Hy-gain HighQuad-244 User guide

This two-element, tri-band quad operates on 10, 15,
ground and hoist it
position as sho
and 20 meters. The choice to two band settings: phone and CW, presents low VSWR across each segment with broadband characteristics.
Heavy swaged aluminum tubing speraders offer strength and durability, and are free of pattern distortion effects. The spreaders are broken at strategic electrical points with high impact-cycolac insulators and are completely free of "RF" an d pattern
The Driven Element is at DC ground to eliminate static noise and to provide lightning protection . Separate pretuned gamma matches offer isolation. The closed loop feature decreases static build-up.
Taper swaged tubing and vertix-feed combine to provide mechanical stability. Th e cast alu minum tilt­head boom gives strength and offers a choice of mast diameters.
The preset speader arms are drilled for easy assembly. You only need to measure the element
One transmission line feeds all thre e bands. RG-8/au offers minimum cable loss and full legal power capabilities. If your cable run is less than 60 feet and power doesn't exceed 200 watts use RG-58/au.
Decide the best height for your installation . Heigh t above the ground determines the angle of radiation (the lower the angle, the greater the range).
For best results, install the Hy-Qu ad at least 45 feet above the ground and 8 to 10 feet above your tower or rotator.
The site should be clear of any objects of a large, conductive mass which tend to sh ift an tenna resonance, affect the VSWR, and distort the radiation.
NOTE: To prolong the life of this product in or aroun d coastal areas, it is recommended that all hardw are be encapsulated with a silicone rubber compoun d such as Dow-Corning silastic rubber or GE silicon e sea l to prevent atmospheric deterioration.
Electrical
Input impedance (nominal)…………………52 ohms
Forward gain… 10 meters -8.7 dB; 15 meters -8.5 dB;
20 meters -8.3 dB
Front-to-back ratio …………………… 25 to 35 dB
depending on electrical height
Maximum power input ……………….. 1 kw AM, 4 kw
P.E.P VSWR at resonance ................ 1.5:1 or better
Lightning protection .................... DC ground
Study the manual and familiarize yourself with the
NOTE: When unpacking
of all
inside
smaller articles are sometimes put
tubing
tubing
etc.). To conserve space, these smaller
your antenna,
check the
for parts (clamps, insulators,
the larger pieces.
inside
NOTE: All tubing supplied with the Hy-Quad is designed to telescope together. It is held in place with two #10 x
3
self-tapping screws. All tubing lengths
/8"
are predrilled for your convenience. For optimu m operation, all element-to-wire dimension s should be followed by ±
1/8"
.
The size of this antenna requires consideration as to how you are going to get it to the top of your tower. The tilt-head boom-to-mast bracket (see Figure 35) facilitates assembly of the an tenna in halv es. Th ere are two installation methods :
Method 1 - Completely assemble the antenn a on the
into
wn in Figure 1.
Method 2 - Assemble the antenna on the groun d in halves, then hoist each half up the tower and attach to the boom-to-mast bracket on th e tower.
The best method is to assemble the antenna in halv es on the ground. When this is done the reflector and driven element spreaders must be in the same plane. Attach the boom to the boom-to-mast br acket an d assemble the sperader arm to boom bracket on the boom. MAKE SURE THE DRIVEN ELEMENT AND REFLECTOR BRAC K ETS A RE IN THE SA ME PLAN E. Now separate the antenna in halves and complete th e
e. Driven Element Spreader Arm Assembly Horizontal
1
5
y
p
g
f. Assembly of Spreader Arms to Boom Sections g. Compression Clamp Assembly h. Element Ass embly i. Phone By-Pass Wires j. Element Tension k. Gamma Match Assembly I. Boom
Horizontal ( ) Both ends of the horizontal spreader arms are
assembled in exactl y the same way. For s im plicit y, the assembly procedures for only one end will be
( ) Insert the 1 tube. Align the hol es and secure the tubes using #10
3
x
self tapping screws.
/8"
x 48" tube into the
/8"
1'/4"
x 14'
/6"
( ) Select the spreader arm insulators and attach them loosel
on the end of the
( ) Select the tube measuring 1 into the s
reader arm insulator.
1 1/8"
x 48" tube.
x 10" and insert it
1/8"
The assembly sequence will be described in the following order:
a. Reflector Spreader Arm Assembly Horizontal b. Reflector Spreader Arm Assembly Vertical c. Driven Element Spreader Arm Assembly Top Vertical d. Driven Element Spreader Arm Assembly Bottom Vertical
CAUTION
The 10" piece
that allows a 2" space bet ween it and the
depth
48"
length of 1
of 1
1
1
tube must be inserted to a
/8"
tube. Once this 2"spacing
/8"
dimension is assured, securely insulator sections to
ether using the 1/4" x 3/4"
tighten
the
This concludes the assembly of half the horizontal
pping
reflector spreader arm. The other half is assembled in exactly the same way.
Vertical ( ) Select a 1'/4" x 14'
5
/6' tube and a
x 48" tube.
1'/8"
Do not interc hange the ends. The ho le diameters are different and the small holes must be inside the large tubes. Align the holes and secure the tubes using #10
( ) Select the 1 " x 36 the smaller drilled holes into the the holes an d secur e usin g #10 x
( ) Select the
%e"
end into the 1 " x 36 secure with #10 x
() Select the end into the
%8"
using the #10 x
5
tubes and slip the end with
/8"
x 48" tubes. Align
1'/8"
self tapping
3/8"
x 24" tubes and slip the unswaged
5
tubes. Align the holes and
/8"
self tapping screws.
3/8"
5
x 41'5/2' tubes and slip the drilled
/8"
x 24" tubes. Align the holes and secure
3
self tapping screws.
/8"
Driven Elemen t
Top Vertical Spre ader Arm
Refer to Figure 4. Select a 1'/4" x 14'
x 48" tube. Slip the
/8"
x 48" tube into the end of
1'/8"
5
tube and a 1'
/,6"
the 1'/4" tube. Align the holes and secure using the
( ) Select a 1 " x 32
3
tube and s lip t he en d w ith the
/4"
smaller drilled holes into the 10" piece of 1 Align the holes and secure using the #10 x ta
( ) Select the smaller holes into the 1 " x 32 and secure using #10 x
( ) Select the into the using the #10 x
screws.
x24" tu be an d sl ip t he en d w ith
%e"
5
/8"
x 24" tube. Align the holes and secure
%e"
3
x 32
/8"
self tapping screws.
3/8"
3
tube. Align the holes
/4"
self tapping sc rews.
3/6"
tube and slip the drilled end
-
1/8"
3
/8"
tube.
self
( ) Next, select the 1 " x 36
5
tube, which is drilled for
/8"
attachment of a tombstone insulator, and insert into the #10 x
() Select the 36
( ) Next, select the
x 48" tube. Align the holes an d secure us ing
1'/8"
self tapping scr ews.
3/8"
x 24" tube and insert into the 1 " x
5
tube. Align the holes and secure using #10 x
/8"
%e"
5
/8"
x 35
3
tube, which is also
/4"
drilled for attachment of the tombstone insulator, and insert into the holes line up. The hole for the tombstone insulator in
5
this
tube must line up with the tombstone insulator
/8"
hole in the 1 " x 36
x 24" tu be . Tur n th e tu be so the
%8"
5
tube.
/8"
( ) This completes assembly instructions on the top driven element assembly. This should now be marked "Top DE" and set aside for future use.
Bottom Vertical Spreader Arm ( ) First, select the
1'/4"
tube, Insert the drilled end of the drilled end of the 1'/4
( ) Select the 1 " x 36 end into the 1
1
5
tube. Align the holes and fasten
/8"
secur e ly , using t h e # 1 0 x
5
x 14'
tube and insert the drilled
/8"
3/e"
tube and a
/,6"
diameter tube into
1'/8"
"
diameter tube. Align the
self tappin g scr ews.
1'/8"
x 48"
Align the holes and fasten securely.
3
/8"
( ) Select the 78" x 24" tube and insert it into the 1 " x
g
"
5
y
y
p
g
p
g
g
3
g
g
/
5
g
y
y
(
g
y
5/8"
36
tube. Align the holes and secure using #10 x
( ) Finally, select the 5/8" x 353/4" tube and insert in the
"
78
tube. Again, ali gn th e ho le s and faste n secu rely
usin
the same type hardware as before.
3
/8"
( ) Mark this spreader arm assembly "Lower DE" and
Horizontal Spreader Arm Assembly
The last spreader arm ass embly is the hor izontal arm s of the driven element. These to o will be assem bled in halves. Both halves are identical, therefore, assembly
( ) Select the 1'/4 Insert the end of the 11/8" x 48"tube into the drilled end
1'/4"
of the securel
using the #10 x 3/8" self tapping screw.
x 14'
5
/,6"
/,6"
x 14'
tube and 1'/8" x 48" tu be .
tube. Align the holes and fasten
( ) Select the spreader arm insulators and attach loosel
on the end of the 11/8" x 48" tube.
( ) Select the tube measuring 11/8" x 14" and insert into the s
reader arm insulator.
Fi
ure 5. Spreader Arms Grouped and Labeled
NOTE: To aid in this part of the assembly, a 3" dia. x 3' length of pipe can be driven in the ground about 1 foot. This will hold each boom section in a near vertical
osition while the spreader arms are assembled.
( ) Select the eight spreader element brackets and loosely assemble using '/4-20 x
3/4"
bolts, nuts, and lockwashers, '/4"-20 x V anchor bolts and square nuts, as shown in Fi
ure 6.
CAUTION
The 14" piece of 1 depth leaving a 2" space between it an d the 48" length of 1
dimension is assured, securely tighten the insulator sections together, using the
( ) Select the 1" x 28
1
/8" tube m ust be inserted to a
1
/8" tube. Once this 2" spacing
1
/4" x 3/4"
/4" tube and slip the en d wi th th e smaller holes into the 14" piece of 1'/8" tube. Align the holes and secure usin
( ) Select the 78" x 24" tube and slip the end with the smaller drilled holes into the 1 " x 28 holes and secure usin
( ) Select the into the 78 usin
#10 x
/8" x 283/8" tube and slip the drilled end
"
x 24" tube. Align th e ho les and se cure
3/a"
self tapping screws.
#10 x 3/8" self tapping screws.
3
/4" tube. Align the
3
#10 x
8"
self tapping screws.
( )This complete s the a ssembly of half the horiz ont al driven element spreader arm. The other half is assembled in exactl
the same way.
( ) Select a 2" x 4778" of tubing and stick the end with
5
the
/16" dia. hole into the piece of 3" pipe driven in the
round previously. This is one half of the boom.
ure 6. Boom-to-spreader Arm Assembl
Fi
Assembl
of Spreader Arms To Boom Sections:
( ) Place two pair of loosely assembled spreader ( ) At this point, 8 spreader arms should be properly labeled and grouped together as to Reflector or Driven Element
four in each group) as shown in Figure 5.
element brackets in position on the end of the boom as
shown in Figure 7. Place the 2" caplugs on the ends of
( ) Select the remaining 2" x
pip
p
y
e end of each bracket, as sho
above
g
p
( )
3
(
)
p
1
insert the drilled end into the
47%8"
boom section and
e as done before.
( ) Select the last 2 pair of loosely assembled boom­tospreader arm brackets and assemble them on the
7.
opposite and of the boom, as shown in Figure
Leave just enough room for the 2" caplug to be inserted on the end of the boom tube as shown.
( ) Insert the four remaining spreader arm insulators into the ends of each
air of brackets.
( ) From the group of driven element spreader arms, select the one marked Driven Element Top and the
Figure 7. Boom-to-spreader Arm Bracket Assembl
( ) Select 4 spreader arm insulators and insert one into th
wn
.
( ) From the group of reflector spreader arms assembled earlier, take the two marked horizontal and slip them into the two spreader arm insulators in the brackets farthest from the end of the boom See
( ) From the same group, take the two spreader arms marked top and bottom reflector and insert them into the other pair of brackets assembled closest to the
( ) Insert these into each end of the spreader arm insulators on the bracket farthest from the top end of
( ) Turn the driven element top spreader arm so that when the boom section is standing vertical the extra holes in the 1 " and
5/8"
tubes of this spreader arm
assembly are pointing straight up.
NOTE: To avoid problems later in the assembly, be sure that all the tubes bottom out a
ainst the insulator.
( ) Select the two remaining spreader arms marked
( ) Insert these into the spreader arm insulators located in the
Tighten the
air of brackets closest to the end cap.
'/4"
/4"
x
bolts securely.
( ) Adjust the spreader arms to 90° apart by slowly turning the boom-to-spreader arm brackets, then tightening the
'/4" x 3/8"
anchor screws located on each
Figure 8. Boom-to-spreader Arm Bracket
NOTE: The spreader arm bracket containing the
horizontal spreader arms should be parallel with the
5
/,5"
diameter hole in the opposite end of the 2" boom
( ) Remove this assembly from the pipe and prepare to assemble the driven element spreader arms on the other 2" x
-8
47%8"
boom section.
( ) This completes the driven element half of the
NOTE: Make sure the horizontal spreaders are parallel with the
5
/s"
diameter hole in the opposite end
"
Compression Clamp Assembly
See Figures 10, 11, and 12
Driven Element
NOTE: Com
( ) Slip the two 1 over the ends of the horizonal element spreader tubes and assemble them in their proper position on the 1
ression clamps should only be hand
/8"
compression clamps, item 28,
1
/8"
( ) Install the six 1" compression clamps, item 29. Slip
,
g
g
5
p
g
p
g
p
g
p
y
three of them over the bottom vertical driven element spreader arm as shown in Figure 9. Slip one over the top end of the vertical spreader arm as shown and slip one over each end of the driven element horizontal spreader arm as shown in Figure 9.
( ) For proper assembly of the middle 1 " compression clamp on the middle of the bottom driven element tube
refer to Figure 24, Gamma Match Detail.
( ) Select two %a" compression clamps, item 30, and slip one on the end of each vertical driven element spreader arm and loosely attach them on the %a" tubin
at the dimensions called for in Figure 9.
( ) Next, select five of the "/16" compression clamps and place them on each spreader arm at the locations shown'in Fi
ure 9.
NOTE: The
/8" tube of the bottom vertical driven element spreader arm takes two "/16" compression clam
s as shown.
( ) This completes the basic assembly of the compression clamps on the driven element half of the antenna. Remove this half from the pipe and lay it to
( ) Insert the reflector half of the antenna in the pipe and prepare to assemble the compression clamps as shown in Fi
ure 13.
( ) Select seven 1 " compression clamps and hardware. Slip two clamps on each end of the horizontal reflector spreader arms, two clamps on the bottom vertical reflector spreader arms and one clamp on the to
vertical reflector spreader arm.
( ) Loosely assemble these clamps at the location
iven in Figure 13.
( ) Select three 7/8 " compression clamps and hardware. Slip two clamps over the bottom vertical reflector spreader arms and one clamp over the top vertical reflector s
reader arm.
( ) Move them to the proper dimensions shown in Fi
ure 13 and fasten loosely.
( ) Select five' /,
compression cl amps and hardware
s"
and slip two clamps on the e nd of the bottom vertical reflector s
reader arm as shown in Figure 13.
( ) Slip one clamp on each of the other reflector spreader arms. Fasten all five compression clamps loosel
at the locations shown in Figure 13.
1. Measurements are made from the center of
pping
y
pping
g
g
y
g
g
g
compression clamps and the center of hole in insulators. Tolerances are not specific: antenna performance depends on assembly.
2. Add 2112' to this dimension for overall length of the wire to allow for wra
and bypass loops.
ure 14. Measurements For Antenna Stringin
Fi
3. Length of the loop must be maintained at 9". All other bypass wire dimensions are found in det ai led assembl
4. Add 1 1/2' to this dimension for overall length of wire to allow for wra
illustrations. Keep all dimensions accurate.
and bypass loop.
IMPORTANT
The
most difficult part of
the
antenna assembly is the stringing of the element wire. Take extra time to plan the remaining steps. Figure 14
NOTE: Dimensions of jumper wires are critical. All
The element wire shrinks in cold weather, DO NOT
hten it during assembly.
overti
gives the lengths and spacings of the elements.
NOTE: To prevent tangling, do not cut all wires ties holding the large roll of wire. Improvise a spool or
General Assembly Outline
The general outline of steps is listed below. Follow the detailed instructions for assembl
1. Attach all insulators to the compression clamp
2. Strin
3. Attach all jumper wires, i.e. phone bypass, driven element bypass etc. as shown in the detailed drawings, Figure 16 through Figure 34.
the element wires.
.
some other means of containment and pull off only as much wire as needed for each piece. Do not use pliers to pull or wrap the wire. Any nicks weaken the wire.
Detailed Assem b ly Instructions
( ) Mount the element insulator hangers, item 68, on the element tubes. The locations for the driven element spreader arms are noted in Figure 15. Their typical mounting is shown in Figures 16, 17, 21, 22, and 23. Refer to Fi
ure 34 for more detail.
( ) Squeeze the hanger ends together so the
p
g
'
( ) Assemble the ten and fifteen meter driven element upper insulators as shown in Figure 18, 19 and 20, and attach to the to
( ) Fasten the compression clamps securely at the dimensions shown in Fi
driven element spreader arm.
ure 13.
NOTE: These figures are only to be used for proper
bottom d
eader a
ging
assembly of the hangers and insulators on the various compression clamps and should not be used at this time for attaching element wire. This phase of assembly will be explained later.
( ) Refer to Figure 24 for attaching hardware to the
riven element spr
Strin
( ) Cut two lengths of wire to the dimen sions giv en in
Figure 14. String them individually from the left spreader arm through the insula tors on the top spreader arm, and down to the right spreader arm.
NOTE: Cut the wires 2'-6" longer th an specified to allow for loops and wrapping at each end but mark the specified lengths with tape.
( ) All remaining wires on the driven element can be strung in halves. This is don e by adding the dimensions together, cuttin g th e wire and then stringing. Example: Driven Element, 10 Meter. Combining the two dimensions shown in Figure 14 (left spreader-to-top spreader and right spreader-to­top spreader) you have 16' 3". Add 2'6" to this dimension for excess to be used for the loops and
Element
rm.
( ) Use the same procedure on the bottom half of the 10 Meter driven element wire and splice the two halves together with a Western Union Splice (Figure
21), making sure the splicing loop length is 9". Clip off all excess wire when the antenna is completely strung. Use this procedure at all the remaining points within the antenna.
( ) Connect the fifteen meter wire on the driven element spreader arms as shown in Figures 18, 22 and 24. The jumper wire in Figure 18 presents wire slippage, tie it as short as possible.
( ) Connect the ten meter wire on the driven element spreader arms as shown in Figure 19, 23 and 24. Refer to these figures and Figure 14 for aid in this part of the assembly. The jumper wire in Figure 19 presents wire slippage - tie it as short as possible.
( ) Beginning with the 20 meter wire on the left spreader insulator, Figure 21, wrap and tie the wire through the insulator leav ing enough wir e for splicing. The loop length with splice mus t be 9". Run the wire through the insulator on the top sprea der arm, Figure 16, and connect it to the insula tor on th e right spreader arm as shown in Figure 21, only reversed. Your lengths must correspond to the
NOTES
1. Same general arrangement as in Detail "A". 2. Use a flat washer on each side of wire. 3. Center conductor of coax connects to 10 meter gamma match, braid connects to compression clamp screws.
( ) Cut the wire as was done with the driven element.
gth,
g
g
p
p
y
g
pp
p
Use Figure 14 as a guide. Double the dimension and add 2'6". Cut the wire. When stringing and attaching the 20 meter element wire, refer to Figures 26, 28, and
33. Note that Figure 26 shows the left horizontal spreader arm attachment. The right horizontal spreader arm attaches to the element wire the same as the left. Therefore, Figure 26 will be used as a guide for both horizontal connections of the 20 meter
( ) The 15 meter wire should be cut by referring to Figure 14 for the dimensions, then doubling the len
add 2' 6" for loops and splices, and cut.
( ) Refer to Figures 27 and 29 for connecting the top
( ) Refer to Figures 27 and 32 for connecting the bottom half of the 15 meter wire. Again, the left and right horizontal connecti ons are ident ic al as sho wn in Figure 27, and referred to the Figure 25. The loop len
th with splice must be 9", as shown in Figure 34.
( ) Connect the wires using a Western Union splice, as done before. The lengths must correspond to the dimensions shown in Fi
ure 14.
NOTE: When stringing the wires, do not wrap the wire around the compression clamp screws. Pass the wires by the screws and wrap around the hanger. Remember the wire wra
( ) Refer to Figure 25 for a general diagram of how wire should look on the reflector half of the antenna. ­14
ed on the hanger is shorted
( ) Refer to Figures 27 and 30 for connecting the top half of the 10 meter wire to the reflector s
( ) Figure 27 and 31 give detailed instructions as to the proper connection of the bottom half of the
( ) Connect the ends with the Western Union splice. Kee
the 9" loop dimension accurate. Referto Figure
Phone B
For operation on the phone frequencies, the phone bypass wires should be installed exactly as shown in Fi
ures 16 and 19 and in Figures 31, 32 and 33.
( ) Driven Element: Tension the driven element by loosening the compression clamps on the top, right and left spreader arms and moving the clamps out
( ) Tension and remove the kinks from the wires, but do not over tension them. There should be some slack in the wire to
( ) Reflector: Tension the reflector by loosening the compression clamp screws on the top and bottom spreader arms and moving the clamps out toward the ends of the arms. The wire should not be wrapped around these screws. Pull the wires taut, move the clamps out, secure the clamp and tighten the nuts.
revent the spreader arms from bowing.
-Pass Wires
reader
( ) Moving the compression clamps out on the
y
g
spreader arms will create an error when compared to the dimensions in Figures 9 and 13. These are approximate positioning dimensions and may not meet at the end of the antenna assembly. The critical dimensions are the lengths of the element loops, as shown in Figure 14.
( ) Upon completion of the assembly, each leg of the antenna loop should be accurate to within
±1/4"
(Figure
14) and '/z of the element loop should be within +/­1/2". Example: 10 Meter, Driven Elem ent. Each dimensions of 8' 1 1/2" to within
±1/4"
and 16' 3" to
NOTE: If you want best performance for the phone sections of the amateur bands, the element by-pass wires should be installed now. See the detailed illustrations.
Gamma Match Assembl
( ) Select the gamma match clamps and hardware
and install them on the
amma matches. See Figure
( ) Attach the gamma matches to the element wires. When you have the correct spacings on the gamma spacing clamps, crimp the clips to the element wires to insure a good electrical connection. The wire clips should be snug but not too tight or the element wires may be cut.
( ) Select the two gamma rods (9, 10) and install on the gamma match insulators.
Assembly of the Boom
y
( ) Select the cast aluminum brackets, boom-to­bracket clamp, and the casting-to-boom bracket and assemble loosel
.
( ) Select the two boom sections and slip the drilled end into the boom-to-mast bracket. Line up the holes. Attach the boom sections to the brackets using the
5
two
/,5'"-18 x 2 1/2" bolts, nuts and lockwasher provided. Do not tighten them now. The bracket must be loose to facilitate mounting the antenna on the
-
-
Final
5
( ) There are two styles of
/8"
caplugs. Insert these caplugs on the end of each stringer element now. The caplugs with the holes in the end must be placed on the stringer element that points down when the antenna is in its erected position. Th is insur es proper drainage of any moisture that may accumulate in these tubes. The two inch caplugs can now be inserted on the ends of the boom.
( ) Run the coax feedline up the mast, across the boom, down the driven element spreader arm and attach to the 10 meter (top connection) gamma match as shown in Figure 24.
( ) Recheck all mechanical connections for tightness. Seal the coax connections with Dow Corning silicone rubber (Silastic), GE RTV compound, or some similar substance.
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