Hustler Turf Honda Engine Z User Manual

Hustler Z

Parts Manual

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

IMPORTANT: This engine is not equipped with a spark arr ester muffler. It is a violation of California Public Resource Code Section 4442 to use o r operate this eng i ne on any fo rest-co vered, brush-cover ed, or grass-co ver ed unimproved land . Other states or federal areas may have similar laws.

This spark ign i tion sy stem c ompli es with Can adian ICES -002.

The Eng ine Owne r’s Ma nual provide s info rma tion regarding the U.S. E nvironmenta l Protection Agency (EP A) a nd the California Emission Control Regulation of emission systems, maintenance and warranty.

Keep E ng ine Owner’s Manual with your unit. Sho uld the E ngine Owner’s Manual become damaged or illeg ible, replace i mmediately. Re pl acements may be o rd ered per the information found in th e Produc t In f ormation section of th e

owner’s manual.

The engine exhaust from this product

contains chemicals known to the State

of Calif orn ia to cau se c an cer, birt h

defects or other reproductive harm.

WARNING:

t-2 108602 10/08

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Chapter 1

General Information

This Manual covers Hustler Z models 927723A/B, 927749A/B, 927756A/B, 927772A/B, 927798A/ B, 927806A/B, 927814A/B, 928432, 928853A/B, and 928861A/B, with serial numbers higher than

07020000.

Frequently Ordered Parts

PART NO. DESCRIPTION

027912 Lubrizol 7 oz. Bottle 027920 Lubrizol 10 oz. Bottle 768341 Hydraulic Oil Filter 781443 Pump Drive Belt 797696 Blade, F18.50"-H-F-CW (54" Side Discharge Deck) 794685 Blade, F20.50"-H-F-CW (60" Side Discharge Deck) 798496 Blade, F22.50"-H-F-CW (66" Side Discharge Deck) 601012 Blade, F18.50"-L-F-CW (54" Rear Discharge Deck) 601013 Blade, F18.50-L-F-CCW (54" Rear Discharge Deck) 797928 Belt, B-Section (54" Side Discharge Deck) 797720 Belt, B-Section (60" Side Discharge Deck) 797936 Belt, B-Section (66" Side Discharge Deck) 601015 Belt, B-Section (54" Rear Discharge Deck) 068478 Fuel Filter 785261 Main Air Filter Element (Except 29 HP Kawasaki) 785279 Safety Air Filter Element (Kawasaki 25 HP w HD) 601652 Main Filter Element (Kawasaki 29 HP) 601653 Safety Filter Element (Kawasaki 29 HP) 772079 Kawasaki Engine Oil Filter 785634 Honda Engine Oil Filter 747303 Kohler Engine Oil Filter

Service Literature

PART NO. DESCRIPTION

601656 Owner’s Manual 785642 Honda 18/20/24 Engine Owner’s Manual 778423 Kawasaki 19–25 hp Engine Owner’s Manual 796805 Kawasaki FD731V (26 HP) Engine Manual 601637 Kawasaki 29 HP Engine Manual 742684 Kohler Engine Owner’s Manual

Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give the model and serial number to your parts and service represen tative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

108602 10/08 1-1

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece ssary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

Options Available From Your Dealer

PART NO. DESCRIPTION

108556 "A" Baffles Kit XR7 (66" Side Discharge Deck) 108555 "A" Baffles Kit XR7 (60" Side Discharge Deck) 108554 "A" Baffles Kit XR7 (54" Side Discharge Deck) 108551 "B" Baffles Kit XR7 (66" Side Discharge Deck) 108550 "B" Baffles Kit XR7 (60" Side Discharge Deck) 108549 "B" Baffles Kit XR7 (54" Side Discharge Deck) 108561 Containment Baffles Kit (66" Side Discharge Deck) 108560 Containment Baffles Kit (60" Side Discharge Deck) 108559 Containment Baffles Kit (54" Side Discharge Deck) 108565 Mulch Kit (66" Side Discharge Deck) 108563 Mulch Kit (54/60" Side Discharge Deck) 106880 Stripe Kit (66" Side Discharge Deck) 107359 Stripe Kit (54/60" Side Discharge Deck) 798512 Gator Blade, 22.50"-GAT-F-CW (66" Side Discharge Deck) 794230 Gator Blade, 20.50"-GAT-F-CW (60" Side Discharge Deck) 797712 Gator Blade, 18.50"-GAT-F-CW (54" Side Discharge Deck) 798504 Mulch Blade, 22.50"-MUL-F-CW (66" Side Discharge Deck) 794214 Mulch Blade, 20.50"-MUL-F-CW (60" Side Discharge Deck) 797704 Mulch Blade, 18.50"-MUL-F-CW (54" Side Discharge Deck) 102186 Deck Lift Kit MMZ 353961 Steering Extension Kit 357897 Hitch Kit MMZ 799270 Flex Fork Kit 789537 Semi-Pneumatic Tire/Wheel Assy 13x6.50-6 927582 Snow Blade 928218 Bac-Vac Catcher Assy (Requires additional kits for installation, see dealer) 381475 Z Light Kit

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CB Carriage Bolt MB Machine Bushing CE Clevis Pin MS Machine Screw CP Cotter Pin NT Nut CS Cap Screw SC Self Tapping Cap Screw

CW Cup Washer SH Socket Head

FDRW Fender Washer SB Shoulder Bolt

FW Flat Washer SS Set Screw

HX Hex Head OD Outside Diameter LW Lock Washer ID Inside Diameter

1-2 108602 10/08

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in th e Notes section next to the fastener.

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 M5 4.5 6.1 .438 48 65 M6 7.7 10.4 .500 73 99 M8 18.5 25 .562 105 143 M10 37 50 .625 145 200 M12 64 87 .750 260 350 M14 80 108.5 .875 420 565 M16 160 215

1.00 625 850 M20 320 435 M24 555 750

NOTE:

Loctite® 592 to be used on all pipe threads. Lubricate all grease zerks.

108602 10/08 1-3

1-4 108602 10/08

Chapter 2 Contents

Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

108602 10/08 2-1

Rivet Nut Installation

1

2

3

2

FOR KAW ASAKI 26 HP LIQUID COOLED ONLY

6

3

2

3

4

5

FOR ALL MOWERS EXCEPT 26 HP LIQUID COOLED

4

1

ITEM NO.

1 548032 107701 1 TRACTOR FRAME (54" SIDE DISCHARGE)

2 808493 808493 13 3/8-16 THREAD RIVET NUT 3 600961 600961 8 1/2-13 THREAD RIVET NUT 4 808477 808477 2 1/4-20 THREAD RIVET NUT (KAW AIR COOLED ONLY) 4 808477 808477 3 1/4-20 THREAD RIVET NUT (KAW LIQUID COOLED ONLY) 5 547950 106732 1 XR7 MMZ SEAT SUPPORT 6 549303 109678 1 SEAT SUPPORT

SERVICE

PART NO.

MFG. PART

NO.

547760 106211 1 TRACTOR FRAME (60" SIDE DISCHARGE) 547752 106039 1 TRACTOR FRAME (66" SIDE DISCHARGE) 548545 108093 1 TRACTOR FRAME (54" REAR DISCHARGE)

QTY. DESCRIPTION

NOTES:

1. Seat supports 547950 and 549303 include rivet nuts.

2. Mowers with serial numbers prior to 08010000 require (2) of 808493 (Rivet Nut 3/8-16 thread).

2-2 108602 10/08

Footrest Assembly

1

2

1

3

4

5

6

7

ITEM

NO.

1 359547 359547 2 STEP TREAD 2 395533 395533 1 FLOOR 3 305615 305615 2 PLATFORM STEP TREAD 4 086660 086660 2 NT .375-16 HX LK NY 5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN 6 781880 781880 2 RUBBER BUMPER 7 052860 052860 2 CS .375-16 X 1.250 HX G5 ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Do not tighten, Item 2 (348276 Floor) must be able to pivot on these bolts.

108602 10/08 2-3

2-4 108602 10/08

Chapter 3 Contents

Hydraulic System Installation—S/N 07120009 and higher . . . . . . . . 3-2

Hydraulic System Installation—S/N prior to 07120009 . . . . . . . . . . . 3-6

108602 10/08 3-1

Hydraulic System Installation—S/N 07120009 and higher

FRONT

18

1

32

2

3

4

19

20

5

6

7

22

21

19

10

11

24

12

25

26

27

9

30

11

10

20

22

14

31

15

19

11

13

28

25

12

29

8

17

16

17

23

3-2 108602 10/08

Hydraulic System Installation—S/N 07120009 and higher

ITEM

NO.

1 768515 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL 2 055947 055947 2 CS .250-20 X .500 HX G5 ZN 3 032771 032771 1 STRAINER 4 032763 032763 1 BREATHER CAP 5 548636 349860 1 RESERVOIR 6 034272 034272 4 NT .312-18 HX G5 ZN 7 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL 8 601133 601133 1 PUMP, HYD 12CC W/ FAN RH

9 601134 601134 1 PUMP, HYD 12CC W/ FAN LH 10 041707 041707 4 NT .437-14 HX G5 ZN 11 704742 704742 8 FW .453 X .812 X .060 ZN 12 600922 600922 2 MOTOR, HGM-15E-3138 13 705186 705186 4 CS .437-14 X 1.375 HX G5 ZN 14 768341 768341 1 FILTER ELEMENT 15 768333 768333 1 FILTER HEAD 16 767962 767962 8 FW .531X 1.063X.090 SAE 17 008573 008573 8 CS .500-13X2.500 HX G5 18 781575 N/A 1 -6STR -6 90°, PUSHLOC HOSE 4.75" 19 763946 N/A 3 90°, -6 O-RING/-6 JIC FITTING 20 601252 N/A 2 CASE DRAIN ASSY 21 781591 N/A 1 -6STR -6 90°, PUSHLOC HOSE, 15.00" 22 779132 N/A 2 STR-6MORB/-6JIC FITTING 23 781542 N/A 2 90°,-8MORB/-8MSL FITTING 24 781658 N/A 1 STR-8-MORB/HEX PLUG 25 781526 N/A 4 90°, -10MORB/-8MSL FITTING 26 781500 N/A 1 RIGHT LOOP/RP-BM HYDRO TUBE 27 600915 N/A 1 TUBE, LP-TM RT LOOP 28 781484 N/A 1 LEFT LOOP/RP-BM HYDRO TUBE 29 781476 N/A 1 LEFT LOOP/LP-TM HYDRO TUBE 30 781534 N/A 2 STR-8MORB/-8MSL FITTING 31 781518 N/A 1 -6STR -6STR PUSHLOC HOSE, 9.00" 32 763953 N/A 1 -6 O-RING/-6JIC/6JIC T FITTING

SERVICE

PART NO.

N/A 600913 1 HYDRAULIC KIT (INCLUDES 16-31)

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Hydraulic system capacity is 5 US quarts of 20W50 motor oil. Fill reservoir to within 1" of top of Item 3 (032771 Strainer). See “Hydraulic system” on page 10-24.

108602 10/08 3-3

Note:

HYDRAULIC SYSTEM CHARGING PROCEDURE

1. Set handles in the neutral position.

2. Start engine at idle.

3. Let run for a minimum of 30 seconds.

4. Stroke handles to forward position.

5. If motors do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 (one time).

6. If motors do not turn after second attempt, shut off the engine and check for oil at the pump.

7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoothly throughout the entire speed range.

Seal Kit for hydraulic pump; 727756 (BDP10 Overhaul Seal Kit)

3-4 108602 10/08

This page intentionally left blank.

108602 10/08 3-5

Hydraulic System Installation—S/N prior to 07120009

8

22

FRONT

16

1

31

2

3

4

17

18

5

6

7

20

19

17

21

10

11

23

12

24

25

26

9

29

11

10

18

20

14

30

15

17

11

13

27

24

12

28

3-6 108602 10/08

Hydraulic System Installation—S/N prior to 07120009

ITEM

NO.

1 768515 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL 2 055947 055947 2 CS .250-20 X .500 HX G5 ZN 3 032771 032771 1 STRAINER 4 032763 032763 1 BREATHER CAP 5 548636 349860 1 RESERVOIR 6 034272 034272 4 NT .312-18 HX G5 ZN 7 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL 8 781062 781062 1 HYDRO-GEAR PUMP, BDP-10A-300

9 781047 781047 1 HYDRO-GEAR PUMP BDP-10A-400 10 041707 041707 4 NT .437-14 HX G5 ZN 11 704742 704742 8 FW .453 X .812 X .060 ZN 12 781054 781054 2 ROSS/PARKER WHEEL MOTOR, MB-15 13 705186 705186 4 CS .437-14 X 1.375 HX G5 ZN 14 768341 768341 1 FILTER ELEMENT 15 768333 768333 1 FILTER HEAD 16 781575 N/A 1 -6STR -6 90°, PUSHLOC HOSE 4.75" 17 763946 N/A 3 90°, -6 O-RING/-6 JIC FITTING 18 778985 N/A 2 -6STR -6 90°, PUSHLOC HOSE, 13.00" 19 781591 N/A 1 -6STR -6 90°, PUSHLOC HOSE, 15.00" 20 779132 N/A 2 STR-6MORB/-6JIC FITTING 21 781559 N/A 1 45°, -8MORB/-8MSL FITTING 22 781542 N/A 1 90°,-8MORB/-8MSL FITTING 23 781658 N/A 1 STR-8-MORB/HEX PLUG 24 781526 N/A 4 90°, -10MORB/-8MSL FITTING 25 781500 N/A 1 RIGHT LOOP/RP-BM HYDRO TUBE 26 781492 N/A 1 RIGHT LOOP/LP-TM HYDRO TUBE 27 781484 N/A 1 LEFT LOOP/RP-BM HYDRO TUBE 28 781476 N/A 1 LEFT LOOP/LP-TM HYDRO TUBE 29 781534 N/A 2 STR-8MORB/-8MSL FITTING 30 781518 N/A 1 -6STR -6STR PUSHLOC HOSE, 9.00" 31 763953 N/A 1 -6 O-RING/-6JIC/6JIC T FITTING

SERVICE

PART NO.

N/A 781469 1 MMZ HYDRAULIC KIT (INCLUDES 16-31)

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Hydraulic system capacity is 5 US quarts of 20W50 motor oil. Fill reservoir to within 1" of top of Item 3 (032771 Strainer). See “Hydraulic system” on page 10-24.

108602 10/08 3-7

Note:

HYDRAULIC SYSTEM CHARGING PROCEDURE

1. Set handles in the neutral position.

2. Start engine at idle.

3. Let run for a minimum of 30 seconds.

4. Stroke handles to forward position.

5. If motors do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 (one time).

6. If motors do not turn after second attempt, shut off the engine and check for oil at the pump.

7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoothly throughout the entire speed range.

Seal Kit for hydraulic pump; 727756 (BDP10 Overhaul Seal Kit)

3-8 108602 10/08

Chapter 4 Contents

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Steering and Park Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

108602 10/08 4-1

Battery Installation

1

TRACTOR FRAME

11

12

9

10

8

4

1

3

1

6

5

8

5

7

2

11

9

4-2 108602 10/08

Battery Installation

ITEM

NO.

1 024927 024927 2 NT .250-20 HX GR.5 ZN 2 771428 771428 1 RED BATTERY CABLE BOOT 3 796219 796219 1 36" NEGATIVE BATTERY CABLE 4 744276 744276 1 POSITIVE BATTERY CABLE 5 768523 768523 3 FW .343 X .687 X .051/.080 HD ZN/YL 6 058776 058776 2 NT .312-18 HX NL ZN 7 348417 348417 1 BATTERY CLAMP STRAP 8 055939 055939 2 CS .250-20 X .750 HX G5 ZN

9 029868 029868 4 LW .250 INT-EXT TOOTH ZN 10 740696 740696 1 BATTERY 11 034272 034272 2 NT .312-18 HX G5 ZN 12 779850 779850 2 CB .312-18 X 3.00 FUL ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. When performing service on mower, disconnect battery ground cable and do not reconnect to battery until engine is ready to be started. See Owners Manual.

2. Battery is not installed in export models.

108602 10/08 4-3

Deck Lift Assembly

1

TRACTOR FRAME

1

4

1

3

2

5

4

5

6

8

4

14

13

9

7

10

4

10

11

12

8

10

6

9

4-4 108602 10/08

Deck Lift Assembly

ITEM

NO.

1 348318 348318 1 STOP HANDLE 2 600437 600437 1 DECK HEIGHT 1/2" PIN W/A 3 783001 783001 1 DECK LIFT INDICATOR SUBASSEMBLY 4 704643 704643 8 NT .437-14 HX FLG ZN 5 781294 781294 7 CLIP E, 1.00 X .625 X .050 6 782995 782995 2 DECK LIFT SPRING SUBASSEMBLY 7 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS 8 055749 055749 3 CS .437-14 X 1.750 HX G5 ZN

9 348391 018846 4 DECK LIFT CHAIN 10 015495 015495 4 STRAIGHT GREASE FITTING 11 034272 034272 1 NT .312-18 HX G5 ZN 12 756270 756270 1 CS .312-18 X 1.50 FUL THR GR5 ZN 13 348458 348458 1 DECK LEVELER YOKE 14 781831 781831 1 CS .437-14 X 1.750 FUL THD G5 ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Apply grease to zerks (see owner’s manual).

108602 10/08 4-5

Steering and Park Brake Assembly

TRACTOR FRAME

1

2

20

6

19

4

5

23

5

25

26

29

7

28

6

21

28

24

5

23

32

30

31

34

5

27

5

35

6

7

16

17

18

6

8

6

11

5

10

22

9

4

5

2

3

1

6

10

6

12

13 14

14

15

6

7

22

6

5

22

SEE STEERING SUB-ASSEMBLY page 4-9

6

33

4

4-6 108602 10/08

Steering and Park Brake Assembly

87335

6

5

6

87878

7

ITEM

NO.

1 348987 348987 1 STEERING CONTROL PANEL

2 781716 781716 2 SS .500-13 X 1.75 SH ZN

3 053199 053199 2 NT .500-13 HX JAM ZN

4 055822 055822 8 CS .375-16 X .750 HX G5 ZN

5 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN

6 768523 768523 30 FW .343X .687 X .051/.080 HD ZN/YL

7 023655 023655 6 NT .312-24 HXZY NL

8 781286 781286 2 PUMP ROD ADJUSTER ASSEMBLY

9 600221 600221 2 CENTERING DAMPER 10 781922 781922 4 DAMPER BALL STUD 11 029876 029876 2 LW .312 INT-EXT TOOTH Z 12 367557 367557 2 PUMP ARM 13 704163 704163 2 CS .250-20 X 2.00 HX G5 ZN 14 768515 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL 15 068551 068551 2 NT .250-20 HX NL ZN 16 782979 782979 2 CS .375-16 X 4.75 HX G5 ZN 17 063198 063198 4 CS 10-24 X .750 HXFLK ZN 18 781211 781211 2 PUSH BUTTON SWITCH 19 348797 348797 2 ADJUSTABLE PIVOT 20 036244 036244 6 CS .375-16 X 1.000 HX G5 ZN 21 059832 059832 4 NT #10-24 HX NL ZN 22 034272 034272 8 NT .312-18 HX G5 ZN 23 054502 054502 4 NT .375-16 HX GRD 5 ZN 24 101766 101766 2 BRAKE ARM EXTENSION

25 005116 005116 4 CS .375-16 X 1.375 HX G5 ZN 26 350397 350397 2 BRAKE LINK TURNBUCKLE 27 350330 350330 1 L.S. BRAKE PIVOT ARM

28 765339 765339 4 BUSHING 29 086660 086660 2 NT .375-16 HX LK NY 30 600925 600925 1 BRAKE ASSY LEFT WHEEL

30 781112 781112 1 BRAKE ASSY LH (S/N PRIOR TO 07120009)

31 600923 600923 2 WHEEL HUB

32 036236 036236 4 CS .312-18 X 1.000 HX G5 ZN 33 064014 064014 8 CS .312-18X .875 HX G5 34 601289 N/A 2 HG MOTOR NUT

35 601290 N/A 2 HG MOTOR KEY

SERVICE

PART NO.

350272 350272 2 BRAKE ARM EXTENSION

350264 350264 1 R.S. BRAKE PIVOT ARM

600924 600924 1 BRAKE ASSY RIGHT WHEEL

781351 781351 1 BRAKE ASSY RH (S/N PRIOR TO 07120009)

781765 781765 2 BRAKE DRUM-HUB ASSEMBLY

065516 N/A 2 ROSS CASTLE NUT

064337 N/A 2 ROSS KEY

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. For units with serial number 07120009 and higher: Torque to 180-210 ft.-lbs. Included with wheel motor.

108602 10/08 4-7

2. For units with serial number 07120009 and higher: Torque to 17 ft.-lbs.

3. For units with serial number 07120009 and higher: 600925 used on left wheel. 600924 used on right wheel.

4. For units with serial numbers prior to 07120009: Torque to 350-375 ft.lbs. Included with wheel motor.

5. For units with serial numbers prior to 07120009: Torque brake assembly mounting bolts to 100 ft.-lbs.

6. For units with serial numbers prior to 07120009: 781112 used on left wheel. 781351 used on right wheel.

7. Used on mowers with serial numbers prior to 07120009.

8. Used on mowers with serial numbers 07120009 and higher.

4-8 108602 10/08

Steering Sub-Assembly

2

3

4

5

7

6

8

9

14

10

12

13

3

5

3

11

1

3

10

3

7

1

ITEM NO.

1 781260 N/A 2 STEERING BAR GRIP 2 348755 348755 2 STEERING BAR 3 767954 767954 16 FW .406 X .812 X .060 SAE HD ZN 4 036244 036244 4 CS .375-16 X 1.000 HX G5 ZN 5 705178 705178 6 CS .375-16 X 1.750 HX G5 ZN 6 023655 023655 2 NT .312-24 HXZY NL 7 768523 768523 4 FW .343X .687 X .051/.080 HD ZN/YL 8 348946 348946 2 STEERING ARM MOUNT 9 348888 348888 1 STEERLEVER SUPPORT LH (SHOWN)

10 781153 781153 4 BUSHING 11 781716 781716 2 SS .500-13 X 1.75 SH ZN 12 781583 781583 2 BRAKE ROD ASSEMBLY 13 086660 086660 6 NT .375-16 HX LK NY 14 348862 348862 4 STEERLEVER BUSHING

SERVICE

PART NO.

348714 348714 1 STEERLEVER SUPPORT RH

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Includes Item 1 (781260 Steering Bar Grip).

108602 10/08 4-9

Pump Belt and Pulleys Installation

3

2

TRACTOR FRAME

1

2

1

6

7

11

6

4

14

16

17

15

18

19

20

12

10

21

22

2

5

13

8

7

3

10

8

9

23

24

25 26

13

5

6

27

7

4-10 108602 10/08

Pump Belt and Pulleys Installation

5

6

ITEM

NO.ITE

M NO.

1 779876 779876 1 ENGINE SC SINGLE PULLEY 2 212076 212076 1 KEY 1/4 SQ X 1.50 LONG 3 601311 601311 1 WARNER CLUTCH 4 783829 783829 1 FW .460 X 1.750 X .250 ZNYC 5 785659 785659 1 CS .437-20 X 2.50 HX G5 ZNYC 6 083196 083196 4 SS .312-18 X .750 SQ-HD ZN 7 768127 768127 2 KEY 5MM X 30MM RADIUS ENDS 8 768705 768705 2 PULLEY

9 008193 008193 2 NT .500-13 HX G5 ZNYC 10 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN 11 016527 016527 2 CS .500-13 X 1.00 HX G5 ZNYC 12 366765 366765 1 CLUTCH ANCHOR ANGLE 13 784918 784918 2 RUBBER BUMPER 14 349761 349761 1 PUMP IDLER ARM 15 015495 015495 1 STRAIGHT GREASE FITTING 16 025296 025296 1 FW .760 X 1.625 X .08 ZN 17 061101 061101 1 NT .750-10 HX NL ZN 18 781856 781856 1 IDLER PULLEY 19 028118 028118 1 FW .62 X 1.00 X.134 ZN 20 781872 781872 1 CS .625-11X1.25 HX G5 ZN 21 601016 601016 1 IDLER SPRING 22 781443 781443 1 A-SEC PUMP IDLER BELT 23 791251 791251 1 HARNESS, CLUTCH PIGTAIL (DIODE) 24 036236 036236 1 CS .312-18X1.000 HX G5 ZNYC 25 768523 768523 1 FW .343 X .687 X .051/.080 HD ZNYC 26 034272 034272 1 NT .312-18 HX G5 ZNYC 27 797654 797654 1 CLUTCH SPACER MNZ

SERVICE

PART NO.

325308 325308 2 PULLEY & FAN

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 45-48 ft-lbs.

2. Torque to 12-15 ft-lbs.

3. Apply grease at zerk (see owner’s manual).

4. Included with Honda 24 HP engine (785014).

5. For mowers with serial numbers prior to 07060569 order clutch 787366.

6. For mowers with serial numbers prior to 07120009 use 325308 (pulley with fan).

7. Used on mowers with Kawasaki 29 HP engines only.

108602 10/08 4-11

4-12 108602 10/08

Chapter 5 Contents

Kawasaki Engine Installation (Remote Air Cleaner) . . . . . . . . . . . . . 5-2

Kawasaki 25 HP Engine Installation (With HD Air Cleaner) . . . . . . . 5-6

Kawasaki 26 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Kawasaki 29 HP Engine Installation (With HD Air Cleaner) . . . . . . 5-10

Honda Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Kohler Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Fuel System Installation (Air Cooled Engines) . . . . . . . . . . . . . . . . 5-18

Fuel System Installation (Liquid Cooled Engines). . . . . . . . . . . . . . 5-20

Instrument Panel Assembly (Air Cooled). . . . . . . . . . . . . . . . . . . . . 5-22

Instrument Panel Assembly (Liquid Cooled) . . . . . . . . . . . . . . . . . . 5-24

Electrical Schematic (799320). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

Electrical Schematic—Kawasaki LC (799338) . . . . . . . . . . . . . . . . 5-27

108602 10/08 5-1

Kawasaki Engine Installation (Remote Air Cleaner)

RED

TO ENGINE SENSOR

TO BULLET TERMINALS

TO SPADE TERMINAL

YELLOW

16

2

RED/BLK

2

TRACTOR FRAME

POSITIVE BATTERY CABLE

2

1

6

2

7

5

18

25

11

16

17

27

3

31

33

30

29

20

3

19

26

39

32

8

4

17

7

6

NEGATIVE BATTERY CABLE

9

STARTER SOLENOID GROUND

10

6

12

13

14

3

15

3

2

17

23

20

3

21

3

24

3

24

3

28

34

35

38

36

37

1

PART OF COMMON WIRE HARNESS

40

PART OF ENGINE

7

3

22

5

PUR 2

BLK

5-2 108602 10/08

Kawasaki Engine Installation (Remote Air Cleaner)

ITEM

NO.

1 777656 777656 1 KAWASAKI 23 HP ENGINE

2 058776 058776 4 NT .312-18 HXZY NL 3 768523 768523 24 FW .343 X .687 X .051/.080 HD ZN/YL 4 029876 029876 1 LW .312 INT-EXT TOOTH ZN 5 792762 792762 1 BATTERY CABLE 6 768515 768515 5 FW .281 X .625 X .051/.080 HD ZN/YL 7 024927 024927 3 NT .250-20 HX GR.5 ZN 8 799312 799312 1 WIRE HARNESS ADAPTER

9 799320 799320 1 COMMON WIRE HARNESS 10 044255 044255 1 NT #10-32 HX ZN 11 030817 030817 1 STARTER SOLENOID 12 055947 055947 2 CS .250-20 X .500 HX G5 ZN 13 792192 792192 1 STARTER RELAY GROUND WIRE 14 771428 771428 1 RED BATTERY CABLE BOOT 15 050161 050161 4 CS .312-18 X 1.75 HX G5 16 786673 786673 1 DONALDSON AIR CLEANER CAP 17 057661 057661 3 HOSE CLAMP 18 788943 788943 1 AIR FILTER INDICATOR 19 785741 785741 1 MOUNTING BAND 20 034272 034272 6 NT .312-18 HX G5 ZN 21 601216 601216 1 FITTING 90° STREET ELBOW 22 782763 782763 1 AIR CLEANER 23 366443 366443 1 REMOTE AIR CLEAN MOUNT BRACKET 24 036236 036236 6 CS .312-18 X 1.00 HX G5 ZNYC 25 786038 786038 1 REMOTE AIR FILTER HOSE 26 796524 796524 1 OIL DRAIN M20 X 2.5 VALVE 27 350371 350371 1 MUFFLER GUARD 28 349704 349704 1 ENGINE CAGE MOUNT PLATE 29 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN 30 016527 016527 4 CS .500-13 X 1.00 HX G5 ZN 31 064006 064006 2 CS .312-18 X .625 HX G5 ZN 32 781732 781732 1 MUFFLER MANIFOLD 33 781724 781724 1 MUFFLER 34 720177 720177 2 CS M 8-1.25 X 20 10.9 HXFL ZN 35 782649 782649 1 KAW (23) EXHAUST PIPE CLAMP 36 782664 782664 4 NT M8-1.25 HX STAINLESS STEEL 37 017004 017004 4 LW .312 MED SPRING ZN 38 360693 360693 1 HEAT SHIELD 39 780841 780841 2 KAW (23) MUFFLER GASKET 40 789131 789131 1 HUSTLER Z FAN CONNECTOR CAP

SERVICE

PART NO.

782318 782318 1 KAWASAKI 25 HP ENGINE (FH721V, 3600 RPM)

MFG.

PART NO.

QTY DESCRIPTION

108602 10/08 5-3

NOTES:

1. Includes mounting hardware.

2. Part of Item 8 (799312 Wire Harness Adapter).

3. Engine oil capacity: Refer to engine owner’s manual.

4. Engine RPM to be set at 3600± 50.

5. Includes one (1) of Item 17 (057661 Hose Clamp).

6. When installing lower hose clamp on air cleaner hose, install as low as possible (against carburetor inlet).

7. This connector used for optional electrical equipment.

8. Air filter service parts:

785261 MAIN AIR FILTER ELEMENT 763318 VACUATOR VALVE

5-4 108602 10/08

This page intentionally left blank.

108602 10/08 5-5

Kawasaki 25 HP Engine Installation (With HD Air Cleaner)

1

34

2

3

4

5

7

5

6

8

9

5

10

12

13

14

15

16

17

18

19

20

4

5

22

21

2

24

23

2

TO ENGINE SENSOR YELLOW

PART OF ENGINE

STARTER SOLENOID GROUND

26

TO BULLET TERMINALS

2

TO SPADE TERMINAL

2

25

28

23

24

29

31

24

23

30

24

6

5

32 PURPLE

2

27

33

RED/BLK

11

5

1

PART OF COMMON WIRE HARNESS

5

5-6 108602 10/08

Kawasaki Engine Installation (With HD Air Cleaner)

ITEM

NO.

1 601119 601119 1 KAWASAKI 25 HP ENGINE W/ H/D AIR 2 601257 601257 1 FITTING, 90 1/8NPT BRASS 3 788943 788943 1 AIR FILTER INDICATOR 4 058776 058776 4 NT .312-18 HXZY NL 5 768523 768523 12 FW .343 X .687 X .051/.080 HD ZN/YL 6 050161 050161 4 CS .312-18 X 1.75 HX G5 7 796524 796524 1 OIL DRAIN M20 X 2.5 VALVE 8 350371 350371 1 MUFFLER GUARD

9 349704‘ 349704 1 ENGINE CAGE MOUNT PLATE 10 064006 064006 2 CS .312-18 X .625 HX G5 ZN 11 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN 12 016527 016527 4 CS .500-13 X 1.00 HX G5 ZN 13 780841 780841 2 KAW (23) MUFFLER GASKET 14 781732 781732 1 MUFFLER MANIFOLD 15 360693 360693 1 HEAT SHIELD 16 017004 N/A 4 LW .312 MED SPRING ZN 17 782664 N/A 4 NT M8-1.25 HX STAINLESS STEEL 18 782649 782649 1 EXHAUST PIPE CLAMP 19 781724 781724 1 MUFFLER 20 720177 720177 2 CS M 8-1.25 X 20 10.9 HXFLZ 21 029876 029876 1 LW .312 INT-EXT TOOTH ZN 22 796219 N/A 1 36" NEGATIVE BATTERY CABLE 23 024927 024927 3 NT .250-20 HX GR.5 ZN 24 768515 768515 5 FW .281 X .625 X .051/.080 HD ZN/YL 25 792762 792762 1 BATTERY CABLE 26 799320 799320 1 COMMON WIRE HARNESS 27 799312 799312 1 WIRE HARNESS ADAPTER 28 044255 044255 1 NT #10-32 HX ZN 29 030817 030817 1 STARTER SOLENOID 30 055947 055947 2 CS .250-20 X .500 HX G5 ZN 31 792192 792192 1 STARTER RELAY GROUND WIRE 32 744276 N/A 1 POSITIVE BATTERY CABLE 33 771428 771428 1 RED BATTERY CABLE BOOT 34 789131 789131 1 HUSTLER Z FAN CONNECTOR CAP

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Includes mounting hardware.

2. Part of Item 27 (799312 Wire Harness Adapter).

3. Engine oil capacity: Refer to engine owner’s manual.

4. Engine RPM to be set at 3600± 50.

5. This connector used for optional electrical equipment.

6. Air filter service parts:

785261 MAIN AIR FILTER ELEMENT 785279 SAFTEY AIR FILTER ELEMENT 763318 VACUATOR VALVE

108602 10/08 5-7

Kawasaki 26 HP Engine Installation

PART OF WIRE HARNESS

7

30

1

2

3 4 5

6

{

1

}

6

7

8

9

8

10

KAWASAKI ENGINE SCREEN

PART OF ENGINE

11

12

13

14

17

12

15

16

20

21

22

23

29

24

25

26

9

8

19

18

30

27

28

POSITIVE BATTERY CABLE

NEGATIVE BATTERY CABLE

PUR

2

BLK

2

31

BLK

2

}

6

5-8 108602 10/08

Kawasaki 26 HP Engine Installation

ITEM

NO.

1 795617 795617 1 KAWASAKI FD731V ENGINE

2 796748 796748 1 KAWASAKI 26HP EXHAUST MANIFOLD

3 780841 780841 2 KAW (23) MUFFLER GASKET

4 017004 017004 4 LW .312 MED SPRING ZN

5 782664 782664 4 NT M8-1.25 HX STAINLESS STEEL

6 796755 796755 1 KAWASAKI 26HP LC MUFFLER

7 785378 785378 1 1.50" MUFFLER CLAMP

8 767962 767962 14 FW .531 X 1.063 X .090 SAE HD ZN

9 016527 016527 10 CS .500-13 X 1.00 HX G5 ZN 10 008193 008193 4 NT .500-13 HX G5 ZNYC 11 064329 064329 2 CS .250-20 X .625 HX G5 12 073866 073866 4 FW .281 X .500 X .06 ZNYC 13 104133 104133 1 SCREEN SUPPORT 14 010470 010470 1 OVER CENTER LATCH ZINC 15 035626 035626 2 NT #10-24 HX ZN 16 030437 030437 2 MS #10-24 X .375 RD SL 17 024927 024927 3 NT .250-20 HX GR. 5 ZNYC 18 033035 033035 2 .12 X .75 WEATHERSTRIP (11.0" LONG) 19 033035 033035 2 .12 X .75 WEATHERSTRIP (13.375" LONG) 20 796524 796524 1 M20 X 2.5 OIL DRAIN VALVE 21 109566 109566 1 ENGINE AIR BAFFLE 22 055939 055939 3 CS .250-20 X .750 HX G5 23 768515 768515 3 FW .281 X .625 X .051/.080 HD ZN/YL 24 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL 25 028035 028035 4 CS M 8-1.25 X 20 HX G8.8 26 109717 109717 1 ENGINE GUARD 27 029876 029876 1 LW .312 INT-EXT TOOTH ZN 28 720516 720516 1 CS M8 X1.25 X 16 G10.9 HX 29 017004 N/A 1 LW .312 MED SPRING ZN 30 077545 N/A 1 NT M8-1.25-10-HX ZNYC 31 799338 799338 1 26HP KAWASAKI WIRE HARNESS

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Includes mounting hardware.

2. Part of Item 31 (799338 Tractor Wire Harness).

3. Engine oil capacity: Refer to engine owner’s manual.

4. Engine coolant capacity, 2.9 US quarts.

5. Engine RPM to be set at 3600±50.

6. Supplied with engine.

7. This connector used for optional electrical equipment.

8. Air filter service parts (see engine manual other engine service parts):

785261 MAIN AIR FILTER ELEMENT 785279 SAFETY AIR FILTER ELEMENT

108602 10/08 5-9

Kawasaki 29 HP Engine Installation (With HD Air Cleaner)

1

2

3

4

{

5

1

6

9

8

7

10

11

11 12

13

14

15

16

17

18

19

9

8

21

20

15

22

24

25

3

26

28

YEL/BLK

3

4

RED/BLK

2

TO SPADE TERMINAL

BULLET

3

CONNECTORS

BLK

2

PUR

3

TO SPADE TERMINAL

NEGATIVE BATTERY CABLE

POSITIVE BATTERY CABLE

ON RECT.

ON STARTER

PUR

3

(2 WIRES)

PART OF COMMON WIRE HARNESS

7

29

27

23

{

4

5-10 108602 10/08

Kawasaki 29 HP Engine Installation (With HD Air Cleaner)

ITEM

NO.

1 601548 N/A 1 KAWASAKI 29 HP ENGINE

2 109743 109743 1 CABLES HEAT SHIELD

3 720516 720516 3 CS M8 X1.25 X 16 G10.9 HX

4 788018 788018 1 MUFFLER

5 785378 785378 1 1.50" MUFFLER CLAMP

6 601550 601550 1 MANIFOLD, 29/31 KAW

7 780841 780841 2 KAW MUFFLER GASKET

8 017004 017004 LW .312 MED SPRING ZN

9 782664 782664 NT M8-1.25 HX STAINLESS STEEL 10 029751 029751 2 CS .375-16 X 1.00 HXFLK ZNYC 11 705137 705137 4 FW .391 X 1.250 X .060 ZNYC 12 016899 016899 2 NT .375-16 HXFLK ZNYC 13 796524 796524 1 M20X2.5 OIL DRAIN VALVE 14 034272 034272 4 NT .312-18 HX G5 ZN 15 768523 768523 12 FW .343 X .687 X .051/.080 HD ZN/YL 16 109749 109749 1 EXHAUST HEAT SHIELD 17 338475 338475 1 MMZ TALL HEAT SHIELD 18 337394 337394 1 HUSTLER Z ENGINE GUARD 19 016253 016253 4 CB .312-18X .750 FUL ZN 20 767962 767962 6 FW .531 X 1.063 X .090 SAE HD ZN 21 016527 016527 6 CS .500-13 X 1.00 HX G5 ZN 22 036244 036244 4 CS .375-16 X 1.00 HX G5 ZNYC 23 377994 377994 1 MMZ ROLLER HEAT SHIELD 24 601257 601257 1 FITTING, 90 1/8NPT BRASS 25 788943 788943 1 AIR FILTER INDICATOR 26 029876 029876 1 LW .312 INT-EXT TOOTH ZN 27 799320 799320 1 XR7 COMMON WIRE HARNESS 28 601561 601561 1 WIRING HARNESS, KAWASAKI 29,31 29 789131 789131 1 HUSTLER Z FAN CONNECTION CAP

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Includes mounting hardware.

2. Wires from Item 27—XR7 Common Wire Harness (799320).

3. Wires from Item 28—Kawasaki 29,31 Wiring Harness (601561).

4. Supplied with engine.

5. Engine oil capacity: Refer to engine owner’s manual.

6. Engine RPM to be set at 3600± 50

7. This connector used for optional electrical equipment.

8. Air filter service parts:

601652 OUTER FILTER ELEMENT 601653 INNER FILTER ELEMENT

108602 10/08 5-11

Honda Engine Installation

3

1

BRN

ORG

RED/BLK

PUR

POSITIVE BATTERY CABLE

GRA/PUR

3

2

7

30

3

10

13

11

12

29

18

1

13

16

21

22

16

24

32

3

2

14

3

25

7

20

3

5

15

NEGATIVE BATTERY CABLE

8

4

2

BLK

2

YEL

2

6

9

11

3

16

3

17

28

3

9

35

19

26

PART OF ENGINE

3

23

31

34

27

7

33

7

6

TRACTOR FRAME

PART OF COMMON WIRE HARNESS

9

36

31

5-12 108602 10/08

Honda Engine Installation

ITEM

NO.

1 785014 785014 1 HONDA 24HP ENGINE

2 058776 058776 4 NT .312-18 HXZY NL

3 768523 768523 23 FW .343 X .687 X .051/.080 HD ZN/YL

4 799320 799320 1 COMMON WIRE HARNESS

5 029876 029876 1 LW .312 INT-EXT TOOTH ZN

6 077545 N/A 1 NT M8-1.25 X 10 HX ZNYC

7 017004 N/A 5 LW .312 MED SPRING ZN

8 799304 799304 1 WIRE HARNESS ADAPTER

9 050161 050161 4 CS .312-18 X 1.75 HX G5 10 786673 786673 1 DONALDSON AIR CLEANER CAP 11 057661 057661 HOSE CLAMP 12 785741 785741 1 MOUNTING BAND 13 034272 034272 6 NT .312-18 HX G5 ZN 14 782763 782763 1 AIR CLEANER 15 366443 366443 1 REMOTE AIR CLEANER MOUNT BRACKET 16 036236 036236 9 CS .312-18 X 1. HX G5 ZNYC 17 785675 785675 1 REMOTE AIR FILTER HOSE 18 787689 787689 1 HONDA OIL DRAIN VALVE 19 787713 787713 1 0.50" LOW PRESSURE HOSE, 3.00" LONG 20 382168 382168 1 MUFFLER GUARD 21 377994 377994 1 MMZ ROLLER HEAT SHIELD 22 365742 365742 1 ENGINE CAGE MOUNT PLATE 23 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN 24 016527 016527 4 CS .500-13 X 1.00 HX G5 ZNYC 25 017038 017038 2 LW .250 MED SPRING ZNYC 26 024927 024927 2 NT .250-20 HX GR.5 ZNYC 27 785477 N/A 1 HONDA 20 AMP RECTIFIER 28 768515 768515 2 FW .281 X .625 X .051/.080HD ZNYC 29 056077 056077 2 CS .250-20 X 1.00 HX G5 ZNYC 30 784843 784843 1 MUFFLER 31 720177 720177 2 CS M 8-1.25 X 20 10.9 HXFL ZN 32 785378 785378 1 1.50" MUFFLER CLAMP 33 785543 N/A 2 HONDA (20) MUFFLER GASKET 34 782664 N/A 4 NT M8-1.25 HX STAINLESS STEEL 35 784959 784959 1 MUFFLER MANIFOLD 36 789131 789131 1 HUSTLER Z FAN CONNECTION CAP

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Includes mounting hardware.

2. Part of Item 4 (799320 Tractor Common Wire Harness).

3. Part of Item 8 (799304 Wire Harness Adapter).

4. Engine oil capacity: Refer to engine owner’s manual.

5. Engine RPM to be set at 3600± 50.

6. Includes one (1) of Item 11 (057661 Hose Clamp).

108602 10/08 5-13

7. Supplied with engine.

8. When installing lower hose clamp on air cleaner hose, install as low as possible (against carburetor inlet).

9. This connector used for optional electrical equipment.

10. Air filter service parts:

785261 MAIN AIR FILTER ELEMENT 763318 VACUATOR VALVE

5-14 108602 10/08

This page intentionally left blank.

108602 10/08 5-15

Kohler Engine Installation

4

15

21

22

23

1

POSITIVE BATTERY CABLE

RED/BLK

2

PUR (P/O ENGINE)

5

28

1

7

6

4

BLK

2

3

4

5

TRACTOR FRAME

8

9

11

12

13

4

14

4

15

13

16

3

4

17

18

6

19

20

4

15

24

25

26

27

29

NEGATIVE BATTERY CABLE

PART OF COMMON WIRE HARNESS

2

30

6

10

5-16 108602 10/08

Kohler Engine Installation

ITEM

NO.

1 788216 788216 1 KOHLER 27HP ENGINE 2 799320 799320 1 COMMON WIRE HARNESS 3 058776 058776 4 NT .312-18 HXZY NL 4 768523 768523 29 FW .343 X .687 X .051/.080 HD ZN/YL 5 029876 029876 1 LW .312 INT-EXT TOOTH ZN 6 050161 050161 4 CS .312-18 X 1.75 HX G5 7 786673 786673 1 DONALDSON AIR CLEANER CAP 8 057661 057661 3 HOSE CLAMP 9 788943 788943 1 AIR FILTER INDICATOR

10 601216 601216 1 FITTING 90° STREET ELBOW

11 782763 782763 1 AIR CLEANER 12 785741 785741 1 MOUNTING BAND 13 034272 034272 6 NT .312-18 HX G5 ZN 14 366443 366443 1 REMOTE AIR CLEANER MOUNT BRACKET 15 036236 036236 9 CS .312-18 X 1.00 HX G5 ZNYC 16 795310 795310 1 REMOTE AIR FILTER HOSE (STRAIGHT) 17 796672 796672 1 3/8-18 OIL DRAIN VALVE 18 787713 787713 1 0.50" LOW PRESSURE HOSE 19 382168 382168 1 MUFFLER GUARD 20 365742 365742 1 ENGINE CAGE MOUNT PLATE 21 377994 377994 1 MMZ ROLLER HEAT SHIELD 22 016527 016527 4 CS .500-13 X 1.00 HX G5 ZNYC 23 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN 24 029751 029751 2 CS .375-16 X 1.00 HXFLK ZNYC 25 705137 705137 4 FW .391 X 1.250 X .060 ZNYC 26 788018 788018 1 MUFFLER 27 788026 788026 1 MUFFLER MANIFOLD 28 785378 785378 1 1.50" MUFFLER CLAMP 29 016899 016899 2 NT .375-16 HXFLK ZNYC 30 789131 789131 1 HUSTLER Z FAN CONNECTION CAP

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Includes mounting hardware.

2. Part of Item 2 (799320 Common Wire Harness).

3. Engine oil capacity: Refer to engine owner’s manual.

4. Engine RPM to be set at 3600± 50.

5. Supplied with engine.

6. Includes one (1) of Item 8 (057661 Hose Clamp).

7. Air filter service parts:

785261 MAIN AIR FILTER ELEMENT 763318 VACUATOR VALVE

108602 10/08 5-17

Fuel System Installation (Air Cooled Engines)

1

2

3

4

5

6

7

1

6

7

1

6

7

8

9

10

9

1

6

11

12

13

14

13

15

17

16

5-18 108602 10/08

Fuel System Installation (Air Cooled Engines)

ITEM

NO.

1 779306 779306 2 3.5" FUEL CAP 2 793240 793240 1 LEFT SIDE FUEL TANK 3 793232 793232 1 RIGHT SIDE FUEL TANK 4 000323 000323 6 CLIP 5 106732 N/A 1 REAR SEAT SUPPORT 6 055822 055822 12 CS .375-16 X .750 HX G5 ZN 7 712919 712919 11 FW .406 X 1.00 X .12 HRD ZN 8 036244 036244 2 CS .375-16 X 1.000 HX G5 ZN

9 767954 767954 3 FW .406 X .812 X .060 SAE HD ZN 10 797035 797035 1 HOSE CLAMP 1.75" 11 797084 797084 1 3-WAY NYLON FUEL VALVE 12 347989 347989 1 FUEL SHUT-OFF BRACKET 13 705954 705954 8 CS .500-13X1.25 HX G5 ZN 14 767962 767962 8 FW .531 X 1.063 X .090 SAE HD ZN 15 015818 015818 1 FUEL LINE 45.5" 16 015818 015818 1 FUEL LINE 26.5" 17 015818 015818 1 FUEL LINE 22.5"KAWASAKI

SERVICE

PART NO.

015818 015818 1 FUEL LINE 36”"HONDA 015818 015818 1 FUEL LINE 38"KOHLER 000331 000331 3 BLACK CABLE TIE (NOT SHOWN)

MFG.

PART NO.

QTY DESCRIPTION

1. Torque to 20 ft.-lbs.

2. Fuel tank service part not shown:

PN DESCRIPTION

601529 SZ HOSE ASSY, SUCTION

NOTES:

108602 10/08 5-19

Fuel System Installation (Liquid Cooled Engines)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

1

5-20 108602 10/08

Fuel System Installation (Liquid Cooled Engines)

ITEM

NO.

1 779306 779306 2 3.5" FUEL TANK CAP

2 793240 793240 1 LEFT SIDE Z FUEL TANK

3 793232 793232 1 RIGHT SIDE Z FUEL TANK

4 109678 N/A 1 REAR SEAT SUPPORT

5 055822 055822 12 CS .375-16 X .750 HX G5 ZN

6 712919 712919 14 FW .406X 1.00X.12 HRD Z

7 000323 000323 8 CLIP

8 068478 068478 1 IN-LINE FUEL FILTER

9 797035 797035 1 1.75"DIA RUBBER COATED CLAMP 10 797084 797084 1 3-WAY NYLON FUEL VALVE 11 036244 036244 2 CS .375-16 X 1.00 HX G5 ZNYC 12 347989 347989 1 FUEL SHUT-OFF BRACKET 13 705954 705954 8 CS .500-13X1.25 HX G5 Z 14 767962 767962 8 FW .531 X 1.063 X .090 SAE HD ZN 15 015818 015818 1 FUEL LINE 6.00" LONG 16 015818 015818 1 FUEL LINE 26.75" LONG 17 015818 015818 1 FUEL LINE 45.38” LONG 18 015818 015818 1 FUEL LINE 29.00” LONG 19 045088 045088 1 HOSE CLAMP 1" 20 000331 000331 3 BLACK CABLE TIE (NOT SHOWN)

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

1. Torque to 20 ft.-lbs.

2. Fuel tank service part not shown:

PN DESCRIPTION

601529 SZ HOSE ASSY, SUCTION

NOTES:

108602 10/08 5-21

Instrument Panel Assembly (Air Cooled)

RIGHT SIDE FUEL TANK

1

10a

FUSE SIZE AND LOCATION

15a

1

2

4

6

10

12

7

9

5

13

14

15

3

4

14

13

15a

3

11

18

8

7

9

7

16

17

WIRE HARNESS

RELAYS

RELAY ASSEMBLY

5-22 108602 10/08

Instrument Panel Assembly (Air Cooled)

ITEM

NO.

1 776476 776476 1 PTO SWITCH

2 785808 785808 1 KEY SET

3 045898 045898 1 KEY SWITCH

4 785030 785030 1 Z CHOKE CABLE (KAWASAKI)

5 712257 712257 1 RED INDICATOR LIGHT

6 000430 000430 3 TIE STRAP

7 704932 704932 8 FW .219 X .500 X .048 ZN

8 714998 714998 3 MS #10-24 X .625 HX ZN

9 601098 601098 2 CB 10-24 X .500 ZYNC 10 059832 059832 5 NT #10-24 HX NL ZN 11 769166 769166 1 HOUR METER 12 778365 778365 1 THROTTLE CABLE (EXCEPT 29 HP KAWASAKI)

13 055947 055947 3 CS .250-20 X .500 HX G5 ZN 14 768515 768515 3 FW .281 X .625 X .051 /.080 HD ZN/YL 15 106633 106633 1 INSTRUMENT PANEL 16 601053 N/A 6 RELAY 17 107920 107920 1 RELAY BRACKET 18 601089 601089 2 RIVET .188 DIA BLK HD

SERVICE

PART NO.

786657 786657 1 Z CHOKE CABLE (HONDA & KOHLER)

601675 601675 1 THROTTLE CABLE 29 HP KAWASAKI, ONLY)

762195 N/A 1 DELAY MODULE (NOT SHOWN)

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Part of 799320 (Common Wire Harness)

108602 10/08 5-23

Instrument Panel Assembly (Liquid Cooled)

RIGHT SIDE FUEL TANK

1

10a

FUSE SIZE AND LOCATION

15a

1

2

10

8

13

7

6

5

17

18

19

3

4

18

17

15a

3

9

11

14

7

8

7

15

16

WIRE HARNESS

RELAYS

RELAY ASSEMBLY

10

12

5-24 108602 10/08

Instrument Panel Assembly (Liquid Cooled)

ITEM

NO.

1 776476 776476 1 PTO SWITCH

2 785808 785808 1 KEY SET

3 045898 045898 1 KEY SWITCH

4 785030 785030 1 Z CHOKE CABLE

5 712257 712257 3 RED INDICATOR LIGHT

6 601098 601098 2 CB 10-24 X .500 ZYNC

7 704932 704932 8 FW .219 X .500 X .048 ZN

8 059832 059832 5 NT #10-24 HX NL ZN

9 769166 769166 1 HOUR METER 10 794347 794347 1 ULTRA LOUD WARBLE ALARM 11 601089 601089 2 RIVET .188 DIA BLK HD 12 000430 000430 3 TIE STRAP (ONE SHOWN) 13 787788 787788 1 THROTTLE CABLE 14 714998 714998 3 MS #10-24 X .625 HX ZN 15 601053 N/A 6 RELAY 16 107920 107920 1 RELAY BRACKET 17 055947 055947 3 CS .250-20 X .500 HX G5 ZN 18 768515 768515 3 FW .281 X .625 X .051 /.080 HD ZN/YL 19 106633 106633 1 INSTRUMENT PANEL

SERVICE

PART NO.

762195 N/A 1 DELAY MODULE (NOT SHOWN)

MFG.

PART NO.

QTY DESCRIPTION

1. Fuses are part of the wiring harness

NOTES:

108602 10/08 5-25

Electrical Schematic (799320)

5-26 108602 10/08

Electrical Schematic—Kawasaki LC (799338)

108602 10/08 5-27

5-28 108602 10/08

Chapter 6 Contents

Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Front Wheel Breakdown—747782. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Optional Semi-Pneumatic Tire/Wheel—789537 . . . . . . . . . . . . . . . . 6-5

Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

108602 10/08 6-1

Front Wheel Assembly

TRACTOR FRAME

1

2

3

9

11

10

5

4

6

7

9

11

8

1

2

4

5

4

6

7

8

1

2

4

9

3

6-2 108602 10/08

Front Wheel Assembly

ITEM

NO.

1 705954 705954 2 CS .500-13 X 1.25 HX G5 ZN 2 344267 344267 2 FW .510 X 2.15 X .187 SPL ZN 3 712976 712976 2 FW .531X 1.375X.125 ZNY 4 784223 784223 4 BEARING W/O COLLAR 5 387035 387035 2 SPACER, 1.07 X 1.312 X 2.793 6 045765 045765 2 FW 1.030 X 1.500 X.134 ZN 7 349266 349266 2 FORK 8 041475 041475 2 CS .750-10 X 9.50 HX ZN

9 025296 025296 4 FW .760 X 1.625 X .08 ZN 10 061101 061101 2 NT .750-10 HX NL ZN 11 747782 747782 2 WHEEL & TIRE ASSY

SERVICE

PART NO.

789537 N/A 2 OPTIONAL SEMI-PNEUMATIC WHEEL/TIRE ASSEMBLY

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Apply grease to zerks.

2. Torque to 100 ft.-lbs.

3. Assemble with extended inner race toward item 5 (387035 Spacer, 1.07 x 1.312 x 2.793).

108602 10/08 6-3

Front Wheel Breakdown—747782

1

2

4

3

5

6

ITEM

NO.

1 039677 N/A 2 WHEEL BEARING 2 747741 N/A 1 13 X 6.50 TIRE 3 747832 N/A 1 6 X 4.5 WHEEL 4 782771 N/A 1 BEARING SPACER 5 019521 N/A 1 TIRE VALVE 6 015511 N/A 1 GREASE FITTING 45 DEG 1/4

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Inflate tire to 8-12 psi.

6-4 108602 10/08

Optional Semi-Pneumatic Tire/Wheel—789537

1

2

4

3

ITEM

NO.

1 039677 N/A 2 WHEEL BEARING 2 789537 N/A 1 TIRE/WHEEL ASSEMBLY 3 015511 N/A 1 GREASE FITTING 45 DEG 1/4 4 782771 N/A 1 BEARING SPACER

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

108602 10/08 6-5

Drive Wheel Assembly Installation

1

2

1

2

3

4

5

6

3

ITEM

NO.

1 784058 784058 2 WHEEL & TIRE ASSY FOR 66" (QTY PER TRACTOR) 2 781245 N/A TIRE, 12 X 12 X 24 FOR 66" 3 784066 N/A WHEEL ASSEMBLY 12 X 8.50 FOR 66" 4 019521 N/A TIRE VALVE 5 061077 061077 10 WHEEL NUT (QTY PER TRACTOR) 6 770859 N/A 10 1/2" WHEEL LUG STUD

1 601238 601238 2 WHEEL & TIRE ASSY FOR 60" & 54" (QTY PER TRACTOR) 2 781245 N/A TIRE, 12 X 12 X 24 FOR 60" & 54" 3 796250 N/A WHEEL ASSEMBLY 12 X 8.50 FOR 60" & 54" 4 019521 N/A TIRE VALVE 5 061077 061077 10 WHEEL NUT (QTY PER TRACTOR) 6 770859 N/A 10 1/2" WHEEL LUG STUD

1 782078 782078 2 WHEEL & TIRE ASSY FOR 54" RD (QTY PER TRACTOR) 2 782284 NA TIRE 23 X 9.50-12 FOR 54” RD 3 782086 N/A WHEEL ASSEMBLY 12 X 7.00 FOR 54” RD 4 019521 N/A TIRE VALVE 5 061077 061077 10 WHEEL NUT (QTY PER TRACTOR 6 770859 N/A 10 1/2" WHEEL LUG STUD

SERVICE

PART NO.

PART NO. QTY DESCRIPTION

NOTES:

1. Torque to 65-75 ft. lbs.

2. Inflate tire to 8-12 psi.

3. For mowers with serial numbers prior to 07120009, use 781237 for the wheel and tire assembly, and 781252 for the wheel assembly.

6-6 108602 10/08

Anti-Rollover Wheel Assembly

TRACTOR FRAME

1

4

2

1

2

3

ITEM

NO.

1 068239 068239 2 CS .500-13 X 4.500 HX G5 ZN 2 031997 031997 2 ANTI-SCALP WHEEL 3 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN 4 781567 781567 2 NT .50-13 HX LK NY

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Do not torque, wheel must turn freely.

108602 10/08 6-7

6-8 108602 10/08

Chapter 7 Contents

66" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . . 7-2

66" Side Discharge XR7 Deck Pulley Assembly . . . . . . . . . . . . . . . . 7-4

60" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . . 7-6

60" Side Discharge XR7 Deck Pulley Assembly . . . . . . . . . . . . . . . . 7-8

54" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . 7-10

54" Side Discharge XR7 Deck Pulley Assembly . . . . . . . . . . . . . . . 7-12

Side Discharge Deck—"A" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 7-14

Side Discharge Deck—"B" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 7-16

54" Rear Discharge Deck Assy—S/N 08100000 & Higher . . . . . . . 7-18

54" Rear Discharge Deck Assy—S/N 08010000—08100000. . . . . 7-20

54" Rear Discharge Deck Assy–S/N Prior to 08010000 . . . . . . . . . 7-22

54" Rear Discharge Deck Pulley Assy—S/N 08100000 & Higher. . 7-24 54" Rear Discharge Deck Pulley Assy—S/N Prior to 08100000 . . . 7-26

Spindle Assembly–796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Spindle Assembly–796680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29

108602 10/08 7-1

66" Side Discharge XR7 Deck Assembly

1

9

7

10

5

4

10

11

7

9

11

7

9

10

1

4

14

13

3

2

3

4

5

6

5

4

12

15

12

8

7

9

10

11

16

4

7-2 108602 10/08

66" Side Discharge XR7 Deck Assembly

3

2

ITEM

NO.

1 548446 108536 1 66" DECK W/A CRATED 2 798694 798694 1 RUBBER CHUTE ASSEMBLY 3 052860 052860 8 CS .375-16 X 1.250 HX G5 ZN 4 767954 767954 18 FW .406 X .812 .060 SAE HD ZN 5 086660 086660 10 NT .375-16 HXZY NL 6 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 7 781708 N/A 6 CS .500-13 X 4.25 HX G5 ZN 8 767962 N/A 12 FW .531 X 1.063 X .090 SAE HD ZN

9 031997 N/A 6 ANTI-SCALP WHEEL 10 053199 N/A 6 NT .500-13 HX JAM ZN 11 781567 781567 6 NT .50-13 HX LK NY 12 808485 808485 4 5/16-18 THREAD RIVET NUT 13 314104 314104 1 PUSHER 14 015495 015495 2 STRAIGHT GREASE FITTING 15 025395 025395 2 CB .375-16 X 1.00 STD CD 16 808493 808493 2 3/8-16 THREAD RIVET NUT

SERVICE

PART NO.

788166 788166 6 ANTI SCALP WHEEL ASSY

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely.

2. Includes items 7, 8, 9, and 10.

3. Service part deck includes decals (see ‘‘66" Side Discharge XR7 Deck Decals’’ on page 9-4 for listing of decals).

108602 10/08 7-3

66" Side Discharge XR7 Deck Pulley Assembly

1

3

2

16

18

21

22

20

23

25

24

26

29

1

2

6

7

10

11

12

16

8

9

4

13

17

28

30

5

BELT GUIDE

INDEXING

14

3

6

66" DECK ASSY

15

19

15

27

28

16

7-4 108602 10/08

66" Side Discharge XR7 Deck Pulley Assembly

ITEM

NO.

1 797936 797936 1 B-SECTION BELT 2 797910 797910 6 CS .312-18 X 1.50 FLT SH ZNYC 3 601434 601434 2 UHMW IDLER SLIDE 4 025007 025007 1 CS .625-11 X 1.75 HX G5 ZNYC 5 347443 347443 1 DECK BELT IDLER GUIDE 6 028118 028118 3 FW .62 X 1.00X.134 ZN 7 781856 781856 1 5.00" IDLER PULLEY 8 373191 059931 1 SIDE MOUNT CHAIN (21 LINKS)

9 781302 781302 1 IDLER SPRING 10 350884 350884 1 DECK IDLER 11 103721 103721 1 RS 66" XR7 PULLEY COVER 12 103739 103739 1 LS 66" XR7 PULLEY COVER 13 016972 016972 2 NT .625-11 HX G5 ZNYC 14 781385 781385 2 6.00" IDLER PULLEY, 15 797449 797449 4 FW .650X1.125X.18 ZNYCG5 16 792002 792002 4 5/16-18 X 3/4"MALE KNOB 17 016527 016527 3 CS .500-13 X 1.00 HX G5 ZN 18 752386 752386 3 CW .515X 2.25X .204 ZN 19 798975 798975 3 B-SEC 6.32 EOD PULLEY 20 705954 705954 12 CS .500-13 X 1.25 HX G5 ZNYC 21 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 22 768523 768523 6 FW .343 X .687 X .051/.080 HD ZN 23 058776 058776 6 NT .312-18 HXZY NL 24 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 25 796235X 796235 3 SPINDLE HOUSING ASSEMBLY 26 798496 798496 3 BLADE, F22.50"-H-F-CW 27 769257 769257 1 FW .656X 1.250X.250 ZNYC 28 782474 782474 5 CW .631 2.250 X .187 PNT 29 029934 029934 3 CS .625-11 X 3.00 HX G5 ZNYC 30 783738 783738 2 CS .625-11 X 3.00 FULL HX G5 ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 67-75 ft. lbs.

3. See ‘‘66" & 54" Side Discharge Deck Belt Routing and Tensioning’’ on page 8-4 for belt tensioning.

4. See ‘‘Spindle Assembly–796235’’ on page 7-28 for breakdown.

5. Item 3 (601434) replaces idler slide components 600171, 600189, and 786335 found on tractors with serial numbers prior to 08010000.

108602 10/08 7-5

60" Side Discharge XR7 Deck Assembly

3

4

9

10

16

7

1

7

11

9

10

8

7

9

11

7

4

5

2

4

6

5

16

15

12

18

12

1

3

4

8

9

10

7

8

9

11

13

4

5

14

4

14

4

5

8

10

8

11

8

13

11

17

7-6 108602 10/08

60" Side Discharge XR7 Deck Assembly

3

2

ITEM NO.

1 548438 108501 1 60" DECK W/A CRATED 2 798694 798694 1 RUBBER CHUTE ASSEMBLY 3 052860 052860 8 CS .375-16 X 1.25 HX G5 4 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN 5 086660 086660 14 NT .375-16 HX LK NY 6 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 7 781708 N/A 6 CS .500-13 X 4.25 HX G5 ZN 8 767962 N/A 12 FW .531 X 1.063 X .090 SAE HD ZN

9 031997 N/A 6 ANTI-SCALP WHEEL 10 053199 N/A 6 NT .500-13 HX JAM ZN 11 781567 781567 6 NT .50-13 HX LK NY 12 808485 808485 4 5/16-18 THREAD RIVET NUT 13 103184 103184 2 REAR ANTI-SCALP BRACKET 14 005116 005116 4 CS .375-16 X 1.375 HX G5 ZNYC 15 314104 314104 1 PUSHER 16 015495 015495 2 STRAIGHT GREASE FITTING 17 808493 808493 2 3/8-16 THREAD RIVET NUT 18 025395 025395 2 CB .375-16 X 1.00 STD CD

SERVICE

PART NO.

788166 788166 4 ANTI SCALP WHEEL ASSY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely.

2. Includes items 7, 8, 9, and 10.

3. Service part deck includes decals (see ‘‘60" Side Discharge XR7 Deck Decals’’ on page 9-5 for listing of decals).

108602 10/08 7-7

60" Side Discharge XR7 Deck Pulley Assembly

1

2

3

BELT GUIDE INDEXING

11

14

18

20

21

17

24

25

26

27

29

9

8

1

2

7

5

10

16

12

4

6

15

13

14

16

19

22

23

30

3

6

60" DECK ASSY

27

15

28

7-8 108602 10/08

60" Side Discharge XR7 Deck Pulley Assembly

ITEM

NO.

1 797720 797720 1 B-SECTION BELT 2 797910 797910 6 CS .312-18 X 1.50 FLT SH ZNYC 3 601434 601434 2 UHMW IDLER SLIDE 4 025007 025007 1 CS .625-11 X 1.75 HX G5 ZNYC 5 347443 347443 1 DECK BELT IDLER GUIDE 6 028118 028118 3 FW .62 X 1.00X.134 ZN 7 781856 781856 1 5.00" IDLER PULLEY 8 373191 059931 1 SIDE MOUNT CHAIN (21 LINKS)

9 781302 781302 1 IDLER SPRING 10 350884 350884 1 DECK IDLER 11 103192 103192 1 RS 60" XR7 PULLEY COVER 12 103200 103200 1 LS 60" XR7 PULLEY COVER 13 016972 016972 3 NT .625-11 HX G5 ZNYC 14 781385 781385 3 6.00" IDLER PULLEY, 15 797449 797449 6 FW .650X1.125X.18 ZNYCG5 16 792002 792002 4 5/16-18 X 3/4"MALE KNOB 17 016527 016527 3 CS .500-13 X 1.00 HX G5 ZN 18 752386 752386 3 CW .515X 2.25X .204 ZN 19 770842 770842 3 DECK DRIVE PULLEY 20 705954 705954 12 CS .500-13 X 1.25 HX G5 ZNYC 21 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 22 768523 768523 6 FW .343 X .687 X .051/.080 HD ZN 23 058776 058776 6 NT .312-18 HXZY NL 24 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 25 796235X 796235 3 SPINDLE HOUSING ASSEMBLY 26 794685 794685 3 BLADE, F20.50" H-F-CW 27 782474 782474 6 CW .631 2.250 X .187 PNT 28 769257 769257 1 FW .656X 1.250X.250 ZNYC 29 029934 029934 3 CS .625-11 X 3.00 HX G5 ZNYC 30 783738 783738 3 CS .625-11 X 3.00 FULL HX G5 ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 65-75 ft. lbs.

3. See ‘‘60" Side Discharge Deck Belt Routing and Tensioning’’ on page 85 for belt tensioning.

4. See‘‘Spindle Assembly–796235’’ on page 7-28 for breakdown.

5. Item 3 (601434) replaces idler slide components 600171, 600189, and 786335 found on tractors with serial numbers prior to 08010000.

108602 10/08 7-9

54" Side Discharge XR7 Deck Assembly

1

9

10

13

4

5

11

12

11

10

9

12

13

5

7

11

10

9

1

14

15

2

3

4

8

17

6

12

4

12

4

5

14

4

3

4

5

17

12

4

16

11

10

13

9

10

8

11

6

13

4

13

7-10 108602 10/08

54" Side Discharge XR7 Deck Assembly

6

2

ITEM NO.

1 548420 108607 1 54" DECK W/A CRATED 2 798694 798694 1 54" DISCHARGE CHUTE 3 052860 052860 8 CS .375-16 X 1.25 HX G5 ZN 4 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN 5 086660 086660 14 NT .375-16 HX LK NY 6 025395 025395 2 CB .375-16X 1.00 STD CD 7 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 8 808485 808485 4 5/16-18 THREAD RIVET NUT

9 781708 N/A 6 CS .500-13 X 4.25 HX G5 ZN 10 767962 N/A 12 FW .531 X 1.063 X.090 SAE HD ZN 11 053199 N/A 6 NT .500-13 HX JAM ZN 12 781567 781567 6 NT .50-13 HX LK NY 13 031997 N/A 6 ANTI-SCALP WHEEL 14 015495 015495 2 STRAIGHT GREASE FITTING 15 314104 314104 1 PUSHER 16 005116 005116 4 CS .375-16X1.375 HX G5 17 103184 103184 2 REAR ANTI-SCALP BRACKET 18 808493 808493 2 3/8-16 THREAD RIVET NUT

SERVICE

PART NO.

788166 788166 6 ANTI-SCALP WHEEL ASSEMBLY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely.

2. Includes items 9, 10, 11, and 13.

3. Secure Item 11 (053199 Jam Nut) to bolt with a drop of Loctite® (271 Red). Tighten Item 11 to shank of Item 9 (781708 Cs .500-13 X 4.25 Hx G5 Zn). Anti-scalp wheel must turn freely.

4. Assemble in top hole for shipping purposes.

5. Item 15 (314104 Pusher) installed as shown with zerks pointing upward, apply grease to zerks.

6. Service part deck includes decals (see ‘‘54" Side Discharge XR7 Deck Decals’’ on page 9-6 for listing of decals) and item 2 (Discharge Chute).

108602 10/08 7-11

54" Side Discharge XR7 Deck Pulley Assembly

BELT GUIDE POSITIONING

1

3

30

17

20

19

15

21

22

23

29

24

25

30

5

16

18

1

5

8

7

10

9

3

11

13

14

2

12

26

54" DECK ASSY

4

27

28

2 6

24

6

27

7-12 108602 10/08

54" Side Discharge XR7 Deck Pulley Assembly

ITEM

NO.

1 797928 797928 1 B-SECTION BELT 2 016972 016972 2 NT .625-11 HX G5 ZNYC 3 025007 025007 1 CS .625-11 X 1.750 HX G5 4 028118 028118 3 FW .62 X 1.00 X .134 ZN 5 781385 781385 2 6.00" IDLER PULLEY 6 797449 797449 4 FW .650X1.125 X .18 ZNYCG5 7 797910 797910 6 CS .312-18 X 1.50 FLT SH ZY 8 601434 601434 2 UHMW IDLER SLIDE

9 347443 347443 1 DECK BELT IDLER TOP GUIDE 10 781856 781856 1 5.00" IDLER PULLEY 11 350884 350884 1 DECK IDLER 12 373191 059931 1 SIDE MOUNT CHAIN 21 LINKS 13 781302 781302 1 IDLER SPRING 14 103986 103986 1 RS 54" PULLEY COVER 15 103994 103994 1 LS 54" PULLEY COVER 16 016527 016527 3 CS .500-13 X 1.00 HX G5 ZN 17 752386 752386 3 CW .515 X 2.25 X .204 ZN 18 798967 798967 3 DECK DRIVE PULLEY 19 705954 705954 12 CS .500-13X1.25 HX G5 ZY 20 767962 767962 12 FW .531 X 1.063 X .090 SAE 21 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 22 796235X 796235 3 DECK SPINDLE ASSY 23 797696 797696 3 BLADE, F18.50"-H-F-CW 24 782474 782474 5 CW .631 X 2.250 X .187 PNT 25 768523 768523 6 FW .343 X .687 X .051/.080 H 26 058776 058776 6 NT .312-18 HXZY NL 27 783738 783738 2 CS .625-11 X 3.00 FULL HX G5 ZN 28 769257 769257 1 FW .656 X 1.250 X .250 ZNY 29 029934 029934 3 CS .625-11 X 3.00 HX G5 ZNYC 30 792002 792002 4 5/16-18 X 3/4"MALE KNOB

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 65-75 ft. lbs.

3. See ‘‘66" & 54" Side Discharge Deck Belt Routing and Tensioning’’ on page 8-4 for belt tensioning.

4. See‘‘Spindle Assembly–796235’’ on page 7-28 for breakdown.

5. Item 8 (601434) replaces idler slide components 600171, 600189, and 786335 found on tractors with serial numbers prior to 08010000.

6. Item 6 (601434) replaces idler slide components 600171, 600189, and 786335 found on tractors with serial numbers prior to 08010000.

108602 10/08 7-13

Side Discharge Deck—"A" Adaptors

3

Deck Assembly

4

1

2

3

7-14 108602 10/08

Side Discharge Deck—"A" Adaptors

ITEM NO.

1 108531 108531 2 AIR FLOW FLOOR (66" DECKS)

2 025395 025395 4 CB .375-16X 1.00 STD CD 3 767954 767954 4 FW .406X .812 X.060 SAE 4 086660 086660 4 NT .375-16 HXZY NL

SERVICE

PART NO.

108516 108516 2 AIR FLOW FLOOR (60" DECKS) 108619 108619 2 AIR FLOW FLOOR (54" DECKS)

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

108602 10/08 7-15

Side Discharge Deck—"B" Adaptors

1

4

3

Deck Assembly

4

6

5

7

5

6

4

5

Assembled

Detail

2

7-16 108602 10/08

Side Discharge Deck—"B" Adaptors

ITEM NO.

1 108533 108533 1 AIR FLOW BAFFLE, "B" RIGHT SIDE (66" DECKS)

2 108517 108517 1 AIR FLOW BAFFLE, "B" LEFT SIDE (60" DECKS)

3 108221 108215 1 AIR LIFT DEFLECTOR (66" DECKS)

4 025395 025395 6 CB .375-16X 1.00 STD CD 5 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN 6 086660 086660 6 NT .375-16 HXZY NL 7 029751 029751 2 CS .375-16X1.000 HXFLK

SERVICE

PART NO.

108518 108518 1 AIR FLOW BAFFLE, "B" RIGHT SIDE (60" DECKS) 108621 108621 1 AIR FLOW BAFFLE, "B" RIGHT SIDE (54" DECKS) 108532 108532 1 AIR FLOW BAFFLE, "B" LEFT SIDE (66" DECKS)

108620 108620 1 AIR FLOW BAFFLE, "B" LEFT SIDE (54" DECKS)

108212 108013 1 AIR LIFT DEFLECTOR (60" DECKS) 108254 108256 1 AIR LIFT DEFLECTOR (54" DECKS)

MFG.

PART NO.

1. Service part includes rivet nuts.

QTY. DESCRIPTION

NOTES:

108602 10/08 7-17

54" Rear Discharge Deck Assy—S/N 08100000 & Higher

1

27

3

22

5

6

8

30

5

11

5

10

12

13

14

15

16

7

24

3

2

21

20

26

18

17

19

27

10

26

13

14

10

5

DEFLECTOR DETAIL

28

4

5

4

22

31

29

9

25

27

3

29

3

27

23

25

7-18 108602 10/08

54" Rear Discharge Deck Assy—S/N 08100000 & Higher

321

ITEM

NO.

10 036244 036244 20 CS .375-16 X 1.00 HX G5 ZN 11 107975 107975 1 54" REAR DISCHARGE FRONT ANGLE 12 781708 N/A 4 CS .500-13 X 4.25 HX G5 ZN 13 767962 N/A 8 FW .531 X 1.063 X.090 SAE HD ZN 14 053199 N/A 4 NT .500-13 HX JAM ZN 15 781567 781567 4 NT .50-13 HXZY NL 16 031997 N/A 4 ANTI-SCALP WHEEL 17 109486 109486 1 CLAMP ANGLE LS 18 109487 109487 1 CLAMP ANGLE RS 19 601483 601483 2 RD SIDE FLAP 20 107972 107972 2 ANGLE RD DISCHARGE FLAP 21 601017 601017 2 RD REAR FLAP 22 107973 107973 2 ANGLE DECK STIF FENER 23 109482 109482 1 CHUTE BRACKET RS 24 109483 109483 1 CHUTE BRACKET LS 25 778399 778399 2 FW .781 X 1.375 X .250 ZNYC 26 016253 016253 4 CB .312-18 X .750 FUL ZN 27 058776 058776 10 NT .312-18 HXZY NL 28 107978 107978 2 AIR FLOW BAFFLE 29 037887 037887 6 CB .312-18X 1.000 FUL Z 30 109491 109491 1 SHIELD MTG ANGLE 31 600994 600994 14 RIVET NUT, 3/8-16 THREAD

SERVICE

PART NO.

1 549733 110441 1 54" REAR DISCHARGE DECK W/A 2 109490 109490 1 DISCHARGE SHIELD 3 768523 768523 10 FW .343 X .687 X .051/.080 HD ZN 4 086660 086660 6 NT .375-16 HX LK NY 5 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN 6 710194 710194 6 CB .375-16X 1.50 STD G5 7 601069 601069 4 CN .312-18X.200 MAX THK 8 015495 015495 2 STRAIGHT GREASE FITTING 9 349803 349803 1 PUSHER

788166 788166 4 ANTI SCALP WHEEL ASSEMBLY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Factory assembled in top hole for shipping purposes.

2. Includes Items 12 through 14 and 16.

3. Service part deck includes decals, see ‘‘54" Rear Discharge Deck Decals’’ on page 9-7.

108602 10/08 7-19

54" Rear Discharge Deck Assy—S/N 08010000—08100000

1

27

3

22

5

6

8

30

5

11

5

10

12

13

14

15

16

7

24

3

2

21

20

26

18

17

19

27

10

26

13

14

10

5

DEFLECTOR DETAIL

28

4

5

4

22

31

29

9

25

27

3

29

3

27

23

25

7-20 108602 10/08

54" Rear Discharge Deck Assy—S/N 08010000—08100000

2

1

ITEM

NO.

10 036244 036244 20 CS .375-16 X 1.00 HX G5 ZN 11 107975 107975 1 54" REAR DISCHARGE FRONT ANGLE 12 781708 N/A 4 CS .500-13 X 4.25 HX G5 ZN 13 767962 N/A 8 FW .531 X 1.063 X.090 SAE HD ZN 14 053199 N/A 4 NT .500-13 HX JAM ZN 15 781567 781567 4 NT .50-13 HXZY NL 16 031997 N/A 4 ANTI-SCALP WHEEL 17 109486 109486 1 CLAMP ANGLE LS 18 109487 109487 1 CLAMP ANGLE RS 19 601483 601483 2 RD SIDE FLAP 20 107972 107972 2 ANGLE RD DISCHARGE FLAP 21 601017 601017 2 RD REAR FLAP 22 107973 107973 2 ANGLE DECK STIF FENER 23 109482 109482 1 CHUTE BRACKET RS 24 109483 109483 1 CHUTE BRACKET LS 25 778399 778399 2 FW .781 X 1.375 X .250 ZNYC 26 016253 016253 4 CB .312-18 X .750 FUL ZN 27 058776 058776 10 NT .312-18 HXZY NL 28 107978 107978 2 AIR FLOW BAFFLE 29 037887 037887 6 CB .312-18X 1.000 FUL Z 30 109491 109491 1 SHIELD MTG ANGLE 31 600994 600994 14 RIVET NUT, 3/8-16 THREAD

SERVICE

PART NO.

1 548644 107933 1 54" REAR DISCHARGE DECK W/A 2 109490 109490 1 DISCHARGE SHIELD 3 768523 768523 10 FW .343 X .687 X .051/.080 HD ZN 4 086660 086660 6 NT .375-16 HX LK NY 5 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN 6 710194 710194 6 CB .375-16X 1.50 STD G5 7 601069 601069 4 CN .312-18X.200 MAX THK 8 015495 015495 2 STRAIGHT GREASE FITTING 9 349803 349803 1 PUSHER

788166 788166 4 ANTI SCALP WHEEL ASSEMBLY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Includes Items 12 through 14 and 16.

2. Service part deck includes decals, see ‘‘54" Rear Discharge Deck Decals’’ on page 9-7.

108602 10/08 7-21

54" Rear Discharge Deck Assy–S/N Prior to 08010000

1

2

26

3

22

5

6

8

9

5

11

5

10

12

13

14

15

16

7

23

26

3

24

25

21

20

25

18

17

19

24

26

3

10

25

13

14

10

5

DEFLECTOR DETAIL

27

4

5

4

22

28

7-22 108602 10/08

54" Rear Discharge Deck Assy–S/N Prior to 08010000

2

1

ITEM

NO.

10 036244 036244 20 CS .375-16 X 1.00 HX G5 ZN 11 107975 107975 1 54" REAR DISCHARGE FRONT ANGLE 12 781708 N/A 4 CS .500-13 X 4.25 HX G5 ZN 13 767962 N/A 8 FW .531 X 1.063 X.090 SAE HD ZN 14 053199 N/A 4 NT .500-13 HX JAM ZN 15 781567 781567 4 NT .50-13 HXZY NL 16 031997 N/A 4 ANTI-SCALP WHEEL 17 106724 106724 1 RD DEFLECTOR CLAMP LS ANGLE 18 106666 106666 1 RD D EFLECTOR CLAMP RS ANGLE 19 601113 601113 2 RD SIDE FLAP 20 107972 107972 2 ANGLE RD DISCHARGE FLAP 21 601017 601017 2 RD REAR FLAP 22 107973 107973 2 ANGLE DECK STIF FENER 23 106591 106591 2 RD DECK GUARD BRACKET 24 778399 778399 2 FW .781 X 1.375 X .250 ZNYC 25 016253 016253 12 CB .312-18 X .750 FUL ZN 26 058776 058776 12 NT .312-18 HXZY NL 27 107978 107978 2 AIR FLOW BAFFLE 28 600994 600994 14 RIVET NUT, 3/8-16 THREAD

SERVICE

PART NO.

1 548644 107933 1 54" REAR DISCHARGE DECK W/A 2 108066 108066 1 RD DECK GUARD 3 768523 768523 12 FW .343 X .687 X .051/.080 HD ZN 4 086660 086660 6 NT .375-16 HX LK NY 5 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN 6 025395 025395 12 CB .375-16 X 1.00 STD CD 7 601069 601069 4 CN .312-18X.200 MAX THK 8 015495 015495 2 STRAIGHT GREASE FITTING 9 349803 349803 1 PUSHER

788166 788166 4 ANTI SCALP WHEEL ASSEMBLY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Includes Items 12 through 14 and 16.

2. Service part deck includes decals, see ‘‘54" Rear Discharge Deck Decals’’ on page 9-7.

108602 10/08 7-23

54" Rear Discharge Deck Pulley Assy—S/N 08100000 &

1

10

13

12

9

18

15

11

20

4

2

8

14

22

19

20

21 19

26

10

27

29

28

32

23

33

24

2

3

30

23

22

19

10

25

3

1

23

5

6

21

5

17

5

19

27

16

2

31

18

5

11

6

5

6

7

Higher

7-24 108602 10/08

54" Rear Discharge Deck Pulley Assy—S/N 08100000 &

4

5

Higher

ITEM

NO.

1 601015 601015 1 54" REAR DISCHARGE DECK BELT 2 110449 110449 1 RIGHT 54" REAR DISCHARGE PULLEY COVER 3 110448 110448 1 LEFT 54" REAR DISCHARGE PULLEY COVER 4 794446 794446 1 CS .625-11 X 1.500 HX G5 5 028118 028118 7 FW .62 X 1.00 X .134 ZN 6 796714 796714 5 6" HB IDLER PULLEY RD 7 600296 600296 1 DECK IDLER SPACER 8 109948 109948 1 IDLER ARM W/A 9 781567 781567 1 NT .500-13 HX G8 ZY NL

10 767962 767962 13 FW .531 X 1.063 X .090 SAE HD ZN

11 770867 770867 2 PLASTIC BUSHING .750X1(FS) 12 109549 109549 1 IDLER PIVOT BUSHING 13 781302 781302 1 IDLER SPRING 14 259812 259812 1 CHAIN DECK LIFT SPRING 15 704759 704759 1 FW .500X 1.250X.075 ZNY 16 601779 601779 1 IDLER GUIDE UHMW 17 797910 797910 2 CS .312-18X1.50FLT SH ZY 18 016972 016972 4 NT .625-11 HX G5 ZNYC 19 016527 016527 15 CS .500-13 X 1.00 HX G5 ZN 20 752386 752386 3 CW .515X 2.25X .204 ZN 21 798967 798967 3 B-SECTION PULLEY 5.44 EOD 22 792002 792002 4 5/16-18 X 3/4" MALE KNOB 23 782474 782474 5 CW .631 X 2.250 X .187 PNT 24 783738 783738 2 CS .625-11X3.00 FULL HX G5 ZN 25 796680X 796680 1 REAR DISCHARGE DECK SPINDLE ASSEMBLY 26 796235X 796235 2 DECK SPINDLE ASSY 27 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 28 601013 601013 1 BLADE, F18.50-L-F-CCW 29 601012 601012 2 BLADE F18.50"-L-F-CW 30 796722 796722 1 CS .625-11 X 3.00 LH HX G 31 768523 768523 1 FW .343 X .687 X .051/.080 HD ZN 32 058776 058776 1 NT .312-18 HXZY NL 33 029934 029934 2 CS .625-11 X 3.00 HX G5 ZNYC

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 65-75 ft. lbs.

3. See ‘‘54" Rear Discharge Deck Belt Routing and Tensioning’’ on page 8-6 for belt tensioning.

4. See ‘‘Spindle Assembly–796680’’ on page 7-29 for breakdown.

5. See ‘‘Spindle Assembly–796235’’ on page 7-28 for breakdown.

108602 10/08 7-25

54" Rear Discharge Deck Pulley Assy—S/N Prior to 08100000

1

5

2

5

6

4

7

15

8

9

10

12

13

14

15

16

14

18

17

20

21

22

23

24

27

2

3

28

23

26

25

14

17

19

3

1

23

5

7

16

5

7

5

14

20

11

4

5

7

2

7-26 108602 10/08

54" Rear Discharge Deck Pulley Assy—S/N Prior to 08100000

4

5

ITEM

NO.

1 601015 601015 1 54" REAR DISCHARGE DECK BELT 2 107945 107945 1 RIGHT 54" REAR DISCHARGE PULLEY COVER 3 107946 107946 1 LEFT 54" REAR DISCHARGE PULLEY COVER 4 016972 016972 4 NT .625-11 HX G5 ZNYC 5 028118 028118 7 FW .62 X 1.00 X .134 ZN 6 794446 794446 1 CS .625-11 X 1.500 HX G5 7 796714 796714 5 6" HB IDLER PULLEY RD 8 781302 781302 1 IDLER SPRING 9 373191 059931 1 SIDE MOUNT CHAIN (21 LINKS)

10 797910 797910 6 CS .312-18 X 1.250 FLT SH ZNYC

11 601434 601434 2 UHMW IDLER SLIDE 12 350884 350884 1 REAR DISCHARGE DECK IDLER 13 792002 792002 4 5/16-18 X 3/4" MALE KNOB 14 016527 016527 15 CS .500-13 X 1.00 HX G5 ZN 15 752386 752386 3 FW .510 X 1.75 X .18 ZN 16 798967 798967 3 B-SECTION 6.10 PULLEY 17 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 18 796235X 796235 2 DECK SPINDLE ASSY 19 796680X 796680 1 REAR DISCHARGE DECK SPINDLE ASSEMBLY 20 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 21 601012 601012 2 BLADE F18.50"-L-F-CW 22 601013 601013 1 BLADE, F18.50-L-F-CCW 23 782474 782474 5 CW .631 X 2.250 X .187 PNT 24 029934 029934 2 CS .625-11 X 3.00 HX G5 ZNYC 25 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN 26 058776 058776 4 NT .312-18 HXZY NL 27 783738 783738 2 CS .625-11X3.00 FULL HX G5 ZN 28 796722 796722 1 CS .625-11 X 3.00 LH HX G

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 65-75 ft. lbs.

3. See ‘‘54" Rear Discharge Deck Belt Routing and Tensioning’’ on page 8-6 for belt tensioning.

4. See ‘‘Spindle Assembly–796235’’ on page 7-28 for breakdown.

5. See ‘‘Spindle Assembly–796680’’ on page 7-29 for breakdown.

6. Item 11 (601434) replaces idler slide components 600171, 600189, and 786335 found on tractors with serial numbers prior to 08010000.

108602 10/08 7-27

Spindle Assembly–796235

1

2

1

6

2

3

4

1

5

ITEM

NO.

1 077123 N/A 2 BEARING W/O COLLAR 2 766204 N/A 1 BLADE SPINDLE BUSHING 3 034843 N/A 1 CAST SPINDLE HOUSING 4 012005 N/A 1 GREASE FITTING 5 600893 N/A 1 BEARING DUST COVER 6 796227 N/A 1 SADDLELESS SPINDLE SHAFT

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Install upper bearing with extended inner race up.

2. Install lower bearing with extended inner race down.

3. Apply grease to zerk.

7-28 108602 10/08

Spindle Assembly–796680

1

2

1

6

2

3

4

1

5

ITEM

NO.

1 077123 N/A 2 BEARING W/O COLLAR 2 766204 N/A 1 BLADE SPINDLE BUSHING 3 034843 N/A 1 CAST SPINDLE HOUSING 4 012005 N/A 1 GREASE FITTING 5 600893 N/A 1 BEARING DUST COVER 6 796698 N/A 1 SPINDLE SHAFT

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Install upper bearing with extended inner race up.

2. Install lower bearing with extended inner race down.

3. Apply grease to zerk.

108602 10/08 7-29

7-30 108602 10/08

Chapter 8 Contents

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

66" & 54" Side Discharge Deck Belt Routing and Tensioning. . . . . . 8-4

60" Side Discharge Deck Belt Routing and Tensioning. . . . . . . . . . . 8-5

54" Rear Discharge Deck Belt Routing and Tensioning . . . . . . . . . . 8-6

Seat Installation—S/N 08010000 & Higher . . . . . . . . . . . . . . . . . . . . 8-8

Seat Installation—S/N Prior to 08010000 . . . . . . . . . . . . . . . . . . . . 8-10

ROPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

108602 10/08 8-1

Deck Installation

TRACTOR ASSEMBLY

DECK ASSEMBLY

1

2

3

4

5

8-2 108602 10/08

Hustler Turf Honda Engine Z User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Chapter 1

General Information

Chapter 2 Contents

Rivet Nut Installation

Footrest Assembly

Chapter 3 Contents

Hydraulic System Installation—S/N 07120009 and higher

Hydraulic System Installation—S/N prior to 07120009

Chapter 4 Contents

Battery Installation

Deck Lift Assembly

Steering and Park Brake Assembly

Steering Sub-Assembly

Pump Belt and Pulleys Installation

Chapter 5 Contents

Kawasaki Engine Installation (Remote Air Cleaner)

Kawasaki 25 HP Engine Installation (With HD Air Cleaner)

Kawasaki 26 HP Engine Installation

Kawasaki 29 HP Engine Installation (With HD Air Cleaner)

Honda Engine Installation

Kohler Engine Installation

Fuel System Installation (Air Cooled Engines)

Fuel System Installation (Liquid Cooled Engines)

Instrument Panel Assembly (Air Cooled)

Instrument Panel Assembly (Liquid Cooled)

Electrical Schematic (799320)

Electrical Schematic—Kawasaki LC (799338)

Chapter 6 Contents

Front Wheel Assembly

Front Wheel Breakdown—747782

Optional Semi-Pneumatic Tire/Wheel—789537

Drive Wheel Assembly Installation

Anti-Rollover Wheel Assembly

Chapter 7 Contents

66" Side Discharge XR7 Deck Assembly

66" Side Discharge XR7 Deck Pulley Assembly

60" Side Discharge XR7 Deck Assembly

60" Side Discharge XR7 Deck Pulley Assembly

54" Side Discharge XR7 Deck Assembly

54" Side Discharge XR7 Deck Pulley Assembly

Side Discharge Deck—"A" Adaptors

Side Discharge Deck—"B" Adaptors

54" Rear Discharge Deck Assy—S/N 08100000 & Higher

54" Rear Discharge Deck Assy—S/N 08010000—08100000

54" Rear Discharge Deck Assy–S/N Prior to 08010000

54" Rear Discharge Deck Pulley Assy—S/N Prior to 08100000

Spindle Assembly–796235

Spindle Assembly–796680

Chapter 8 Contents

Deck Installation