 I/O activity. In addition, you should upgrade both the DS4000 controller firmware and the EXP100 ESM firmware to the latest versions that are available on the Web, to take advantage of enhancements and to ensure the availability and compatibility of the EXP100 FRUs in the future.
1. In the Subsystem Management window, select Advanced Download Environmental (ESM) card firmware.
2. When the Download Environmental (ESM) card firmware window opens, follow the online help to download the ESM firmware to the EXP expansion enclosure with the new ESM.
Note: When you specify the file name of the firmware file
to download, you might need to select All Files in the Files of Type pull-down menu to display the correct file name for the ESM firmware file. If you do, then a warning window opens. Click OK to continue when the warning window opens.
3. When the ESM firmware download completes, verify that the ESM firmware mismatch error in the Subsystem Management window has been corrected.
In this case, you have added an EXP100 with R1 ESM firmware version 953x or earlier to an EXP100 drive loop that already contains EXP100s with R2 or R3 ESM firmware version 955x or later. This configuration is not supported.
The DS4000 controller firmware (version 05.41.5x.xx or
06.xx.xx.xx) cannot upgrade the ESM (with R1 firmware) in the
new EXP100 expansion enclosure to the EXP100 R2 or R3 ESM firmware version. DO NOT proceed with any additional configuration tasks using the new EXP100 expansion enclosure with EXP100 R1 ESM firmware. Disconnect the new EXP100 expansion enclosure with EXP100 R1 ESM firmware from the existing EXP100 drive loop and contact your IBM technical support, IBM reseller, or IBM representative for further assistance.
72 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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Working with hot-swap hard disk drives

This section explains how you can increase the expansion enclosure capacity by adding more hard disk drives or by replacing existing drives with ones that have a larger capacity. Before you begin, complete the following tasks:
v Read the safety and handling guidelines in “Safety” on page xi and in “Handling
static-sensitive devices” on page 30.
v Ensure that your current system configuration is working properly.
v Back up all important data before you make changes to data storage devices.
Before you install or remove drive CRUs, review the following information:
v Blank trays: An expansion enclosure without a full set of drives (14) contains
blank trays in the unused drive bays. Before installing new drives, you must remove these empty trays. Save the empty trays for future use. Each of the 14
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bays must always contain either a blank tray or a hot-swap hard disk drive.
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Important:
1. For proper cooling and EMC protection, do not leave a drive slot open without either a drive blank or a drive CRU inserted.
2. Before you insert the new S ATA drive option or drive CRU/FRU into the DS4000 configuration, you must ensure that the installed DS4000 controller and EXP100 ESM have the minimum controller and ESM firmware versions that are required for the new SATA drive. Always check the documentation that is included with the new drive to find out the minimum controller and ESM firmware versions, or any prerequisite tasks, for DS4000 controller and EXP100 ESM.
v Drive CRUs: The EXP100 supports IBM 1.5 Gbps SATA hard disk drives only.
Note:
Attention: After you remove a drive CRU, wait 70 seconds before replacing or
reseating the drive CRU to allow the drive to properly spin down. Failure to do so may cause undesired events.
Do not use Fibre Channel hard disk drive CRUs in the EXP100.
v Drive CRU labels: A label is provided on the front of each hard disk drive. Use
this label to record the location information for each drive before you remove it. Ensure that you keep track of the drives and their corresponding bays. Also, record the location information in Table 22 on page 118. If you install a drive in the wrong bay, you might lose data.
v Drive LEDs: Each drive tray has two associated LEDs, a green Activity LED and
an amber Fault LED, on the chassis of the EXP100. These LEDs indicate the status for that drive. See Table 12 for the drive LED states and descriptions.
Table 12. Drive LED activity
LED LED state Descriptions
Activity LED Flashing green The green LED flashes to indicate Fibre Channel activity to
the drive.
Activity LED Steady green The green LED lights to indicate that the drive is properly
installed and is spun up by the DS4000 controller.
Fault LED Flashing
amber
Fault LED Steady amber The amber LED lights to indicate a drive failure.
The amber LED flashes to indicate that a drive has been identified by the software.
Chapter 3. Installing and replacing devices 73
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Table 12. Drive LED activity (continued)
LED LED state Descriptions
Activity and Fault LEDs
All unlit Check for and resolve one of the following situations:
v EXP100 is turned off
v EXP100 is not connected to the DS4000
v DS4000 does not have the correct firmware version
v Fibre-channel loop IDs: When you install a hard disk drive in the expansion
enclosure, the drive tray connects into a printed circuit board called the midplane. The midplane sets the Fibre Channel loop ID automatically, based on the setting of the enclosure ID switch and the physical location (bay) of the drive CRU.
v Hot-swap hardware: The EXP100 contains hardware that enables you to
replace a failed hard disk drive without turning off the expansion enclosure. Yo u can continue to operate your system while a hard disk drive is removed or installed. These drives are known as hot-swap hard disk drives.
Notes for installing the new 250 GB SATA drive CRU/FRU (P/N
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40K6837)
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The 250 GB SATA CRU P/N 90P1349 is being replaced by CRU P/N 40K6837, which requires a certain minimum level of the DS4000 storage subsystem controller firmware and the EXP100 drive expansion enclosure ESM firmware.
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Prior to installing the hard drive in your DS4000 configuration, your DS4000 storage subsystem firmware must be at the required versions. If a firmware upgrade is required to install the new drive CRU/FRU, complete one of the following actions according to the state of your DS4000 storage subsystem:
1. DS4000 storage subsystem in Optimal state: Upgrade to the latest firmware
version that is required to maintain this minimum level for your DS4000 storage subsystem. To download the latest firmware, go to the IBM DS4000 TotalStorage Support Web site, and then click on the appropriate link for each of your DS4000 storage subsystems:
www.ibm.com/servers/storage/support/disk/
2. DS4000 storage subsystem in Needs Attention state: Contact your IBM
support representative for additional instructions.
Important:
If you are installing P/N 90P1349, IBM recommends that you update
immediately to the latest levels of firmware that support the new 250 GB S ATA CRU (P/N 40K6837). If upgrading firmware after installing the 250 GB CRU P/N 90P1349, upgrade to the latest firmware version required to maintain this minimum level for your DS4000 storage subsystem. To download the latest firmware, go to the IBM DS4000 TotalStorage support Web site (listed above).

Installing hot-swap hard disk drives

You can install hard disk drives while the expansion enclosure is turned on and running.
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Important: If you are installing the new 250 GB SATA drive CRU/FRU (P/N
40K6837), read the information in “Notes for installing the new 250 GB SATA drive CRU/FRU (P/N 40K6837)” before you perform this procedure.
74 IBM TotalStorage DS4000 EXP100 Storage Expansion Enclosure: Installation, User’s and Maintenance Guide
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