IBM SAN Volume Controller 2145-8F2, SAN Volume Controller 2145-CG8, SAN Volume Controller 2145-8G4, SAN Volume Controller 2145-CF8, SAN Volume Controller 2145-8A4 Hardware Maintenance Manual

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
System Storage SAN Volume Controller
Hardware Maintenance Guide
Version 6.2.0
GC27-2283-00

System Storage SAN Volume Controller
Hardware Maintenance Guide
Version 6.2.0
GC27-2283-00
Note
Before using this information and the product it supports, read the general information in “Notices” on page 325, the information in the “Safety and environmental notices” on page xiii, as well as the information in the IBM Environmental Notices and User Guide on the documentation CD.
This edition applies to the IBM System Storage SAN Volume Controller, Version 6.2.0, and to all subsequent releases and modifications until otherwise indicated in new editions.
This edition replaces GC27-2226-01.
© Copyright IBM Corporation 2003, 2011.
US Government Users Restricted Rights – Use, duplication or disclosure restricted by GSA ADP Schedule Contract with IBM Corp.

Contents

Figures ...............v
Tables ...............xi
Safety and environmental notices . . . xiii
General safety .............xiii
Electrical safety ............xv
Inspecting the SAN Volume Controller for unsafe
conditions ..............xvi
External device check .........xvii
Internal device checks .........xviii
Checking the grounding of SAN Volume Controller, the uninterruptible power supply, and
the redundant ac-power switch .......xviii
Inspecting the uninterruptible power supply for
unsafe conditions ............xix
Uninterruptible power-supply requirements . . . xx
Emergency power-off shutdown .......xx
Handling static-sensitive devices .......xx
Environmental notices and statements .....xxi
Product recycling and disposal.......xxi
About this guide ..........xxiii
Who should use this guide ........xxiii
Summary of changes for GC27-2283-00, SAN Volume Controller Hardware Maintenance Guide . xxiii
Emphasis ..............xxiv
SAN Volume Controller library and related
publications .............xxiv
Related web sites ...........xxvii
How to order IBM publications .......xxvii
Sending your comments .........xxvii
Chapter 1. Parts listing ........1
SAN Volume Controller 2145-CG8 parts .....1
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SAN Volume Controller 2145-CF8 parts .....6
SAN Volume Controller 2145-8A4 parts .....10
SAN Volume Controller 2145-8G4 parts .....12
SAN Volume Controller 2145-8F4 parts .....16
SAN Volume Controller 2145-8F2 parts .....17
Redundant ac-power switch parts .......20
2145 UPS-1U parts ............20
Power cables for the 2145 UPS-1U ......21
Chapter 2. Removing and replacing
parts ...............25
Enabling concurrent maintenance .......25
Preparing to remove and replace parts .....26
Working inside the node with the power on . . . 26 Removing and replacing SAN Volume Controller
parts.................26
Removing the cable-management arm ....26
Replacing the cable-management arm ....30
Removing the cable-retention bracket .....34
Replacing the cable-retention bracket .....39
Removing the SAN Volume Controller from a
rack ................46
Replacing the SAN Volume Controller in a rack 55 Removing the support rails for a SAN Volume
Controller ..............61
Installing the support rails for a SAN Volume
Controller ..............66
Removing the top cover .........77
Replacing the top cover .........81
Removing the service controller ......85
Replacing the service controller .......95
Replacing a disk drive and a service controller
on the SAN Volume Controller ......102
Removing and replacing the SAN Volume
Controller power-cable assembly ......102
Removing the memory modules (DIMM) . . . 104 Replacing the memory modules (DIMM) . . . 109
Removing the disk drive ........110
Replacing the disk drive .........118
Removing a solid-state drive (SSD) .....122
Replacing a solid-state drive (SSD) .....124
Removing the disk-drive backplane .....126
Replacing the disk-drive backplane .....134
Removing the CMOS battery .......142
Replacing the CMOS battery .......148
Removing the power supply .......155
Replacing the power supply .......162
Removing the power backplane ......171
Replacing the power backplane ......173
Removing and replacing the frame assembly 175 Removing and replacing the Fibre Channel SFP transceiver on a SAN Volume Controller node . 177 Removing the Fibre Channel adapter assembly 178 Replacing the Fibre Channel adapter assembly 185 Removing and replacing an Ethernet SFP
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transceiver .............189
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Removing the 10 Gbps Ethernet riser-card
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assembly ..............191
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Replacing the 10 Gbps Ethernet riser-card
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assembly ..............194
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Removing the high-speed SAS adapter ....196
Replacing the high-speed SAS adapter ....198
Removing the high-speed SAS adapter, the adapter cable, and the solid-state drive (SSD). . 200 Replacing the high-speed SAS adapter, the adapter cable, and the solid-state drive (SSD). . 204 Removing the disk-controller and USB riser-card
assembly ..............207
Replacing the disk-controller and USB riser-card
assembly ..............210
Removing the PCI express riser card assembly 214 Replacing the PCI express riser-card assembly 215 Removing the operator-information panel
assembly ..............215
© Copyright IBM Corp. 2003, 2011 iii
Replacing the operator-information panel
assembly ..............224
Removing the operator-information panel cable 232 Replacing the operator-information panel cable 236
Removing the fans ..........239
Replacing the fans ...........244
Removing the SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 fan holder
and fan backplanes ..........250
Replacing the SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 fan holder
and fan backplanes ..........250
Removing the microprocessor .......251
Replacing the microprocessor .......259
Removing the SAN Volume Controller 2145-8F4 or SAN Volume Controller 2145-8F2 VRM . . . 271 Replacing the SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 VRM . . . 271 Removing the SAN Volume Controller system
board ...............272
Replacing the SAN Volume Controller system
board ...............287
Removing the redundant ac-power switch ....302
Replacing the redundant ac-power switch ....303
Removing and replacing 2145 UPS-1U parts . . . 304
Removing and replacing the 2145 UPS-1U
power cable-retention bracket .......305
Removing the 2145 UPS-1U .......306
Replacing the 2145 UPS-1U ........309
Removing the support rails for a 2145 UPS-1U 314 Installing the support rails for the 2145 UPS-1U 315 Removing the power cable from the 2145
UPS-1U ..............317
Removing the 2145 UPS-1U battery .....318
Replacing the 2145 UPS-1U battery .....320
Appendix. Accessibility .......323
Notices ..............325
Trademarks ..............327
Electronic emission notices .........327
Federal Communications Commission (FCC)
statement..............327
Industry Canada compliance statement ....328
Avis de conformité à la réglementation
d'Industrie Canada ..........328
Australia and New Zealand Class A Statement 328 European Union Electromagnetic Compatibility
Directive ..............328
Germany Electromagnetic compatibility
directive ..............328
Japan VCCI Council Class A statement ....329
People's Republic of China Class A Electronic
Emission Statement ..........329
International Electrotechnical Commission (IEC)
statement..............330
United Kingdom telecommunications
requirements ............330
Korean Communications Commission (KCC)
Class A Statement ...........330
Taiwan Class A compliance statement ....330
European Contact Information ....331
Taiwan Contact Information .....333
Index ...............335
iv
IBM SAN Volume Controller Hardware Maintenance Guide

Figures

1. Parts diagram for the SAN Volume Controller
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2145-CG8 model ...........2
2. Exploded view of the SAN Volume Controller
2145-CF8 node ............6
3. Exploded view of the SAN Volume Controller
2145-8A4 node ...........10
4. Exploded view of the SAN Volume Controller
2145-8G4 node ...........13
5. Exploded view of the SAN Volume Controller
2145-8F4 node............16
6. Exploded view of the SAN Volume Controller
2145-8F2 node............18
7. View of the redundant ac-power switch FRU 20
8. Exploded view of the 2145 UPS-1U hardware 21
9. The cable-management arm, support rails, and associated parts of the 2145-CG8 and 2145-CF8 27
10. Release latches and mounting screws of the SAN Volume Controller 2145-CG8 or 2145-CF8. 28
11. Removing the cables from the
cable-management arm ........28
12. Removing the cable-management arm....29
13. Removing the cable-management-support arm 30
14. Installing the cable-management-support arm 31
15. Installing the cable-management arm ....32
16. Adjusting the location of the
cable-management arm ........33
17. Connecting and routing the cables .....34
18. Cable-retention brackets ........35
19. SAN Volume Controller 2145-8A4 with the
cable-retention bracket installed ......36
20. SAN Volume Controller 2145-8G4 cable
retention bracket - type A ........37
21. SAN Volume Controller 2145-8G4 cable
retention bracket - type B ........37
22. The SAN Volume Controller 2145-8G4 with the
cable-retention bracket attached ......38
23. The SAN Volume Controller 2145-8G4 with cable-retention bracket type B attached . . . 39
24. Cable-retention brackets ........40
25. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails of
the rack ..............41
26. Retaining screw on the SAN Volume
Controller 2145-8A4 node ........42
27. Installing the SAN Volume Controller
2145-8A4 cable retention bracket .....42
28. SAN Volume Controller 2145-8G4 cable
retention bracket - type A ........43
29. SAN Volume Controller 2145-8G4 cable
retention bracket - type B ........43
30. The SAN Volume Controller 2145-8G4 before
you attach the cable-retention bracket ....44
31. The SAN Volume Controller 2145-8G4 with cable-retention bracket type B attached . . . 45
32. Attaching the cable retention bracket to the SAN Volume Controller 2145-8F4 power cable . 45
33. Removing the 2145-CG8 or 2145-CF8 from the
rack ...............48
34. The captive thumbscrews that secure the node
and the shipping brackets ........51
35. Removing the SAN Volume Controller
2145-8G4 from the rack ........53
36. Installing the 2145-CG8 or 2145-CF8 node in
the slide rails of the rack ........57
37. Raising the 2145-CG8 or 2145-CF8 locking
levers of the slide rails of the rack .....58
38. The captive thumbscrews that secure the node
and the shipping brackets ........59
39. The captive thumbscrews that secure the node
and the shipping brackets ........60
40. Aligning the SAN Volume Controller 2145-8G4
with the rack slides ..........60
41. Sliding the SAN Volume Controller 2145-8F4
into the rack ............61
42. Removing the front end of the slide rails 62
43. Removing the rear end of the slide rails 63
44. The rail-adjustment bracket and the release tab
on the rear rail-locking carrier ......64
45. Removing the latch strike from the front of the
slide rail .............65
46. Removing the right slide rail from the front of
the rack ..............65
47. The left support rail for the SAN Volume
Controller .............66
48. Opening the rear slide-rail hooks .....67
49. Installing the rear end of the slide rails 68
50. Preparing the front end of the slide rails 68
51. Installing the front end of the slide rails 69
52. SAN Volume Controller 2145-8A4 support-rails
installation kit............69
53. A closed rail-locking carrier at the front of the support rail for the SAN Volume Controller
2145-8A4 .............70
54. An open rail-locking carrier at the rear of the support rail for the SAN Volume Controller
2145-8A4 .............71
55. Aligning the pins on the left front support rail for the SAN Volume Controller 2145-8A4 with
the front mounting flange ........72
56. SAN Volume Controller 2145-8G4 support rails
installation kit............73
57. Inserting the right slide rail into the rear rack
mounting flange ...........73
58. Extending the right slide rail .......74
59. Attaching the latch strike to the front of the
slide rail .............74
60. Retracting the latch-lock carrier ......75
61. Opening the front latch-lock carrier assembly 75
62. Opening the back latch-lock carrier assembly 76
63. Installing the front end of the rail .....76
64. Closing the latch-lock carrier assembly . . . 77
© Copyright IBM Corp. 2003, 2011 v
65. Removing the SAN Volume Controller
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2145-CG8 or 2145-CF8 cover .......79
66. Removing the SAN Volume Controller
2145-8A4 cover ...........79
67. The SAN Volume Controller 2145-8G4 with fan
door open .............80
68. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 with fan doors
open ...............81
69. Replacing the SAN Volume Controller
2145-CG8 or 2145-CF8 cover .......82
70. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails of
the rack ..............83
71. SAN Volume Controller 2145-8G4 with the fan
door open .............84
72. SAN Volume Controller 2145-8F2 with the
access doors open ..........85
73. Left release button of a 2145-CG8 or 2145-CF8
service controller...........87
74. Service controller for the 2145-CG8 or
2145-CF8 with attached USB cable .....87
75. SAN Volume Controller 2145-CG8 or 2145-CF8
service controller...........88
76. Removing and replacing the USB cable in the SAN Volume Controller 2145-CG8 or 2145-CF8
service controller...........89
77. USB service-controller cable connected to the disk controller and USB riser card (SAN
Volume Controller 2145-CF8 shown) ....90
78. USB service-controller cable connector on the
USB riser card ...........91
79. SAN Volume Controller 2145-8A4 service
controller release button ........92
80. SAN Volume Controller 2145-8G4 service
controller release button ........93
81. Removing the service controller from the SAN
Volume Controller 2145-8G4 .......93
82. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 with fan doors
open ...............94
83. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 service controller . 95
84. SAN Volume Controller 2145-CG8 or 2145-CF8 service controller (SAN Volume Controller
2145-CF8 shown)...........96
85. Raising the locking levers of the slide rails of
the rack ..............97
86. SAN Volume Controller 2145-8A4 service
controller .............98
87. SAN Volume Controller 2145-8G4 service
controller .............99
88. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 service controller. 101
89. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 with fan doors
open ..............101
90. Power LED on the SAN Volume Controller models 2145-CG8, 2145-CF8, 2145-8A4, 2145-8G4, and 2145-8F4 or 2145-8F2
operator-information panel .......103
91. SAN Volume Controller models 2145-CG8,
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2145-CF8, 2145-8A4, 2145-8G4, and 2145-8F4
or 2145-8F2 power-control button .....104
92. Locating the SAN Volume Controller
2145-CG8 memory modules .......105
93. Locating the SAN Volume Controller
2145-CF8 memory modules .......106
94. Locating the SAN Volume Controller
2145-8A4 memory modules .......107
95. Locating the SAN Volume Controller
2145-8G4 memory modules .......107
96. Locating the SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 memory
modules .............108
97. Removing the memory modules .....109
98. Replacing a memory module ......110
99. SAN Volume Controller 2145-8A4 SATA disk
drive ..............111
100. Removing the SATA disk drive......112
101. Boot drive location (SAN Volume Controller
2145-CF8 shown) ..........114
102. Drive-bay filler panel and disk-drive handle 115
103. Drive IDs for SAN Volume Controller
2145-CF8 .............115
104. Drive bay IDs for the SAN Volume Controller
2145-CG8 .............116
105. SAN Volume Controller 2145-8A4 SATA disk
drive ..............117
106. Removing the SATA disk drive......118
107. Drive-bay filler panel and disk-drive handle 119
108. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails
of the rack ............120
109. Attaching the rails assembly to the SATA disk drive for the SAN Volume Controller 2145-8A4 and the SAN Volume Controller
2145-8G4 .............121
110. Service controller with attached USB cable (SAN Volume Controller 2145-CF8 shown) . . 123
111. Solid-state drive (SSD) (SAN Volume
Controller 2145-CG8 shown) ......124
112. SAN Volume Controller 2145-CG8, or
2145-CF8, drive and drive-bay filler ....125
113. Boot-disk SAS cable and the high-speed SAS cable connected to the disk backplane in the SAN Volume Controller 2145-CG8 or
2145-CF8 .............128
114. The 2145-CG8 boot-disk backplane ....129
115. The SAN Volume Controller 2145-CF8 disk
backplane .............130
116. SAN Volume Controller 2145-8A4 SATA cable
connectors ............131
117. Air deflector for the SAN Volume Controller
2145-8A4 power supply ........131
118. SAN Volume Controller 2145-8A4 power
supply connectors ..........132
119. The SAN Volume Controller 2145-8G4
disk-drive backplane connectors .....133
120. The SAN Volume Controller 2145-8G4 SATA
disk drive and backplane .......133
121. The 2145-CG8 boot-disk backplane ....135
vi IBM SAN Volume Controller Hardware Maintenance Guide
122. The SAN Volume Controller 2145-CF8 disk
backplane .............135
123. Boot-disk SAS cable and the high-speed SAS cable connected to the disk backplane in the
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SAN Volume Controller 2145-CG8 or
2145-CF8 .............136
124. Boot-disk SAS cable routed through the blue bulkhead clip and connected to the SAS disk controller in the SAN Volume Controller
2145-CG8 or 2145-CF8 ........137
125. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails
of the rack ............138
126. Air deflector for the SAN Volume Controller
2145-8A4 power supply ........138
127. SAN Volume Controller 2145-8A4 power
supply connectors ..........139
128. SAN Volume Controller 2145-8A4 SATA
cables ..............140
129. The SAN Volume Controller 2145-8G4 SATA
disk drive and backplane .......141
130. The SAN Volume Controller 2145-8G4
disk-drive backplane connectors .....141
131. Location of the SAN Volume Controller 2145-CG8 or 2145-CF8 CMOS battery holder . 143
132. SAN Volume Controller 2145-CG8 or
2145-CF8 CMOS battery holder .....143
133. Locating the SAN Volume Controller
2145-8A4 CMOS battery ........145
134. Removing the SAN Volume Controller
2145-8A4 CMOS battery ........145
135. Location of the SAN Volume Controller
2145-8G4 CMOS battery holder .....146
136. SAN Volume Controller 2145-8G4 CMOS
battery holder ...........146
137. Location of the CMOS battery on the SAN Volume Controller 2145-8F2 or the SAN
Volume Controller 2145-8F4 .......147
138. SAN Volume Controller 2145-8F2 or the SAN Volume Controller 2145-8F4 CMOS battery
holder ..............148
139. Location of the SAN Volume Controller 2145-CG8 or 2145-CF8 CMOS battery holder . 149
140. SAN Volume Controller 2145-CG8 or
2145-CF8 CMOS battery holder .....150
141. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails
of the rack ............150
142. Locating the SAN Volume Controller
2145-8A4 CMOS battery ........151
143. Installing the SAN Volume Controller
2145-8A4 CMOS battery ........152
144. Location of the SAN Volume Controller
2145-8G4 CMOS battery holder .....153
145. SAN Volume Controller 2145-8G4 CMOS
battery holder ...........153
146. Location of the CMOS battery on the SAN Volume Controller 2145-8F2 or the SAN
Volume Controller 2145-8F4 .......154
147. CMOS battery socket .........155
148. SAN Volume Controller 2145-CG8 or
2145-CF8 power supply ........158
149. SATA connectors on the SAN Volume
Controller 2145-8A4 system board ....159
150. Power P5 connector on the SAN Volume
Controller 2145-8A4 power supply ....160
151. The retention clip for the SAN Volume Controller 2145-8A4 power-supply cables . . 160
152. The SAN Volume Controller 2145-8A4
power-supply ...........161
153. SAN Volume Controller 2145-8G4 power
supply ..............161
154. Removing the SAN Volume Controller
2145-8F2 power supply ........162
155. SAN Volume Controller 2145-CG8 or
2145-CF8 power supply ........165
156. SAN Volume Controller 2145-CG8 or 2145-CF8 ac, dc, and power-error LEDs . . . 166
157. Air deflector for the SAN Volume Controller
2145-8A4 power supply ........166
158. SATA connectors on the SAN Volume
Controller 2145-8A4 system board ....167
159. The retention clip for the SAN Volume Controller 2145-8A4 power-supply cables . . 168
160. SAN Volume Controller 2145-8G4 power
supply ..............169
161. SAN Volume Controller 2145-8G4 ac and dc
LEDs ..............170
162. SAN Volume Controller 2145-8F2 power
supply ..............170
163. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 ac and dc power
LEDs ..............171
164. SAN Volume Controller 2145-8G4 power
backplane .............172
165. SAN Volume Controller 2145-8F4 or SAN Volume Controller 2145-8F2 power backplane . 173
166. SAN Volume Controller 2145-8G4 power
backplane .............174
167. Replacing the SAN Volume Controller 2145-8F4 or SAN Volume Controller 2145-8F2
power backplane ..........175
168. SFP transceiver ...........178
169. Connectors on the rear of the SAN Volume
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Controller 2145-CG8 or 2145-CF8 .....179
170. The SAN Volume Controller 2145-CG8 or
2145-CF8 Fibre Channel adapter .....180
171. Removing the Fibre Channel riser-card assembly for the SAN Volume Controller
2145-CG8 or 2145-CF8 ........180
172. SAN Volume Controller 2145-8A4 riser-card
assembly .............181
173. SFP transceiver ...........181
174. The physical port numbers for the SAN
Volume Controller 2145-8G4 ......182
175. Removing the riser-card assembly from the
SAN Volume Controller 2145-8G4 .....182
176. Rear view of the SAN Volume Controller 2145-8F2 with Fibre Channel ports indicated . 183
177. Rear view of the SAN Volume Controller
2145-8F4 .............183
Figures vii
178. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 PCI slot 1 card
retainer .............184
179. SAN Volume Controller 2145-8F2 riser card
and low profile adapter ........184
180. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 slot 2 adapter . . 185
181. Replacing the Fibre Channel riser-card assembly for the SAN Volume Controller
2145-CG8 or 2145-CF8 ........186
182. The SAN Volume Controller 2145-CG8 or
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2145-CF8 Fibre Channel adapter .....186
183. SAN Volume Controller 2145-8A4 riser-card
assembly .............187
184. Replacing the riser-card assembly for the
SAN Volume Controller 2145-8G4 .....188
185. SAN Volume Controller 2145-8F2 or SAN Volume Controller 2145-8F4 PCI slot 1 card
retainer .............189
186. Connectors on the rear of the SAN Volume
Controller 2145-CG8 .........190
187. SFP transceiver ...........191
188. Connectors on the rear of the SAN Volume
Controller 2145-CG8 .........192
189. SAN Volume Controller 2145-CG8 10 Gbps Ethernet riser-card assembly with cutaway
view of back rail ..........193
190. Removing the 10 Gbps Ethernet riser-card
assembly .............193
191. Connectors on the rear of the SAN Volume
Controller 2145-CG8 .........194
192. Replacing the 10 Gbps Ethernet riser-card assembly for the SAN Volume Controller
2145-CG8 .............195
193. SAN Volume Controller 2145-CG8 10 Gbps Ethernet riser-card assembly with cutaway
view of back rail ..........196
194. High-speed SAS adapter assembly mounted in the back rail of the SAN Volume Controller
2145-CG8 or 2145-CF8 ........198
195. Removing the high-speed SAS riser-card assembly for the SAN Volume Controller
2145-CG8 or 2145-CF8 ........198
196. Replacing the high-speed SAS riser-card assembly for the SAN Volume Controller
2145-CG8 or 2145-CF8 ........200
197. High-speed SAS adapter assembly mounted in the back rail of the SAN Volume Controller
2145-CG8 or 2145-CF8 ........200
198. High-speed SAS adapter assembly and high-speed SAS cable in the SAN Volume
Controller 2145-CG8 or 2145-CF8 .....202
199. Boot-disk SAS cable routed through the blue bulkhead clip and connected to the SAS disk controller in the SAN Volume Controller
2145-CG8 or 2145-CF8 ........203
200. Boot-disk SAS cable and the high-speed SAS cable connected to the disk backplane in the SAN Volume Controller 2145-CG8 or
2145-CF8 .............204
201. High-speed SAS adapter assembly and
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high-speed SAS cable in the SAN Volume
Controller 2145-CG8 or 2145-CF8 .....205
202. Boot-disk SAS cable and the high-speed SAS cable connected to the disk backplane in the SAN Volume Controller 2145-CG8 or
2145-CF8 .............206
203. Boot-disk SAS cable routed through the blue bulkhead clip and connected to the SAS disk controller in the SAN Volume Controller
2145-CG8 or 2145-CF8 ........207
204. USB riser-card assembly (SAN Volume
Controller 2145-CF8 shown).......209
205. Disengaging the disk-controller front-retention bracket and removing the riser
assembly and disk controller ......209
206. Engaging the disk-controller front-retention bracket and replacing the riser assembly and
disk controller ...........211
207. USB riser-card assembly (SAN Volume
Controller 2145-CF8 shown).......212
208. USB service-controller cable connected to the disk controller and USB riser card (SAN
Volume Controller 2145-CF8 shown) ....212
209. Boot-disk SAS cable and the high-speed SAS cable connected to the disk backplane in the SAN Volume Controller 2145-CG8 or
2145-CF8 .............213
210. Boot-disk SAS cable routed through the blue bulkhead clip and connected to the SAS disk controller in the SAN Volume Controller
2145-CG8 or 2145-CF8 ........214
211. Using the release tab to remove the SAN Volume Controller 2145-CG8 or 2145-CF8
operator-information panel .......217
212. SAN Volume Controller 2145-8A4
operator-information panel .......218
213. SAN Volume Controller 2145-8G4 dummy
CD/DVD drive ...........219
214. Removing the CD interposer card.....219
215. SAN Volume Controller 2145-8G4 fan 3 220
216. SAN Volume Controller 2145-8G4 air baffle 221
217. SAN Volume Controller 2145-8G4 video, USB,
and the CD/DVD cables ........222
218. SAN Volume Controller 2145-8G4
operator-information panel .......223
219. Removing the SAN Volume Controller
2145-8G4 operator-information panel....223
220. SAN Volume Controller 2145-8F4
operator-information panel .......224
221. SAN Volume Controller 2145-8F2 with
exposed operator-information panel ....224
222. Replacing the SAN Volume Controller 2145-CG8 or 2145-CF8 operator-information
panel ..............225
223. Connecting the SAN Volume Controller 2145-CG8 or 2145-CF8 operator-information
panel cable ............226
224. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails
of the rack ............227
viii IBM SAN Volume Controller Hardware Maintenance Guide
225. SAN Volume Controller 2145-8A4
operator-information panel .......227
226. SAN Volume Controller 2145-8G4
operator-information panel .......228
227. SAN Volume Controller 2145-8G4 video, USB,
and the CD/DVD cables ........229
228. SAN Volume Controller 2145-8G4 air baffle 230
229. SAN Volume Controller 2145-8G4 fan 3 231
230. SAN Volume Controller 2145-8G4 dummy
CD/DVD drive ...........231
231. Replacing the operator-information panel 232
232. Disconnecting the SAN Volume Controller
| | ||
| | ||
| || | | ||
| ||
| | ||
| | ||
2145-CG8 or 2145-CF8 operator-information
panel cable ............234
233. SAN Volume Controller 2145-8A4
operator-information panel .......235
234. Connectors for the operator-information panel on the SAN Volume Controller 2145-8A4
system board ...........235
235. Connecting the SAN Volume Controller 2145-CG8 or 2145-CF8 operator-information
panel cable ............237
236. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails
of the rack ............238
237. Connectors for the operator-information panel on the SAN Volume Controller 2145-8A4
system board ...........238
238. SAN Volume Controller 2145-CG8 or 2145-CF8 fan locations and connectors . . . 240
239. Removing or replacing a fan in the SAN Volume Controller 2145-CG8 or 2145-CF8
node ..............241
240. Connectors for the SAN Volume Controller
2145-8A4 heat exchange fans ......242
241. SAN Volume Controller 2145-8G4 fan doors,
locations, and connectors .......243
242. SAN Volume Controller 2145-8F2 with the
access doors open ..........244
243. SAN Volume Controller 2145-8F2 fan
locations .............244
244. SAN Volume Controller 2145-CG8 or 2145-CF8 fan locations and connectors . . . 245
245. Removing or replacing a fan in the SAN Volume Controller 2145-CG8 or 2145-CF8
node ..............246
246. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails
of the rack ............247
247. A close up of the SAN Volume Controller
2145-8A4 fan ............248
248. Routing the SAN Volume Controller 2145-8A4
fan cable .............248
249. SAN Volume Controller 2145-8G4 fan doors,
locations, and connectors .......249
250. Removing the heat sink from the SAN Volume Controller 2145-CG8 or 2145-CF8
microprocessor ...........252
251. Opening the SAN Volume Controller 2145-CG8 or 2145-CF8 microprocessor-bracket
frame ..............253
252. Aligning the microprocessor installation tool 254
||
253. Lifting the microprocessor out of the
| ||
| || ||
| | || | | ||
| | ||
microprocessor bracket frame ......254
254. SAN Volume Controller 2145-8A4 air baffle
and heat-exchanger assembly ......255
255. The SAN Volume Controller 2145-8A4 microprocessor bracket frame fully opened . 256
256. Removing the heat sink from the
microprocessor ...........257
257. The microprocessor release lever and bracket
frame fully opened..........257
258. Location of the microprocessor and VRM
sockets..............258
259. Opening the SAN Volume Controller 2145-CG8 or 2145-CF8 microprocessor-bracket
frame ..............260
260. Removing the plastic protective cover from a
microprocessor ...........261
261. Inserting the microprocessor into the socket 261
262. Closing the SAN Volume Controller 2145-CG8 or 2145-CF8 microprocessor-bracket frame . . 262
263. Applying thermal grease to the SAN Volume Controller 2145-CG8 or 2145-CF8
microprocessor ...........263
264. Installing the heat sink on the SAN Volume Controller 2145-CG8 or 2145-CF8
microprocessor ...........263
265. Raising the SAN Volume Controller 2145-CF8 or 2145-CG8 locking levers of the slide rails
of the rack ............264
266. SAN Volume Controller 2145-8A4
microprocessor ...........265
267. Complete set of nine thermal grease dots on the SAN Volume Controller 2145-8A4
microprocessor ...........266
268. Alignment pins on the SAN Volume Controller 2145-8A4 heat-exchanger assembly . 266
269. Aligning the microprocessor with the socket 268
270. Installing the heat sink ........268
271. Microprocessor locking lever in open position 269
272. Microprocessor and heat sink locations 270
273. Location of the microprocessor and VRM
sockets..............271
274. Removing and replacing the SAN Volume Controller 2145-CG8 or 2145-CF8 system
board ..............274
275. Connectors that are used on the SAN Volume
Controller 2145-8A4 system board ....276
276. SAN Volume Controller 2145-8A4 SATA cable
connectors ............277
277. SAN Volume Controller 2145-8A4 power
supply connectors ..........277
278. The IDE connector on the SAN Volume
Controller 2145-8A4 system board ....278
279. Connectors for the SAN Volume Controller
2145-8A4 heat exchange fans ......279
280. SAN Volume Controller 2145-8A4 system board and microprocessor retention module . 280
281. Connectors on the SAN Volume Controller
2145-8G4 system board ........282
Figures ix
282. Left air baffle on the SAN Volume Controller
2145-8G4 .............282
283. Connectors on the right front side of the SAN Volume Controller 2145-8G4 system board . . 283
284. Disk power cable connector and power backplane on the SAN Volume Controller
2145-8G4 system board ........284
285. Right air baffle on the SAN Volume
Controller 2145-8G4 system board ....284
286. Removing thermal grease from the SAN Volume Controller 2145-8G4 microprocessor . 285
287. Serial and video ports on the SAN Volume
Controller 2145-8G4 .........286
288. The placement of the screws that secure the SAN Volume Controller 2145-8G4 system
board ..............286
289. SAN Volume Controller 2145-8G4 system
board ..............287
290. Removing and replacing the SAN Volume Controller 2145-CG8 or 2145-CF8 system
board ..............289
291. Raising the SAN Volume Controller 2145-CF8
| | ||
or 2145-CG8 locking levers of the slide rails
of the rack ............290
292. The SAN Volume Controller 2145-8A4 microprocessor bracket frame fully opened . 291
293. SAN Volume Controller 2145-8G4 system
board ..............294
294. The placement of the screws that secure the SAN Volume Controller 2145-8G4 system
board ..............295
295. Serial and video ports on the SAN Volume
Controller 2145-8G4 .........295
296. Installing the microprocessor ......296
297. Estimating the position of the thermal grease
dots...............297
298. Complete set of nine thermal grease dots on
the microprocessor ..........297
299. Right air baffle on the SAN Volume
Controller 2145-8G4 system board ....298
300. Connectors on the right front side of the SAN Volume Controller 2145-8G4 system board . . 299
301. Left air baffle on the SAN Volume Controller
2145-8G4 .............300
302. Connectors on the SAN Volume Controller
2145-8G4 system board ........300
303. Attaching the mounting plates ......303
304. Power cable clips ..........304
305. 2145 UPS-1U power cable-retention bracket
hardware .............305
306. 2145 UPS-1U power cable-retention bracket 305
307. 2145 UPS-1U power cable-retention bracket 306
308. The 2145 UPS-1U front-panel assembly 307
309. 2145 UPS-1U (rear view) ........307
310. Removing the 2145 UPS-1U front panel 308
311. The 2145 UPS-1U internal-battery connector 308
312. The 2145 UPS-1U internal battery connector
with protective tape .........309
313. Mounting screws for the 2145 UPS-1U 309
314. Installing the support rails for a 2145 UPS-1U
into the rack ............310
315. Mounting screws for the 2145 UPS-1U 311
316. Removing the 2145 UPS-1U front panel 311
317. The 2145 UPS-1U internal battery connector
with protective tape .........312
318. The 2145 UPS-1U with internal battery
connectors in place..........312
319. The 2145 UPS-1U cable retention bracket
connected to the 2145 UPS-1U ......313
320. 2145 UPS-1U (rear view) ........313
321. 2145 UPS-1U front-panel assembly ....313
322. Removing the front screws from the 2145
UPS-1U .............314
323. Removing the front rail on the 2145 UPS-1U 314
324. Removing the rear rail on the 2145 UPS-1U 315
325. Installing the support rails for a 2145 UPS-1U
into the rack ............315
326. Adjusting the rail depth on the 2145 UPS-1U 316
327. Securing the rear rail on the 2145 UPS-1U 316
328. Securing the front rail on the 2145 UPS-1U 317
329. Front and back panels for the 2145 UPS-1U 318
330. Removing the 2145 UPS-1U front panel 319
331. The 2145 UPS-1U internal battery connector
with protective tape .........319
332. Removing the 2145 UPS-1U battery ....320
333. Replacing the 2145 UPS-1U battery ....321
334. The 2145 UPS-1U internal-battery connector 321
335. Replacing the 2145 UPS-1U front panel 322
x IBM SAN Volume Controller Hardware Maintenance Guide

Tables

1. SAN Volume Controller library .....xxiv
2. Other IBM publications ........xxvi
3. IBM documentation and related websites xxvi
4. FRUs in the SAN Volume Controller 2145-CG8
| || | ||
parts assembly ............3
5. FRUs to which SAN Volume Controller 2145-CG8 service procedures do not refer . . . 5
6. FRUs in the SAN Volume Controller 2145-CF8
parts assembly ............7
7. FRUs to which SAN Volume Controller 2145-CF8 service procedures do not refer . . . 9
8. FRU parts for the solid-state drive (SSD)
features ..............9
9. FRU parts for the long-wave small form-factor
pluggable (SFP) transceiver feature .....9
10. FRUs that are exchanged within SAN Volume Controller 2145-8A4 service procedures . . . 11
11. FRUs that are not exchanged within SAN Volume Controller 2145-8A4 service
procedures .............12
12. Distinctive characteristics of the SAN Volume
Controller 2145-8G4 versions .......13
13. FRU part numbers that are unique for the SAN Volume Controller 2145-8G4 Rev 1
version ..............14
14. FRU part numbers that are unique for the SAN Volume Controller 2145-8G4 Rev 2
version ..............14
15. FRUs in the SAN Volume Controller 2145-8G4
parts assembly ...........14
16. FRUs that are not referenced by SAN Volume Controller 2145-8G4 service procedures . . . 15
17. SAN Volume Controller 2145-8F4 frame
assembly .............16
18. Items not included in the SAN Volume
Controller 2145-8F4 frame assembly ....17
19. SAN Volume Controller 2145-8F2 frame
assembly .............18
20. Items not included in the SAN Volume
Controller 2145-8F2 frame assembly ....19
21. Redundant ac-power switch .......20
22. 2145 UPS-1U part numbers .......21
23. Cable-management arm and associated parts
descriptions and quantities .......27
24. Instructions for removing the SFP transceiver 177
© Copyright IBM Corp. 2003, 2011 xi
xii IBM SAN Volume Controller Hardware Maintenance Guide

Safety and environmental notices

Review the multilingual safety notices for the IBM®Systems Storage SAN Volume Controller, redundant ac-power switch, and the uninterruptible power supply before you install and use the product.
Suitability for telecommunication environment: This product is not intended to connect directly or indirectly by any means whatsoever to interfaces of public telecommunications networks.
To find the translated text for a caution or danger notice:
1. Look for the identification number at the end of each caution notice or each danger notice. In the
following examples, the numbers (C001) and (D002) are the identification numbers.
CAUTION: A caution notice indicates the presence of a hazard that has the potential of causing moderate or minor personal injury. (C001)
DANGER
A danger notice indicates the presence of a hazard that has the potential of causing death or serious personal injury. (D002)
2. Locate IBM System Storage SAN Volume Controller Safety Notices with the user publications that were
|
provided with the SAN Volume Controller hardware.
|
3. Find the matching identification number in the IBM System Storage SAN Volume Controller Safety
|
Notices. Then review the topics concerning the safety notices to ensure that you are in compliance.
|
4. Optionally, read the multilingual safety instructions on the SAN Volume Controller website. Go to the
|
Support for SAN Volume Controller (2145) website at www.ibm.com/storage/support/2145 and click
|
the documentation link.
|

General safety

When you service the SAN Volume Controller, redundant ac-power switch, or the uninterruptible power supply, follow general safety guidelines.
Use the following general rules to ensure safety to yourself and others:
v Observe good housekeeping in the area where the devices are kept during and after maintenance.
v Follow the guidelines when lifting any heavy object:
1. Ensure that you can stand safely without slipping.
2. Distribute the weight of the object equally between your feet.
3. Use a slow lifting force. Never move suddenly or twist when you attempt to lift.
4. Lift by standing or by pushing up with your leg muscles; this action removes the strain from the
muscles in your back. Do not attempt to lift any objects that weigh more than 18 kg (40 lb) or objects that you think are too heavy for you.
v Do not perform any action that causes a hazard to the customer, or that makes the equipment unsafe.
v Before you start the device, ensure that other service representatives and customer's personnel are not
in a hazardous position.
v Place removed covers and other parts in a safe place, away from all personnel, while you are servicing
the unit.
v Keep your tool case away from walk areas so that other people will not trip over it.
v Do not wear loose clothing that can be trapped in the moving parts of a device. Ensure that your
sleeves are fastened or rolled up above your elbows. If your hair is long, fasten it.
© Copyright IBM Corp. 2003, 2011 xiii
v Insert the ends of your necktie or scarf inside clothing or fasten it with a nonconducting clip,
approximately 8 cm (3 in.) from the end.
v Do not wear jewelry, chains, metal-frame eyeglasses, or metal fasteners for your clothing.
Remember: Metal objects are good electrical conductors.
v Wear safety glasses when you are: hammering, drilling, soldering, cutting wire, attaching springs,
using solvents, or working in any other conditions that might be hazardous to your eyes.
v After service, reinstall all safety shields, guards, labels, and ground wires. Replace any safety device
that is worn or defective.
v Reinstall all covers correctly after you have finished servicing the unit.
xiv IBM SAN Volume Controller Hardware Maintenance Guide

Electrical safety

Observe these rules when working on electrical equipment.
DANGER
|
When working on or around the system, observe the following precautions:
|
Electrical voltage and current from power, telephone, and communication cables are hazardous. To
|
avoid a shock hazard:
|
v Connect power to this unit only with the IBM provided power cord. Do not use the IBM
|
provided power cord for any other product.
|
v Do not open or service any power supply assembly.
|
v Do not connect or disconnect any cables or perform installation, maintenance, or reconfiguration
|
of this product during an electrical storm.
|
v The product might be equipped with multiple power cords. To remove all hazardous voltages,
|
disconnect all power cords.
|
v Connect all power cords to a properly wired and grounded electrical outlet. Ensure that the outlet
|
supplies proper voltage and phase rotation according to the system rating plate.
|
v Connect any equipment that will be attached to this product to properly wired outlets.
|
v When possible, use one hand only to connect or disconnect signal cables.
|
v Never turn on any equipment when there is evidence of fire, water, or structural damage.
|
v Disconnect the attached power cords, telecommunications systems, networks, and modems before
|
you open the device covers, unless instructed otherwise in the installation and configuration
|
procedures.
|
v Connect and disconnect cables as described in the following procedures when installing, moving,
|
or opening covers on this product or attached devices.
|
To disconnect:
|
1. Turn off everything (unless instructed otherwise).
|
2. Remove the power cords from the outlets.
|
3. Remove the signal cables from the connectors.
|
4. Remove all cables from the devices.
|
To connect:
|
1. Turn off everything (unless instructed otherwise).
|
2. Attach all cables to the devices.
|
3. Attach the signal cables to the connectors.
|
4. Attach the power cords to the outlets.
|
5. Turn on the devices.
|
v Sharp edges, corners and joints may be present in and around the system. Use care when
|
handling equipment to avoid cuts, scrapes and pinching.
|
(D005)
Important: Use only approved tools and test equipment. Some hand tools have handles covered with a
soft material that does not insulate you when working with live electrical currents. Many customers have, near their equipment, rubber floor mats that contain small conductive fibers to decrease electrostatic discharges. Do not use this type of mat to protect yourself from electrical shock.
v Find the room emergency power-off (EPO) switch, disconnecting switch, or electrical outlet. If an
electrical accident occurs, you can then operate the switch or unplug the power cord quickly.
v Do not work alone under hazardous conditions or near equipment that has hazardous voltages.
Safety and environmental notices xv
v Disconnect all power before the following activities:
– Performing a mechanical inspection
– Working near power supplies
– Removing or installing main units
v Before you start to work on the unit, unplug the power cord. If you cannot unplug it, ask the customer
to power off the wall box that supplies power to the device and to lock the wall box in the off position.
v If you need to work on a device that has exposed electrical circuits, observe the following precautions:
– Ensure that another person, familiar with the power-off controls, is near you.
Remember: Another person must be there to switch off the power, if necessary.
– Use only one hand when working with electrical equipment that has the power turned on; keep the
other hand in your pocket or behind your back.
Remember: There must be a complete circuit to cause electrical shock. By observing the previous rule, you might prevent a current from passing through your body.
– When using testers, set the controls correctly and use the approved probe leads and accessories for
that tester.
– Stand on suitable rubber mats (obtained locally, if necessary) to insulate you from grounds such as
metal floor strips and machine frames.
Observe the special safety precautions when you work with very high voltages; these instructions are in the safety sections of maintenance information. Use extreme care when measuring high voltages.
v Regularly inspect and maintain your electrical hand tools for safe operational condition.
v Do not use worn or broken tools and testers.
v Never assume that power has been disconnected from a circuit. First, check that power has been powered
off.
v Always look carefully for possible hazards in your work area. Examples of these hazards are moist
floors, nongrounded power extension cables, power surges, and missing safety grounds.
v Do not touch live electrical circuits with the reflective surface of a plastic dental mirror. The surface is
conductive; such touching can cause personal injury and device damage.
v Do not service the following parts with the power on when they are removed from their normal
operating places in a device. (This practice ensures correct grounding of the units.)
– Power supply units
– Pumps
– Blowers and fans
– Motor generators
– And similar units
v If an electrical accident occurs:
– Use caution; do not become a victim yourself.
– Switch off power.
– Send another person to get medical aid.

Inspecting the SAN Volume Controller for unsafe conditions

Use caution when working in any potential safety hazardous situation that is not covered in the safety checks. If unsafe conditions are present, determine how serious the hazards are and whether you can continue before you correct the problem.
Before you start the safety inspection, make sure that the power is off, and that the power cord is disconnected.
xvi IBM SAN Volume Controller Hardware Maintenance Guide
Each device has required safety items installed to protect users and IBM service personnel from injury. This guide addresses only those items.
Important: Good judgment must also be used to identify potential safety hazards due to the attachment of non-IBM features or options not covered by this inspection guide.
If any unsafe conditions are present, you must determine how serious the apparent hazard could be and whether you can continue without first correcting the problem. For example, consider the following conditions and their potential safety hazards:
Electrical hazards (especially primary power)
Primary voltage on the frame can cause serious or lethal electrical shock.
Explosive hazards
A damaged CRT face or a bulging capacitor can cause serious injury.
Mechanical hazards
Loose or missing items (for example, nuts and screws) can cause serious injury.
To inspect each SAN Volume Controller node for unsafe conditions, perform the following steps. If necessary, see any suitable safety publications.
1. Turn off SAN Volume Controller and disconnect the power cord.
2. Check the frame for damage (loose, broken, or sharp edges).
3. Check the power cables using the following steps:
a. Ensure that the third-wire ground connector is in good condition. Use a meter to check that the
third-wire ground continuity is 0.1 ohm or less between the external ground pin and the frame ground.
b. Ensure that the power cord is the appropriate type, as specified in the parts listings.
c. Ensure that the insulation is not worn or damaged.
4. Check for any obvious nonstandard changes, both inside and outside the unit. Use good judgment
about the safety of any such changes.
5. Check inside SAN Volume Controller for any obvious unsafe conditions, such as metal particles,
contamination, water or other fluids, or marks of overheating, fire, or smoke damage.
6. Check for worn, damaged, or pinched cables.
7. Ensure that the voltage that is specified on the product-information label matches the specified
voltage of the electrical power outlet. If necessary, verify the voltage.
8. Inspect the power-supply assemblies and check that the fasteners (screws or rivets) in the cover of the
power-supply unit have not been removed or disturbed.
9. Before connecting SAN Volume Controller to the storage area network (SAN), check the grounding.

External device check

Ensure that you perform an external device check before you install or service the SAN Volume Controller.
To conduct an external device check, perform the following steps:
1. Verify that all external covers are present and are not damaged.
2. Ensure that all latches and hinges are in the correct operating condition.
3. If SAN Volume Controller is not installed in a rack cabinet, check for loose or broken feet.
4. Check the power cord for damage.
5. Check the external signal cable for damage.
6. Check the cover for sharp edges, damage, or alterations that expose the internal parts of the device.
7. Correct any problems that you find.
Safety and environmental notices xvii

Internal device checks

Ensure that you perform an internal device check before you install or service SAN Volume Controller.
To conduct the internal device check, perform the following steps:
1. Check for any non-IBM changes that might have been made to the device. If any are present, obtain
the “Non-IBM Alteration Attachment Survey,” form number R009, from the IBM branch office. Complete the form and return it to the branch office.
2. Check the condition of the inside of the device for any metal or other contaminants, or any
indications of water, other fluid, fire, or smoke damage.
3. Check for any obvious mechanical problems, such as loose components.
4. Check any exposed cables and connectors for wear, cracks, or pinching.

Checking the grounding of SAN Volume Controller, the uninterruptible power supply, and the redundant ac-power switch

Ensure that you understand how to check the grounding of a SAN Volume Controller, the uninterruptible power supply, and the optional redundant ac-power switch feature.
To test the grounding of a SAN Volume Controller node, perform the following steps. Follow the steps for the SAN Volume Controller configuration that you are using. Before you start, confirm that you know the SAN Volume Controller model type, the uninterruptible power-supply type, and whether you are using redundant ac power. Determine the location of the signal cables that are attached to the SAN Volume Controller.
When you are asked to test the grounding continuity, use your local procedures to perform the test. The test is successful if the measured resistance is 0.1 ohm or less.
Attention: Some electrical circuits can be damaged if the external signal cables are present at the SAN Volume Controller while it is undergoing a grounding test.
1. Ensure that the SAN Volume Controller node is powered off. See MAP 5350: Powering off a SAN
Volume Controller node in the IBM System Storage SAN Volume Controller Troubleshooting Guide.
2. If the uninterruptible power supply is a 2145 UPS, ensure that other SAN Volume Controller nodes
that are powered from the uninterruptible power supply are powered off.
3. Use the power button to power off the uninterruptible power supply.
4. Disconnect all signal cables from the SAN Volume Controller node, which includes the following
cables:
v The Fibre Channel cables
v The Ethernet cable or cables
v The serial cable that is connected to the uninterruptible power supply
5. Disconnect all signal cables from the uninterruptible power supply. If the uninterruptible power
supply is a 2145 UPS, there might be multiple signal cables.
6. If the uninterruptible power supply is a 2145 UPS, disconnect any power cables that are connected to
SAN Volume Controller nodes, except the one that is being tested.
7. If redundant ac power is not used, disconnect the uninterruptible power-supply power cable from
the site power-distribution unit.
8. If redundant ac power is used, turn off any SAN Volume Controller that is being supplied from the
redundant ac-power switch, and remove the power cable to this system from the redundant ac-power switch.
9. If redundant ac power is used, disconnect both input power leads from the site power distribution
units.
xviii IBM SAN Volume Controller Hardware Maintenance Guide
10. If redundant ac power is not used, test the grounding continuity between a conductive area on the
SAN Volume Controller frame and the ground pin on the plug of the uninterruptible power-supply input-power cable.
11. If redundant ac power is used, test the grounding continuity between a conductive area on the SAN
Volume Controller frame and the ground pin on the plug of the main power cable of the redundant ac-power switch. If the test is successful, test the grounding continuity between a conductive area on the SAN Volume Controller frame and the ground pin on the plug of the backup power cable of the redundant ac-power switch. Both tests must be successful.
12. After you have completed testing the grounding continuity, perform one of the following procedures,
depending on the outcome of the test.
v If the test is successful, reconnect any cables that were removed, and power on any
uninterruptible power-supply units and SAN Volume Controller nodes that were powered off.
v If the test was not successful, ensure that all cables are securely connected. If the test still fails, test
the individual system components. Before you test the individual components, remove all cables from the components. If any component test fails, replace the component. After each component has been tested and the failing ones have been replaced, repeat the complete system test by returning to step 1 on page xviii.
Test the components in the following order:
a. The SAN Volume Controller node, from the frame to the ground pin of the input power
receptacle
b. The uninterruptible power supply from the ground pin of the input power receptacle to the
ground conductor of the output power receptacle
c. If used, the redundant ac-power switch from the ground pin of the main input power
receptacle to the ground conductor of the output power receptacle, and from the ground pin of the backup input power receptacle to the ground conductor of the output power receptacle
d. The SAN Volume Controller node to uninterruptible power-supply power-cable assembly,
between the two ground conductors of the power cable
e. The uninterruptible power-supply input-power cable, between the two ground conductors of
the power cable
f. If used, the redundant ac-power switch main input-power cable, between the two ground
conductors of the cable
g. If used, the redundant ac-power switch backup input-power cable, between the two ground
conductors of the cable

Inspecting the uninterruptible power supply for unsafe conditions

Ensure that you take the time to inspect the uninterruptible power supply for unsafe conditions.
Consider the following conditions and their potential safety hazards:
Electrical hazards (especially primary power)
Primary voltage on the frame can cause serious or lethal electrical shock.
Explosive hazards
A bulging capacitor can cause serious injury.
Mechanical hazards
Loose or missing items (for example, nuts and screws) can cause serious injury.
Use caution when working in a potential safety hazard that is not covered in the safety checks. If unsafe conditions are present, determine how serious the hazards are and whether you can continue before you correct the problem.
Safety and environmental notices xix
Using the following inspection checklist as a guide, inspect the uninterruptible power supply for unsafe conditions. If necessary, see any suitable safety publications.
1. If any equipment has been damaged during the shipment, keep the shipping cartons and packing
materials.
2. To file a claim for the shipping damage, perform the following steps:
a. File with the carrier within fifteen days of receipt of the equipment.
b. Send a copy of the damage claim within fifteen days to your service support representative.

Uninterruptible power-supply requirements

Ensure that you comply with the requirements for the uninterruptible power supply.
The following list describes requirements for the 2145 UPS-1U:
v The voltage that is supplied to the 2145 UPS-1U must be 200-240 V single phase.
v The frequency that is supplied must be 50 or 60 Hz.
Note: The 2145 UPS-1U has an integrated circuit breaker and does not need external protection.
Attention:
v If the uninterruptible power supply is cascaded from another uninterruptible power supply, the source
uninterruptible power supply must have at least three times the capacity per phase and the total harmonic distortion must be less than 5%.
v The uninterruptible power supply also must have input voltage capture that has a slew rate of no
more than 3 Hz per second.

Emergency power-off shutdown

The SAN Volume Controller and each uninterruptible power supply support emergency power-off (EPO) shutdowns.

Handling static-sensitive devices

Ensure that you understand how to handle devices that are sensitive to static electricity.
Attention: Static electricity can damage electronic devices and your system. To avoid damage, keep static-sensitive devices in their static-protective bags until you are ready to install them.
To reduce the possibility of electrostatic discharge, observe the following precautions:
v Limit your movement. Movement can cause static electricity to build up around you.
v Handle the device carefully, holding it by its edges or frame.
v Do not touch solder joints, pins, or exposed printed circuitry.
v Do not leave the device where others can handle and possibly damage the device.
v While the device is still in its antistatic bag, touch it to an unpainted metal part of the system unit for
at least two seconds. (This action removes static electricity from the package and from your body.)
v Remove the device from its package and install it directly into your SAN Volume Controller, without
putting it down. If it is necessary to put the device down, place it onto its static-protective bag. (If your device is an adapter, place it component-side up.) Do not place the device onto the cover of the SAN Volume Controller or onto a metal table.
v Take additional care when you handle devices during cold weather because heating reduces indoor
humidity and increases static electricity.
xx IBM SAN Volume Controller Hardware Maintenance Guide

Environmental notices and statements

You must become familiar with the environmental notices and statements.
The following topics describe the environmental notices and statements that are applicable to this product.

Product recycling and disposal

Ensure that you are aware of the materials that must be recycled. Before using this information and the product that it supports, read the IBM Environmental Notices and User Guide on the IBM Environmental Notices CD.
Safety and environmental notices xxi
xxii IBM SAN Volume Controller Hardware Maintenance Guide

About this guide

This guide describes how to service the IBM System Storage®SAN Volume Controller.
The chapter that follows shows you the parts assembly for each SAN Volume Controller model, the redundant ac-power switch, and the uninterruptible power supply.
You are also provided with step-by-step procedures to remove and replace parts for the SAN Volume Controller and the uninterruptible power supply.
Note: The IBM System Storage SAN Volume Controller Hardware Maintenance Guide and the IBM System Storage SAN Volume Controller Troubleshooting Guide were formerly combined in one book that was titled IBM System Storage SAN Volume Controller Service Guide.

Who should use this guide

This guide is intended for the systems services representative who is responsible for the service of the SAN Volume Controller, the redundant ac-power switch, and the uninterruptible power supply.

Summary of changes for GC27-2283-00, SAN Volume Controller Hardware Maintenance Guide

This summary of changes provides a list of new, modified, and changed information since the last version of the guide.
New information
This version includes the following new information:
v SAN Volume Controller 2145-CG8
v iSCSI 10 Gbps Ethernet support
Technical changes or additions to the text and illustrations are indicated by a vertical line to the left of the change. This summary of changes describes new functions that have been added to this release.
Changed information
The following updates were made in this document:
v The use of svctask and svcinfo command prefixes has changed.
The svctask and svcinfo command prefixes are no longer necessary when issuing a command. If you have existing scripts that use those prefixes, they will continue to function. You do not need to change the scripts.
This document also contains maintenance and editorial changes.
Removed information
The following information was removed from this book:
v Support for the SAN Volume Controller 2145-4F2 node.
© Copyright IBM Corp. 2003, 2011 xxiii

Emphasis

Different typefaces are used in this guide to show emphasis.
The following typefaces are used to show emphasis:
Boldface Text in boldface represents menu items.
Bold monospace Text in bold monospace represents command names.
Italics Text in italics is used to emphasize a word. In command
syntax, it is used for variables for which you supply actual values, such as a default directory or the name of a system.
Monospace Text in monospace identifies the data or commands that
you type, samples of command output, examples of program code or messages from the system, or names of command flags, parameters, arguments, and name-value pairs.

SAN Volume Controller library and related publications

Product manuals, other publications, and websites contain information that relates to SAN Volume Controller.
SAN Volume Controller Information Center
The IBM System Storage SAN Volume Controller Information Center contains all of the information that is required to install, configure, and manage the SAN Volume Controller. The information center is updated between SAN Volume Controller product releases to provide the most current documentation. The information center is available at the following website:
publib.boulder.ibm.com/infocenter/svc/ic/index.jsp
SAN Volume Controller library
Unless otherwise noted, the publications in the SAN Volume Controller library are available in Adobe portable document format (PDF) from the following website:
Support for SAN Volume Controller (2145) website at www.ibm.com/storage/support/2145
Each of the PDF publications in Table 1 is available from this Information Center by clicking the number in the “Order number” column:
Table 1. SAN Volume Controller library
Title Description Order number
IBM System Storage SAN Volume Controller Model 2145-CG8 Hardware Installation Guide
IBM System Storage SAN Volume Controller Hardware Maintenance Guide
This guide provides the instructions that the IBM service representative uses to install the hardware for SAN Volume Controller model 2145-CG8.
This guide provides the instructions that the IBM service representative uses to service the SAN Volume Controller hardware, including the removal and replacement of parts.
GC27-3923
GC27-2283
xxiv IBM SAN Volume Controller Hardware Maintenance Guide
Table 1. SAN Volume Controller library (continued)
Title Description Order number
IBM System Storage SAN Volume Controller Troubleshooting Guide
This guide describes the features of each SAN Volume Controller model,
GC27-2284
explains how to use the front panel, and provides maintenance analysis procedures to help you diagnose and solve problems with the SAN Volume Controller.
IBM System Storage SAN Volume Controller Software Installation and Configuration Guide
This guide provides guidelines for configuring your SAN Volume Controller. Instructions for backing
GC27-2286
up and restoring the cluster configuration, using and upgrading the management GUI, using the CLI, upgrading the SAN Volume Controller software, and replacing or adding nodes to a cluster are included.
IBM System Storage SAN Volume Controller CIM Agent Developer's Guide
This guide describes the concepts of the Common Information Model
GC27-2288
(CIM) environment. Procedures describe such tasks as using the CIM agent object class instances to complete basic storage configuration tasks, establishing new Copy Services relationships, and performing CIM agent maintenance and diagnostic tasks.
IBM System Storage SAN Volume Controller Safety Notices
This guide contains translated caution and danger statements. Each
GA32-0844
caution and danger statement in the SAN Volume Controller documentation has a number that you can use to locate the corresponding statement in your language in the IBM System Storage
SAN Volume Controller Safety Notices
document.
IBM System Storage SAN Volume Controller Read First Flyer
This document introduces the major components of the SAN Volume
GA32-0843
Controller system and describes how to get started installing the hardware and software.
IBM System Storage SAN Volume Controller and IBM Storwize
®
V7000
Command-Line Interface User's Guide
This guide describes the commands that you can use from the SAN Volume Controller command-line
GC27-2287
interface (CLI).
About this guide xxv
Table 1. SAN Volume Controller library (continued)
Title Description Order number
IBM Environmental Notices and User Guide
IBM Statement of Limited Warranty This multilingual document provides
IBM License Agreement for Machine Code
This multilingual guide describes environmental policies to which IBM products adhere, as well as how to properly recycle and dispose of IBM products and the batteries within IBM hardware products. Notices within the guide describe flat panel displays, refrigeration, water cooling systems, and external power supplies.
information about the IBM warranty for the SAN Volume Controller product.
This multilingual guide contains the License Agreement for Machine Code for the SAN Volume Controller product.
Z125-5823
Part number: 85Y5978
Z125-5468
Other IBM publications
Table 2 lists IBM publications that contain information related to the SAN Volume Controller.
Table 2. Other IBM publications
Title Description Order number
IBM System Storage Productivity Center Introduction and Planning Guide
Read This First: Installing the IBM System Storage Productivity Center
IBM System Storage Productivity Center User's Guide
IBM System Storage Multipath Subsystem Device Driver User's Guide
This guide introduces the IBM System Storage Productivity Center hardware and software.
This guide describes how to install the IBM System Storage Productivity Center hardware.
This guide describes how to configure the IBM System Storage Productivity Center software.
This guide describes the IBM System Storage Multipath Subsystem Device Driver for IBM System Storage products and how to use it with the SAN Volume Controller.
SC23-8824
GI11-8938
SC27-2336
GC52-1309
IBM documentation and related websites
Table 3 lists websites that provide publications and other information about the SAN Volume Controller or related products or technologies.
Table 3. IBM documentation and related websites
Website Address
Support for SAN Volume Controller (2145) Support for SAN Volume Controller (2145) website at
www.ibm.com/storage/support/2145
Support for IBM System Storage and IBM TotalStorage products
www.ibm.com/storage/support/
xxvi IBM SAN Volume Controller Hardware Maintenance Guide
Table 3. IBM documentation and related websites (continued)
Website Address
IBM Publications Center www.ibm.com/e-business/linkweb/publications/servlet/pbi.wss
®
IBM Redbooks
publications www.redbooks.ibm.com/
Related accessibility information
To view a PDF file, you need Adobe Acrobat Reader, which can be downloaded from the Adobe website:
www.adobe.com/support/downloads/main.html

Related web sites

The following web sites provide information about SAN Volume Controller or related products or technologies:
Type of information Web site
SAN Volume Controller support Support for SAN Volume Controller (2145) website at www.ibm.com/
storage/support/2145
Technical support for IBM storage products
www.ibm.com/storage/support/

How to order IBM publications

The IBM Publications Center is a worldwide central repository for IBM product publications and marketing material.
The IBM Publications Center offers customized search functions to help you find the publications that you need. Some publications are available for you to view or download at no charge. You can also order publications. The publications center displays prices in your local currency. You can access the IBM Publications Center through the following website:
www.ibm.com/e-business/linkweb/publications/servlet/pbi.wss

Sending your comments

To submit any comments about this book or any other SAN Volume Controller documentation:
v Go to the feedback page on the website for the SAN Volume Controller Information Center at
publib.boulder.ibm.com/infocenter/svc/ic/index.jsp?topic=/com.ibm.storage.svc.console.doc/ feedback.htm. There you can use the feedback page to enter and submit comments or browse to the topic and use the feedback link in the running footer of that page to identify the topic for which you have a comment.
v Send your comments by email to starpubs@us.ibm.com. Include the following information in your
email:
– Publication title
– Publication form number
– Page, table, or illustration numbers that you are commenting on
– A detailed description of any information that should be changed
About this guide xxvii
xxviii IBM SAN Volume Controller Hardware Maintenance Guide
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