Hyundai HL757-9 User Manual

We build a better future
Equipped with Tier 3 Engine
*Photo may include optional equipment.
Pleasure works
An operator, who takes pleasure in his work, does a better job. That is why we at Hyundai Heavy Industries do everything we can to make that happen. We merged operator preference, fast precision and lasting performance into a quality product. Hyundai 9 Series earthmoving equipment simply makes time fly, makes pleasure work!
*Photo may include optional equipment.
Machine Walk-Around
Reliable Main Components
Engine Technology
Proven, reliable, fuel efficient, low noise, Tier-III certified Cummins QSB6.7 engine Electronically controlled for optimum fuel to air ratio / Clean and efficient combustion HPCR (High Pressure Common Rail) fuel system / Self-diagnostic system Different operation modes (Power / Standard / Economy) controlled by rotational switch
ZF Full Automatic Transmission
4 automatic modes (Manual / Light / Normal / Heavy) for various applications Protection transmission at low temperature (with Automatic warm-up system) Self-diagnostic & history of alarms Smooth gear shifting by applying proportional controlling modulation valve / Self adjusting Clutch gap Kick-down button & Forward-Neutral-Reverse switch for increased comfort
Axles
Front and rear axle equipped with Limited slip differential for maximum traction on different ground conditions Self-adjusting brakes, mounted in wheel hubs
High Durability
“Load sensing – Flow sharing” hydraulic system with variable displacement pump Improved cooling system with high resistance to thermal shocks and vibrations Steering cylinder lug & bucket link designed with reinforced and stressless cast steel
Enhanced Operator’s Comfort
Improved Visibility
Enlarged cabin with curved front window Extra visibility with additional glass in the lower door All windows consist of Safety glass
Improved Convenience
Increased cooling & heating capacity with full automatic temperature control Tilting & telescopic steering column and large adjustable wrist rest to meet all operator’s preferences Various storage spaces in the cab / Radio & MP3 player with USB-input Stair with large aluminum steps for easy and safe access to the cabin
Advanced Color LCD-display
New color LCD-display with easy to read digital gauges for hydraulic oil temperature, water temperature and fuel level Monitoring system with boom & bucket position settings and payload-system to increase work efficiency and overload prevention Through the LCD-display, the condition of engine, transmission and other electric devices can be checked with the blink of an eye Automatic activated rear view camera for easier and safer work Hi-mate, Hyundai’s newly developed remote management system, using GPS-satellite technology, provides our customers with the highest level of service and product support
Easy Maintenance
Reversible, hydraulic driven cooling fan for reduced fuel consumption and low noise Ground level access of service points and sight gauges for easy maintenance Extended life of filters & hydraulic oil
Preference
An operator, who sets his machine to his needs, takes pleasure in his work. 9 Series respects operator preference with regards to comfort, ease-of-use and controllability. The dashboard cluster with 5.7 inch screen is the preference nerve centre.
*Photo may include optional equipment.
Spacious and Convenient Cab
The newly designed cabin was conceived for more space, better visibility and increased operator’s comfort. The front window is curved with 17% more glass area than our previous series. Special attention was given to a clean and open interior with plenty of visibility on the machine surroundings and the jobsite. A balanced combination of cab ergonomics puts the operator in the perfect position to work safely and securely. The full automatic temperature control features 11 air vents and increased cooling and heating capacity for optimum temperature control. The defroster vents on the front and rear window and an electric pre-heater make working in cold circumstances more convenient.
In a 9 series cabin you can easily adjust the steering column and wrist rest
Operator Comfort
on the joystick facilitates selection of travel direction. Roll-up type sun visor on the front window and optional on the rear window allow the operator to reduce glare and to improve visibility. Heated rearview mirrors for quick defrosting during cold weather conditions.
to meet your preferred comfort level. A pilot-operated joystick offers high controllability of your hydraulic attachments. A Forward-Neutral-Reverse switch
40°
Tilting / telescopic steering column
80mm
Large Wrist rest Joystick with
FNR switch
Sun visor Heated rearview
mirrors
Radio & MP3 player Temperature control
Stressless
Work is stressful enough. Your working environment should be stressless. Hyundai’s 9 series provides improved cabin interior, additional storage space and a comfortable seat to minimize the stress of the operator. A powerful climate control system provides the operator with his preferred air temperature. An advanced audio system with AM/FM stereo and MP3 player with USB input, is installed to listen to your preferred music favorites.
Advanced LCD-display
The advanced cluster with 5.7 inch wide color LCD-display allows the operator to select his personal machine preferences. The operator can preset boom kick-out and bucket­level position while monitoring the preferred settings through the monitor. An integrated payload-system (optional) gives a clear indication of your load on the monitor and contributes to higher work effi ciency. Self-diagnostics, automatic activated rear-view camera, maintenance check lists and startup machine security are integrated into the monitor to make the machine more versatile and the operator more productive. The LCD­display is mounted on an adjustable swivel bracket to meet the operator’s preference.
Adjustable LCD-display
15°
Horizontal
Total : 30°
Vertical
Total : 14°
Rotation : 540°
Performance
An operator, who can rely on his machine, takes pleasure in his work. 9 Series stand for lasting performance in strength, speed and reliability. The innovative hydraulic system makes the 9 Series wheel loader fast, smooth and easy to control.
*Photo may include optional equipment.
Improved Durability & Reliability
Enhanced axles improve driving on uneven ground conditions. Self adjusting brakes that automatically compensate disc wear, reduce service intervals and improve brake performance. The new load sensing hydraulic system with a variable volume piston pump and closed center main control valve, provide effi cient hydraulic power and additional energy savings. Completely redesigned, parallel-mounted coolers with non-louvered fi ns make our 9 series easy to clean and easy to service. All coolers are designed with aluminum bar plate confi guration and undergo extended factory tests for thermal shocks and vibrations to assure long term durability. Top mounted non-louvered aluminum air condenser and variable displacement A/C compressor are designed for maximum cooling capacity and energy savings. The redesigned steering cylinder lug and bucket link are made of cast steel for additional strength and reliability.
Various Operating Modes
9 series wheel loaders are designed to allow the operator to customize the machine’s engine power, automatic transmission shift timing and clutch cut-off based on the application and operator’s preference. Convenient rotational switches allow easy adjustment of engine power mode, automatic mode and clutch cut-off mode. Additionally, the 9 Series wheel loader can be equipped with an optional ride control system. The ride control system has a shock absorbing accumulator that cushions the boom cylinders, in order to improve operator’s comfort and to reduce material loss. The versatility of the 9 series operating modes contributes to improved productivity, enhanced operator comfort and reduced fuel consumption.
3 Engine Power Modes
Power Mode : Heavy duty work Standard Mode : General work Economy Mode : Light duty work
4 Transmission Shift Modes
Manual Mode Auto-Light Mode : Light duty & long distance carry Auto-Normal Mode : General loading &
retracting light material
Auto-Heavy Mode : Heavy duty loading
& retracting heavy material
Cummins QSB 6.7 Engine
The CUMMINS QSB6.7 engine combines full-authority electronic controls with reliable performance. The combination of a high pressure common rail system and advanced in-cylinder combustion technology results in increased power and reduced fuel consumption. To control these high-horsepower products, electronics are developed for the most demanding environment, including dusty and other heavy applications, to comply with the current emissions standards including EPA Tier3 and EU Stage IIIA.
3 Clutch Cut-Off Modes
Low Mode : Short distance & fast loading Medium Mode : General loading High Mode : Loading on a slope
Full Automatic
Transmission
A full automatic transmission is implemented for maximum durability, minimum power loss, high travel speed and low noise. Improved clutch control and fl uent shifting, contribute to a smoother ride. Transmission faults are recorded and accessible through the monitor.
Profi table
An owner, who knows his machine saves money, takes pleasure in owning it. 9 Series wheel loaders contribute to your business as a time, fuel, spare-part and cost saving earthmoving solution. The Remote Management System allows machine owners to track, monitor and manage at a distance.
*Photo may include optional equipment.
Hi-mate (Remote Management System)
Hi-mate, Hyundai’s newly developed remote management system, using GPS-satellite technology, provides our customers with the highest level of service and product support. Hi-mate enables machine owners to follow-up machine performance, to verify machine location and to access diagnostic information on a distance through any internet connection.
Easy Access
The cooling fan and fan motor are integrated into the rear door for easy access and regular maintenance. Convenient location of coolant and transmission oil gauges make checking fl uid levels fast and effi cient. Access from ground to fuel and oil fi lters, grease fi ttings, electric fuses, electronic components, combined with large open compartments, makes servicing the 9 Series wheel loader a pleasure for your mechanics.
Hydraulic driven Cooling Fan
The remote mounted, hydraulic driven cooling fan regulates fan speed according to actual temperatures of engine coolant, air intake, transmission oil and hydraulic oil. This new fan design reduces fuel consumption and machine noise. The automatic or manual auto reverse function blows debris out of the coolers.
Extended Life of Components
9 series machines are designed for extended lubrication intervals and life of components. Long life hydraulic fi lters last up to 1,000 hrs and Hyundai certifi ed “long-life hydraulic oil” only needs to be changed every 5,000 hrs. Also, a new center pivot roller bearing, now double tapered, requires less maintenance. Long life and extended wear components save time and money for machine owners.
Hydraulic Oil fi lter
(1,000 hr)
Hydraulic Oil
(5,000 hr)
Fenders and Mud Flaps (Option)
9 series wheel loaders are equipped with full rear fenders and front and rear mud fl aps (optional) to reduce spatters on the cabin and the machine frame.
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Specifications
ENGINE
Maker/Model CUMMINS QSB6.7 Bore x Stroke 107 mm (4.21”) x 124 mm (4.88”)
Type
charge air-cooled direct injection,
electronic controlled diesel engine
4-cycle, turbocharged,
Displacement
Compression ratio 17.2 : 1
Gross power 173 HP (129 kW) / 2,100 rpm Air cleaner Dry, dual elements
Net power 170 HP (127 kW) / 2,100 rpm Alternator 24 V; 70 Amp
Maximum torque 83 kg.m (600 lb.ft) / 1,400 rpm Battery 2 x 12 V; 130 Ah.
No. of cylinders 6 Starting motor 24 V; 3.7 kW
No derating for continuous operating required up to 3,048 m (10,000 ft). This engine meets the EPA (Tier III) / EU (Stage III-A) Emission regulation.
TRANSMISSION
6.7 ℓ (409 cu in)
Torque converter type
3-elements, single-stage
single-phase
Full automatic power shift, countershaft type with soft-shift in range and direction.
Properly matched torque converter to engine and transmission for excellent working ability.
Travel speed km/h (mph)
Forward 1st
2nd
6.9 (4.3)
11.4 (7.1)
3rd 23.0 (14.3)
4th 37.7 (23.4)
Reverse 1st
2nd
3rd
7.3 (4.5)
12.1 (7.5)
24.2 (15.0)
AXLES
Drive system Four-wheel drive system Hub reduction Planetary reduction at wheel end
Mount
Rigid front axle and oscillating rear axle
Differential
Front & rear limited slip
Rear axle oscillation +/- 13° (total 26°) Reduction ratio 23.680
HYDRAULIC SYSTEM
Type Load-sensing hydraulic system
Pump
Variable axial piston type, max. 185 liters/min
(48.9 gal/min) @ governed rpm
Control valve
2 spool (Bucket, Boom)
3 spool (Bucket, Boom, Aux)
Pilot – operated Joystick
2
System pressure
280 kgf/cm
(3,982 psi)
Bucket Controls
Type
Lift Circuit
Tilt Circuit
Pilot operated lift and tilt circuit,
single-lever joystick control standard.
The valve has four functions:
raise, hold, lower and float.
An adjustment for automatic kick-out
from horizontal to full lift is installed.
The valve has three functions:
tilt back, hold and dump. An adjustment
for automatic bucket position to the
preferred load angle is installed.
Cylinders
Lift HL757-9/757XTD-9/757TM-9 Tilt HL757-9/757XTD-9 HL757TM-9
Cycle Time
Raise (with load) Dump Lower (empty) Total sec
HL757-9 / HL757XTD-9 HL757TM-9
2-ø 120 mm x 785 mm (4.7” x 30.9”)
ø 140 mm x 485 mm (5.5” x 19.0”)
2-ø 110 mm x 755 mm (4.3” x 29.7”)
5.9 sec
1.1 sec
3.8 sec
10.8 sec
Type : Double acting
No. of cylinders-bore x stroke;
5.9 sec
1.8 sec
3.7 sec
11.4 sec
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BRAKES STEERING SYSTEM
Service Brakes
Parking Brake
Emergency Brake
Hydraulic actuated, wet disc brakes on all wheels
Independent axle-by-axle
Self adjusting & integrated in wheel hub
Spring-applied, hydraulical released,
integrated in front axle
When brake oil pressure drops,
indicator light alerts operator and
parking brake automatically applies.
Type
Load-sensing hydrostatic
articulated steering
Pump
Piston pump, max. 105 ℓ/min
(27.7 gal/min) @ governed rpm
2
Relief Valve Setting 250 kg/cm
Cylinder
Type Double acting
(3,555 psi)
Bore x Stroke 65 mm x 436 mm (2.6" x 17.2")
Steering Angle 40° (each direction)
Features - Centre-point frame articulation.
- Tilt and telescopic steering column.
SERVICE REFILL CAPACITIES
Fuel tank 294 liters (77.6 US gal) Front axle 29 liters (7.7 US gal)
Cooling system
Crankcase
35 liters (9.2 US gal)
18 liters (4.8 US gal)
Rear axle
Hydraulic tank
24 liters (6.3 US gal)
155 liters (40.9 US gal)
Transmission 28 liters (7.4 US gal) Hydraulic system (including tank) 215 liters (56.8 US gal)
OVERVIEW TIRES
Description
Operating weight kg (lb) 14,500 (32,000) 15,000 (33,000) 15,000 (33,070)
Bucket Capacity
Breakout force-bucket kg (lb) 12,530 (27,620) 12,420 (27,380) 12,800 (28,220)
Tipping load
Heaped m
Struck m
Straight kg (lb) 11,300 (24,910) 9,880 (21,780) 9,750 (20,840)
Full turn kg (lb) 9,700 (21,380) 8,520 (18,780) 8,360 (17,970)
UNIT HL757-9 HL757XTD-9 HL757TM-9
3
(yd3) 2.8 (3.7) 2.8 (3.7) 2.7 (3.5)
3
(yd3) 2.4 (3.1) 2.4 (3.1) 2.3 (3.0)
Type Tubeless, loader design tires
Standard
Options include
20.5-25, 16 PR, L3
17.5-25, 12 PR, L3
20.5-25, 16 PR, L2
20.5 R25 XHA
20.5-25, 16 PR, L5
DIMENSIONS
Description
Bucket Type General purpose bolt-on cutting edge G. Front overhang mm (ft-in) 2,560 (8’ 5”) 2,970 (9’ 9”) 2,760 (9’ 1”)
A. Dumping clearance at max.
height and 45° dump angle.
B. Reach
C. Digging depth mm (ft-in) 85 (3.3”) 92 (3.6”) 100 (3.9”)
D. Overall length
E. Overall height (fully raised) mm (ft-in) 5,250 (17’ 3”) 5,650 (18’ 6”) 5,410 (17’ 9”) Clearance circle mm (ft-in) 12,170 (39’ 11”) 12,540 (41’ 2”) 12,250 (40’ 2”)
F. Bucket pivot max. height mm (ft-in) 3,920 (12’ 10”) 4,310 (14’ 2”) 4,010 (13’ 2”)
full lift mm (ft-in) 1,070 (3’ 6”) 1,100 (3’ 7”) 1,315 (4’ 4”) J. Height over exhaust mm (ft-in) 2,875 (9’ 5”) 2,875 (9’ 5”) 2,875 (9’ 5”)
7ft height mm (in) 1,610 (5’ 3”) 1,970 (6’ 6”) 1,815 (5’ 11”) K. Height over cab mm (ft-in) 3,310 (10’ 10”) 3,310 (10’ 10”) 3,310 (10’ 10”)
on ground mm (ft-in) 7,580 (24’ 10”) 7,990 (26’ 3”) 7,780 (25’ 6”) at carry deg 48 50 54
at carry mm (ft-in) 7,480 (24’ 6”) 7,920 (26’) 7,570 (24’ 10”) M. Dump angle deg 47 47 50
UNIT HL757-9 HL757XTD-9 HL757TM-9
mm (ft-in) 2,840 (9’ 4”) 3,230 (10’ 7”) 2,840 (9’ 4”)
Description
H. Wheelbase mm (ft-in) 3,050 (10’) 3,050 (10’) 3,050 (10’)
I. Ground clearance mm (ft-in) 410 (1’ 4”) 410 (1’ 4”) 410 (1’ 4”)
L. Roll-back
angle
N. Overall width
on ground deg 43 43 50
with bucket mm (ft-in) 2,740 (9’) 2,740 (9’) 2,740 (9’)
without bucket mm (ft-in) 2,580 (8’ 6”) 2,580 (8’ 6”) 2,580 (8’ 6”)
UNIT HL757-9 HL757XTD-9 HL757TM-9
We build a better future
3.3 (4.3)
3.1 (4.1)
2.9 (3.8)
2.7 (3.5)
2.5 (3.3)
2.3 (3.0)
2.1 (2.7)
1400
2000 2500 3000 3500 4000
1600 1800 2000 24002200
HL757-9
3
lb/yd
3
HL757XTD-9 HL757TM-9
17.5-25 12PR L3
20.5-25 16PR L2
20.5 R25 XHA*
-248 (-547)
-64 (-141)
+507 (+1,118)
-180 (-400)
-50 (-110)
+380 (+840)
-160 (-350)
-40 (-90)
+330 (+730)
BUCKET SELECTION GUIDE
)
3
(yd
3
Bucket Capacity, m
Material Density
STANDARD EQUIPMENT
Electrical system
Alternator, 70A Alarms, audible and visual
- air filter clogging
- transmission error
- alternator voltage
- brake oil pressure
- engine oil pressure
- parking brake
- fuel level
- hydraulic oil temperature
- coolant temperature
- service brake oil pressure Back-up Alarm Batteries, 950 CCA, 12V, (2) Gauges
- engine coolant temperature
- fuel level
- hydraulic oil temperature
- speedometer
- transmission oil temperature
- voltmeter Horn, electric Indicator lights
- clutch cut-off
- high beam
- turn signal
- working lights LCD Display
- clock and fault code
- operating hours
- engine rpm
- transmission gear indicator
- job time and distance
- temperature (coolant, hydraulic oil, T/M oil)
Lighting system
- 2 LED dome lights
- 2 stop and tail lights
- 4 turn signals
- brake lights (counterweight)
- 2 head lights on front chassis
- 2 working lights on cabin roof (front)
- 2 working lights on cabin roof (rear)
Switches
- clutch cut-off
- hazard
- lgnition key, start/stop switch
- main lights (working and head lights)
- parking brake
- rear wiper & washer
- battery master switch
- pilot-system cut-off
Starter, electric Starting and charging system
(24-volt)
Cab
Cab, ROPS (ISO3471) / FOPS (ISO3449)
(sound suppressed and pressurized) with :
SUPPLEMENTAL SPECIFICATIONS
Description
- cigar lighter & ashtray
- coat hook
Automatic temperature control
- air conditioner & heater
- defroster
- intermittent wiper and washer, front and rear
Personal storage space:
holder, can and cup Rear view mirrors (2 inside) Rear view mirrors (2 outside) 2’’ retractable seat belt & adjustable
suspension seat with armrests Tilt / telescopic steering column Steering wheel with knob Sun visor (front window) Tinted safety glass Magazine pocket Pedals
- one accelerator pedal
- one brake pedal Rubber floor mat Wrist rest Radio/USB player
Engine
Antifreeze Engine, Cummins QSB6.7
- low Emission Diesel, Tier-III 3 operating modes
- power/standard/economy Engine doors, lockable
Change in operating
weight kg (lb)
Engine fuel priming pump Fan guard Fuel/water separator Fuel warmer Muffler, under hood with large
Rain cap, engine air intake Radiator (de-aeration type) Starting aid (air intake heater) Water sensor on fuel filter
Power Train
Brakes : Service,
Front & Rear Differential : limited slip Parking brake Torque converter Transmission, computer-controlled,
Transmission oil cooler
Hydraulics
Automatic boom kickout Automatic bucket positioner Diagnostic pressure taps Hydraulic system,
- 2 spool, single lever, pilot control
Steering, load-sensing Remote cooling fan, hydraulically-
Change in static
tipping load-straight
kg (lb)
exhaust stack
enclosed wet-disc
electronic soft shift, auto-shift and quick-shift features included
for boom and bucket actuation
driven, temperature sensing type
Change in static tipping load-40°
turn kg (lb)
Others
Articulation locking bar Coolant level sight gauge Counterweight Door and cab locks, one key fits all Doors, service access(locking) Drawbar with pin Engine oil level dipstick gauge Ergonomically located and slip
resistant, left & right
- handrails
- ladders
- platforms
- steps Fenders (front/rear) Guard, bucket cylinder rod Hydraulic oil level sight gauge License plate bracket Lift and tie-down hooks Cushioned steering stops Tires (20.5-25, 16PR,L3) Transmission oil site level Vandalism protection cap locks
OPTIONAL EQUIPMENT
24-volt to 12-volt DC converter Climate control :
- air conditioner only
- heater only Beacon light Auxiliary, 2 working lights on front
roof (Xenon working lights)
Auxiliary, 2 working lights
on rear roof
3 piece cutting edge, bolt-on type
Standard and optional equipment may vary. Contact your Hyundai dealer for more information. The machine may vary according to International standards. All imperial measurements rounded off to the nearest pound or inch.
PLEASE CONTACT
www.hyundai.eu EN - 2010.5 Rev 0
Fire extinguisher High lift arrangement with
additional counterweight,
900 kg (1,980 lb) Hydraulic control, 2 lever Hydraulic control, 3 lever 3rd spool for auxiliary function Joystick with travel switch (FNR) Mud flaps Operator suit
Ride control system Heated rear view mirrors (2 outside) Seat
- 2” static seat belt & adjustable mechanical suspension(vinyl)
- 3” static seat belt & adjustable mechanical suspension
- 2’’ retractable seat belt & adjustable air suspension (heated)
Pallet Forks
Tires :
- 17.5 - 25, 12PR, L2
- 20.5 - 25, 16PR, L2
- 20.5 R25 XHA
- 20.5 - 25, 16PR, L5 Tool kit Tooth, 1 piece, bolt-on type Guards
- crankcase
- transmission
Wheel chock HI-Mate (Remote Management
System) Rear view camera Dual-brake pedal Roll-up sun visor (rear window) License plate & lamp Pre-cleaner engine air intake Joystick steering
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