Hustler Turf Hustler Z User Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Hustler Z
Super Z
Owner’s Manual
375527_0406
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
WARNING:
375527_0406
TABLE OF CONTENTS
1. General Information.............................................................Sect. 1
2. Safety Precautions................................................................Sect. 2
3. Operation..............................................................................Sect. 3
4. Maintenance.........................................................................Sect. 4
5. Adjustments .........................................................................Sect. 5
6. Troubleshooting...................................................................Sect. 6
7. Storage .................................................................................Sect. 7
8. Product Literature ................................................................Sect. 8
9. Technical Specifications ......................................................Sect. 9
10. Index...................................................................................Sect. 10
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1-1
This manual applies to the following equipment:
Hustler Z 23/52”, number 926881
Hustler Z 23/60”, number 926915
Hustler Z 23/60”, number 926923
Hustler Z 25/60”, number 926931
Hustler Z 25/60”, number 926949
Hustler Z 25/72”, number 926964
Hustler Z 24/60”, number 926667
Hustler Z 24/60”, number 926675
Hustler Z 27/60”, number 927111
Hustler Z 27/72”, number 927160
Super Z 24/52”, number 926725
Super Z 24/60”, number 926741
Super Z 24/72”, number 926766
Super Z 25/52”, number 926972
Super Z 25/60”, number 926980
Super Z 25/72”, number 926998
Super Z 27/60”, number 927038
Super Z 27/72”, number 927046
Super Z 28EFI/60”, number 927053
Super Z 28EFI/72”, number 927061
Super Z 26LC/60”, number 927558
Super Z 26LC/72”, number 927566
Super Z 27/60”RD, number 927467
Super Z 27/72”RD, number 927624
Super Z 25/60”RD, number 927673
Super Z 25/72”RD, number 927681
HZ23KAW54XR7STA
, number
927723
HZ23KAW60XR7STA
, number
927731
HZ24HON60XR7STA
, number
927756
HZ25KAW60XR7STA
, number
927772
HZ25KAW66XR7STA
, number
927798
HZ27KOH60XR7STA
, number
927806
HZ27KOH66XR7STA
, number
927814
SZ24HON60XR7SSA
, number
927848
SZ24HON66XR7SSA
, number
927855
SZ25KAW54XR7SSA
, number
927871
SZ25KAW60XR7SSA
, number
927889
SZ25KAW66XR7SSA
, number
927897
SZ25KAW72XR7SSA
, number
927913
SZ26KAWL60XR7SSA
, number
927921
SZ26KAWL66XR7SSA
, number
927939
SZ26KAWL72XR7SSA
, number
927947
SZ26KAWL60RDSSA
, number
927954
SZ27KOH54XR7SSA
, number
927970
SZ27KOH60XR7SSA
, number
927988
SZ28KOHEFI60XR7SSA
, number
928010
SZ28KOHEFI66XR7SSA
, number
928028
SZ28KOHEFI72XR7SSA
, number
928036
SZ30KOH60XR7SSA
, number
928044
SZ30KOH66XR7SSA
, number
928051
SZ30KOH72XR7SSA
, number
928069
HZ24HON60XR7STA
, number
927756
SZ24HON60XR7SSA
, number
927848
SZ24HON66XR7SSA
, number
927855
To the new owner
The purpose of this manual is to assist owners and
operators in maintaining and operating the Hustler Z tractor
and deck. Please read it carefully; information and
instructions furnished can help you achieve years of
dependable performance.
A separate Engine Manual is included with your owner’s
packet which contains additional engine information that
will not be repeated in this manual. You are urged to read it
before attempting any operation or repair of the engine.
The Quick Reference Decals, located under the right front
of the seat, the right front of the deck, and under the seat
pan, are designed to give the operator brief information
needed in the daily operation of the machine. These decals
are not intended to be used in place of this manual but
instead is to be used as an extension of this manual. These
decals should not be removed or obliterated. Replace these
decals if they become unreadable.
It is the owner’s responsibility to make certain that the
operator reads and understands this manual and the Quick
Reference Decals before operating this machine. It is also
the owner’s responsibility to make certain that the operator
is a qualified and physically able individual, properly
trained in the operation of this equipment. Local regulations
may restrict the age of the operator.
Using this manual
General operation, adjustment and maintenance guidance
is outlined for both the experienced and novice Hustler user.
Operating conditions vary considerably and cannot all be
addressed individually. Through experience, however,
operators should find no difficulty in developing good
operating skills suitable to most conditions.
Directions used in this manual, for example RIGHT or
LEFT, refer to directions when seated on tractor facing
forward, unless otherwise stated.
Photographs and illustrations used were current at the
time of printing, but subsequent production changes may
cause your machine to vary slightly in detail. Hustler Turf
Equipment reserves the right to redesign and change the
machine as deemed necessary, without notification. If a
change has been made to your machine which is not
reflected in this owner’s manual, or the parts manual, see
your Hustler dealer for current information and parts.
Warranty registration
The Delivery and Warranty Registration form must be
completed and signed to validate your warranty protection.
As the new equipment owner, you are expected to see that
the form is completed and forwarded to Hustler Turf
Equipment at time of delivery.
Be sure to register the tractor plus each attachment that
displays a model and serial identification number plate with
Hustler Turf Equipment.
IMPORTANT: Any unauthorized modification,
alteration, or use of non-approved attachments voids the
warranty and releases Hustler Turf Equipment from any
GENERAL INFORMATION
liability arising from subsequent use of this equipment.
Model and serial number
Tractor model and serial numbers are found on the serial
identification plate, located on the frame directly below and
to the left of the operator’s platform.
These numbers are required on the Warranty Registration
form. They will also assure you of the correct service parts
when replacement becomes necessary.
Parts and service
Use original Hustler replacement parts only. These parts
are available through your local Hustler dealer. To obtain
prompt, efficient service, always provide the following
information when ordering parts:
1. Correct part description
2. Correct model number.
3. Correct serial number.
All warranty repair and service must be handled through
an authorized Hustler dealer. Arrangements should be made
through your local service center.
For location of nearest dealer, or should you need further
assistance, contact:
Customer Service Department
Hustler Turf Equipment
P.O. Box 7000
Hesston, KS 67062
Telephone (620) 327-4911
FAX (620) 327-2458
Web site: www.hustlerturfequipment.com
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HUSTLER Z AND SUPER Z
TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS
(THREE YEAR LIMITED WARRANTY ON DECK
SPINDLE BEARING & DECK GAUGE FORK BEARING)
WHAT IS COVERED BY THIS WARRANTY
Hustler Turf Equipment, makes the following warranty to
the original purchaser only:
a. First and Second Year: Hustler Turf Equipment
Tractors and Power Units are warranted for two (2)
years from date of delivery on all materials and
workmanship.
If the Purchaser discovers within this warranty period a
defect in materials or workmanship:
● He must promptly notify Hustler Turf Equipment, or
an authorized dealer, in writing of the defect. In no
event shall such notification be received by Hustler
Turf Equipment, or an authorized dealer later than
twenty-five (25) months from date of delivery.
● Within a reasonable time after such notification,
Hustler Turf Equipment, will correct any defect in
material or workmanship on the Hustler Turf
Equipment, by repairing or replacing part(s) with
either new or used replacement parts.
● Such repair, including parts and labor shall be at the
expense of Hustler Turf Equipment, and,
b. Third Year: At the conclusion of the two year limited
warranty described in paragraph (a) above, there shall
be an additional one year limited warranty on deck
gauge fork bearings and deck spindle bearings only, no
labor.
If the Purchaser discovers within this warranty period a
defect in either of these bearings:
● He must promptly notify Hustler Turf Equipment, or
an authorized dealer, in writing of the defect. In no
event shall such notification be received by Hustler
Turf Equipment, or an authorized dealer later than
thirty-seven (37) months from date of delivery.
● Within a reasonable time after such notification,
Hustler Turf Equipment, will provide new
replacement bearing to install on the Hustler Turf
Equipment.
● The installation of the deck gauge fork bearing and
deck spindle bearing shall be at the expense of the
owner, and,
c. Rental Units (90 days): Within 90 days of date of
delivery Hustler Turf Equipment, provides a limited
warranty on all materials and workmanship for units
used for rental purposes.
If the Purchaser discovers within this warranty period a
defect in materials or workmanship:
● He must promptly notify Hustler Turf Equipment, or
an authorized dealer, in writing of the defect. In no
event shall such notification be received by Hustler
Turf Equipment, or an authorized dealer later than
120 days from date of delivery.
● Within a reasonable time after such notification,
Hustler Turf Equipment, will correct any defect in
material or workmanship on the Hustler Turf
Equipment, by repairing or replacing part(s) with
either new or used replacement parts.
● Such repair, including parts and labor shall be at the
expense of Hustler Turf Equipment, and,
d. Hustler Turf Equipment provides a limited warranty
for the entire length of ownership by the original
purchaser for the following items:
● Against all defects in the frame resulting from frame
breakage.
● Against all defects in the mowing deck which results
in the front edge of the deck being bent into the the
blades.
● Against hydraulic hose and fitting leaks.
If the original Purchaser discovers within this warranty
period such a defect:
● He must promptly notify Hustler Turf Equipment or
an authorized dealer, in writing of the defect. Such
notification must be received by Hustler Turf
Equipment or an authorized dealer during the period
when the equipment is owned by the original
purchaser.
● Hustler Turf Equipment will correct any defect in the
frame resulting in frame breakage by repairing or
replacing part(s) with new or used replacement parts.
● Hustler Turf Equipment will correct any defect in the
deck resulting in the front edge of the deck being
bent into the blades by repairing or replacing part(s)
with either new or used replacement parts.
● Such repair, including parts and labor, shall be at the
expense of Hustler Turf Equipment, and,
e. The engines are covered by a two (2) year limited
warranty, by the engine manufacturer, to the original
owner (commercial or residential) only except the
Caterpillar diesel engine which is covered by a three
(3) year limited warranty, and,
f. The battery is covered by a one (1) year limited
warranty to the original owner only.
WHO MUST PERFORM THE WARRANTY SERVICE
All warranty service will be performed by dealers authorized
by Hustler Turf Equipment. Service calls and/or
transportation expense of the product to and from the
authorized dealer, for warranty work, will be paid by the
owner of the product. For warranty service you can contact
an authorized dealer or write Hustler Turf Equipment, 200
South Ridge Road, Hesston, Kansas 67062, or call 1-620327-4911.
WHAT IS NOT COVERED BY THIS WARRANTY
Hustler Turf Equipment, does not warranty:
● Some product, components or parts not
manufactured by Hustler Turf Equipment
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● Repairs made by unauthorized persons
● Damage caused by use of the Hustler Turf
Equipment for purposes other than those for which it
was designed
● Damages caused by disasters such as fire, flood,
wind, and lightening
● Damages caused by neglect, abuse, abnormal use,
improper or unreasonable use, accident, negligence
or misuse
● Repairs or replacement resulting from the use of
unauthorized parts, accessories or attachments
● Repairs or replacement as the result if any alterations
or modifications, in the determination of Hustler
Turf Equipment, which adversely affects the
operation, performance or durability of the
equipment.
● Hustler Turf Equipment which has the serial number
removed or made illegible
● Depreciation or damage caused by normal wear, lack
of reasonable and proper maintenance, failure to
follow the product’s owner’s manual operating,
maintenance and adjustment instructions or other
operational instructions provided by Hustler Turf
Equipment.
● Normal maintenance parts and service including, but
not limited to, filters, fuel, lubricants, tune-up parts,
belts, blades, blade sharpening, bearings, brake or
steering adjustments
● Repairs necessary due to improper fuel,
contaminates in the fuel system, or failure to
properly prepare the fuel system prior to any period
of non-use over three months
DISCLAIMER OF WARRANTY
The foregoing warranties are in lieu of all other
warranties, expressed or implied, including but not
limited to the implied warranties of merchantability and
fitness for a particular purpose. However, if the Hustler
Turf Equipment is purchased as a consumer product,
any implied warranty of merchantability or fitness for a
particular purpose is limited to the duration of this
limited warranty. Some states do not allow limitations
on how long an implied warranty lasts, so the above
limitation may not apply to you. This warranty gives
you specific legal rights, and you may also have other
rights which vary from state to state.
LIMITATION OF REMEDIES
In no case shall Hustler Turf Equipment, be liable for any
special, incidental, or consequential damages based upon
breach of warranty, breach of contract, negligence, strict
liability in tort, or any other legal theory.
Such damages include, but are not limited to:
● Loss of profits
● Loss of savings or revenue
● Loss of use of Hustler Turf Equipment or any
associated equipment
● Cost of capital
● Cost of any substitute equipment, facilities, services
or downtime
● The claims of third parties including customers, and
injury to property
Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation
or exclusion may not apply to you.
TIME LIMIT
Any action for breach of warranty must be commenced
within twenty-five (25) months following delivery of the
goods in a non-rental application. Any action for breach of
warranty must be commenced within 120 days following
delivery of the goods in a rental application.
NO OTHER WARRANTIES
Unless modified in writing, signed by both parties, and
approved by the President of Hustler Turf Equipment, this
agreement is understood to be the complete and exclusive
agreement between the parties, superseding all prior
agreements, oral or written, and all other communications
between the parties relating to the subject matter of this
agreement. No employee of Hustler Turf Equipment, or any
other party is authorized to make any warranty in addition to
those made in this agreement.
ALLOCATION OF RISKS
This agreement allocates the risks of product failure
between Hustler Turf Equipment, and the purchaser. This
allocation is recognized by both parties and is reflected in
the price of the goods.
OWNER'S RESPONSIBILITY
You must maintain your Hustler Turf Equipment product
following the maintenance procedures described in your
owner's manual. Such routine maintenance, whether
performed by a dealer or by you, is at your expense.
This machine like any other powered equipment is
potentially dangerous unless properly operated. Any
operator must be cautious and keep safety in mind at all
times. Any operator, prior to using the Hustler Turf
Equipment, should thoroughly familiarize himself with the
owner's manual regarding operation and safety of the
machine, as well as all safety warnings on the machine
itself.
WARRANTY REGISTRATION
1. The Warranty registration form MUST be completed
and signed by the authorized dealer and original
purchaser.
2. For validation, the completed Warranty registration
form MUST be forwarded to Hustler Turf Equipment,
within ten (10) days following date of purchase.
3. The date of purchase constitutes delivery.
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2-1
This safety alert symbol is used to call attention to a
message intended to provide a reasonable degree of
PERSONAL SAFETY for operators and other persons
during the normal operation and servicing of this equipment.
DANGER – denotes immediate hazards which WILL
result in severe personal injury or death.
WARNING - denotes a hazard or unsafe practice which
COULD result in severe personal injury or death.
All operators should read this manual, or be instructed
about safe operating and maintenance procedures. This is
the owner’s responsibility.
Improper use or maintenance by the operator or
owner can result in injury. To reduce the potential for
injury, comply with these safety instructions and always
pay attention to the safety alert ▲ symbol, which means
DANGER or WARNING - “personal safety
instructions.” Failure to comply with the instructions
may result in personal injury or death.
Incorrect usage of this machine may result in severe
injury. Personnel operating and maintain it should be
trained in the proper use and should read the manuals
completely and thoroughly before attempting to set-up,
operate, adjust, or service this machine.
The Quick Reference Decals, located under the right front
of the seat, the right front of the deck, and under the seat
pan, are designed to give the operator brief information
needed in the daily operation of the machine. These decals
are not intended to be used in place of this manual but
instead is to be used as an extension of this manual. These
decals should not be removed or obliterated. Replace these
decals if they become unreadable.
It is the owner’s responsibility to make certain that the
operator reads and understands this manual and the Quick
Reference Decals before operating this machine. It is also
the owner’s responsibility to make certain that the operator
is a qualified and physically able individual, properly
trained in the operation of this equipment. Local regulations
may restrict the age of the operator.
The owner should also ensure that the operator/mechanic
know that they are responsible for their own safety as well
as the safety of other persons within the vicinity.
Remember, the operator is responsible for accidents or
hazards occurring to other people or their property.
▲
Never leave a running machine unattended. Always
disengage deck clutch, place steering control levers in
park brake position, stop tractor engine, and remove
ignition key when leaving operator’s seat.
▲
If you lose steering control while operating the
machine, place the steering control levers in the
park brake position immediately. Inspect the
machine and involve your Hustler dealer to resolve
the problem before continuing to operate.
▲
Always remain seated while operating machine.
▲
Always keep safety shields and covers in place, except
for servicing.
▲
Always maintain a safe distance from people and pets
when mowing. Always stop machine if someone
enters the area.
▲
Always operate machine in daylight or with adequate
working lights.
▲
Follow daily and weekly checklists, making sure hoses
are tightly secured and bolts are tightened.
▲
Always observe traffic laws while driving machine
from one location to another. Watch for traffic when
operating near or crossing roadways.
▲
Always keep engine and machine clean, removing
accumulated dirt, trash and other material from
machine. Clean up oil or fuel spillage. Allow
machine to cool before storing.
▲
Inspect area to be mowed for hazards such as rocks,
metal objects and other debris which may be thrown or
entangled by mower blades. Remove these objects
before mowing.
▲
Always be alert for hazards such as rocks, metal
objects and other debris which may be thrown or
entangled by mower blades. Watch out for holes or
deep depressions.
▲
Always wear adequate eye protection when servicing
the hydraulic system, battery, and cooling system, or
when grinding mower blades and removing
accumulated debris.
▲ Always wear adequate ear protection, such as
earplugs, when operating this equipment as prolonged
exposure to uncomfortable or loud noises can cause
impairment or loss of hearing. Do not wear radios or
music headphones while operating the machinery.
Safe operation requires your full attention.
▲
Always be aware of what is behind the machine before
backing up. Do not mow in reverse unless absolutely
necessary. Always look down and behind before and
while backing up.
▲
Always inspect machine for damage after striking a
foreign object. If damage is found, repair machine
immediately. Be sure to disengage deck clutch, place
steering control levers in the park brake position, stop
tractor engine and remove ignition switch key before
leaving operator’s seat to inspect damage.
▲
Always buckle seat belt, if provided with one, before
starting tractor.
▲
Never push forward suddenly on the steering control
levers while the machine is in rearward motion
because the machine may tip backward.
▲
When moving in reverse, push forward slowly on
SAFETY PRECAUTIONS
lever and avoid sudden movement. Rapid movement
of the control levers in either direction could result in a
reaction of the tractor that can cause serious injury.
▲
Never operate a poorly maintained machine.
▲
Never carry passengers.
▲
Never attempt high speed maneuvering, especially in
crowded or congested areas.
▲
Never allow persons to operate this machine without
proper instruction or allow children to operate
machine. Allow only responsible adults who are
familiar with these instructions to operate this
machine.
▲
Never put hands or feet under any part of the machine
while it is running.
▲
Never leave machine unattended with ignition key in
switch, especially with children present.
▲
Never refuel tractor while engine is running; never
refuel near an open flame or near devices which can
create a spark. Refuel outdoors preferably, or in well
ventilated areas.
▲
Never attempt to start engine when there is a strong
odor of gasoline fumes present. Locate and correct
cause.
▲
Never run the engine in an enclosed area unless
exhaust is vented to the outside. Exhaust gases contain
carbon monoxide which is odorless and deadly poison.
▲
Never attempt to make any adjustments or repairs to
the tractor drive system, mower deck or any
attachment while the tractor engine is running or deck
clutch is engaged. Repairs or maintenance requiring
engine power should be performed by trained
personnel only.
▲
Never work under the machine or attachment unless it
is safely supported with stands, blocks or a hoist.
▲
Do not touch hot parts of machine.
▲
Never direct discharge of material from mower deck
towards bystanders. Do not operate the mower
without either the discharge chute or the entire grass
collection system in place.
▲
Always disengage the blades and wait for them to stop
before crossing gravel drives, walks or roads.
▲
Always keep clear of the mower blades and
attachments during their operation.
▲
Turn off blades when not mowing.
▲
Slow down before turning.
▲
Stop the engine before removing the grass catcher or
unclogging the discharge chute. Never clear the
discharge chute with the engine running. Turn off the
engine and be sure the blades have stopped before
cleaning. Use a stick to clear a plugged discharge area.
Never use your hand!
▲
Do not operate the machine while under the influence
of alcohol or drugs.
▲
Exercise caution when loading or unloading the
machine onto a trailer or truck.
▲
Always wear safety goggles or safety glasses with side
shields when operating the mower.
▲
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their
ability to operate the mower safely enough to protect
themselves and others from serious injury.
▲
Always disengage the blades and wait for them to stop
before crossing gravel drives, walks or roads.
▲
Always keep clear of the mower blades and
attachments during their operation.
▲
Never make sudden starts, stops, turns, or reverse
direction, especially when maneuvering on slopes.
The steering is designed for sensitive response. Rapid
movement of the steering lever in either direction
could result in a reaction of the tractor that can cause
serious injury.
▲
If any attachment or additional weight is mounted on
the rear of the unit, any rapid movement of the control
levers in either direction could result in a reaction of
the tractor that can cause serious injury.
▲
Use extreme caution when operating on slopes.
• Be extremely careful changing directions on a slope.
Slow down.
• Do not operate where the machine could slip or tip.
▲
Do not remove or modify the stabilizer wheels.
▲
Remove obstacles such as rocks, tree limbs, etc.
▲
Keep all movement on slopes slow and gradual. Do
not make sudden changes in speed or direction.
▲
Avoid starting and stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
▲
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
▲
Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly turn over if a wheel goes
over the edge of a cliff or ditch, or if an edge caves in.
▲
Do not mow on wet grass. Reduced traction could
cause sliding.
▲
Do not try to stabilize the machine by putting your foot
on the ground.
▲
Watch for holes, ruts or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
▲
Never leave machine unattended with ignition key in
switch, especially with children present.
▲
Keep children out of the mowing area and under the
watchful care of another responsible adult.
▲
Be alert and turn the machine off if children enter the
area.
▲
Before and while backing, look behind and down for
small children.
▲
Never carry children, even with the blades off. They
may fall off and be seriously injured or interfere with
safe machine operation.
▲
Never allow children to operate the machine.
▲
Use care when approaching blind corners, shrubs,
trees, the end of a fence or other objects that may
obscure vision.
▲
Use extra caution when handling gasoline and other
fuels. They are flammable and vapors are explosive.
▲
Keep nuts and bolts tight, especially the blade
attachment bolts. Keep equipment in good condition.
▲
Never tamper with safety devices. Check their proper
operation regularly.
▲
Grass collection system components are subject to
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375527_0406
2-3
wear, damage and deterioration, which could expose
moving parts or allow objects to be thrown.
Frequently check components and replace with
manufacturer’s recommended parts, when necessary.
▲
Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves and use extra caution when
servicing them.
▲
Use only genuine Hustler replacement parts to ensure
that original standards are maintained.
▲
The Hustler mower is capable of operating
horizontally (traverse) on moderately steep slopes.
When operating on slopes up to 15 degrees, be aware
of any conditions that may cause the tractor drive tires
to lose traction resulting in a possible loss of control of
the machine. An operator should not operate on a
slope until he is thoroughly familiar with the
equipment.
Do not operate the machine on slopes greater than
15 degrees.
It is strongly recommended that the operator drive
the machine off of the slope, using extreme caution, if
any sign of loss of traction is detected. Wait until the
condition that caused the problem is resolved before
attempting to operate on the slope again.
Terrain conditions can affect traction resulting in
possible loss of control of the machine. Some of the
conditions to be aware of are:
1. Wet terrain
2. Depressions in the ground; i.e. holes, ruts,
washouts
3. Mounds of dirt
4. Soil type; i.e. sand, loose dirt, gravel, clay
5. Grass type, density, and height
6. Extremely dry conditions of grass
7. Tire pressure
The attachments mounted to the tractor will also
affect the way it handles on a slope. Be aware that
each attachment’s characteristics vary.
Another consideration to safe mowing on slopes is
to be aware of what is located at the bottom of the
slope. Extreme caution should be used when there is a
hazard located at the bottom of the slope. Some
examples are:
1. Water; i.e. lake, river
2. Cliffs, retaining walls
3. Roads, highways
4. Buildings
5. Rocks
These are just a few examples of situations when
caution must be used when operating on a slope.
There are many other possibilities too numerous to
mention. Just remember to always exercise extreme
caution when operating on any slope.
▲ When operating on terrain where there is a potential
for a roll over, it is important that a ROPS be
installed on the equipment. The ROPS will
minimize chance of injury or death from rollover.
Seat belt must be fastened while operating a
machine equipped with ROPS. Failure to use seat
belt will result in serious injury in the event of a roll
over.
▲▲
Clean flammable material from machine. Prevent
fires by keeping engine compartment, battery,
hydraulic lines, fuel line, fuel tank and operator’s
station clean of accumulated trash, grass clippings,
and other debris. Always clean up spilled fuel and
oil.
▲▲
Specific safety warning decals are located on the
equipment near the immediate areas of potential
hazards. These decals should not be removed or
obliterated. Replace them if they become non-readable.
375527_0406
2-4
Do not smoke while refueling.
Do not fill tank with engine running,
or while the engine is hot.
Allow engine to cool before storing
machine inside a building.
Store away from open flame or spark
if there is fuel in tank.
Clean up any gasoline spills.
Do not refuel while in enclosed trailer
or other enclosed areas
Avoid skin contact with battery acid.
Always wear eye protection when
checking the battery, acid can cause
serious injury to skin and eyes. If
contact occurs, flush area with clean
water and call physician immediately.
Acid will also damage clothing.
Do not allow open flame near the
battery when charging.
Hydrogen gas forms inside the
battery. This gas is both toxic and
flammable and may cause an
explosion if exposed to flame.
Always remove the negative ground
first and replace it last.
Do not overfill battery.
Electrolyte may overflow and
damage paint, wiring or structure.
When cleaning the battery, use soap
and water. Be careful not to get
soap and water into the battery. Use
soda mixed in water to clean
corrosion off the terminals.
Hydraulic fluid escaping under
pressure can penetrate skin.
Hydraulic fluid may also cause
infection in a minor cut or opening in
the skin; if exposed to hydraulic fluid,
see a doctor at once.
Before applying pressure to hydraulic
system, make sure all connections
are tight and all hoses and lines are
in good condition.
Relieve all pressure in the system
before disconnecting or working on
hydraulic lines.
To find a leak under pressure, use a
piece of cardboard or wood – never
use your hands.
To relieve all pressure in system,
turn engine off and lower attachment.
Read Owner’s Manual and Quick
Reference Decal before attempting to
operate this machine.
The following illustrations show the various safety decals that are located on the machine. A brief explanation is shown to
help the operator understand the meanings of these decals.
Do not remove or modify stabilizer
wheels or injury can result.
Never stop suddenly while backing
down slopes. This action may result
in a reaction of the tractor that can
cause serious physical injury.
Never operate the mower deck with
side deflector removed or in raised
position, except when the grass
catcher attachment is being used.
Hot surface!
Keep shields or covers in place
while machine is in operation.
Keep hands away from rotating
pulleys and belts.
Whirling blades! Keep hands and
feet away.
Beware of thrown objects.
1. Hold this sheet of paper in front of you. Make sure that line A is horizontal.
2. Align line B with a verticle surface such as a pole, tree or building.
3. Fold the paper along the slope guide lines (C, D or E).
4. Align the closest slope guide line with the ground slope. This will give you a close estimation of the
ground slope to be mowed.
Slope Guide Lines
C (5o)
D (10o)
E (15o)
Line A
Line B
SLOPE GUIDE
Figure 2-1
Use this diagram when determining the degree of slope to be mowed.
375527_0406
2-5
IMPORTANT: When access is required under the seat
platform make certain to place the control arms in the
park brake position and pivot the arm rests upward
before placing the seat platform in the full forward
position to prevent arm rest damage.
Controls
For general location of the controls described in this
section, refer to Figure 3-1.
1. Ignition switch (Fig. 3-2a - 3-2b - 3-2c) – a three
position switch: off, run, and start. With key inserted,
rotate it clockwise to START position; release key
when engine starts, and switch will automatically
return to the RUN position.
2. Throttle control (Fig. 3-2a - 3-2b - 3-2c) — a cable is
linked to engine throttle for controlling engine speed.
Figure 3-2c
Ignition
switch
Throttle
Deck clutch switch
Oil pressure light
Choke
Temperature warning light
Charging system warning light
Figure 3-2b
Ignition
switch
TThhrroottttllee
Deck clutch
switch
OOiill pprreessssuurree
lliigghhtt
CChheecckk
eennggiinnee
lliigghhtt
Kohler EFI
units only
Figure 3-2a
IIggnniittiioonn
sswwiittcchh
TThhrroottttllee
Deck clutch
switch
OOiill pprreessssuurree lliigghhtt
CChhookkee
375527_0406
3-1
OPERATION
Figure 3-1
Hustler Z Controls
11
1
8
14
4
2
6
13
15
9
12
5
7
19
20
10
16
8
11
12
12
3
12
12
17
17
18
1. Ignition Switch 6. Hour meter 11. Deck adjusting rod 16. Deck height indicator
2. Throttle lever 7. Oil Pressure light 12. Anti-scalp wheels 17. Brake switch
3. Control levers 8. Fuel tanks 13. Discharge chute 18. Choke lever
4. Deck clutch switch 9. Hydraulic reservoir 14. Left deck cover 19. Temperature warning light
5. Deck lift pedal 10. Battery 15. Right deck cover Check Engine light (927053 & 927061)
20. Charging system warning light
Kawasaki liquid
cooled units only
Move lever forward to increase engine rpm, move
lever rearward to decrease engine rpm.
3. Choke control (Fig. 3-2a) – a cable is linked to
manually operate the engine choke. When the lever is
in the down position, the choke is in the off (run)
position. When the lever is pulled up, the choke is in
the on (start) position. Do not operate the machine in
the on (start) position. NOTE: The choke control is
not used on Models 927053, 927061, 928010, 928028
& 928036.
4. Control levers (Fig. 3-3) — these levers control the
tractor’s speed, direction, neutral lock, and park brake.
Levers are used to steer, accelerate, decelerate and
change direction. When the control levers are in the
park brake position (3-4) the tractor will not move
when the engine is on and drive pumps are operating.
WARNING: The parking brake is not designed
to hold the tractor on steep slopes.
5. Deck clutch switch (Fig. 3-2a - 3-2b) — this switch
engages the deck. Pull the switch up to engage and
push switch down to disengage the clutch.
IMPORTANT: Never engage clutch with engine
running at high rpm or when the deck is under load.
Clutch, belts or deck could be damaged.
6. Deck lift pedal (Fig. 3-5) — the deck lift pedal is used
to raise or lower the deck. Push on the pedal to raise
the deck and then place the deck height locking pin
into the desired cutting height hole.
Push the deck lift pedal to raise the deck when going
over obstructions.
Instrumentation
7. Electronic hour meter (Fig. 3-6) — registers 1/10
hour increments up to 9,999.9 total hours. Connected
to the ignition switch, the meter records the
accumulative time while the ignition key is switched to
the RUN position and the operator is on the seat.
8. Oil pressure light and alarm (Fig. 3-2a - 3-2b) —
this light comes on when the ignition switch is placed
in the RUN position and stays lit until the engine is
running and a safe oil pressure is developed. If light
comes on during operation, shut engine off
immediately and locate and correct the problem.
Models 927558, 927566, 927921, 927939, 927947 &
927954 only — an audible alarm will sound when the
engine oil pressure drops below normal operating
pressure.
9. Check engine light (Fig. 3-2b) — refer to Kohler
engine owner’s manual for details.
10. Temperature warning light and alarm (Fig. 3-2c) —
this light will come on when the engine coolant
temperature reaches an unsafe level during operation.
If light comes on, shut down the machine as soon as
possible. Never risk continued operation when light
remains on; high temperatures can severely damage
the engine.
Never risk continued opeation when light remains on:
high temperatures can severely damage the engine.
375527_0406
3-2
Figure 3-5
Deck lift
pedal
Figure 3-6
HHoouurr
mmeetteerr
Figure 3-4
Control lever in park brake position
Figure 3-3
Control
lever
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