Hustler Turf Honda Engine Z User Manual
Hustler Z
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
IMPORTANT: This engine is not equipped with a spark arr ester muffler. It is a violation of California Public Resource Code
Section 4442 to use o r operate this eng i ne on any fo rest-co vered, brush-cover ed, or grass-co ver ed unimproved land . Other
states or federal areas may have similar laws.
This spark ign i tion sy stem c ompli es with Can adian ICES -002.
The Eng ine Owne r’s Ma nual provide s info rma tion regarding the U.S. E nvironmenta l Protection Agency (EP A) a nd the
California Emission Control Regulation of emission systems, maintenance and warranty.
Keep E ng ine Owner’s Manual with your unit. Sho uld the E ngine Owner’s Manual become damaged or illeg ible, replace i mmediately. Re pl acements may be o rd ered per the information found in th e Produc t In f ormation section of th e
owner’s manual.
The engine exhaust from this product
contains chemicals known to the State
of Calif orn ia to cau se c an cer, birt h
defects or other reproductive harm.
WARNING:
t-2 108602 10/08
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Hydraulic System Installation—S/N 07120009 and higher . . . . . . . 3-2
Hydraulic System Installation—S/N prior to 07120009. . . . . . . . . . 3-6
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Kawasaki Engine Installation (Remote Air Cleaner) . . . . . . . . . . . . 5-2
Kawasaki 25 HP Engine Installation (With HD Air Cleaner) . . . . . . 5-6
Kawasaki 26 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Kawasaki 29 HP Engine Installation (With HD Air Cleaner) . . . . . . 5-10
Honda Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Kohler Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Fuel System Installation (Air Cooled Engines) . . . . . . . . . . . . . . . . 5-18
Fuel System Installation (Liquid Cooled Engines). . . . . . . . . . . . . . 5-20
Instrument Panel Assembly (Air Cooled) . . . . . . . . . . . . . . . . . . . . 5-22
Instrument Panel Assembly (Liquid Cooled). . . . . . . . . . . . . . . . . . 5-24
Electrical Schematic (799320) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Electrical Schematic—Kawasaki LC (799338) . . . . . . . . . . . . . . . . 5-27
Chapter 6
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Front Wheel Breakdown—747782 . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Optional Semi-Pneumatic Tire/Wheel—789537 . . . . . . . . . . . . . . . 6-5
Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Chapter 7
66" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . 7-2
66" Side Discharge XR7 Deck Pulley Assembly. . . . . . . . . . . . . . . 7-4
60" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . 7-6
60" Side Discharge XR7 Deck Pulley Assembly. . . . . . . . . . . . . . . 7-8
54" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . 7-10
54" Side Discharge XR7 Deck Pulley Assembly. . . . . . . . . . . . . . . 7-12
Side Discharge Deck—"A" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 7-14
Side Discharge Deck—"B" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 7-16
54" Rear Discharge Deck Assy—S/N 08100000 & Higher . . . . . . . 7-18
108602 10/08 c-1
Chapter 8
Chapter 9
54" Rear Discharge Deck Assy—S/N 08010000—08100000 . . . . 7-20
54" Rear Discharge Deck Assy–S/N Prior to 08010000. . . . . . . . . 7-22
54" Rear Discharge Deck Pulley Assy—S/N 08100000 & Higher . 7-24
54" Rear Discharge Deck Pulley Assy—S/N Prior to 08100000 . . 7-26
Spindle Assembly–796235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Spindle Assembly–796680. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Deck Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
66" & 54" Side Discharge Deck Belt Routing and Tensioning . . . . 8-4
60" Side Discharge Deck Belt Routing and Tensioning . . . . . . . . . 8-5
54" Rear Discharge Deck Belt Routing and Tensioning. . . . . . . . . 8-6
Seat Installation—S/N 08010000 & Higher . . . . . . . . . . . . . . . . . . 8-8
Seat Installation—S/N Prior to 08010000. . . . . . . . . . . . . . . . . . . . 8-10
ROPS Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
66" Side Discharge XR7 Deck Decals . . . . . . . . . . . . . . . . . . . . . . 9-4
60" Side Discharge XR7 Deck Decals . . . . . . . . . . . . . . . . . . . . . . 9-5
54" Side Discharge XR7 Deck Decals . . . . . . . . . . . . . . . . . . . . . . 9-6
54" Rear Discharge Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Chapter 10
Assembly Pictures and Aids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . 10-13
Safe Maintenance & Adjustment Practices . . . . . . . . . . . . . . . . . . 10-14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
c-2 108602 10/08
Chapter 1
General Information
This Manual covers Hustler Z models 927723A/B, 927749A/B, 927756A/B, 927772A/B, 927798A/
B, 927806A/B, 927814A/B, 928432, 928853A/B, and 928861A/B, with serial numbers higher than
07020000.
Frequently Ordered Parts
PART NO. DESCRIPTION
027912 Lubrizol 7 oz. Bottle
027920 Lubrizol 10 oz. Bottle
768341 Hydraulic Oil Filter
781443 Pump Drive Belt
797696 Blade, F18.50"-H-F-CW (54" Side Discharge Deck)
794685 Blade, F20.50"-H-F-CW (60" Side Discharge Deck)
798496 Blade, F22.50"-H-F-CW (66" Side Discharge Deck)
601012 Blade, F18.50"-L-F-CW (54" Rear Discharge Deck)
601013 Blade, F18.50-L-F-CCW (54" Rear Discharge Deck)
797928 Belt, B-Section (54" Side Discharge Deck)
797720 Belt, B-Section (60" Side Discharge Deck)
797936 Belt, B-Section (66" Side Discharge Deck)
601015 Belt, B-Section (54" Rear Discharge Deck)
068478 Fuel Filter
785261 Main Air Filter Element (Except 29 HP Kawasaki)
785279 Safety Air Filter Element (Kawasaki 25 HP w HD)
601652 Main Filter Element (Kawasaki 29 HP)
601653 Safety Filter Element (Kawasaki 29 HP)
772079 Kawasaki Engine Oil Filter
785634 Honda Engine Oil Filter
747303 Kohler Engine Oil Filter
Service Literature
PART NO. DESCRIPTION
601656 Owner’s Manual
785642 Honda 18/20/24 Engine Owner’s Manual
778423 Kawasaki 19–25 hp Engine Owner’s Manual
796805 Kawasaki FD731V (26 HP) Engine Manual
601637 Kawasaki 29 HP Engine Manual
742684 Kohler Engine Owner’s Manual
Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give
the model and serial number to your parts and service represen tative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
108602 10/08 1-1
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece ssary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
Options Available From Your Dealer
PART NO. DESCRIPTION
108556 "A" Baffles Kit XR7 (66" Side Discharge Deck)
108555 "A" Baffles Kit XR7 (60" Side Discharge Deck)
108554 "A" Baffles Kit XR7 (54" Side Discharge Deck)
108551 "B" Baffles Kit XR7 (66" Side Discharge Deck)
108550 "B" Baffles Kit XR7 (60" Side Discharge Deck)
108549 "B" Baffles Kit XR7 (54" Side Discharge Deck)
108561 Containment Baffles Kit (66" Side Discharge Deck)
108560 Containment Baffles Kit (60" Side Discharge Deck)
108559 Containment Baffles Kit (54" Side Discharge Deck)
108565 Mulch Kit (66" Side Discharge Deck)
108563 Mulch Kit (54/60" Side Discharge Deck)
106880 Stripe Kit (66" Side Discharge Deck)
107359 Stripe Kit (54/60" Side Discharge Deck)
798512 Gator Blade, 22.50"-GAT-F-CW (66" Side Discharge Deck)
794230 Gator Blade, 20.50"-GAT-F-CW (60" Side Discharge Deck)
797712 Gator Blade, 18.50"-GAT-F-CW (54" Side Discharge Deck)
798504 Mulch Blade, 22.50"-MUL-F-CW (66" Side Discharge Deck)
794214 Mulch Blade, 20.50"-MUL-F-CW (60" Side Discharge Deck)
797704 Mulch Blade, 18.50"-MUL-F-CW (54" Side Discharge Deck)
102186 Deck Lift Kit MMZ
353961 Steering Extension Kit
357897 Hitch Kit MMZ
799270 Flex Fork Kit
789537 Semi-Pneumatic Tire/Wheel Assy 13x6.50-6
927582 Snow Blade
928218 Bac-Vac Catcher Assy (Requires additional kits for installation, see dealer)
381475 Z Light Kit
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
CB Carriage Bolt MB Machine Bushing
CE Clevis Pin MS Machine Screw
CP Cotter Pin NT Nut
CS Cap Screw SC Self Tapping Cap Screw
CW Cup Washer SH Socket Head
FDRW Fender Washer SB Shoulder Bolt
FW Flat Washer SS Set Screw
HX Hex Head OD Outside Diameter
LW Lock Washer ID Inside Diameter
1-2 108602 10/08
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in th e Notes section next to the fastener.
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750
NOTE:
Loctite® 592 to be used on all pipe threads.
Lubricate all grease zerks.
108602 10/08 1-3
1-4 108602 10/08
Chapter 2 Contents
Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
108602 10/08 2-1
Rivet Nut Installation
1
2
2
2
3
2
FOR KAW ASAKI
26 HP LIQUID
COOLED ONLY
6
3
2
3
3
4
5
FOR ALL MOWERS
EXCEPT 26 HP
LIQUID COOLED
4
1
1
ITEM NO.
1 548032 107701 1 TRACTOR FRAME (54" SIDE DISCHARGE)
2 808493 808493 13 3/8-16 THREAD RIVET NUT
3 600961 600961 8 1/2-13 THREAD RIVET NUT
4 808477 808477 2 1/4-20 THREAD RIVET NUT (KAW AIR COOLED ONLY)
4 808477 808477 3 1/4-20 THREAD RIVET NUT (KAW LIQUID COOLED ONLY)
5 547950 106732 1 XR7 MMZ SEAT SUPPORT
6 549303 109678 1 SEAT SUPPORT
SERVICE
PART NO.
MFG. PART
NO.
547760 106211 1 TRACTOR FRAME (60" SIDE DISCHARGE)
547752 106039 1 TRACTOR FRAME (66" SIDE DISCHARGE)
548545 108093 1 TRACTOR FRAME (54" REAR DISCHARGE)
QTY. DESCRIPTION
NOTES:
1. Seat supports 547950 and 549303 include rivet nuts.
2. Mowers with serial numbers prior to 08010000 require (2) of 808493
(Rivet Nut 3/8-16 thread).
2-2 108602 10/08
Footrest Assembly
1
2
1
3
4
5
5
6
7
ITEM
NO.
1 359547 359547 2 STEP TREAD
2 395533 395533 1 FLOOR
3 305615 305615 2 PLATFORM STEP TREAD
4 086660 086660 2 NT .375-16 HX LK NY
5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN
6 781880 781880 2 RUBBER BUMPER
7 052860 052860 2 CS .375-16 X 1.250 HX G5 ZN
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Do not tighten, Item 2 (348276 Floor) must be able to pivot on these
bolts.
108602 10/08 2-3
2-4 108602 10/08
Chapter 3 Contents
Hydraulic System Installation—S/N 07120009 and higher . . . . . . . . 3-2
Hydraulic System Installation—S/N prior to 07120009 . . . . . . . . . . . 3-6
108602 10/08 3-1
Hydraulic System Installation—S/N 07120009 and higher
FRONT
18
1
32
2
3
4
19
20
5
6
7
22
21
19
10
11
24
12
25
26
27
9
30
11
10
20
22
14
31
15
19
11
13
28
25
12
29
8
17
16
16
17
23
3-2 108602 10/08
Hydraulic System Installation—S/N 07120009 and higher
ITEM
NO.
1 768515 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL
2 055947 055947 2 CS .250-20 X .500 HX G5 ZN
3 032771 032771 1 STRAINER
4 032763 032763 1 BREATHER CAP
5 548636 349860 1 RESERVOIR
6 034272 034272 4 NT .312-18 HX G5 ZN
7 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL
8 601133 601133 1 PUMP, HYD 12CC W/ FAN RH
9 601134 601134 1 PUMP, HYD 12CC W/ FAN LH
10 041707 041707 4 NT .437-14 HX G5 ZN
11 704742 704742 8 FW .453 X .812 X .060 ZN
12 600922 600922 2 MOTOR, HGM-15E-3138
13 705186 705186 4 CS .437-14 X 1.375 HX G5 ZN
14 768341 768341 1 FILTER ELEMENT
15 768333 768333 1 FILTER HEAD
16 767962 767962 8 FW .531X 1.063X.090 SAE
17 008573 008573 8 CS .500-13X2.500 HX G5
18 781575 N/A 1 -6STR -6 90°, PUSHLOC HOSE 4.75"
19 763946 N/A 3 90°, -6 O-RING/-6 JIC FITTING
20 601252 N/A 2 CASE DRAIN ASSY
21 781591 N/A 1 -6STR -6 90°, PUSHLOC HOSE, 15.00"
22 779132 N/A 2 STR-6MORB/-6JIC FITTING
23 781542 N/A 2 90°,-8MORB/-8MSL FITTING
24 781658 N/A 1 STR-8-MORB/HEX PLUG
25 781526 N/A 4 90°, -10MORB/-8MSL FITTING
26 781500 N/A 1 RIGHT LOOP/RP-BM HYDRO TUBE
27 600915 N/A 1 TUBE, LP-TM RT LOOP
28 781484 N/A 1 LEFT LOOP/RP-BM HYDRO TUBE
29 781476 N/A 1 LEFT LOOP/LP-TM HYDRO TUBE
30 781534 N/A 2 STR-8MORB/-8MSL FITTING
31 781518 N/A 1 -6STR -6STR PUSHLOC HOSE, 9.00"
32 763953 N/A 1 -6 O-RING/-6JIC/6JIC T FITTING
SERVICE
PART NO.
N/A 600913 1 HYDRAULIC KIT (INCLUDES 16-31)
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Hydraulic system capacity is 5 US quarts of 20W50 motor oil. Fill
reservoir to within 1" of top of Item 3 (032771 Strainer). See “Hydraulic
system” on page 10-24.
108602 10/08 3-3
Note:
HYDRAULIC SYSTEM CHARGING PROCEDURE
1. Set handles in the neutral position.
2. Start engine at idle.
3. Let run for a minimum of 30 seconds.
4. Stroke handles to forward position.
5. If motors do not turn in 15 seconds return handles to neutral and
repeat step 3 and 4 (one time).
6. If motors do not turn after second attempt, shut off the engine
and check for oil at the pump.
7. Increase throttle to half speed and work handles through forward
and reverse position until the motor operates smoothly
throughout the entire speed range.
Seal Kit for hydraulic pump; 727756 (BDP10 Overhaul Seal Kit)
3-4 108602 10/08
This page intentionally left blank.
108602 10/08 3-5
Hydraulic System Installation—S/N prior to 07120009
8
22
FRONT
16
1
31
2
3
4
17
18
5
6
7
20
19
17
21
10
11
23
12
24
25
26
9
29
11
10
18
20
14
30
15
17
11
13
27
24
12
28
3-6 108602 10/08
Hydraulic System Installation—S/N prior to 07120009
ITEM
NO.
1 768515 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL
2 055947 055947 2 CS .250-20 X .500 HX G5 ZN
3 032771 032771 1 STRAINER
4 032763 032763 1 BREATHER CAP
5 548636 349860 1 RESERVOIR
6 034272 034272 4 NT .312-18 HX G5 ZN
7 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL
8 781062 781062 1 HYDRO-GEAR PUMP, BDP-10A-300
9 781047 781047 1 HYDRO-GEAR PUMP BDP-10A-400
10 041707 041707 4 NT .437-14 HX G5 ZN
11 704742 704742 8 FW .453 X .812 X .060 ZN
12 781054 781054 2 ROSS/PARKER WHEEL MOTOR, MB-15
13 705186 705186 4 CS .437-14 X 1.375 HX G5 ZN
14 768341 768341 1 FILTER ELEMENT
15 768333 768333 1 FILTER HEAD
16 781575 N/A 1 -6STR -6 90°, PUSHLOC HOSE 4.75"
17 763946 N/A 3 90°, -6 O-RING/-6 JIC FITTING
18 778985 N/A 2 -6STR -6 90°, PUSHLOC HOSE, 13.00"
19 781591 N/A 1 -6STR -6 90°, PUSHLOC HOSE, 15.00"
20 779132 N/A 2 STR-6MORB/-6JIC FITTING
21 781559 N/A 1 45°, -8MORB/-8MSL FITTING
22 781542 N/A 1 90°,-8MORB/-8MSL FITTING
23 781658 N/A 1 STR-8-MORB/HEX PLUG
24 781526 N/A 4 90°, -10MORB/-8MSL FITTING
25 781500 N/A 1 RIGHT LOOP/RP-BM HYDRO TUBE
26 781492 N/A 1 RIGHT LOOP/LP-TM HYDRO TUBE
27 781484 N/A 1 LEFT LOOP/RP-BM HYDRO TUBE
28 781476 N/A 1 LEFT LOOP/LP-TM HYDRO TUBE
29 781534 N/A 2 STR-8MORB/-8MSL FITTING
30 781518 N/A 1 -6STR -6STR PUSHLOC HOSE, 9.00"
31 763953 N/A 1 -6 O-RING/-6JIC/6JIC T FITTING
SERVICE
PART NO.
N/A 781469 1 MMZ HYDRAULIC KIT (INCLUDES 16-31)
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Hydraulic system capacity is 5 US quarts of 20W50 motor oil. Fill
reservoir to within 1" of top of Item 3 (032771 Strainer). See “Hydraulic
system” on page 10-24.
108602 10/08 3-7
Note:
HYDRAULIC SYSTEM CHARGING PROCEDURE
1. Set handles in the neutral position.
2. Start engine at idle.
3. Let run for a minimum of 30 seconds.
4. Stroke handles to forward position.
5. If motors do not turn in 15 seconds return handles to neutral and
repeat step 3 and 4 (one time).
6. If motors do not turn after second attempt, shut off the engine
and check for oil at the pump.
7. Increase throttle to half speed and work handles through forward
and reverse position until the motor operates smoothly
throughout the entire speed range.
Seal Kit for hydraulic pump; 727756 (BDP10 Overhaul Seal Kit)
3-8 108602 10/08
Chapter 4 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Steering and Park Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
108602 10/08 4-1
Battery Installation
1
TRACTOR
FRAME
11
12
9
9
10
8
4
1
3
1
6
5
8
5
7
2
11
9
4-2 108602 10/08
Battery Installation
ITEM
NO.
1 024927 024927 2 NT .250-20 HX GR.5 ZN
2 771428 771428 1 RED BATTERY CABLE BOOT
3 796219 796219 1 36" NEGATIVE BATTERY CABLE
4 744276 744276 1 POSITIVE BATTERY CABLE
5 768523 768523 3 FW .343 X .687 X .051/.080 HD ZN/YL
6 058776 058776 2 NT .312-18 HX NL ZN
7 348417 348417 1 BATTERY CLAMP STRAP
8 055939 055939 2 CS .250-20 X .750 HX G5 ZN
9 029868 029868 4 LW .250 INT-EXT TOOTH ZN
10 740696 740696 1 BATTERY
11 034272 034272 2 NT .312-18 HX G5 ZN
12 779850 779850 2 CB .312-18 X 3.00 FUL ZN
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. When performing service on mower, disconnect battery ground cable
and do not reconnect to battery until engine is ready to be started. See
Owners Manual.
2. Battery is not installed in export models.
108602 10/08 4-3
Deck Lift Assembly
1
TRACTOR
FRAME
1
1
1
4
1
3
2
5
5
5
5
5
4
4
5
6
8
8
4
4
4
4
14
13
9
7
10
10
4
10
11
12
8
10
6
9
9
4-4 108602 10/08
Deck Lift Assembly
ITEM
NO.
1 348318 348318 1 STOP HANDLE
2 600437 600437 1 DECK HEIGHT 1/2" PIN W/A
3 783001 783001 1 DECK LIFT INDICATOR SUBASSEMBLY
4 704643 704643 8 NT .437-14 HX FLG ZN
5 781294 781294 7 CLIP E, 1.00 X .625 X .050
6 782995 782995 2 DECK LIFT SPRING SUBASSEMBLY
7 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS
8 055749 055749 3 CS .437-14 X 1.750 HX G5 ZN
9 348391 018846 4 DECK LIFT CHAIN
10 015495 015495 4 STRAIGHT GREASE FITTING
11 034272 034272 1 NT .312-18 HX G5 ZN
12 756270 756270 1 CS .312-18 X 1.50 FUL THR GR5 ZN
13 348458 348458 1 DECK LEVELER YOKE
14 781831 781831 1 CS .437-14 X 1.750 FUL THD G5 ZN
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Apply grease to zerks (see owner’s manual).
108602 10/08 4-5
Steering and Park Brake Assembly
TRACTOR
FRAME
1
2
20
6
19
4
5
23
5
25
25
26
29
7
28
6
6
21
28
24
5
23
32
30
31
34
5
27
5
35
6
7
16
17
18
6
8
6
11
5
10
22
9
4
5
2
3
1
6
10
6
12
13
14
14
15
6
7
22
6
5
22
SEE STEERING
SUB-ASSEMBLY
page 4-9
6
33
4
4-6 108602 10/08
Steering and Park Brake Assembly
87335
6
5
6
87878
7
ITEM
NO.
1 348987 348987 1 STEERING CONTROL PANEL
2 781716 781716 2 SS .500-13 X 1.75 SH ZN
3 053199 053199 2 NT .500-13 HX JAM ZN
4 055822 055822 8 CS .375-16 X .750 HX G5 ZN
5 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN
6 768523 768523 30 FW .343X .687 X .051/.080 HD ZN/YL
7 023655 023655 6 NT .312-24 HXZY NL
8 781286 781286 2 PUMP ROD ADJUSTER ASSEMBLY
9 600221 600221 2 CENTERING DAMPER
10 781922 781922 4 DAMPER BALL STUD
11 029876 029876 2 LW .312 INT-EXT TOOTH Z
12 367557 367557 2 PUMP ARM
13 704163 704163 2 CS .250-20 X 2.00 HX G5 ZN
14 768515 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL
15 068551 068551 2 NT .250-20 HX NL ZN
16 782979 782979 2 CS .375-16 X 4.75 HX G5 ZN
17 063198 063198 4 CS 10-24 X .750 HXFLK ZN
18 781211 781211 2 PUSH BUTTON SWITCH
19 348797 348797 2 ADJUSTABLE PIVOT
20 036244 036244 6 CS .375-16 X 1.000 HX G5 ZN
21 059832 059832 4 NT #10-24 HX NL ZN
22 034272 034272 8 NT .312-18 HX G5 ZN
23 054502 054502 4 NT .375-16 HX GRD 5 ZN
24 101766 101766 2 BRAKE ARM EXTENSION
25 005116 005116 4 CS .375-16 X 1.375 HX G5 ZN
26 350397 350397 2 BRAKE LINK TURNBUCKLE
27 350330 350330 1 L.S. BRAKE PIVOT ARM
28 765339 765339 4 BUSHING
29 086660 086660 2 NT .375-16 HX LK NY
30 600925 600925 1 BRAKE ASSY LEFT WHEEL
30 781112 781112 1 BRAKE ASSY LH (S/N PRIOR TO 07120009)
31 600923 600923 2 WHEEL HUB
32 036236 036236 4 CS .312-18 X 1.000 HX G5 ZN
33 064014 064014 8 CS .312-18X .875 HX G5
34 601289 N/A 2 HG MOTOR NUT
35 601290 N/A 2 HG MOTOR KEY
SERVICE
PART NO.
350272 350272 2 BRAKE ARM EXTENSION
350264 350264 1 R.S. BRAKE PIVOT ARM
600924 600924 1 BRAKE ASSY RIGHT WHEEL
781351 781351 1 BRAKE ASSY RH (S/N PRIOR TO 07120009)
781765 781765 2 BRAKE DRUM-HUB ASSEMBLY
065516 N/A 2 ROSS CASTLE NUT
064337 N/A 2 ROSS KEY
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. For units with serial number 07120009 and higher: Torque to 180-210
ft.-lbs. Included with wheel motor.
108602 10/08 4-7
2. For units with serial number 07120009 and higher: Torque to 17 ft.-lbs.
3. For units with serial number 07120009 and higher: 600925 used on left
wheel. 600924 used on right wheel.
4. For units with serial numbers prior to 07120009: Torque to 350-375 ft.lbs. Included with wheel motor.
5. For units with serial numbers prior to 07120009: Torque brake assembly
mounting bolts to 100 ft.-lbs.
6. For units with serial numbers prior to 07120009: 781112 used on left
wheel. 781351 used on right wheel.
7. Used on mowers with serial numbers prior to 07120009.
8. Used on mowers with serial numbers 07120009 and higher.
4-8 108602 10/08
Steering Sub-Assembly
2
3
4
5
7
6
8
9
14
10
12
13
3
5
3
11
1
3
10
3
7
1
ITEM NO.
1 781260 N/A 2 STEERING BAR GRIP
2 348755 348755 2 STEERING BAR
3 767954 767954 16 FW .406 X .812 X .060 SAE HD ZN
4 036244 036244 4 CS .375-16 X 1.000 HX G5 ZN
5 705178 705178 6 CS .375-16 X 1.750 HX G5 ZN
6 023655 023655 2 NT .312-24 HXZY NL
7 768523 768523 4 FW .343X .687 X .051/.080 HD ZN/YL
8 348946 348946 2 STEERING ARM MOUNT
9 348888 348888 1 STEERLEVER SUPPORT LH (SHOWN)
10 781153 781153 4 BUSHING
11 781716 781716 2 SS .500-13 X 1.75 SH ZN
12 781583 781583 2 BRAKE ROD ASSEMBLY
13 086660 086660 6 NT .375-16 HX LK NY
14 348862 348862 4 STEERLEVER BUSHING
SERVICE
PART NO.
348714 348714 1 STEERLEVER SUPPORT RH
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Includes Item 1 (781260 Steering Bar Grip).
108602 10/08 4-9
Pump Belt and Pulleys Installation
3
2
TRACTOR
FRAME
1
2
2
1
6
7
11
6
4
14
16
17
15
18
19
20
12
10
21
22
2
5
13
8
7
3
10
10
8
9
23
24
25
26
13
5
6
27
7
7
4-10 108602 10/08
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