Hustler Super Z
Parts Manual
•••••••
Excel Industries, Inc.
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
General Information
Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . 1-2
Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Section 3
Hydraulic Components & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hydraulic Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Table of Contents
Section 4
Section 5
Section 6
Section 7
Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Wheel & Tire, Flex Forks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Kawasaki FX850V Engine Service Parts . . . . . . . . . . . . . . . . . . . . 5-4
Engine, Kawasaki FX1000V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Kawasaki FX1000V Engine Service Parts . . . . . . . . . . . . . . . . . . . 5-8
Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Fuel System (With Carbon Canister) . . . . . . . . . . . . . . . . . . . . . . . 5-12
Vapor System (With Carbon Canister) . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel System (Without Carbon Canister) . . . . . . . . . . . . . . . . . . . . . 5-16
Fuel System Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
60" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
60" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
66" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
66" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
66" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
72" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
72" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
114092_1011 c-1
72" Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Deck Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
60" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . 7-26
60" Rear Discharge Dust Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
72" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
72" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . 7-38
72" Rear Discharge Dust Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
72" Rear Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Rear Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Rear Discharge Deck Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Section 8
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Seat, Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Seat, Suspension Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
c-2 114092_1011
General Information
This Manual covers Hustler® Super Z models: 929927, 929935, 929943, 929950, 930024, 930065,
930875, 931048, 931725, 929935EX, 929943EX, 929950EX, 930024EX, 930065EX, 930875EX &
931048EX.
Service Literature
PART NO.
603029
113957
114037
113855
DESCRIPTION
OPERATOR MANUAL
SERVICE MANUAL
WARRANTY STATEMENT
CALIFORNIA WARRANTY STATEMENT
Options Available From Your Dealer
PART NO.
603167 747782
114324 113911
110153 113937
747782 113910
353961 113679
600197 113908
930453 113909
113903 114271
113904
113905
113722
113723
113724
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
DESCRIPTION PART NO. DESCRIPTION
FLEX FORK KIT PNEUMATIC TIRE
HITCH KIT DUAL REAR ANTI-SCALP KIT (60" & 66")
LIGHT KIT DUAL REAR ANTI-SCALP KIT (72")
TIRE/WHEEL ASSEMBLY 13 X 6.50 SINGLE REAR ANTI-SCALP KIT
STEERING EXTENSION KIT SAND KIT (60")
SUSPENSION SEAT KIT SAND KIT (66")
3-BAG CATCHER SAND KIT (72")
3-BAG CATCHER ADAPTER KIT (60") BATTERY MOUNTING UPGRADE KIT
3-BAG CATCHER ADAPTER KIT (66")
3-BAG CATCHER ADAPTER KIT (72")
MULCH KIT (60")
MULCH KIT (66")
MULCH KIT (72")
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.
This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used
were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in
detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler®
dealer for current information and parts.
The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to
perform normal maintenance requirements on these units.
The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower.
The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing
of their products.
114092_1011 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION
CB MB
CE MS
CN NT
CP SC
CS SH
CW SB
FDRW SS
FW OD
HX ID
LW
DESCRIPTION ABBREVIATION DESCRIPTION
CARRIAGE BOLT MACHINE BUSHING
CLEVIS PIN MACHINE SCREW
CLIP NUT NUT
COTTER PIN SELF TAPPING CAP SCREW
CAP SCREW SOCKET HEAD
CUP WASHER SHOULDER BOLT
FENDER WASHER SET SCREW
FLAT WASHER OUTSIDE DIAMETER
HEX HEAD INSIDE DIAMETER
LOCK WASHER
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750
1-2 114092_1011
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
114092_1011 2-1
Frame
1
2
3
6
4
1
5
9
6
7
6
5
5
7
8
10
2-2 114092_1011
Frame
INDEX NO. PART NO. QTY.
1 550820 1
550821 1
550822 1
2 781427 1
3 602323 1
4 601993 1
5 083279 3
6 808493 4
7 600961 4
8 602041 1
9 727172 1
10 602407 1
DESCRIPTION
FRAME 60” (WITH DECALS & HARDWARE)
FRAME 66” (WITH DECALS & HARDWARE)
FRAME 72” (WITH DECALS & HARDWARE)
DECK HEIGHT INDICATOR DECAL
STEP TREAD
SAFE OPERATION DECAL
TURF PRODUCTS SERIAL NO. PLATE
3/8-16 THREAD RIVET NUT
1/2-13 THREAD RIVET NUT
HOT DECAL
MADE IN USA DECAL
HUSTLER ID DECAL
NOTES:
1. In the event the serial number tag becomes damaged or illegible, please
contact your dealer to order a replacement.
114092_1011 2-3
Footrest
1
2
3
3
2-4 114092_1011
Footrest
INDEX NO. PART NO. QTY.
1 550817 1
2 785493 2
3 781880 5
DESCRIPTION
FLOOR PLATE (WITH STEP TREADS)
LOWER STEP TREAD
BUMPER
NOTES:
114092_1011 2-5
2-6 114092_1011
Section 3
Hydraulic Components & Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hydraulic Line Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
114092_1011 3-1
Hydraulic Components & Fittings
1
2
3
FRONT OF
MOWER
9
4
10
6
12
11
10
11
12
8
5
16
14
19
13
18
15
16
17
7
12
3-2 114092_1011
Hydraulic Components & Fittings
INDEX NO. PART NO. QTY.
1 032763 1
2 032771 1
3 602767 1
4 602768X 1
5 602556 1
6 602964 1
7 602714 2
8 603039 1
9 781658 1
10 774968 2
11 601523 2
12 602443 8
13 603189 2
14 603053 1
15 603000 1
16 771311 2
17 603190 2
18 603123 1
19 779132 2
748806 1
603362 1
DESCRIPTION
BREATHER CAP
STRAINER
HYDRAULIC RESERVOIR
FILTER, HYDRAULIC SUCTION
PUMP, SAUER DDC20
PUMP, SAUER DDC20
MOTOR, TG0280
FTG, -12MORB/-12MORB STR
FTG, STR-8MORB/HEX
FTG, -10MORB/-12BT 45°
FTG, -8MORB/-8BT STR
FTG, -10MORB/-10MORFS 90°
FTG, -12MORB/-12MJIC 90°
CHECK VALVE
MANIFOLD, CASE DRAIN
FTG, -8MORB/-8MJIC, 90°
FTG, -8MORB/-6BT 90°
FTG, -8MORB HEX PLUG
FTG, -6MORB/-6MJIC STR
SEAL KIT, WHEEL MOTOR (NOT SHOWN)
SEAL KIT, PUMP (NOT SHOWN)
NOTES:
114092_1011 3-3
Hydraulic Component Mounting
21
22
28
23
34
21
26
25
23
24
29
30
29
31
20
31
21
21
32
27
33
31
30
31
32
20
3-4 114092_1011
Hydraulic Component Mounting
INDEX NO. PART NO. QTY.
20 054502 5
21 767954 10
22 036244 4
23 768523 3
24 068346 1
25 034280 1
26 113623 1
27 601571 1
28 034272 1
29 008193 4
30 023317 8
31 767962 12
32 602256 8
33 028274 4
34 056069 1
DESCRIPTION
NT .375-16 HX GRD 5 ZNY
FW .406 X .812 X .060 SAE
CS .375-16 X 1.000 HX G5
FW .343 X .687 X .051/.080H
CS .312-18 X .500 HXG8
CS .312-18 X .750 HX G5
SUPPORT BRACKET
VIBRATION MOUNT
NT .312-18 HX G5 ZNYC
NT .500-13 HX G5 ZNYC
NT .500-13 UNT LK G8 ZN
FW .531 X 1.063 X .090 SAE
CS .500-13 X 2.500 SQ G5
CB .500-13 X 1.500 FULL
CS .375-16 X .625 HX G5
NOTES:
114092_1011 3-5
Hydraulic Line Connections
35
FRONT OF
MOWER
39
41
40
35
22
21
35
36
37
42
21
20
22
41
21
48
37
21
20
37
47
46
43
38
44
49
45
3-6 114092_1011
Hydraulic Line Connections
INDEX NO. PART NO. QTY.
35 700484 6
36 602709 1
37 043570 2
38 601617 2
39 603046 1
40 603047 1
41 603045 2
42 603044 1
43 603042 2
44 602876 1
45 602875 1
46 602874 1
47 602873 1
48 603043 1
49 601001 2
DESCRIPTION
HOSE CLAMP
HYDRAULIC OIL COOLER, 8" FAN
LOOP CLAMP
SPRING CLAMP
HOSE, TO COOLER
HOSE, FROM COOLER
HOSE, PUMP SUCTION
HOSE, R MOTOR CASE DRAIN
HOSE, PUMP CASE DRAIN
TUBE, RP-TM RH LOOP
TUBE, LP-BM RH LOOP
TUBE, RP-TM LH LOOP
TUBE, LP-BM LH LOOP
HOSE, L MOTOR CASE DRAIN
SPRING CLAMP
NOTES:
114092_1011 3-7
Hood
10
11
2
6
25
7
1
3
4
5
7
8
9
10
11
23
11
10
2
18
22
19
19
20
12
21
16
17
14
13
17
15
24
3-8 114092_1011
Hood
INDEX NO. PART NO. QTY.
1 114038 1
2 791384 1
3 603229 4
4 603066 1
5 550860 1
6 114040 1
7 016253 12
8 603228 2
9 114039 1
10 768523 12
11 034272 12
12 114141 1
13 114142 1
14 808477 1
15 055939 1
16 114165 1
17 068551 6
18 054502 4
19 767954 8
20 036244 4
21 033035 2
22 000331 1
23 000430 2
24 768515 1
25 603290 2
DESCRIPTION
AIR SCOOP
LATCH
CS .250-20 X 4.500 HX G5
FAN, 9"
OIL COOLER COVER (WITH DECALS)
COOLER MOUNT FIREWALL
CB .312-18 X .750 FUL ZN
CS .250-20 X 4.000 HX G5
UPPER COOLER MOUNT
FW .343 X .687 X .051/.080H
NT .312-18 HX G5 ZNYC
FRONT SCREEN MOUNT BRACKET
REAR SCREEN MOUNT BRACKET
NUTSERT, 1/4-20 THREAD
CS .250-20 X .750 HX G5
SCREEN
NT .250-20 HXZY NL
NT .375-16 HX GRD 5 ZNY
FW .406 X .812 X .060 SAE
CS .375-16 X 1.000 HX G5
FOAM TAPE, 7.75"
WIRE TIE, SMALL/SHORT
WIRE TIE, SMALL/LONG
FW .281 X .625 X .051/.080H
HYPERDRIVE DECAL
NOTES:
114092_1011 3-9
Pump Drive
1
2
3
4
7
8
9
11
12
20
5
10
4
13
18
21
15
17
22
1
6
23
24
16
25
26
19
14
22
15
2
13
2
14
27
28
3-10 114092_1011
Pump Drive
INDEX NO. PART NO. QTY.
1 051151 1
2 344267 1
3 034272 2
4 768523 4
5 113347 1
6 036236 2
7 212076 1
8 602755 1
9 601278 1
10 791251 1
11 602680 1
12 785048 1
13 602754 2
14 083196 4
15 210146 2
16 602880 1
17 025007 1
18 781385 1
19 113403 1
20 601016 1
21 601486 1
22 054502 2
23 767954 2
24 015495 1
25 602879 1
26 767962 1
27 781567 1
28 602762 1
DESCRIPTION
CS .500-13 X 5.000 HX G5
FW .510 X 2.15 X .187 SPL
NT .312-18 HX G5 ZNYC
FW .343 X .687 X .051/.080H
CLUTCH ANCHOR
CS .312-18 X 1.000 HX G5
KEY 1/4 SQ X 1.50 LG
PULLEY 7.0 OD X 1.125 SHFT
CLUTCH, CMS250
CLUTCH HARNESS PIGTAIL
FW .453 X 1.12 X .119 HRD
CS .437-20 X 3.00 HXG5
PULLEY 7.0 OD X .875 BORE
SS .312-18 X .750 SQ-HD
KEY 1/4 SQ X 1.12 LONG
IDLER PIVOT BUSHING
CS .625-11 X 1.750 HX G5
IDLER PULLEY, NHI 6.0"
TENSIONER
IDLER SPRING
EB, .375-16 X 3.00 FULTHD
NT .375-16 HX GRD 5 ZNY
FW .406 X .812 X .060 SAE
GREASE FITTING STRAIGHT
IDLER PIVOT BUSHING
FW .531 X 1.063 X .090 SAE
NT .500-13 HX G8 ZY NL
BELT, B COG 69.36 EL
NOTES:
1. Torque to 45-48 ft-lbs. If fastener is loosened or removed, do not re-use.
Replace with new fastener. Use only hand tools to install this fastener.
2. Torque to 12–15 ft-lbs.
114092_1011 3-11
Steering
12
11
2
3
4
5
1
11
8
1
6
5
7
5
9
10
21
15
16
15
16
14
17
18
21
13
20
LS PUMP ARM
19
19
17
18
1
13
14
20
4
5
6
1
3-12 114092_1011
Steering
INDEX NO. PART NO. QTY.
1 5550818 1
2 053199 2
3 603055 2
4 055822 6
5 767954 28
6 054502 6
7 036244 4
8 781260 2
9 109839 2
10 113575 2
11 722199 2
12 603227 1
13 008581 2
14 768515 2
15 768523 12
16 023655 4
17 603272 2
18 079210 2
19 602732 2
114067 2
20 068551 2
21 781286 2
DESCRIPTION
STEERING COVER (WITH DECALS)
NT .500-13 HX JAM ZNYC
SS 1/2-13 X 2.50 SH ZNYC
CS .375-16 X .750 HX G5
FW .406 X .812 X .060 SAE
NT .375-16 HX GRD 5 ZNY
CS .375-16 X 1.000 HX G5
STEERING BAR GRIP
HANDLE
STEERING ARM
WEAR TAPE
SUPER Z DECAL
CS .250-20 X 1.50 HX G5
FW .281 X .625 X .051/.080H
FW .343 X .687 X .051/.080H
NT .312-24 HX NL ZN
CS M8-1.25 X 10 G10.9 SHBH
FW .344 X 1.00 X .06 ZNYC
PUMP ARM
PUMP ARM (S/N PRIOR TO 11110000 ONLY)
NT .250-20 HXZY NL
PUMP ROD ADJUSTER
NOTES:
1. For mowers with serial numbers prior to 11110000 order the pump arm
kit 114067.
114092_1011 3-13
Steering
10
30
28
36
39
26
22
26
22
29
5
27
33
35
32
34
15
5
24
23
16
31
15
25
26
5
23
21
26
29
26
27
37
38
3-14 114092_1011
15
Steering
INDEX NO. PART NO. QTY.
22 086660 6
23 705178 6
24 112898 1
25 603078 2
26 781153 6
27 781922 4
28 113007 1
29 784439 2
30 112899 1
31 034272 2
32 603192 2
33 601087 2
34 712927 2
35 348862 4
36 797738 2
37 029876 2
38 016832 2
39 047456 2
DESCRIPTION
NT .375-16 HXZY NL
CS .375-16 X 1.750 HX G5
STEERING BOX, RS
FW .750 X 1.500 X .156 ZN
BUSHING
BALL STUD
STEER PIVOT TUBE
LOCK COLLAR, 0.757 ID
STEERING BOX, LS
NT .312-18 HX G5 ZNYC
DAMPER
SWITCH
FW .344 X 1.00 X.12 HRD Z
STEERLEVER BUSHING
SS .500-13 X 2.00 SH ZY
LW .312 INT-EXT TOOTH
NT .312-18 HXFLK ZNYC
GM .750 X .188 X 1.00 X .12
NOTES:
114092_1011 3-15
Brake
1
2
5
4
3
3
4
2
6
8
2
10
17
16
1
9
12
4
4
3
15
14
7
8
2
11
13
2
10
18
3-16 114092_1011
Brake
INDEX NO. PART NO. QTY.
1 086660 2
2 767954 12
3 023655 4
4 768523 20
5 781583 2
6 112907 1
112906 1
7 765339 4
8 054502 4
9 350397 2
10 005116 4
11 052514 2
12 034272 4
13 111309 2
14 037887 4
15 064014 8
16 602384 2
17 602383 2
18 601085 5
DESCRIPTION
NT .375-16 HXZY NL
FW .406 X .812 X .060 SAE
NT .312-24 HX NL ZN
FW .343 X .687 X .051/.080H
BRAKE ROD
LS BRAKE BELLCRANK
RS BRAKE BELLCRANK (NOT SHOWN)
BUSHING
NT .375-16 HX GRD 5 ZNY
BRAKE LINK TURNBUCKLE
CS .375-16 X 1.375 HX G5
CS .375-16 X 4.500 HX G5
NT .312-18 HX G5 ZNYC
BRAKE ARM
CB .312-18 X 1.000 FULL ZN
CS .312-18 X .875 HX G5 ZN
HUB ASSY (WITH STUDS)
BRAKE ASSY
STUD
1. Included with wheel motor.
2. Torque to 220-240 ft-lbs.
3. Torque to 17 ft-lbs.
NOTES:
114092_1011 3-17
3-18 114092_1011
Section 4
Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Wheel & Tire, Flex Forks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Wheel & Tire Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
114092_1011 4-1
Wheel & Tire
1
2
3
4
5
6
5
7
8
10
13
1
14
12
9
11
15
16
18
15
16
18
17
16
19
19
9
4-2 114092_1011
Wheel & Tire
INDEX NO. PART NO. QTY.
1 705954 2
2 798603 2
3 601375 2
4 603153 2
5 784223 4
6 387035 2
7 603164 2
8 061101 2
9 025296 4
10 113621 2
11 041475 2
12 789537 2
13 601238 2
784058 2
14 061077 10
15 068239 2
16 767962 4
17 008193 2
18 602345 2
19 602263 2
DESCRIPTION
CS .500-13 X 1.250 HX G5 ZN
FW .515 X 1.65 X .125 HD ZY
O-RING, SAE-14
DUST CAP
BEARING
SPACER, 1.07 X 1.312 X 2.79
DISC BEARING
NT .750-10 HXZY NL
FW .760 X 1.625 X .08 ZNYC
FORK
CS .750-10 X 9.50 HXZY
TIRE/WHEEL ASSY 13 X 6.50-6
TIRE/WHEEL ASSY 24 X 12 X 12 (USED ON MOWER
WITH 60" DECK)
TIRE/WHEEL ASSY 24 X 12 X 12 (USED ON MOWER
WITH 66" OR 72" DECK)
WHEEL NUT
CS .500-13 X 4.500 HX G5
FW .531 X 1.063 X .090 SAE
NT .500-13 HX G5 ZNYC
ANTI-SCALP SPACER 3.22
SIDE ANTI-SCALP WHEEL
1. Torque to 65-75 ft-lbs.
NOTES:
114092_1011 4-3
Wheel & Tire, Flex Forks
1
2
3
4
5
1
6
5
7
8
9
2
10
9
11
1
12
16
15
13
16
17
16
16
15
19
14
18
18
4-4 114092_1011
19
Wheel & Tire, Flex Forks
INDEX NO. PART NO. QTY.
1 705954 2
2 798603 2
3 601375 2
4 603153 2
5 784223 4
6 387035 2
7 603164 2
8 061101 2
9 025296 4
10 603167 1
11 041475 2
12 789537 2
13 601238 2
784058 2
14 061077 10
15 068239 2
16 767962 4
17 008193 2
18 602345 2
19 602263 2
DESCRIPTION
CS .500-13 X 1.250 HX G5 ZN
FW .515 X 1.65 X .125 HD ZY
O-RING, SAE-14
DUST CAP
BEARING
SPACER, 1.07 X 1.312 X 2.79
DISC BEARING
NT .750-10 HXZY NL
FW .760 X 1.625 X .08 ZNYC
FLEX FORKS KIT
CS .750-10 X 9.50 HXZY
TIRE/WHEEL ASSY 13 X 6.50-6
TIRE/WHEEL ASSY 24 X 12 X 12 (USED ON MOWER
WITH 60" DECK)
TIRE/WHEEL ASSY 24 X 12 X 12 (USED ON MOWER
WITH 66" OR 72" DECK)
WHEEL NUT
CS .500-13 X 4.500 HX G5
FW .531 X 1.063 X .090 SAE
NT .500-13 HX G5 ZNYC
ANTI-SCALP SPACER 3.22
SIDE ANTI-SCALP WHEEL
NOTES:
2. Torque to 65–75 ft-lbs.
3. The Flex Fork Kit contains two forks and is available for all models.
114092_1011 4-5
Wheel & Tire Breakdown
1
2
3
Front Wheel
4
3
4-6 114092_1011
5
6
4
Wheel & Tire Breakdown
INDEX NO. PART NO. QTY.
1 781245 1
2 796250 1
784066 1
3 019521 1
4 039677 2
5 782771 1
6 015511 1
DESCRIPTION
TIRE 24 X 12-12
WHEEL 12 X 8.50 (USED ON MOWER WITH 60"
DECKS)
WHEEL 12 X 8.50 (USED ON MOWER WITH 66" &
72" DECKS)
TIRE VALVE
BEARING CAPS
BEARING, 3/4" ROLLER
GREASE FITTING 45 DEG
NOTES:
114092_1011 4-7
4-8 114092_1011
Section 5
Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Kawasaki FX850V Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . 5-4
Engine, Kawasaki FX1000V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Kawasaki FX1000V Engine Service Parts. . . . . . . . . . . . . . . . . . . . . 5-8
Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Fuel System (With Carbon Canister). . . . . . . . . . . . . . . . . . . . . . . . 5-12
Vapor System (With Carbon Canister) . . . . . . . . . . . . . . . . . . . . . . 5-14
Fuel System (Without Carbon Canister) . . . . . . . . . . . . . . . . . . . . . 5-16
Fuel System Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
114092_1011 5-1
Engine, Kawasaki FX850V
TO VAPOR
TEE
19
2
3
4
5
1
6-PIN
16
17
BLK
2
18
7
1
20
15
RED/PUR
20
19
22
2
9
2
3
10
11
4
6
7
8
1
TO FUEL
VALVE
21
11
14
5-2 114092_1011
12
13
4
Engine, Kawasaki FX850V
INDEX NO. PART NO. QTY.
1 N/A 1
2 788943 1
3 601216 1
4 603112 2
5 603326 22"
6 113714 1
7 720516 3
8 796524 1
9 602774 1
10 029751 2
11 705137 4
12 767954 4
13 602580 4
14 016899 2
15 786632 1
16 029876 1
17 796219 1
18 768523 1
19 000331 2
20 000323 2
21 015818 12"
22 000398 1
DESCRIPTION
KAW FX850V ENGINE
AIR FILTER INDICATOR
ELBOW STREET FITTING
CLAMP, 3/16"
3/16" VAPOR LINE
SHIELD
CS M8 X 1.25 X 16 G10.9 HX
OIL DRAIN VALVE
MUFFLER
CS .375-16 X 1.000 HXFLK
FW .391 X 1.250 X .060 ZNY
FW .406 X .812 X .060 SAE
CS .375-16 X 1.25 HXG5 P85
NT .375-16 HXFLK ZNYC
RED POSITIVE BATTERY CABLE
LW .312 INT-EXT TOOTH
NEGATIVE BATTERY CABLE
FW .343 X .687 X .051/.080H
WIRE TIE, SMALL/SHORT
HOSE CLAMP
1/4" FUEL LINE
LOOP CLAMP
NOTES:
1. Supplied with the engine.
2. Part of the mower’s main wire harness.
3. Contains a 40 amp fuse.
4. Torque the bolt to 30 ft-lbs. Replace (do not reuse) the capscrew if
removed or loosened. Use only hand tools to install this fastener.
114092_1011 5-3
Kawasaki FX850V Engine Service Parts
1
3
2
INDEX NO. PART NO. QTY.
1 785261 1
2 785279 1
3 068478 1
4 603138 1
4
DESCRIPTION
MAIN AIR FILTER
SAFETY AIR FILTER
IN-LINE FUEL FILTER
OIL FILTER
NOTES:
5-4 114092_1011
This page intentionally left blank.
114092_1011 5-5
Engine, Kawasaki FX1000V
13
2
3
1
14
13
15
6-PIN
17
BLK
2
1
3
RED/
PUR
2
18
19
16
2
TO VAPOR
TEE
17
5
4
6
7
8
9
1
20
TO FUEL
VALVE
22
4
20
21
9
12
5-6 114092_1011
10
11
4
Engine, Kawasaki FX1000V
INDEX NO. PART NO. QTY.
1 N/A 1
2 788943 1
3 601216 1
4 603112 2
5 603326 23"
6 796524 1
7 602775 1
8 029751 2
9 705137 4
10 767954 3
11 602580 3
12 016899 2
13 034272 2
14 796219 1
15 029876 1
16 786632 1
17 000331 2
18 768523 1
19 710087 1
20 000323 2
21 015818 12"
22 000398 1
DESCRIPTION
KAW FX1000V ENGINE
AIR FILTER INDICATOR
ELBOW STREET FITTING
CLAMP, 3/16"
3/16" VAPOR LINE
OIL DRAIN VALVE
MUFFLER
CS .375-16 X 1.000 HXFLK
FW .391 X 1.250 X .060 ZNY
FW .406 X .812 X .060 SAE
CS .375-16 X 1.25 HXG5 P85
NT .375-16 HXFLK ZNYC
NT .312-18 HX G5 ZNYC
NEGATIVE BATTERY CABLE
LW .312 INT-EXT TOOTH
RED POSITIVE BATTERY CABLE
WIRE TIE, SMALL/SHORT
FW .343 X .687 X .051/.080H
CS .312-18 X 2.50 HX G5 Z
HOSE CLAMP
1/4" FUEL LINE
LOOP CLAMP
NOTES:
1. Supplied with the engine.
2. Part of the mower’s main wire harness.
3. Contains a 40 amp fuse.
4. Torque the bolt to 30 ft-lbs. Replace (do not reuse) the capscrew if
removed or loosened. Use only hand tools to install this fastener.
114092_1011 5-7
Kawasaki FX1000V Engine Service Parts
1
2
3
INDEX NO. PART NO. QTY.
1 785261 1
2 785279 1
3 603138 1
DESCRIPTION
MAIN AIR FILTER
SAFETY AIR FILTER
OIL FILTER
NOTES:
5-8 114092_1011
This page intentionally left blank.
114092_1011 5-9
Engine Guard
1
2
3
2
3
4
5
6
3
12
11
10
8
4
3
3
3
7
10
19
9
16
15
14
13
5-10 114092_1011
Engine Guard
INDEX NO. PART NO. QTY.
1 113429 1
114036 1
2 054502 4
3 767954 12
4 603076 4
5 551169 1
6 113843 1
7 113844 1
8 808493 4
9 055822 4
10 052860 4
11 767962 4
12 705954 4
13 113858 1
14 601069 2
15 768523 2
16 064014 2
DESCRIPTION
SHIELD (USED ON MOWER WITH FX1000V ENGINE)
SHIELD (USED ON MOWER WITH FX850V ENGINE)
NT .375-16 HX GRD 5 ZNY
FW .406 X .812 X .060 SAE
SHIELD SPACER
ENGINE GUARD
BUMPER PANEL, RS
BUMPER PANEL, LS
3/8-16 THREAD RIVET NUT
CS .375-16 X .750 HX G5
CS .375-16 X 1.25 HX G5 ZN
FW .531 X 1.063 X .090 SAE
CS .500-13 X 1.250 HX G5 ZN
DEFLECTOR
CN .312-18 X .200 MAX THK
FW .343 X .687 X .051/.080H
CS .312-18 X .875 HX G5 ZN
NOTES:
114092_1011 5-11
Fuel System (With Carbon Canister)
1
4
2
7
8
1
9
8
1
9
2
4
8
9
10
11
A
5
6
7
4
B
5
6
1
12
13
3
5-12 114092_1011
Fuel System (With Carbon Canister)
INDEX NO. PART NO. QTY.
1
2 603142 1
3 603143 1
4 000323 12
5 015818 130"
6 000331 3
7 745059 1
8 767954 10
9 055822 10
10 034280 7
11 768523 7
12 043570 3
13 016832 7
1. Torque to 20 ft-lbs.
602916 2
A
B
12"
36"
DESCRIPTION
RATCHETING GAS CAP, 3.5"
RS FUEL TANK
LS FUEL TANK
HOSE CLAMP
1/4" FUEL LINE
WIRE TIE, SMALL/SHORT
FUEL VALVE 3-WAY
FW .406 X .812 X .060 SAE
CS .375-16 X .750 HX G5
CS .312-18 X .750 HX G5
FW .343 X .687 X .051/.080H
LOOP CLAMP
NT .312-18 HXFLK ZNYC
NOTES:
LINE LENGTHS
RIGHT TANK TO VALVE (FUEL)
LEFT TANK TO VALVE (FUEL)
114092_1011 5-13
Vapor System (With Carbon Canister)
15
10
11
1
2
2
C
5
4
F
5
4
14
10
11
12
13
6
E
D
5
16
5
6
1
3
13
12
17
5-14 114092_1011
Vapor System (With Carbon Canister)
INDEX NO. PART NO. QTY.
14 602982 2
15 602980 4
16 603025 1
17 603161 1
C
D
E
F
28" RIGHT TANK TO RIGHT CARBON CANISTER (VAPOR)
15" RIGHT CARBON CANISTER TO TEE (VAPOR)
30" LEFT TANK TO LEFT CARBON CANISTER (VAPOR)
9" LEFT CARBON CANISTER TO TEE (VAPOR)
DESCRIPTION
CARBON CANISTER, 9 GAL.
3.0" CUSHIONED CLAMP
PLASTIC TEE, 1/4"
VACUUM BREAKER FILTER
NOTES:
LINE LENGTHS
114092_1011 5-15
Fuel System (Without Carbon Canister)
1
2
6
C
7
15
7
6
A
6
8
1
4
15
5
12
6
10
11
13
4
1
5
8
4
1
5
B
7
9
6
7
6
E
7
D
6
1
10
14
11
12
13
3
5-16 114092_1011
Fuel System (Without Carbon Canister)
INDEX NO. PART NO. QTY.
1
2 603142 1
3 603143 1
4 712927 10
5 055822 10
6 000323 10
7 015818 110"
8 745059 1
9 603025 1
10 036236 3
11 768523 3
12 043570 3
13 016832 3
14 603024 1
15 000331 2
1. Torque to 20 ft-lbs.
602916 2
A
B
C
D
E
12"
36"
36"
5"
21"
DESCRIPTION
RATCHETING GAS CAP, 3.5"
RS FUEL TANK
LS FUEL TANK
FW .344 X 1.00 X .12 HRD Z
CS .375-16 X .750 HX G5
HOSE CLAMP
1/4" FUEL LINE
FUEL VALVE 3-WAY
PLASTIC TEE, 1/4"
CS .312-18 X 1.000 HX G5
FW .343 X .687 X .051/.080H
HOSE CLAMP
NT .312-18 HXFLK ZNYC
VACUUM BREAKER
WIRE TIE, SMALL/SHORT
NOTES:
FUEL LINE LENGTHS
RIGHT TANK TO VALVE (FUEL)
LEFT TANK TO VALVE (FUEL)
RIGHT TANK TO TEE (VAPOR)
TEE TO VACUUM BREAKER (VAPOR)
LEFT TANK TO VACUUM BREAKER (VAPOR)
114092_1011 5-17
Fuel System Service Parts
1
4
2
INDEX NO. PART NO. QTY.
1 603158 1
2 785295 1
3 601530 1
4 603161 1
3
DESCRIPTION
ROLLOVER VALVE & GROMMET
SUCTION HOSE GROMMET
SUCTION HOSE ASSY 33.5”
VACUUM BREAKER FILTER
NOTES:
5-18 114092_1011
Section 6
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
114092_1011 6-1
Battery
POSITIVE
2
4
3
BATTERY
CABLE
5
1
3
8
6
BATTERY
7
NEGATIVE
BATTERY
CABLE
23
9
6-2 114092_1011
Battery
INDEX NO. PART NO. QTY.
1 113147 1
2 024927 2
3 029868 4
4 771428 1
5 068551 2
6 768515 2
7 000331 2
8 055939 2
9 793489 2
DESCRIPTION
BATTERY STRAP
NT .250-20 HX GR.5 ZNYC
LW .250 INT-EXT TOOTH Z
RED BATTERY CABLE BOOT
NT .250-20 HXZY NL
FW .281 X .625 X .051/.080H
WIRE TIE, SMALL/SHORT
CS .250-20 X .750 HX G5
BATTERY CLAMP ROD
NOTES:
114092_1011 6-3
Instrument Panel
1
4
5
8
1
1
9
10
2
13
14
12
12
15
16
18
16
17
20a
10a
FUSE SIZE
AND LOCATION
15
3
6
24
11
7
3
25
ORG
BLK
ORG
YEL/BLK
19
20
22
20
21
9
6-4 114092_1011
Instrument Panel
INDEX NO. PART NO. QTY.
1 603087 1
2 785808 1
3 045898 1
4 603002 1
5 712257 1
6 776476 1
7 601098 2
8 550856 1
9 603125 1
10 063198 2
11 601554 1
12 059832 4
13 603409 1
14 704932 2
15 055947 4
16 768515 4
17 603056 1
18 000430 1
19 034280 1
20 768523 2
21 043570 1
22 034272 1
23 000331 4
24 603523 1
25 114052 1
603392 1
DESCRIPTION
CHOKE CABLE
KEY ASSEMBLY
IGNITION SWITCH
HOUR METER
RED INDICATOR LIGHT
PTO SWITCH
CB 10-24 X .500 ZYNC
INSTRUMENT PANEL (WITH DECAL)
WIRE HARNESS
CS 10-24 X .750 HXFLK ZN
IGNITION CONTROLLER
NT #10-24 HX NL ZN
THROTTLE CABLE
FW .219 X .500 X .048 ZNYC
CS .250-20 X .500 HX G5
FW .281 X .625 X .051/.080H
INSTRUMENT PANEL DECAL
WIRE TIE, SMALL/LONG
CS .312-18 X .750 HX G5
FW .343 X .687 X .051/.080H
HOSE CLAMP
NT .312-18 HX G5 ZNYC
WIRE TIE, SMALL/SHORT
KNOB
CLUTCH CONNECTOR REPAIR KIT
CLUTCH HANG TAG DECAL (NOT SHOWN)
NOTES:
1. Part of wire harness.
114092_1011 6-5
6-6 114092_1011
Section 7
60" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
66" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
66" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
66" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
72" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
72" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-22
60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
60" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-26
60" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
72" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
72" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-38
72" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
72" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Rear Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Rear Discharge Deck Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
114092_1011 7-1
60" Service Deck
2
1
3
4
5
8
9
2
6
5
7
7-2 114092_1011
60" Service Deck
INDEX NO. PART NO. QTY.
1 550739 1
2 601069 4
3 781419 1
4 601624 1
5 601837 2
6 601892 1
7 359547 1
8 786277 1
9 603092 1
DESCRIPTION
DECK, 60" (WITH DECALS & HARDWARE)
CN .312-18 X .200 MAX THK
BELT ROUTING DECAL
DISCHARGE CHUTE DECAL
DECK DANGERS DECAL
THROWN OBJECTS DECAL
STEP TREAD 5.00 X 9.00
60" DECK DECAL
VX4 TECHNOLOGY DECAL
NOTES:
114092_1011 7-3
60" Deck Pulleys & Spindles
1
2
3
34
7
6
10
11
12
45
9
8
1
16
13
14
15
21
17
13
22
18
19
20
17
10
2
3
4
33
32
22
31
30
22
29
28
27
25
26
24
23
25
26
7-4 114092_1011
60" Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
1 794446 1
2 602935 2
3 602821 2
4 028118 2
5 350884 1
6 781302 1
7 373191 1
8 602936 2
9 603023 4
10 016972 2
11 602963 1
12 602743 1
13 705954 15
14 752386 3
15 602745 3
16 045765 3
17 015495 2
18 113340 1
19 767954 6
20 086660 6
21 603022 4
22 767962 15
23 601630 3
24 212472 3
25 782474 2
26 783738 2
27 603113 6
28 602338 1
29 602341 1
30 602344 1
31 781567 3
32 602263 2
33 602345 2
34 603049 2
DESCRIPTION
CS .625-11 X 1.500 HX G5
IDLER DUST SHIELD SM
IDLER, 6.0" RIVETED
FW .625 X 1.00 X .134 ZNYC
DECK IDLER SLIDE
TENSION SPRING
CHAIN
UHMW IDLER SLIDE
WN .312-18 ZN
NT .625-11 HX G5 ZNYC
IDLER DUST SHIELD LG
IDLER, 10.0" RIVETED
CS .500-13 X 1.250 HX G5 ZN
CW .515 X 2.25 X .204 BLK
PULLEY, DRIVE 7.402 OP
FW 1.030 X 1.500 X .134 ZN
GREASE FITTING STRAIGHT
PUSHER
FW .406 X .812 X .060 SAE
NT .375-16 HXZY NL
CS .312-18 X .625 BH ZN
FW .531 X 1.063 X .090 SAE
BLADE SPINDLE
KEY 1/4 SQ X 1.00
CW .631 X 2.250 X .187 PNT
CS .625-11 X 3.00 FULL HX
CB .375-13 X 1.250 G5 ZN
CB .50-13 X 7.50 STD ZN
ANTI-SCALP WHEEL
ANTI-SCALP SPACER 5.73
NT .500-13 HX G8 ZY NL
SIDE ANTI-SCALP WHEEL
ANTI-SCALP SPACER 3.22
CB .500-13 X 5.00 ZNYC
NOTES:
1. Torque to 67–75 ft-lbs.
114092_1011 7-5
60" Deck
1
2
3
5
7
3
6
8
4
9
11
2
13
8
15
13
8
17
15
18
1
19
16
14
12
10
7-6 114092_1011
60" Deck
INDEX NO. PART NO. QTY.
1 112933 1
2 112934 1
3 792002 4
4 602744 1
5 602891 1
6 602435 1
7 602432 1
8 086660 7
9 113563 1
10 602817 1
11 079210 2
12 064014 2
13 767954 6
14 113180 1
15 025395 6
16 113179 1
17 602771 3
18 782474 3
19 601983 3
DESCRIPTION
PULLEY COVER RH 60"
PULLEY COVER LH 60"
KNOB 5/16-18 X 3/4"
B-SEC BELT
DISCHARGE CHUTE LG
TORSION SPRING
CHUTE PIN
NT .375-16 HX ZY NL
BACKING PLATE
RUBBER BUMPER
FW .344 X 1.00 X.06 Z
CS .312-18 X 0.875 HX G5
FW .406 X .812 X .060 SAE
RS INNER WALL ADJ. 60"
CB .375-16 X 1.00 STD CD
LS INNER WALL ADJ. 60"
BLADE, F20.50" EHN-F-CW
CW .631 X 2.250 X .187 PNT
CS .625-11 X 2.25 HX G5 ZY
1. Torque to 118 ft-lbs.
2. Torque to 10 ft-lbs.
NOTES:
114092_1011 7-7
66" Service Deck
3
4
2
1
2
5
9
6
7
8
4
7-8 114092_1011
66" Service Deck
INDEX NO. PART NO. QTY.
1 550750 1
2 601069 4
3 601624 1
4 601837 2
5 781419 1
6 799189 1
7 603092 1
8 359547 1
9 601892 1
DESCRIPTION
66" DECK (WITH DECALS & HARDWARE)
CN .312-18 X .200 MAX THK
DISCHARGE CHUTE DECAL
DECK DANGERS DECAL
BELT ROUTING DECAL
66" DECK ID DECAL
VX4 TECHNOLOGY DECAL
STEP TREAD 5.00 X 9.00
THROWN OBJECTS DECAL
NOTES:
114092_1011 7-9
66" Deck Pulleys & Spindles
1
2
3
34
33
32
22
31
22
7
6
10
11
12
5
4
10
2
3
4
8
9
17
13
14
16
1
15
21
18
13
22
20
19
18
30
29
28
27
25
25
24
26
7-10 114092_1011
23
66" Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
1 794446 1
2 602935 2
3 602821 2
4 028118 2
5 350884 1
6 781302 1
7 373191 1
8 603023 4
9 602936 2
10 016972 2
11 602963 1
12 602743 1
13 705954 15
14 752386 3
15 602859 3
16 045765 3
17 113340 1
18 015495 2
19 086660 6
20 767954 6
21 603022 4
22 767962 15
23 601630 3
24 212472 3
25 782474 2
26 783738 2
27 603113 6
28 602338 1
29 602341 1
30 602344 1
31 781567 3
32 602263 2
33 602345 2
34 603049 2
DESCRIPTION
CS .625-11 X 1.500 HX G5
IDLER DUST SHIELD SM
IDLER, 6.0" RIVETED
FW .625 X 1.00 X .134 ZNYC
DECK IDLER SLIDE
TENSION SPRING
CHAIN
WN .312-18 ZN
UHMW IDLER SLIDE
NT .625-11 HX G5 ZNYC
IDLER DUST SHIELD LG
IDLER, 10.0" RIVETED
CS .500-13 X 1.250 HX G5 ZN
CW .515 X 2.25 X .204 BLK
DRIVE PULLEY 7.85 EFF
FW 1.030 X 1.500 X .134 ZN
PUSHER
GREASE FITTING STRAIGHT
NT .375-16 HXZY NL
FW .406 X .812 X .060 SAE
CS .312-18 X .625 BH ZN
FW .531 X 1.063 X .090 SAE
BLADE SPINDLE
KEY 1/4 SQ X 1.00
CW .631 X 2.250 X .187 PNT
CS .625-11 X 3.00 FULL HX
CB .375-13 X 1.250 G5 ZN
CB .50-13 X 7.50 STD ZN
ANTI-SCALP WHEEL
ANTI-SCALP SPACER 5.73
NT .500-13 HX G8 ZY NL
SIDE ANTI-SCALP WHEEL
ANTI-SCALP SPACER 3.22
CB .500-13 X 5.00 ZNYC
NOTES:
1. Torque to 67–75 ft-lbs.
114092_1011 7-11
66" Deck
1
5
8
3
3
7
6
2
4
9
13
8
14
13
17
14
18
1
19
8
16
15
11
12
2
10
7-12 114092_1011
66" Deck
INDEX NO. PART NO. QTY.
1 113335 1
2 113336 1
3 792002 4
4 602860 1
5 602891 1
6 602435 1
7 602432 1
8 086660 7
9 113563 1
10 602817 1
11 079210 2
12 064014 2
13 767954 6
14 025395 6
15 113333 1
16 113334 1
17 602864 3
18 782474 3
19 601983 3
DESCRIPTION
RS PULLEY COVER
LS PULLEY COVER
KNOB 5/16-18 X 3/4"
B-SEC BELT
DISCHARGE CHUTE LG
TORSION SPRING
CHUTE PIN
NT .375-16 HXZY NL
BACKING PLATE
RUBBER BUMPER
FW .344 X 1.00 X .06 ZNYC
CS .312-18 X .875 HX G5 ZN
FW .406 X .812 X .060 SAE
CB .375-16X 1.00 G5 ZNY
RS INNER WALL ADJ. 66"
LS INNER WALL ADJ. 66"
BLADE, F22.50" EHN-F-CW
CW .631 X 2.250 X .187 PNT
CS .625-11 X 2.25 HX G5 ZY
1. Torque to 118 ft-lbs.
2. Torque to 10 ft-lbs.
NOTES:
114092_1011 7-13
72" Service Deck
3
4
2
1
2
5
9
4
6
8
7
7-14 114092_1011
72" Service Deck
INDEX NO. PART NO. QTY.
1 550751 1
2 601069 4
3 601624 1
4 601837 2
5 781419 1
6 786285 1
7 603092 1
8 359547 1
9 601892 1
DESCRIPTION
72" VX4 DECK (WITH DECALS & HARDWARE)
CN .312-18 X .200 MAX THK
DISCHARGE CHUTE DECAL
DECK DANGERS DECAL
BELT ROUTING DECAL
72" DECK ID DECAL
VX4 TECHNOLOGY DECAL
STEP TREAD 5.00 X 9.00
THROWN OBJECTS DECAL
NOTES:
114092_1011 7-15
72" Deck Pulleys & Spindles
1
2
3
34
7
6
10
11
12
5
4
10
2
3
4
8
9
1
13
14
15
16
21
13
18
17
19
20
18
33
32
22
31
30
22
29
28
25
26
27
25
26
22
24
23
7-16 114092_1011
72" Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
1 794446 1
2 602935 2
3 602821 2
4 028118 2
5 350884 1
6 781302 1
7 373191 1
8 603023 4
9 602936 2
10 016972 2
11 602963 1
12 602743 1
13 705954 15
14 752386 3
15 602746 3
16 045765 3
17 113340 1
18 015495 2
19 767954 6
20 086660 6
21 603022 4
22 767962 15
23 601630 3
24 212472 3
25 782474 2
26 783738 2
27 603113 6
28 602338 1
29 602341 1
30 602344 1
31 781567 3
32 602263 2
33 602345 2
34 603049 2
DESCRIPTION
CS .625-11 X 1.500 HX G5
IDLER DUST SHIELD SM
IDLER, 6.0" RIVETED
FW .625 X 1.00 X .134 ZNYC
DECK IDLER SLIDE
TENSION SPRING
CHAIN
WN .312-18 ZN
UHMW IDLER SLIDE
NT .625-11 HX G5 ZNYC
IDLER DUST SHIELD LG
IDLER, 10.0" RIVETED
CS .500-13 X 1.250 HX G5 ZN
CW .515 X 2.25 X .204 BLK
DRIVE PULLEY, 8.652 OP
FW 1.030 X 1.500 X .134 ZN
PUSHER
GREASE FITTING STRAIGHT
FW .406 X .812 X .060 SAE
NT .375-16 HXZY NL
CS .312-18 X .625 BH ZN
FW .531 X 1.063 X .090 SAE
BLADE SPINDLE
KEY 1/4 SQ X 1.00
CW .631 X 2.250 X .187 PNT
CS .625-11 X 3.00 FULL HX
CB .375-13 X 1.250 G5 ZN
CB .50-13 X 7.50 STD ZN
ANTI-SCALP WHEEL
ANTI-SCALP SPACER 5.73
NT .500-13 HX G8 ZY NL
SIDE ANTI-SCALP WHEEL
ANTI-SCALP SPACER 3.22
CB .500-13 X 5.00 ZNYC
NOTES:
1. Torque to 67-75 ft-lbs.
114092_1011 7-17
72" Deck
1
5
8
3
7
6
2
3
4
17
1
18
19
14
13
8
16
14
15
13
10
9
11
12
2
8
7-18 114092_1011
72" Deck
INDEX NO. PART NO. QTY.
1 112935 1
2 112936 1
3 792002 4
4 602747 1
5 602891 1
6 602435 1
7 602432 1
8 086660 7
9 113563 1
10 602817 1
11 079210 2
12 064014 2
13 767954 6
14 025395 6
15 112931 1
16 112932 1
17 602857 3
18 782474 3
19 601983 3
DESCRIPTION
RS PULLEY COVER
LS PULLEY COVER
KNOB 5/16-18 X 3/4"
B-SEC BELT
DISCHARGE CHUTE LG
TORSION SPRING
CHUTE PIN
NT .375-16 HXZY NL
BACKING PLATE
RUBBER BUMPER
FW .344 X 1.00 X .06 ZNYC
CS .312-18 X .875 HX G5 ZN
FW .406 X .812 X .060 SAE
CB .375-16X 1.00 G5 ZNY
RS INNER WALL ADJ. 72"
LS INNER WALL ADJ. 72"
BLADE, F24.50"-EHN-F-CW
CW .631 X 2.250 X .187 PNT
CS .625-11 X 2.25 HX G5 ZY
1. Torque to 118 ft-lbs.
2. Torque to 10 ft-lbs.
NOTES:
114092_1011 7-19
Deck Lift
1
2
3
8
4
16
8
8
6
7
5
9
14
13
11
9
7
5
6
4
15
6
12
7
10
7
8
9
7
9
7-20 114092_1011
Deck Lift
INDEX NO. PART NO. QTY.
1 600437 1
2 348318 1
3 602898 1
4 603184 2
5 055749 7
6 348391 4
7 704643 16
8 781294 6
9 015495 4
10 781872 1
11 704783 1
12 348458 1
13 034272 1
14 756270 1
15 781831 1
16 781229 1
DESCRIPTION
DECK HEIGHT PIN
STOP HANDLE
DECK LIFT INDICATOR
DECK LIFT SPRING
CS .437-14 X 1.750 HX G5
DECK LIFT CHAIN
NT .437-14 HX FLG ZN
E CLIP 1.00 X .625 X .05
GREASE FITTING STRAIGHT
CS .625-11 X 1.25 HX G5 Z
FW .625 X 1.5000 X .105 ZN
DECK LEVELER YOKE
NT .312-18 HX G5 ZNYC
CS .312-18 X 1.50 FLTHR G
CS .437-14 X 1.750 FULTH
CE .750 X 2.25 X 1.75 HEAD
NOTES:
114092_1011 7-21
Deck Mounting Hardware
19
17
18
7
5
7
5
7-22 114092_1011
Deck Mounting Hardware
INDEX NO. PART NO. QTY.
17 061101 2
18 025296 4
19 051169 2
DESCRIPTION
NT .750-10 HXZY NL
FW .760 X 1.625 X .08 ZNYC
CS .750-10 X 3.000 HX G5
NOTES:
114092_1011 7-23
60" Rear Discharge Service Deck
2
4
1
2
3
2
9
8
7
5
6
5
6
4
7-24 114092_1011
60" Rear Discharge Service Deck
INDEX NO. PART NO. QTY.
1 550935 1
2 601069 4
3 603349 1
4 601837 2
5 601892 2
6 603391 2
7 786277 1
8 359547 1
9 792887 1
DESCRIPTION
60" RD DECK (WITH DECALS & HARDWARE)
CN .312-18 X .200 MAX THK
2 BELT ROUTING DECAL
DECK DANGERS DECAL
THROWN OBJECTS DECAL
RUBBER FLAP DECAL
60" DECK DECAL
STEP TREAD 5.00 X 9.00
RIVET NUT, HX 5/16-18 TH
NOTES:
114092_1011 7-25
60" Rear Discharge Deck Pulleys & Spindles
27
11
10
13
18
26
24
2
25
2
20
2
3
11
12
13
14
15
2
16
17
21
22
18
23
16
19
1
2
4
5
6
2
7
8
9
12
11
26
2
2
21
2
5
6
2
28
30
29
31
7-26 114092_1011
28
29
60" Rear Discharge Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
1 025015 1
2 028118 12
3 113088 1
4 603256 1
5 602935 2
6 602821 2
7 114133 1
8 797910 2
9 601779 1
10 794446 1
11 603057 4
12 602672 2
13 373191 2
14 781567 1
15 767962 13
16 770867 2
17 109549 1
18 781302 2
19 704759 1
20 784199 4
21 016972 2
22 602963 1
23 602838 1
24 114105 1
25 601619 2
26 016642 3
27 796714 2
28 768523 6
29 058776 6
30 782474 1
31 783738 1
DESCRIPTION
CS .625-11 X 2.500 HX G5
FW .625 X 1.00 X .134 ZNYC
BELT GUIDE
DECK IDLER SPACER 1/2"LG
IDLER DUST SHIELD SM
IDLER, 6.0" RIVETED
RD DECK IDLER ARM
CS .312-18 X 1.50 FLT SH ZY
IDLER GUIDE
CS .625-11 X 1.500 HX G5
DUST SHIELD WITH OFFSET
PULLEY, V-IDLER HBB 5.0"
CHAIN
NT .500-13 HX G8 ZY NL
FW .531 X 1.063 X .090 SAE
BUSHING
BUSHING
TENSION SPRING
FW .500 X 1.250 X .075 ZNY
CS .312-18 X 1.250 FLT SH
NT .625-11 HX G5 ZNYC
IDLER DUST SHIELD LG
IDLER, 8.0" RIVETED
IDLER SLIDE
IDLER SLIDE UHMW RT & LT
CS .625-11 X 2.00 HX G5 Z
6" HB IDLER PULLEY
FW .343 X .687 X .051/.080H
NT .312-18 HXZY NL
CW .631 X 2.250 X .187 PNT
CS .625-11 X 3.00 FULL HX
NOTES:
114092_1011 7-27
60" Rear Discharge Deck Pulleys & Spindles
1
32
1
33
35
34
36
37
38
35
40
39
42
15
41
7-28 114092_1011
60" Rear Discharge Deck Pulleys & Spindles
INDEX NO. PART NO. QTY.
32 705954 1
33 017616 2
34 752386 3
35 602745 2
36 770388 1
37 212472 3
38 045765 2
39 016527 12
40 114108 1
41 601819 1
42 601630 2
1. Torque to 65-75 ft-lbs.
DESCRIPTION
CS .500-13 X 1.250 HX G5 ZN
CS .500-13 X 1.750 HX G5
CW .515 X 2.25 X .204 BLK
PULLEY, DRIVE 7.00 EFF
PULLEY
KEY 1/4 SQ X 1.00
FW 1.030 X 1.500 X .134 ZN
CS .500-13 X 1.00 HX G5 ZN
SPACER
BLADE SPINDLE CCW
BLADE SPINDLE CW
NOTES:
114092_1011 7-29
60" Rear Discharge Dust Shield
13
20
3
4
5
8
6
1
2
10
11
18
1
2
7
9
1
2
12
13
18
14
5
15
16
19
17
21
7-30 114092_1011
60" Rear Discharge Dust Shield
INDEX NO. PART NO. QTY.
1 058776 10
2 768523 10
3 015495 2
4 036244 6
5 767954 12
6 113340 1
7 778399 2
8 109482 1
9 109483 1
10 109487 1
11 114440 1
12 109486 1
13 601483 2
14 086660 6
15 106716 2
16 600254 2
17 351676 2
18 037887 6
19 016253 4
20 114522 1
21 710194 6
DESCRIPTION
NT .312-18 HXZY NL
FW .343 X .687 X .051/.080H
GREASE FITTING STRAIGHT
CS .375-16 X 1.000 HX G5
FW .406 X .812 X .060 SAE
PUSHER
FW .781 X 1.375 X .250 ZNY
RS CHUTE BRACKET
LS CHUTE BRACKET
RS CLAMP ANGLE
DUST SHIELD 60" RD
LS CLAMP ANGLE
RUBBER SIDE FLAP
NT .375-16 HXZY NL
DISCHARGE CHUTE ANGLE
RD REAR FLAP
DECK STIFFENER ANGLE
CB .312-18 X 1.000 FULL ZN
CB .312-18 X .750 FUL ZN
REAR DECK STOP
CB .375-16 X 1.50 STD G5
NOTES:
114092_1011 7-31
60" Rear Discharge Deck
2
3
7
1
5
4
3
6
8
10
9
11
15
13
9
10
8
12
11
12
14
7-32 114092_1011
60" Rear Discharge Deck
INDEX NO. PART NO. QTY.
1 550937 1
2 601837 1
3 792002 5
4 550938 1
5 550936 1
6 789388 1
7 027284 1
8 603049 2
9 781567 3
10 767962 3
11 602345 2
12 602263 2
13 602338 1
14 602341 1
15 602344 1
DESCRIPTION
RS 60" RD PULLEY COVER (WITH DECALS)
DECK DANGERS DECAL
KNOB 5/16-18 X 3/4"
CENTER 60" PULLEY COVER
LS 60" RD PULLEY COVER
BELT, B 152" EL
BELT, B 138" EL
CB .500-13 X 5.00 ZNYC
NT .500-13 HX G8 ZY NL
FW .531 X 1.063 X .090 SAE
ANTI-SCALP SPACER 3.22
SIDE ANTI-SCALP WHEEL
CB .50-13 X 7.50 STD ZN
ANTI-SCALP WHEEL
ANTI-SCALP SPACER 5.73
NOTES:
114092_1011 7-33
60" Rear Discharge Deck
16
17
21
24
23
16
17
18
19
20
21
22
7-34 114092_1011
60" Rear Discharge Deck
INDEX NO. PART NO. QTY.
16 055822 6
17 767954 6
18 114205 1
19 114204 1
20 795633 1
21 782474 3
22 601999 1
23 600901 2
24 601983 2
1. Torque to 118 ft-lbs.
DESCRIPTION
CS .375-16 X .750 HX G5
FW .406 X .812 X .060 SAE
LS 60" ADJUSTABLE BAFFLE
RS 60" ADJUSTABLE BAFFLE
BLADE, F20.50"-L-F-CCW
CW .631 X 2.250 X .187 PNT
CS .625-11 X 2.25 LH H5Y
BLADE, F20.50"-L-F-CW
CS .625-11 X 2.25 HX G5 ZY
NOTES:
114092_1011 7-35
72" Rear Discharge Service Deck
2
4
2
1
2
3
5
6
8
7
5
6
4
7-36 114092_1011
72" Rear Discharge Service Deck
INDEX NO. PART NO. QTY.
1 551049 1
2 601069 6
3 603349 1
4 601837 2
5 601892 2
6 603391 2
7 786285 1
8 359547 1
DESCRIPTION
72" RD DECK (WITH DECALS & HARDWARE)
CN .312-18 X .200 MAX THK
2 BELT ROUTING DECAL
DECK DANGERS DECAL
THROWN OBJECTS DECAL
RUBBER FLAP DECAL
72" DECK ID DECAL
STEP TREAD 5.00 X 9.00
NOTES:
114092_1011 7-37
72" Rear Discharge Deck Pulleys & Spindles
1
2
3
5
4
22
21
6
7
8
5
6
15
16
17
18
2
10
2
10
2
3
4
3
4
9
2
23
11
2
12
13
14
19
2
20
17
24
10
2
3
27
2
21
4
2
14
19
2
30
28
29
31
30
31
25
26
7-38 114092_1011
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