Hyundai 20D-7E User Manual

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Page 1

20D/25D/30D/33D-7E

n Photo may include optional equipment.

DIESEL FORKLIFT TRUCKS Environmental - Friendly

Page 2

FORKLIFT Excellent Model

FORKLIFT Model

New criterion of Forklift Trucks

Hyundai introduces a new line of 7E-series diesel forklift trucks. Excellent power and performance make your business more profitable.

n Photo may include optional equipment.

Page 3

0302

Page 4

04 05

High Power & Performance

Powerful Engine

KUBOTA V3600 Engine

The market approved quality of the Kubota V3600 engine ensures an incomparable performance, durability and additional value to the machine. 48kW of the engine is more than enough to suit any work, with a standard as well as a special attachment equipped machine. (EPA Int.Tier-4 / EU Stage IIIA Certified)

48 kW / 2,300 rpm

State-of-the-art hydraulic system

The latest designed, large-capacity hydraulic system including a low-noise control valve shortens reaction time during operation and improves both efficiency and durability.

Fast and stable performance

Tilt cylinder

Control

valve Flow

regulator

Lift cylinder

Steering unit

Steering cylinder

Down safety

valve

Priority

valve

Hydraulic

pump

Filter

Tank

Being able to quickly raise and lower the mast, as well as tilting forward and backward, the truck provides you the best operational conditions during loading/unloading operations. When the truck is fully loaded, mast lowering speed is carefully controlled to ensure safety by the down control valve.

Page 5

6° 10 °

The new master on your job-site!

Smooth running, efficient and ergonomically designed, 20/25/30/33D-7E series are made to meet your needs.

Increased mast tilting angle

Utilizing the mast tilting angle of 6 degrees forward and 10 degrees backward gives the operator a safe and rapid platform for loading and unloading jobs.

Wet disc brake system

Wet disc brakes improve the brake performance and make your service intervals longer. Enclosed brakes are protected against dust and water.

Faster travel speed & Grade-ability

The powerful high-output engine provides greater acceleration, better grade-ability and faster travel speed on any tough terrain or slope.

Grade-ability (Loaded)

20D-7E 25D-7E

43.1%

37.3%

30D-7E 33D-7E

29.9%

27.6%

n Photo may include optional equipment.

Travel speed (Unloaded)

20D-7E 25D-7E

18.8 km/h

30D-7E 33D-7E

19.7 km/h

Fully hydrostatic power steering

A hydraulic steering system always guarantees smooth and flexible steering, preventing overrun and steering wheel kick-back.

Lift Lock

Tilt Lock

Drive Lock

OPSS

(Operator Presence Sensing System)

Mast tilting, lifting and lowering operation is not possible when the operator is not seated in normal position. (Option)

Page 6

Comfortable Operation

Adjustable steering wheel

Steering wheel with horn button can be adjusted by a lever on the righthand side for the most comfortable operator position.

Easy and safe shift lever

A single lever on the left side of the steering column gives the operator fast and easy control of travel direction. The engine can only be started in case of neutral position of this lever.

Multi-function switch lever

A multi-functional switch lever gives easy access to lights and horn.

n Photo may include optional equipment.

Quick response of operating control levers

Only minimal operator’s effort is required for precise, safe and productive control.

Ergonomically positioned pedals

Based on human engineering, the accelerator, brake and inching pedals are optimally positioned for operator’s convenience.

Cup holder & console box

Additional storage spaces are located inside the operating space for operator’s convenience.

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0706

Comfortable Operation!

A design based on human engineering relieves fatigue and increases operator’s efficiency.

Operator friendly gauges and water-resistant monitor panel

Parking brake lamp

Directional indicators

Fuel warning lamp

Engine oil warning lamp

Transmission oil temperature warning lamp

Battery warning lamp

Air filter warning light

Working light indicator

Water separator lamp

Pre-heater indicator

Water temperature gauge

Fuel gauge

Hour meter

Engine check lamp

Seat belt warning

OPSS warning

Easily adjustable suspension seat

An attractive and adjustable seat, based on a human engineering design, provides great comfort, safety and durability.

New high visibility for safe operation

The operator is able to work with increased safety and accuracy due to a wider view mast.

Full-floating overhead guard

Anti-vibration rubbers, installed between the guard and truck frame, reduce the source of vibration and noise while driving. This reduces operator’s fatigue and increases safety.

Page 8

Endurance & Safety

Strong overhead guard

The safety overhead guard meets EEC and ANSI regulations and protects the operator during hazardous jobs.

Parking brake

Rachet type parking brake requires less effort from the operator to set.

Safety through high durability!

Safety and durability are priorities in the design of the equipment.

Highly durable split type drive axle

Powershift transmission provides you with fast and quiet travel speed under all heavy load conditions, so boosting your work efficiency.

Large footstep & handle

Wide “open” step offers convenience and safety when entering and exiting your truck.

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0908

Easy access to electrical components

Various electric parts are centralized below the dash board resulting in improvement of maintenance.

Expansion bellows

The expansion bellows absorbs vibration and reduces noise generated from the exhaust gas to extend the life span.

n Photo may include optional equipment.

Heavy duty single unit frame

Heavy duty single unit type frame, designed on the basis of accurate structural analysis, guarantees durability and safety.

Bright, protected headlights

Bright, protected headlights are positioned for increased visibility in dark environments.

130mm

Ground clearance

The engine and transmission are assembled horizontally and positioned high in the frame to protect valuable components during operations on rugged surface.

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10 11

High Durability & Easy Maintenance

Electrically monitored air filter

Air cleaner sensor alerts the operator of a restricted air filter so allowing replacement before a potential engine damage occurs.

Easy maintenance oil check

The T/M oil level can be checked easily without any disassembly.

Brake fluid reservoir

Highly visible, easily accessible reservoir makes for quicker daily inspections.

Centralized design for easy service!

An ideal arrangement of components ensures easy access and convenience during maintenance.

Easy change of air cleaner

The air filter is readily accessible for cleaning or replacement. (7inch Cyclone Type)

Portable side cover

An accessible, compact fuse box for easy inspection

Rotational battery

installation

Aluminum radiator

with superb protection

against heat

Quick and easy

engine oil check

Key-locking

fuel cap

Page 11

Mast Specifications

Mast Type

Stage

limited

free lift

Stage full

free lift

Stage full

free lift

Mast Type

Stage

limited

free lift

Stage full

free lift

Stage full

free lift

Overall Height

(Lowered)

20/25D-7E 30D-7E

V300

2,025 2,040 3,000 155 155 155 155 6 10 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 3,584 3,874 4,391 3,721 4,011 4,478

*V330

2,175 2,190 3,300 155 155 155 155 6 10 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 3,604 3,894 4,411 3,740 4,030 4,498

V350

2,275 2,290 3,500 155 155 155 155 6 10 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 3,621 3,911 4,429 3,757 4,047 4,516

V370

2,425 2,440 3,700 155 155 155 155 6 10 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 3,643 3,933 4,452 3,779 4,069 4,539

V400

2,575 2,590 4,000 155 155 155 155 6 10 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,475 2,950 2,000 2,500 2,975 3,673 3,963 4,483 3,809 4,099 4,570

V430

2,725 2,740 4,300 155 155 155 155 6 6 2,000 2,450 2,925 2,000 2,500 3,000 1,950 2,400 2,875 2,000 2,450 2,925 3,725 4,015 4,536 3,861 4,151 4,622

V450

2,875 2,890 4,500 155 155 155 155 6 6 2,000 2,400 2,875 2,000 2,475 2,950 1,930 2,350 2,825 2,000 2,400 2,875 3,747 4,037 4,558 3,883 4,173 4,645

V470

2,975 2,990 4,700 155 155 155 155 6 6 2,000 2,350 2,825 2,000 2,450 2,900 1,900 2,325 2,750 2,000 2,375 2,825 3,761 4,051 4,573 3,897 4,187 4,660

V500

3,125 3,140 5,000 155 155 155 155 6 6 1,970 2,300 2,775 2,000 2,400 2,850 1,850 2,275 2,700 1,950 2,350 2,775 3,783 4,073 4,596 3,919 4,209 4,683

VF290

2,025 2,040 2,900 845 860 1,377 1,314 6 6 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 3,630 3,920 4,431 3,767 4,057 4,518

VF320

2,175 2,190 3,200 995 1,010 1,527 1,464 6 6 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,500 3,000 3,664 3,954 4,467 3,801 4,091 4,553

TF370

1,825 1,840 3,700 645 660 1,177 1,114 6 6 2,000 2,500 3,000 2,000 2,500 3,000 2,000 2,450 2,900 2,000 2,500 2,950 3,721 4,011 4,541 3,858 4,148 4,627

TF400

1,925 1,940 4,000 745 760 1,277 1,214 6 6 2,000 2,450 2,900 2,000 2,500 2,975 1,950 2,400 2,850 2,000 2,450 2,900 3,745 4,035 4,565 3,882 4,172 4,651

TF430

2,025 2,040 4,300 845 860 1,377 1,314 6 6 2,000 2,375 2,850 2,000 2,450 2,900 1,900 2,350 2,775 2,000 2,400 2,825 3,763 4,053 4,587 3,900 4,190 4,673

TF450

2,125 2,140 4,500 945 960 1,477 1,414 6 6 2,000 2,350 2,800 2,000 2,425 2,850 1,875 2,325 2,725 1,950 2,350 2,775 3,785 4,075 4,613 3,922 4,212 4,699

TF470

2,175 2,190 4,700 995 1,010 1,527 1,464 6 6 1,950 2,300 2,775 2,000 2,375 2,825 1,850 2,275 2,675 1,925 2,300 2,725 3,798 4,088 4,627 3,935 4,225 4,713

TF500

2,275 2,290 5,000 1,095 1,110 1,627 1,564 6 6 1,900 2,250 2,700 1,950 2,325 2,750 1,800 2,200 2,600 1,900 2,275 2,675 3,820 4,110 4,649 3,957 4,247 4,735

TF550

2,475 2,490 5,500 1,295 1,310 1,827 1,764 6 6 1,825 1,800 2,600 1,875 2,250 2,650 1,725 1,700 2,525 1,825 2,200 2,575 3,860 4,150 4,694 3,997 4,287 4,780

TF600

2,675 2,690 6,000 1,495 1,510 2,027 1,964 6 6 1,500 1,250 1,900 1,825 2,150 2,550 1,400 1,150 1,750 1,775 2,100 2,475 3,924 4,214 4,763 4,061 4,351 4,849

TF650

2,875 2,890 6,500 1,695 1,710 2,227 2,164 3 3 1,450 1,200 1,850 1,750 2,050 2,450 1,350 1,000 1,700 1,700 2,000 2,375 3,971 4,261 4,814 4,108 4,398 4,900

TF700

3,075 3,090 7,000 1,895 1,910 2,427 2,364 3 3 1,200 1,000 1,600 1,650 2,000 2,375 1,100 900 1,450 1,600 1,950 2,275 4,009 4,299 4,858 4,146 4,436 4,944

Overall Height

(Lowered)

33D-7E 33D-7E 33D-7E 33D-7E

V290

*V320

V340

V360

V390

V420

V440

V460

V490

VF290

VF320

TF370

TF400

TF430

TF450

TF470

TF500

TF550

TF600

TF650

TF700

Maximum

Fork Height

(mm)

20/25/

30/33D-7E

Maximum

Fork Height

(mm)

2,040 2,900 155 155 6 10 3,300 3,300 3,300 3,300 4,799 4,890

2,190 3,200 155 155 6 10 3,300 3,300 3,300 3,300 4,823 4,914

2,290 3,400 155 155 6 10 3,300 3,300 3,300 3,300 4,839 4,930

2,440 3,600 155 155 6 10 3,300 3,300 3,300 3,300 4,862 4,953

2,590 3,900 155 155 6 10 3,300 3,300 3,300 3,300 4,894 4,985

2,740 4,200 155 155 6 6 3,300 3,300 3,275 3,300 4,948 5,039

2,890 4,400 155 155 6 6 3,275 3,300 3,200 3,300 4,972 5,063

2,990 4,600 155 155 6 6 3,225 3,300 3,150 3,250 4,987 5,078

3,140 4,900 155 155 6 6 3,175 3,250 3,100 3,150 5,011 5,102

2,090 2,900 910 1,269 6 6 3,300 3,300 3,300 3,300 4,837 4,928

2,240 3,200 1,060 1,419 6 6 3,300 3,300 3,300 3,300 4,873 4,964

1,890 3,700 710 1,069 6 6 3,300 3,300 3,300 3,300 4,980 5,071

1,990 4,000 810 1,169 6 6 3,275 3,300 3,200 3,300 5,002 5,093

2,090 4,300 910 1,269 6 6 3,200 3,300 3,150 3,225 5,023 5,114

2,190 4,500 1,010 1,369 6 6 3,150 3,250 3,075 3,175 5,045 5,136

2,240 4,700 1,060 1,419 6 6 3,100 3,200 3,025 3,125 5,058 5,149

2,340 5,000 1,160 1,519 6 6 3,050 3,125 2,950 3,050 5,081 5,172

2,540 5,500 1,360 1,719 6 6 2,700 3,000 2,450 2,925 5,124 5,215

2,740 6,000 1,560 1,919 6 6 1,750 2,900 1,450 2,825 5,197 5,288

2,940 6,500 1,760 2,119 3 3 1,700 2,800 1,400 2,700 5,246 5,337

3,140 7,000 1,960 2,319 3 3 1,300 2,700 1,000 2,600 5,286 5,377

Free Lift

(mm)

With Backrest

20/25D-7E 30D-7E 20/25D-7E 30D-7E

With Backrest

Free Lift

(mm)

Without Backrest

Tilt

Angle

(degree)

Fwd Bwd

Tilt

Angle

(degree)

Fwd Bwd

Load Capacity without

side shift at 500 mm LC (kg)

Single Tire

20D-7E 25D-7E 30D-7E 20D-7E 25D-7E 30D-7E 20D-7E 25D-7E 30D-7E 20D-7E 25D-7E 30D-7E 20D-7E 25D-7E 30D-7E 20D-7E 25D-7E 30D-7E

Load Capacity without

side shift at 500 mm LC (kg)

Single Tire

33D-7E 33D-7E 33D-7E 33D-7E 33D-7E 33D-7E

Double Tires

Load Capacity with

side shift at 500 mm LC (kg)

Single Tire

Load Capacity with

side shift at 500 mm LC (kg)

Single Tire

Double Tires

Single Tire

Truck Weight Unloaded (kg)

Double Tires

* Standard

Load Capacity

(kg)

2,000

1,750

1,500

1,250

1,000

500 700 900 1,100 1,300 1,500 500 700 900 1,100 1,300 1,500 500 700 900 1,100 1,300 1,500 500 700 900 1,100 1,300 1,500

3.0 ~ 4.0 m MAST

4.3 ~ 5.0 m MAST

Load Center (mm) Load Center (mm) Load Center (mm) Load Center (mm)

Load Capacity

(kg)

2,500

2,200

1,900

1,600

1,300

3.0 ~ 4.0 m MAST

4.3 ~ 5.0 m MAST

Load Capacity

(kg)

3,000

2,500

2,200

1,800

1,400

3.0 ~ 4.0 m MAST

4.3 ~ 5.0 m MAST

Load Capacity

(kg)

3,300

2,900

2,500

2,100

1,700

2.9 ~ 3.9 m MAST

4.2 ~ 4.9 m MAST

Page 12

h10

b12

100

b13

Ast

100

MATERIAL HANDLING

SpecificationsDimensions

Identification

1.1

Manufacturer

Type

1.2

Drive: electric (battery or mains), diesel, petrol, fuel gas, manual

1.3 Type of operation: hand, pedestrian, standing, seated, order-picker

1.4 Load capacity (standard)

1.5 Load center distance

1.6 Load distance, center of drive axle to forks

1.8 Wheelbase

1.9

c mm

x mm

y mm

Hyundai Hyundai Hyundai Hyundai

20D-7E 25D-7E 30D-7E 33D-7E

DIESEL DIESEL DIESEL DIESEL

seated seated seated seated

2,000 2,500 3,000 3,300

500 500 500 500

461 461 464 464

1,650 1,650 1,700 1,700

Weights

Service weight (single tire / double tires)

2.1 Axle loading, loaded front / rear (single tire / double tires)

2.2 Axle loading, unloaded front / rear (single tire / double tires)

2.3

3,604 / 3,708 3,894 / 3,998 4,411 / 4,466 4,823 / 4,882

(4,847 / 757) / (4,992 / 716) (5,579 / 815) / (5,726 / 773) (6,450 / 961) / (6,544 / 922)

(1,683 / 1,921) / (1,818 / 1,890) (1,623 / 2,271) / 1,759 / 2,239) (1,748 / 2,663) / (1,836 / 2,630) (1,713 / 3,110) / (1,806 / 3,076)

(6,885 / 1,238) / (6,985 / 1,197)

Wheels, Chassis

Tires: solid rubber, superelastic, pneumatic, polyurethane

3.1 Tire size, front

3.2

3.3 6.00 - 9 - 10PR 6.00 - 9 - 10PR 6.50 - 10 - 12PR 6.50 - 10 - 12PR

3.5 (2x / 2) / (4x / 2) (2x / 2) / (4x / 2) (2x / 2) / (4x / 2) (2x / 2) / (4x / 2)

3.6 965 / 1,152.50 965 / 1,152.50 1,005 / 1,152.50 1,005 / 1,152.50

3.7 980 980 980 980

(single tire / double tires)

Tires size, rear

Wheels, number front / rear (X= driven wheels)

Track width, front (single tire / double tires)

Track width, rear

(single tire / double tires)

pneumatic pneumatic pneumatic pneumatic

7.00-12-12PR / 6.00-15-10PR 7.00-12-12PR / 6.00-15-10PR 7.00-12-12PR / 6.00-15-10PR 7.00-12-12PR / 6.00-15-10PR

Basic Dimensions

Mast / fork carriage tilt forward / backward

4.1 Lowered mast height (standard)

4.2 Free lift

4.3 Lift height (standard)

4.4 Extended mast height (standard)

4.5 Overhead load guard (cab) height

4.7 Seat height / standing height

4.8 Coupling height

4.12 Overall length

4.19 Length to face of forks

4.20 Overall width

4.21

4.22

4.23

4.24

4.31

4.32

4.33

4.34

4.35

4.36

(single tire / double tires)

Fork dimensions (hook type)

Fork carriage ISO 2328, class / type A, B

Fork carriage width

Ground clearance, loaded, under mast

Ground clearance, centre of wheelbase

Aisle width for pallets 1,000 x 1,200 crossways (L x W)

Aisle width for pallets 800 x 1,200 lengthways (W x L)

Turning radius

Smallest pivot point distance

degrees

h1 mm

h2 mm

h3 mm

h4 mm

h5 mm

h7 mm

h10 mm

l1 mm

l2 mm

b1 mm

S x E x L mm

b12 mm

m1 mm

m2 mm

Ast mm

Wa mm

b13 mm

6 / 10 6 / 10 6 / 10 6 / 10 2,175 2,175 2,190 2,190

155 155 155 155

3,300 3,300 3,300 3,200

4,485 4,485 4,485 4,385

2,160 2,160 2,180 2,180

1,086 1,086 1,106 1,106

306 306 330 330

3,577 3,632 3,738 3,806

2,527 2,582 2,688 2,756

1,160 / 1,515 1,160 / 1,515 1,230 / 1,515 1,230 / 1,515

1,050 x 100 x 45 1,050 x 100 x 45 1,050 x 125 x 45 1,050 x 125 x 45

II/ A II/ A II/ A II/ A

1,084 1,084 1,084 1,084

114 108 118 115

185 185 198 198

3,913 3,961 4,057 4,119

4,113 4,161 4,257 4,319

2,252 2,300 2,393 2,455

698 698 724 724

Performance Data

Travel speed, unloaded

5.1 Lift speed, loaded / unloaded

5.2 Lowering speed, loaded / unloaded

5.3 Drawbar pull, loaded

5.5 Gradient performance, loaded / unloaded

5.7 Acceleration time, loaded / unloaded (10 m)

5.9 Service brake

5.10

km/h

mm/s

18.8 18.8 19.7 19.7 560 / 590 540 / 590 480 / 500 470 / 500

500 / 450 500 / 450 500 / 450 500 / 450

2,519 2,541 2,415 2,428

43.1 / 24.9 37.3 / 22.2 29.9 / 21.0 27.6 / 19.6

NA NA NA NA

hydraulic hydraulic hydraulic hydraulic

Engine

Engine manufacturer / type

6.1 Engine power acc. to ISO 1585

6.2 Rated speed

6.3 No. of cylinder / cubic capacity

6.4 Fuel consumption acc. To VDI cycle

6.5

Other Details

Type of drive control

8.1 Operating pressure (system / attach)

8.2 Hydraulic oil volume

8.3 Sound level at driver’s ear according to DIN 12053

8.4

KUBOTA V3600 KUBOTA V3600 KUBOTA V3600 KUBOTA V3600

1/min

anz/cm

48 48 48 48

2,300 2,300 2,300 2,300

4 / 3,620 4 / 3,620 4 / 3,620 4 / 3,620

2.1 2.2 2.5 2.8

power shift power shift power shift power shift

205 / 170 205 / 170 205 / 170 205 / 170

bar

30 30 30 30

db (A)

80 80 80 80

Contact your Hyundai dealer for more information. The machine shown may vary according to International standards. All US measurement rounded off to nearest pounds or inches. Materials and specifications are subject to change without notice.

PLEASE CONTACT

www.hyundai-ce.com EN - 2008. 12 Rev 0

Hyundai 20D-7E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual