IBM 6xx, BW3, 15x, 171, 131 User Manual
...
Self Checkout 4845
Parts Manual
Models 131, 15x, 171, 6xx, 8xx, an d BW3
S131-0106-02Updated October 16, 2007
Self Checkout 4845
Parts Manual
Models 131, 15x, 171, 6xx, 8xx, an d BW3
S131-0106-02Updated October 16, 2007
Updated October 16, 2007
Note
Before using this information and the product it supports, be sure to read the “Safety ” on page vii and the general
information under Appendix B, “Notices,” on page 125.
October 2007
This edition applies to IBM Self Checkout Solution, machine type 4845, Models 131, 151, 152, 153, and 171 and
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IBM Self Checkout Systems, machine type 4845, Models 602, 603, 606, 612, 613, 616, 800, 810, and BW3.
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Current versions of Retail Store Solutions documentation are available on the IBM Retail Store Solutions Web site at:
www.ibm.com/solutions/retail/store/support. Click Publications.
A form for reader’s comments is also provided at the back of this publication. If the form has been removed, address
your comments to:
IBM Corporation
Retail Store Solutions Information Development
Department ZBDA
PO Box 12195
Research Triangle Park, North Carolina, 27709 USA
you send information to IBM, you grant IBM a nonexclusive right to use or distribute whatever information you
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supply in any way it believes appropriate without incurring any obligation to you.
© Copyright International Business Machines Corporation 2006, 2007. All rights reserved.
US Government Users Restricted Rights – Use, duplication or disclosure restricted by GSA ADP Schedule Contract
with IBM Corp.
Updated October 16, 2007
Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
How to Use This Parts Manual . . . . . . . . . . . . . . . . . . .v
Identifying a Right Hand or Left Hand Model . . . . . . . . . . . . .v
Related Publications . . . . . . . . . . . . . . . . . . . . . . .vi
Where to Find More Information . . . . . . . . . . . . . . . . . . vii
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Publications Accessibility . . . . . . . . . . . . . . . . . . . . . vii
Providing Feedback . . . . . . . . . . . . . . . . . . . . . . . viii
Uninterruptible Power Supply Option . . . . . . . . . . . . . . . . . viii
Taiwanese Battery Recycling Statement . . . . . . . . . . . . . . . . viii
End of life disposal . . . . . . . . . . . . . . . . . . . . . . . viii
Chapter 1. Core Module . . . . . . . . . . . . . . . . . . . . .1
Assembly 1: Core Module . . . . . . . . . . . . . . . . . . . . .2
Assembly 2: Bill Dispenser . . . . . . . . . . . . . . . . . . . . .6
Assembly 3: Bill Dispenser Main Unit Illustration 1 of 3 . . . . . . . . . . .8
Assembly 4: Bill Dispenser Main Unit Illustration 2 of 3 . . . . . . . . . .10
Assembly 5: Bill Dispenser Main Unit Illustration 3 of 3 . . . . . . . . . .12
Assembly 6: Bill Dispenser Lower Unit . . . . . . . . . . . . . . . .14
Assembly 7: Bill Dispenser Cassette . . . . . . . . . . . . . . . . .16
Assembly 8: Bill Dispenser Communications and Power . . . . . . . . . .18
Assembly 9: Coin Dispensers . . . . . . . . . . . . . . . . . . .20
Assembly 10: Coin Acceptor . . . . . . . . . . . . . . . . . . . .24
Assembly 11: Bill Acceptor . . . . . . . . . . . . . . . . . . . . .26
Assembly 12: Printers TIx and TGx . . . . . . . . . . . . . . . . .28
Assembly 13: Printers TF6 and TM6 . . . . . . . . . . . . . . . . .32
Assembly 14: Printers Fiscal . . . . . . . . . . . . . . . . . . . .36
Assembly 15: Printers Epson . . . . . . . . . . . . . . . . . . . .38
Assembly 16: Magnetic stripe reader and pin pad mount . . . . . . . . .40
Assembly 17: Hand held scanner . . . . . . . . . . . . . . . . . .42
Assembly 18: Countertop . . . . . . . . . . . . . . . . . . . . .44
Assembly 19: Signature Capture and Coupon Acceptor . . . . . . . . . .46
Assembly 20: Lane light and transaction light . . . . . . . . . . . . . .48
Assembly 21: Lane PC, Mouse, and Keyboard . . . . . . . . . . . . .50
Chapter 2. Load Cells, Platens, Plates, and Retaining Fences . . . . . .53
Assembly 22: Load Cell . . . . . . . . . . . . . . . . . . . . . .54
Assembly 23: Platens and Retaining Fences . . . . . . . . . . . . . .56
Chapter 3. Security Conveyor . . . . . . . . . . . . . . . . . . .59
Assembly 24: Security Conveyor . . . . . . . . . . . . . . . . . .60
Chapter 4. Transport Conveyor . . . . . . . . . . . . . . . . . .63
Assembly 25: Transport Conveyor . . . . . . . . . . . . . . . . . .64
Chapter 5. Bagging and Carousel Bagging . . . . . . . . . . . . .67
Assembly 26: Carousel parts . . . . . . . . . . . . . . . . . . . .70
Chapter 6. Wire Bag Rack . . . . . . . . . . . . . . . . . . . .73
Assembly 27: Wire Bag Rack . . . . . . . . . . . . . . . . . . .74
Chapter 7. BOSS . . . . . . . . . . . . . . . . . . . . . . . .77
Assembly 28: BOSS FRUs . . . . . . . . . . . . . . . . . . . .78
© Copyright IBM Corp. 2006, 2007 iii
Updated October 16, 2007
Chapter 8. Integrated Paystation . . . . . . . . . . . . . . . . .81
Assembly 29: Paystation . . . . . . . . . . . . . . . . . . . . .82
Chapter 9. EPO (Red) Button . . . . . . . . . . . . . . . . . . .85
Assembly 30: EPO (Red) Button . . . . . . . . . . . . . . . . . .86
Chapter 10. Cables . . . . . . . . . . . . . . . . . . . . . . .89
Assembly 31: Cables . . . . . . . . . . . . . . . . . . . . . . .90
Assembly 32: Power Cords . . . . . . . . . . . . . . . . . . . .92
Chapter 11. Locks and Keys . . . . . . . . . . . . . . . . . . .95
Assembly 33: Currency Lock with Key . . . . . . . . . . . . . . . .96
Assembly 34: Cabinet Lock with Key . . . . . . . . . . . . . . . . .98
Chapter 12. Field Kits and Tools . . . . . . . . . . . . . . . . . 101
Assembly 35: Field Kits and Tools . . . . . . . . . . . . . . . . . 102
Appendix A. Cabinet Parts and Sensors . . . . . . . . . . . . . . 105
Assembly 36: Core Module Cabinet FRUs . . . . . . . . . . . . . . 106
Assembly 37: Security Conveyor and Transport Conveyor Cabinet . . . . .110
Assembly 38: Models 152, 602, and 612 Bagging Cabinet . . . . . . . .112
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Assembly 39: Models 153, 603, and 613 Bagging Cabinet . . . . . . . .114
Assembly 40: Model N54 Bagging Cabinet . . . . . . . . . . . . . .116
Assembly 41: Models 171, 800, and 810 Bagging Cabinet . . . . . . . .118
Assembly 42: Models 171, 800, and 810 Bumpers, Order Separators, Soft
Goods Shelf . . . . . . . . . . . . . . . . . . . . . . . . 120
Assembly 43: Sensors, Emitters, and Detectors . . . . . . . . . . . . 122
Appendix B. Notices . . . . . . . . . . . . . . . . . . . . . . 125
Electronic emission notices . . . . . . . . . . . . . . . . . . . . 127
Federal Communications Commission (FCC) statement . . . . . . . . 127
European Union EMC Directive conformance statement . . . . . . . . 127
Industry Canada Class A Emission Compliance statement . . . . . . . 128
Avis de conformité aux normes d’Industrie Canada . . . . . . . . . . 128
Germany . . . . . . . . . . . . . . . . . . . . . . . . . 128
Australia and New Zealand . . . . . . . . . . . . . . . . . . . 128
Japanese power line harmonics compliance statement . . . . . . . . . 128
Japanese Voluntary Control Council for Interference (VCCI) statement 129
Cable ferrite requirement . . . . . . . . . . . . . . . . . . . . . 129
Electrostatic Discharge (ESD) . . . . . . . . . . . . . . . . . . . 129
Product Recycling and disposal . . . . . . . . . . . . . . . . . . 129
Battery return program . . . . . . . . . . . . . . . . . . . . . 130
For Taiwan: . . . . . . . . . . . . . . . . . . . . . . . . . 131
For the European Union: . . . . . . . . . . . . . . . . . . . . 131
For California: . . . . . . . . . . . . . . . . . . . . . . . . 131
Flat panel displays . . . . . . . . . . . . . . . . . . . . . . . 132
Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Part number index . . . . . . . . . . . . . . . . . . . . . . . 135
iv Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
Preface
This parts manual lists the field replaceable units (FRUs) for the IBM Self Checkout
Solution Models 131, 151, 152, 153, and 171 and the IBM Self Checkout Systems
Models 602, 603, 606, 612, 613, 616, 800, 810, and BW3.
How to Use This Parts Manual
This manual is divided into the following components:
v Core module. See Chapter 1, “Core Module,” on page 1.
v Load cell. See Chapter 2, “Load Cells, Platens, Plates, and Retaining Fences,”
on page 53.
v Security conveyor. See Chapter 3, “Security Conveyor,” on page 59.
v Transport conveyor. See Chapter 4, “Transport Conveyor,” on page 63.
v Bagging module. See Chapter 5, “Bagging and Carousel Bagging,” on page 67.
v Wire Bag Rack. See Chapter 6, “Wire Bag Rack,” on page 73.
v BOSS. See Chapter 7, “BOSS,” on page 77.
v Paystation. See Chapter 8, “Integrated Paystation ,” on page 81.
v EPO. See Chapter 9, “EPO (Red) Button,” on page 85.
v Cables. See Chapter 10, “Cables,” on page 89.
v Locks and keys. See Chapter 11, “Locks and Keys,” on page 95.
v Field kits. See Chapter 12, “Field Kits and Tools,” on page 101.
v Cabinet parts. See Appendix A, “Cabinet Parts and Sensors,” on page 105.
Fasteners, screws, bolts, nuts, grommets and other miscellaneous parts are located
in Chapter 12, “Field Kits and Tools,” on page 101.
Pictures in this manual are for reference only. The actual part might look different.
When ordering, be sure to order the correct part using the machine type and model
number.
Parts without index numbers or FRU numbers are shown for reference only. Some
parts listed by FRU number are not pictured.
Identifying a Right Hand or Left Hand Model
Figure 1 on page vi shows a right-hand lane and a left-hand lane and gives the
naming conventions used in this manual for referring to the sides of the lanes.
© Copyright IBM Corp. 2006, 2007 v
Updated October 16, 2007
A Start of right-hand lane.
B Rear side (or left side relative to the transaction flow) of right-hand lane.
C End of right-hand lane.
D Front (customer side or right side relative to the transaction flow) of
E End of left-hand lane.
F Rear side (or right side relative to the transaction flow) of left-hand lane.
G Start of left-hand lane.
H Front (customer side or left side relative to the transaction flow) of left-hand
Figure 1. Right-Hand and Left-Hand Lanes
Related Publications
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v IBM Self Checkout 4845 Overview Models 131, 15x, 171, 6xx, 8xx and BW3,
v IBM Self Checkout 4845 Hardware Planning and Installation Guide Models 131,
v IBM Self Checkout Solution 4845 Operations Guide Models 131, 151, 152, 153,
v IBM Self Checkout Solution 4845 Operations Guide Models 131, 151, 152, 153,
v IBM Self Checkout 4845 Operations Guide Models 6xx, 8xx, and BW3 with IBM
The emitters are on the left side of the conveyor.
right-hand lane. The detectors are on the right side of the conveyor.
The detectors are on the right side of the conveyor.
lane. The emitters are on the left side of the conveyor.
GC30-9732
15x, 171, 6xx, 8xx, and BW3, GC30-9733
and 171, GA27-4341 (for software releases prior to Version 5 Release 2)
and 171, with Version 5 Release 2 Software, GC30-9734
Checkout Environment for Consumer-Service Version 6, GC30-9729
vi Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
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v IBM Self Checkout 4845 Hardware Service Guide Models 131, 15x, 171, 6xx,
8xx, and BW3, GY27-0442
v IBM Checkout Environment for Consumer-Service Software Planning, Installation,
and Maintenance Guide for Version 6, SC30-4156
v IBM Checkout Environment for Consumer-Service Software Programming Guide
for Version 6, SC30-4157
v IBM 4610 SureMark Printers Hardware Service Manual, GY27-0355
v IBM 4610 SureMark Printers User Guide, GA27-4151
v IBM 4820 SurePoint Solution Planning, Installation and Service Guide,
GA27-4231
v IBM 4800 SurePOS 720, 740, and 780 Hardware Service Guide, SA27-4329
v IBM 4800 SurePOS 720, 740, and 780 Planning, Installation and Operation
Guide, GA27-4328
v IBM 4694 Point-of-Sale Terminal Hardware Service Manual, SY27-0364
v IBM Safety and Regulatory Information - Read This First, GA27-4004
Where to Find More Information
Current versions of Retail Store Solutions documentation are available on the IBM
Retail Store Solutions Web site at www.ibm.com/solutions/retail/store. Select
Support; then select Publications.
For information about publications not contained on the Web site, contact your IBM
representative or your place of purchase.
Safety
Before you begin to install or service this product, read the safety information in the
IBM Safety and Regulatory Information - Read This First, GA27-4004. This book
describes the safe procedures for installing and servicing IBM products. In addition,
read the following safety information.
DANGER
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Electrical
service on the self checkout product. See IBM Self Checkout 4845 Hardware
Service Guide Models 131, 15x, 171, 6xx, 8xx, and BW3, GY27-0442 for
information about removing power.
DANGER
the self checkout product is equipped with an uninterruptible power
If
supply some devices are still energized after the removal of ac power. The
uninterruptible power supply must be disconnected to ensure that all
power is removed from the self checkout product.
Publications Accessibility
The soft-copy version of this guide and other related publications are
accessibility-enabled.
power must be removed before performing any maintenance or
Preface vii
Providing Feedback
Your feedback is important in helping IBM provide accurate and high-quality
information.
You can use either of these ways to provide feedback:
v Go to http://www.ibm.com/solutions/retail/store. Click Support, then click
Publications. Click the publication comments within the introductory text.
Provide the requested information and your comments. Be sure to include the
name and form number of the document in the [Publication ID] field.
v Print and complete the form at the end of this document. Return the form to IBM
by mail or by giving it to an IBM representative.
applicable, include a reference to the specific location of the text (for example, the
If
page or table number) on which you are commenting.
Between major revisions of this document, there might be minor technical updates.
The latest version of this document is available on the Retail Store Solutions Web
site at http://www.ibm.com/solutions/retail/store/support/publications/.
Uninterruptible Power Supply Option
Updated October 16, 2007
This product contains a sealed lead acid battery. The battery must be recycled or
disposed of properly.
In the United States, IBM has established a collection process for reuse, recycling,
or proper disposal of used IBM sealed acid batteries. For information about proper
disposal of these batteries, please contact IBM at 1-800-426-4333. Please have the
IBM part number listed on the battery available prior to your call.
For information about disposal of sealed acid batteries outside the United States, go
to the following URL or contact your local waste disposal facility.
http://www.ibm.com/ibm/environment/products/batteryrecycle.shtml
Taiwanese Battery Recycling Statement
Waste batteries, please recycle.
End of life disposal
This unit must be recycled or discarded according to applicable local and national
regulations. IBM encourages owners of information technology (IT) equipment to
responsibly recycle their equipment when it is no longer needed. IBM offers a
variety of product return programs and services in several countries to assist
equipment owners in recycling their IT products. Information on IBM product
recycling offerings can be found on IBM’s Internet site at http://www.ibm.com/ibm/
environment/products/prp.shtml.
viii Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
Notice: This mark applies only to countries within the European Union (EU) and
Norway.
Appliances are labeled in accordance with European Directive 2002/96/EC
concerning waste electrical and electronic equipment (WEEE). The Directive
determines the framework for the return and recycling of used appliances as
applicable throughout the European Union. This label is applied to various products
to indicate that the product is not to be thrown away, but rather reclaimed upon end
of life per this Directive.
In accordance with the European WEEE Directive, electrical and electronic
equipment (EEE) is to be collected separately and to be reused, recycled, or
recovered at end of life. Users of EEE with the WEEE marking per Annex IV of the
WEEE Directive, as shown above, must not dispose of end of life EEE as unsorted
municipal waste, but use the collection framework available to customers for the
return, recycling, and recovery of WEEE. Customer participation is important to
minimize any potential effects of EEE on the environment and human health due to
the potential presence of hazardous substances in EEE. For proper collection and
treatment, contact your local IBM representative.
Disposal of IT products should be in accordance with local ordinances and
regulations.
Preface ix
Updated October 16, 2007
x Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
Chapter 1. Core Module
Assembly 1: Core Module . . . . . . . . . . . . . . . . . . . . .2
Assembly 2: Bill Dispenser . . . . . . . . . . . . . . . . . . . . .6
Assembly 3: Bill Dispenser Main Unit Illustration 1 of 3 . . . . . . . . . . .8
Assembly 4: Bill Dispenser Main Unit Illustration 2 of 3 . . . . . . . . . .10
Assembly 5: Bill Dispenser Main Unit Illustration 3 of 3 . . . . . . . . . .12
Assembly 6: Bill Dispenser Lower Unit . . . . . . . . . . . . . . . .14
Assembly 7: Bill Dispenser Cassette . . . . . . . . . . . . . . . . .16
Assembly 8: Bill Dispenser Communications and Power . . . . . . . . . .18
Assembly 9: Coin Dispensers . . . . . . . . . . . . . . . . . . .20
Assembly 10: Coin Acceptor . . . . . . . . . . . . . . . . . . . .24
Assembly 11: Bill Acceptor . . . . . . . . . . . . . . . . . . . . .26
Assembly 12: Printers TIx and TGx . . . . . . . . . . . . . . . . .28
Assembly 13: Printers TF6 and TM6 . . . . . . . . . . . . . . . . .32
Assembly 14: Printers Fiscal . . . . . . . . . . . . . . . . . . . .36
Assembly 15: Printers Epson . . . . . . . . . . . . . . . . . . . .38
Assembly 16: Magnetic stripe reader and pin pad mount . . . . . . . . .40
Assembly 17: Hand held scanner . . . . . . . . . . . . . . . . . .42
Assembly 18: Countertop . . . . . . . . . . . . . . . . . . . . .44
Assembly 19: Signature Capture and Coupon Acceptor . . . . . . . . . .46
Assembly 20: Lane light and transaction light . . . . . . . . . . . . . .48
Assembly 21: Lane PC, Mouse, and Keyboard . . . . . . . . . . . . .50
© Copyright IBM Corp. 2006, 2007 1
Assembly 1: Core Module
Updated October 16, 2007
8
7
6
5
2
3
4
1
9
10
11
12
16
17
18b
13
14
19
18
15
18c
40
20
21
22
24
25
26
38
39
23
37
36
27
35
41
34
3233
31
30
29
28
2 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
Assembly 1: (continued)
Asm–
Index
Part
Number
Units Description
1– See “How to Use This Parts Manual” on page v for general parts manual
information, including finding and ordering parts. See “Identifying a Right
Hand or Left Hand Model” on page v for how to identify left hand and right
hand models.
–1 1 Hopper coin dispenser. See “Assembly 9: Coin Dispensers” on page 20 for a
complete listing of coin dispenser parts.
–2 40M9470 1 Cable, Reset Button
–3 40M9469 1 Button Assembly, Reset (on upper door behind monitor)
–4 41J9296 1 Monitor, IBM SurePoint Model 4820 - 5WN (USB with I/O support), pearl white
(BOSS) (machines built after July 31, 2006)
–4 40M9366 1 Monitor, IBM SurePoint Model 4820 - 5WN (USB with I/O support), pearl white
(BOSS)
–4 41J9298 1 Monitor, IBM SurePoint Model 4820 - 5WN (USB without I/O support), pearl white
(lane)
–4 41J9295 1 Monitor, IBM SurePoint Model 4820 - 5GN (USB with I/O support), iron gray
(RAP/BOSS)
–4 41J9297 1 Monitor, IBM SurePoint Model 4820 - 5GN (USB without I/O support), iron gray
(lane) (machines built after July 31, 2006)
–4 28R5455 1 Monitor, IBM SurePoint Model 4820 - 5GN (USB without I/O support), iron gray
(lane)
–4 44M1846 1 Monitor, IBM SurePoint Model 4820 - 5GN (RS232 touch I/O), iron gray (EMEA)
–4 44D1157 1 Monitor, flat, T115 TFT, Model 4942 - 15X, black
– 14J1054 1 3.8 cable, Analog video Monitor, IBM SurePoint Model 4820.
– 42M5667 1 3.8 cable, Analog video Monitor, IBM SurePoint Model 4820 (machines built after
July 31, 2006).
– 01L1637 1 3.8 cable, USB Touchscreen Monitor, IBM SurePoint Model 4820.
– 42M5632 1 3.8 cable, USB Touchscreen Monitor, IBM SurePoint Model 4820 (machines built
after July 31, 2006).
–5 40N6220 1 Magnetic stripe reader, pearl white (attaches to the 4820 display)
–5 40N6224 1 Magnetic stripe reader, iron gray (attaches to the 4820 display)
–6 1 Bill acceptor assembly. See “Assembly 11: Bill Acceptor” on page 26 for a complete
listing of bill acceptors and parts.
–7 See “Assembly 12: Printers TIx and TGx” on page 28.
–8 See “Assembly 12: Printers TIx and TGx” on page 28.
–9 41E1851 1 Cover plate if there is no pinpad (not shown)
–9 Magnetic strip reader mount and pin pad mounting. See “Assembly 16: Magnetic
stripe reader and pin pad mount” on page 40).
–10 1 Coin acceptor. See “Assembly 10: Coin Acceptor” on page 24 for a complete listing
of coin acceptors and parts.
–11 41E1849 1 SurePoint display hinge
–12 41E1850 1 Display mounting kit (includes 4 - shoulder washers, 8 - screws, 4 - M4 top inserts,
1 - spacer plate, 1 - limiter (right hand), and 1 - limiter (left hand).
–13 1 Scanner/scale (shown for reference only)
– 41D7211 1 Scanner Adapter plate, Fujitsu (customer furnished scanner)
–14 28R3786 1 Speaker
–14 41D7083 1 Speaker (machines built after July 31, 2006)
– 41K6370 1 Speaker Audio cable (not shown)
–15 1 Scanner/scale contrast label (shown for reference only)
–16 42K0356 1 Label, Cash Out, right hand
–16 42K0360 1 Label, Cash Out, left hand
–17 42K0358 1 Label, Coupon
–18 41J9839 1 Cash cup assembly, right hand
–18 41J9841 1 Cash cup assembly, left hand
Chapter 1. Core Module 3
Assembly 1: (continued)
Updated October 16, 2007
Asm–
Index
–18 41K6356 1 Cash cup, left hand
–18 41K6355 1 Cash cup, right hand
–18B 41D7080 1 Detector, cash cup
–18C 41D7082 1 Emitter, cash cup
–19 41J9838 1 Sensor card, cash cup
–20 1 Countertop. See “Assembly 18: Countertop” on page 44 for a complete listing of
Part
Number
Units Description
available countertops.
–21 1 Signature capture device. See “Assembly 19: Signature Capture and Coupon
Acceptor” on page 46 for a complete listing of signature capture parts.
–22 41J9916 1 Proximity sensor
–23 40M9472 1 Proximity sensor cable
–24 1 Bill dispenser assembly. See “Assembly 2: Bill Dispenser” on page 6.
–25 41D9329 1 Hinge, upper hinge for right hand door (lower hinge for the left hand door)
–26 41K6087 1 Safe door cam lock
–27 41K6120 1 Safe door lock, currency lock with key. See Chapter 11, “Locks and Keys,” on page
95.
–28 41K6089 1 Safe door, right hand
–28 41K6090 1 Safe door, left hand
–29 41D9330 1 Hinge, lower hinge for the right hand door (upper hinge for the left hand door)
–30 41K6166 1 Bushing, hinge
–31 1 Keylock, cabinet lock with key. See Chapter 11 , “Locks and Keys,” on page 95.
–32 41J9135 1 Security controller
–33 1 Lane PC. See “Assembly 21: Lane PC, Mouse, and Keyboard” on page 50.
–34 41D9359 1 Uninterruptible power supply, 230V/400W (BK650EI) (machines built after July 31,
2006)
–34 41D7068 1 Uninterruptible power supply, 115V (replaces 28R3582) (SU620)
– 44D0872 1 APC RBC4 Uninterruptible power supply replacement battery (for SU620)
– 44D0874 1 APC RBC5 Uninterruptible power supply replacement battery (for SU700INET)
– 44D1125 1 APC RBC17 Uninterruptible power supply replacement battery (for BK650EI)
(machines built after July 31, 2006)
–35 41K6161 1 Customer or basket shelf
–36 1 Sensormatic Scan Max Pro controller (shown for reference only)
–37 28R3587 1 Power strip, 5 Outlet, IEC320 (International, not US and Canada)
– 28R3595 1 Power strip, 115V, US, Canada, 8 outlet (not shown)
– 41D7775 1 Power strip IEC320 C-14 to 5 EU1-16R, French
– 44D0448 1 Power strip, IEC 60320 C-14 to 5 UK-13R
–38 41J9542 1 Filter/power box
–39 41E1865 1 Cover plate, lane light
–40 1 Cassette Coin dispenser. See “Assembly 9: Coin Dispensers” on page 20 for a
complete listing of coin dispenser parts.
–41 41J9891 1 Bracket for vacuum florescent (VF) display (for some fiscal printers)
– 40N4716 1 3.8m Printer USB cable (not shown)
– 41K6369 1 PC Audio cable (not shown)
– 41D7073 1 Cable, 6 foot, DB9, male/female, used for uninterruptible power supply data (not
shown)
– 41E1832 1 Power strip mounting plate (not shown)
– 28R3559 1 Power jumper cord, IEC 60320 C-14 to NEMA 5-15R (not shown)
– 39M5376 1 Power jumper cord, IEC320, 2-0M
– 41K6368 1 Power supply, Security controller (not shown)
– See Appendix A, “Cabinet Parts and Sensors,” on page 105 for available
cabinet FRUs.
– See Chapter 10, “Cables,” on page 89 for additional cable FRUs.
4 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
Chapter 1. Core Module 5
Assembly 2: Bill Dispenser
11
10
Updated October 16, 2007
2
1
3a
3
4
5
6
7
9
8
6 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
Assembly 2: (continued)
Asm–
Index
Part
Number
Units Description
2– See “How to Use This Parts Manual” on page v for general parts manual
information, including ordering parts. See “Identifying a Right Hand or Left Hand
Model” on page v for how to identify left hand and right hand models.
–1 41E1866 1 Bracket assembly, bill dispenser presenter mounting
–2 41K6318 1 Mount, bill dispenser (remains in cabinet)
–3 41K6319 1 Presenter, bill dispenser
–3A 41D7135 1 Sensor prism, presenter
–4 41D7137 1 Gear train, presenter gears
–5 41D7139 1 Presenter sensor plate
–6 41D7213 1 Bill dispenser, universal, 2 bin
–7 41D7053 1 Cartridge, universal, bill dispenser (includes configuration instructions and labels for
each currency). See “Assembly 7: Bill Dispenser Cassette” on page 16 for
additional component details.
–8 41D7215 1 Additional denomination module
–9 41K6398 1 Slide assembly, bill dispenser (with counter weight)
–10 41K6399 1 Mount parts, bill dispenser (pivot, screws, latch spring)
–11 41D8199 1 Set screw, bill dispenser presenter mount
– 41D7123 1 Presenter unit cable assembly (not shown)
– 41D7127 1 Presenter unit exit sensor (not shown)
Chapter 1. Core Module 7
Assembly 3: Bill Dispenser Main Unit Illustration 1 of 3
1
1
5
2
Updated October 16, 2007
2
4
4
8 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
3
Updated October 16, 2007
Assembly 3: (continued)
Asm–
Index
Part
Number
Units Description
3– See “How to Use This Parts Manual” on page v for general parts manual
information, including ordering parts. See “Identifying a Right Hand or Left Hand
Model” on page v for how to identify left hand and right hand models.
–1 41K6289 1 Timing kit, main unit channel 1 (includes 1 gear pulley, 2 retaining rings, 1 spring, 1
timing belt)
–2 41D7119 1 Timing kit, intermodule (includes 1 timing belt, 1 washer, 1 screw, 1 pulley)
–3 41K6303 1 Main/lower unit interconnect (includes 1 gear, 1 pin, 1 retainer E ring)
–4 41K6290 1 Timing kit, main unit channel 2 (includes 1 gear pulley, 2 retaining rings, 1 spring, 1
timing belt)
–5 41D7133 1 Reject bin
Chapter 1. Core Module 9
Assembly 4: Bill Dispenser Main Unit Illustration 2 of 3
1
1
Updated October 16, 2007
10 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
1
Updated October 16, 2007
Assembly 4: (continued)
Asm–
Index
Part
Number
Units Description
4– See “How to Use This Parts Manual” on page v for general parts manual
information, including ordering parts. See “Identifying a Right Hand or Left Hand
Model” on page v for how to identify left hand and right hand models.
–1 41D7105 1 Scraper kit (includes 1 large and 1 small scraper, 2 screws (1 for each scraper)
Chapter 1. Core Module 11
Assembly 5: Bill Dispenser Main Unit Illustration 3 of 3
3
Updated October 16, 2007
1
2
3
2
9
8
7
6
4
4
5
4
4
12 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
Assembly 5: (continued)
Asm–
Index
Part
Number
Units Description
5– See “How to Use This Parts Manual” on page v for general parts manual
information, including ordering parts. See “Identifying a Right Hand or Left Hand
Model” on page v for how to identify left hand and right hand models.
–1 1 Printed circuit board (reed switch type, sometimes referred to as a PCB) - not
serviceable (replace the bill dispenser assembly)
–2 41D7103 1 Thickness sensor (includes 1 sensor, 2 screws, 1 shaft, 1 retaining ring)
–3 41D7107 1 Solenoid kit (includes 1 solenoid, 3 screws, 3 retaining rings, 1 spring, 1 shaft, 1
MG arm)
–4 41D7563 1 Bill dispenser sensor kit (includes 2 sensors, 2 screws)
–5 41D7125 1 Cassette sensor, bill dispenser
–6 41D7113 1 Cable, CAU 2 Main unit controlled access unit
–7 41D7111 1 Cable, CAU 1 Main unit
–8 41D7109 1 Printed circuit board (main unit, sometimes referred to as a PCB)
–9 04G5389 1 Battery, Lithium
–9 41D7610 1 Battery, Lithium bill dispenser (machines built after July 31, 2006)
Chapter 1. Core Module 13
Assembly 6: Bill Dispenser Lower Unit
9
9
9
Updated October 16, 2007
1
2
4
7
6
5
14 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
8
3
Updated October 16, 2007
Assembly 6: (continued)
Asm–
Index
Part
Number
Units Description
6– See “How to Use This Parts Manual” on page v for general parts manual
information, including ordering parts. See “Identifying a Right Hand or Left Hand
Model” on page v for how to identify left hand and right hand models.
–1 41K6308 1 Lower unit timing belt
–2 41K6306 1 Lower unit gear 20 kit (includes 1 pin, 1 gear, 2 retaining E rings)
–3 41D7217 1 Lower unit gear 34 kit (includes 1 pin, 1 gear, 1 retaining E ring)
–4 41K6307 1 Lower unit gear 54 kit (includes 1 gear, 1 retaining ring)
–5 41D7121 1 Lower unit gear 44 kit (includes 1 pin, 1 gear, 1 retaining ring)
–6 41D7563 1 Bill dispenser sensor kit. See 5–4 on page 13.
–7 41D7125 1 Cassette sensor, bill dispenser
–8 41K6309 1 Cable assembly, lower unit
–9 41K6291 1 Timing kit, lower unit (includes 1 gear pulley, 2 retaining rings, 1 spring, 1 timing
belt)
Chapter 1. Core Module 15
Assembly 7: Bill Dispenser Cassette
Updated October 16, 2007
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
1
1
1
1
4
5
5
8
7
2
3
6
2
3
3
3
3
3
16 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
Updated October 16, 2007
Assembly 7: (continued)
Asm–
Index
Part
Number
Units Description
7– See “How to Use This Parts Manual” on page v for general parts manual
information, including ordering parts. See “Identifying a Right Hand or Left Hand
Model” on page v for how to identify left hand and right hand models.
– 41D7053 1 Cassette, universal bill dispenser
–1 41D7115 1 Pick roller kit (includes 1 passway, 1 spacer, 2 shaft assemblies, 2 pulleys, 2
one-way rollers, 3 gears, 2 rollers, 2 bearings, 1 timing belt, 2 screws, 2 nuts)
–2 41K6298 1 Cassette pressure plate kit (includes 1 pressure plate, 1 spring, 1 rubber sheet)
–3 41D7117 1 Cassette currency rails kit (includes 2 adjuster S, 4 leaf springs, 1 adjuster R, 4
screws, 1 rear pressure, 1 spring, 1 rubber sheet)
–4 41K6300 1 Cassette handle
–5 41K6301 1 Cassette magnets (package of 2)
–6 41D7131 1 Cassette prism
–7 42K0061 1 Cassette label "1" (not shown)
–7 42K0062 1 Cassette label "5" (not shown)
–7 42K0063 1 Cassette label "10" (not shown)
–7 42K0064 1 Cassette label "20" (not shown)
–8 41K6322 1 Cassette latching hook
–9 44M1840 1 Cassette latch
– 41D7129 1 Low note sensor
Chapter 1. Core Module 17
Assembly 8: Bill Dispenser Communications and Power
Updated October 16, 2007
1 2 3
18 Self Checkout 4845: Parts Manual Models 131, 15x, 171, 6xx, 8xx, and BW3
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