Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.
This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used
were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in
detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler®
dealer for current information and parts.
The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to
perform normal maintenance requirements on these units.
The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower.
The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing
of their products.
114092_10111-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION
CBMB
CEMS
CNNT
CPSC
CSSH
CWSB
FDRWSS
FWOD
HXID
LW
DESCRIPTIONABBREVIATIONDESCRIPTION
CARRIAGE BOLTMACHINE BUSHING
CLEVIS PINMACHINE SCREW
CLIP NUTNUT
COTTER PINSELF TAPPING CAP SCREW
CAP SCREWSOCKET HEAD
CUP WASHERSHOULDER BOLT
FENDER WASHERSET SCREW
FLAT WASHEROUTSIDE DIAMETER
HEX HEADINSIDE DIAMETER
LOCK WASHER
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
NT .375-16 HX GRD 5 ZNY
FW .406 X .812 X .060 SAE
CS .375-16 X 1.000 HX G5
FW .343 X .687 X .051/.080H
CS .312-18 X .500 HXG8
CS .312-18 X .750 HX G5
SUPPORT BRACKET
VIBRATION MOUNT
NT .312-18 HX G5 ZNYC
NT .500-13 HX G5 ZNYC
NT .500-13 UNT LK G8 ZN
FW .531 X 1.063 X .090 SAE
CS .500-13 X 2.500 SQ G5
CB .500-13 X 1.500 FULL
CS .375-16 X .625 HX G5
HOSE CLAMP
HYDRAULIC OIL COOLER, 8" FAN
LOOP CLAMP
SPRING CLAMP
HOSE, TO COOLER
HOSE, FROM COOLER
HOSE, PUMP SUCTION
HOSE, R MOTOR CASE DRAIN
HOSE, PUMP CASE DRAIN
TUBE, RP-TM RH LOOP
TUBE, LP-BM RH LOOP
TUBE, RP-TM LH LOOP
TUBE, LP-BM LH LOOP
HOSE, L MOTOR CASE DRAIN
SPRING CLAMP
CS .500-13 X 5.000 HX G5
FW .510 X 2.15 X .187 SPL
NT .312-18 HX G5 ZNYC
FW .343 X .687 X .051/.080H
CLUTCH ANCHOR
CS .312-18 X 1.000 HX G5
KEY 1/4 SQ X 1.50 LG
PULLEY 7.0 OD X 1.125 SHFT
CLUTCH, CMS250
CLUTCH HARNESS PIGTAIL
FW .453 X 1.12 X .119 HRD
CS .437-20 X 3.00 HXG5
PULLEY 7.0 OD X .875 BORE
SS .312-18 X .750 SQ-HD
KEY 1/4 SQ X 1.12 LONG
IDLER PIVOT BUSHING
CS .625-11 X 1.750 HX G5
IDLER PULLEY, NHI 6.0"
TENSIONER
IDLER SPRING
EB, .375-16 X 3.00 FULTHD
NT .375-16 HX GRD 5 ZNY
FW .406 X .812 X .060 SAE
GREASE FITTING STRAIGHT
IDLER PIVOT BUSHING
FW .531 X 1.063 X .090 SAE
NT .500-13 HX G8 ZY NL
BELT, B COG 69.36 EL
NOTES:
1. Torque to 45-48 ft-lbs. If fastener is loosened or removed, do not re-use.
Replace with new fastener. Use only hand tools to install this fastener.
STEERING COVER (WITH DECALS)
NT .500-13 HX JAM ZNYC
SS 1/2-13 X 2.50 SH ZNYC
CS .375-16 X .750 HX G5
FW .406 X .812 X .060 SAE
NT .375-16 HX GRD 5 ZNY
CS .375-16 X 1.000 HX G5
STEERING BAR GRIP
HANDLE
STEERING ARM
WEAR TAPE
SUPER Z DECAL
CS .250-20 X 1.50 HX G5
FW .281 X .625 X .051/.080H
FW .343 X .687 X .051/.080H
NT .312-24 HX NL ZN
CS M8-1.25 X 10 G10.9 SHBH
FW .344 X 1.00 X .06 ZNYC
PUMP ARM
PUMP ARM (S/N PRIOR TO 11110000 ONLY)
NT .250-20 HXZY NL
PUMP ROD ADJUSTER
NOTES:
1. For mowers with serial numbers prior to 11110000 order the pump arm
kit 114067.
NT .375-16 HXZY NL
CS .375-16 X 1.750 HX G5
STEERING BOX, RS
FW .750 X 1.500 X .156 ZN
BUSHING
BALL STUD
STEER PIVOT TUBE
LOCK COLLAR, 0.757 ID
STEERING BOX, LS
NT .312-18 HX G5 ZNYC
DAMPER
SWITCH
FW .344 X 1.00 X.12 HRD Z
STEERLEVER BUSHING
SS .500-13 X 2.00 SH ZY
LW .312 INT-EXT TOOTH
NT .312-18 HXFLK ZNYC
GM .750 X .188 X 1.00 X .12
NT .375-16 HXZY NL
FW .406 X .812 X .060 SAE
NT .312-24 HX NL ZN
FW .343 X .687 X .051/.080H
BRAKE ROD
LS BRAKE BELLCRANK
RS BRAKE BELLCRANK (NOT SHOWN)
BUSHING
NT .375-16 HX GRD 5 ZNY
BRAKE LINK TURNBUCKLE
CS .375-16 X 1.375 HX G5
CS .375-16 X 4.500 HX G5
NT .312-18 HX G5 ZNYC
BRAKE ARM
CB .312-18 X 1.000 FULL ZN
CS .312-18 X .875 HX G5 ZN
HUB ASSY (WITH STUDS)
BRAKE ASSY
STUD
1. Included with wheel motor.
2. Torque to 220-240 ft-lbs.
3. Torque to 17 ft-lbs.
NOTES:
114092_10113-17
3-18114092_1011
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