Hustler Turf FasTrak 36, FasTrak 42 User Manual
Hustler FasTrak
36" & 42" Decks
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
IMPORTANT: This engine is not equipped with a spark arr ester muffler. It is a violation of California Public Resource Code
Section 4442 to use o r operate this eng i ne on any fo rest-co vered, brush-cover ed, or grass-co ver ed unimproved land . Other
states or federal areas may have similar laws.
This spark ign i tion sy stem c ompli es with Can adian ICES -002.
The Eng ine Owne r’s Ma nual provide s info rma tion regarding the U.S. E nvironmenta l Protection Agency (EP A) a nd the
California Emission Control Regulation of emission systems, maintenance and warranty.
Keep E ng ine Owner’s Manual with your unit. Sho uld the E ngine Owner’s Manual become damaged or illeg ible, replace i mmediately. Re pl acements may be o rd ered per the information found in th e Produc t In f ormation section of th e
owner’s manual.
The engine exhaust from this product
contains chemicals known to the State
of Calif orn ia to cau se c an cer, birt h
defects or other reproductive harm.
WARNING:
cl-2 333559 9/08
333559 9/08 cl-3
cl-4 333559 9/08
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Guard and Anti-rollover Bracket Assemblies . . . . . . . . . . . 2-3
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hydro Transmission Installation S/N Prior To 07091558 . . . . . . . . 3-4
Hydro Transmission Installation S/N Higher Than 07091558. . . . . 3-6
Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Honda 16 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Kohler 15 & 17 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . 4-6
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Honda 16HP Electrical Schematic (793083). . . . . . . . . . . . . . . . . . 4-14
Kohler 15 & 17 HP Electrical Schematic (601127& 793117) . . . . . 4-16
Chapter 5
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Front Wheel Breakdown -768044 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Chapter 6
Deck Assembly 36". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Deck Pulley Assembly 36" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Deck Assembly 42". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Deck Pulley Assembly 42" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Blade Spindle Assembly Breakdown . . . . . . . . . . . . . . . . . . . . . . . 6-14
Chapter 7
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Belt Routing and Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Chapter 8
Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
42" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
36" Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Chapter 9
Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
333559 09/08 c-1
c-2 333559 09/08
Chapter 1
General Information
This Manual covers “Mini” FasTrak 15/36 model 927343, “Mini” FasTrak 17/42 model 927350,
“Mini” FasTrak 16/42 model 927368, & “Mini” FasTrak 16/36 model 927376,
Frequently Ordered Parts
PART NO. DESCRIPTION
793836 Pump Drive Belt
793828 Deck Belt 36"
793893 Deck Belt 42"
068478 Fuel Filter Kohler
785626 Fuel Filter Honda
794370 Air Filter, Kohler
787226 Air Filter, Honda
747303 Engine Oil Filter, Kohler
787234 Engine Oil Filter, Honda
793794 20.50" 42D X 0.631 CW Blade
793802 13.75" 42D X 0.631 CW Blade
Service Literature
PART NO. DESCRIPTION
601156 Owners Manual
794313 Kohler Engine Manual
787242 Honda 16 HP Engine Manual
Options
PART NO. DESCRIPTION
793331 Armrest Kit
338442 Mulch Kit, 36/42"
Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give
the model and serial number to your parts and service represen tative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece ssary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
333559 09/08 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
Standard Torques
The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torq ue is shown in the Notes section n ext to the fastener
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435
1.00 625 850 M24 555 750
NOTE:
Loctite 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 333559 09/08
Chapter 2 Contents
Tractor Frame Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Engine Guard and Anti-rollover Bracket Assemblies. . . . . . . . . . . . . 2-3
Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
333559 09/08 2-1
Tractor Frame Rivet Nut Installation
2
1
3
INDEX
NO.
SERVICE
PART NO.
1 546911 315440 1 FASTRAK 36 FRAME
546895 320242 1 FASTRAK 42 FRAME
2 808493 808493 2 3/8-16 THREAD RIVET NUT
3 793869 793869 2 1.5 SQ TUBE PLUG
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-2 333559 09/08
Engine Guard and Anti-rollover Bracket Assemblies
1
3
3
2
3
4
5
7
8
9
6
1
INDEX
NO.
10 788166 788166 2 ANTI SCALP WHEEL ASSEMBLY
SERVICE
PART NO.
1 316836 316836 1 ENGINE GUARD
2 320580 320580 2 ANTI ROLLOVER BRACKET
3 808493 808493 8 3/8-16 THREAD RIVET NUT
4 781567 781567 2 NT .50-13 HX LK NY ZNYC
5 344267 344267 4 FW .510 X 2.15 X .187SPL ZNYC
6 053199 N/A 2 NT .500-13 HX JAM ZNYC
7 767962 N/A 4 FW .531 X 1.063 X .090 SAE HD ZN
8 031997 N/A 2 ANTI-SCALP WHEEL
9 781708 N/A 2 CS .500-13 X 4.25 HX G5 ZNYC
1. Includes items 6 through 9.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
333559 09/08 2-3
Footrest Assembly
1
2
3
4
1
7
6
5
7
6
INDEX
NO.
SERVICE
PART NO.
1 011320 011320 4 CB .375-16 X .75 STD ZN
2 785485 785485 2 UPPER STEP TREAD
3 793844 793844 2 LOWER STEP TREAD
4 320267 320267 1 FLOOR PLATE 36" MOWERS
316844 316844 1 FLOOR PLATE 42" MOWERS
5 767954 767954 2 FW .406 X .812 X .060 SAE HD ZN
6 076422 076422 2 FW.406X 1.000X.06 ZNYC
7 054502 054502 4 NT .375-16 HX GRD 5 ZNYC
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-4 333559 09/08
Chapter 3 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Hydro Transmission Installation S/N Prior To 07091558. . . . . . . . . . 3-4
Hydro Transmission Installation S/N Higher Than 07091558 . . . . . . 3-6
Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
333559 09/08 3-1
Battery Installation
1
2
2
2
3
3
4
4
6
5
7
8
9
PART OF WIRE
HARNESS (BLK)
4
INDEX
NO.
SERVICE
PART NO.
1 314989 314989 1 BATTERY CLAMP STRAP
2 024927 024927 3 NT .250-20 HX GR.5 ZNYC
3 055939 055939 2 CS .250-20 X .75 HX G5 ZNYC
4 029868 029868 4 LW .250 INT-EXT TOOTH ZNYC
5 740696 740696 1 BATTERY VU1LH-8
6 771428 771428 1 RED BATTERY CABLE BOOT
7 785063 785063 1 POSITIVE BATTERY CABLE (KOHLER)
786632 786632 1 POSITIVE BATTERY CABLE (HONDA)
8 786640 786640 1 NEGATIVE BATTERY CABLE
9 793489 793489 1 BATTERY CLAMP ROD
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
3-2 333559 09/08
Deck Lift Assembly
1
1
2
3
4
5
6
7
7
7
7
8
8
9
9
9
9
9
10
8
11
12
13
16
16
15
5
14
17
1
11
7
INDEX
NO.
10 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS
11 015495 015495 3 STRAIGHT GREASE FITTING
12 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC
13 034272 034272 1 NT .312-18 HX G5 ZNYC
14 348458 348458 1 DECK LEVELER YOKE
15 781831 781831 1 CS .437-14 X 1.75 FULTH G5 ZNYC
16 360131 018846 2 DECK LIFTCHAIN
17 767962 767962 2 FW .531 X 1.063 X .090 SAE HD ZN
1. Apply grease to zerks (see owners manual).
SERVICE
PART NO.
1 348318 348318 1 STOP HANDLE
2 348284 348284 1 HEIGHT ADJUSTMENT STOP
3 793505 793505 1 DECK HEIGHT INDICATOR
4 782995 782995 1 DECK LIFT SPRING
5 055749 055749 2 CS .437-14 X 1.75 HX G5 ZNYC
6 334045 334045 1 DECK LIFT LINK
7 704643 704643 6 NT .437-14 HX FLG ZN
8 025296 025296 4 FW .760 X 1.625 X .08 ZNYC
9 781294 781294 5 E CLIP 1.00 X.625X .050
MFG. PART
NO.
333559 09/08 3-3
QTY. DESCRIPTION
NOTES:
Hydro Transmission Installation S/N Prior To 07091558
3
4
5
7
6
1
1
12
12
13
13
4
2
14
12
15
16
18
19
20
17
12
11
8
10
21
1
1
2
9
3-4 333559 09/08
Hydro Transmission Installation S/N Prior To 07091558
INDEX
NO.
10 794552 794552 1 NT .375-16 HXZY NL
11 335695 335695 1 SPACER TUBE-EZT MINI FST
12 768523 768523 12 FW .343 X .687 X .051/.080 HD ZNYC
13 034272 034272 8 NT .312-18 HX G5 ZNYC
14 784827 784827 1 4.00"OD, 5/8"ID IDLER PULLEY
15 781153 781153 2 UHMW BUSHING
16 025296 025296 2 FW .760 X 1.625 X .08 ZNYC
17 324046 324046 1 PUMP BELT IDLER ARM
3
18 061101 061101 1 NT .750-10 HX NL ZN
19 036384 036384 1 IDLER SPRING
20 364315 059931 1 SPRING CHAIN
21 335893 335893 2 BELT DEFLECTOR
SERVICE
PART NO.
1 710087 710087 8 CS .312-18 X 2.50 HX G5 ZNYC
2 028118 028118 2 FW .62 X 1.00 X .134 ZNYC
3 794404 794404 1 PULLEY
4 025007 025007 2 CS .625-11 X 1.75 HX G5 ZNYC
5 793836 793836 1 A-SECTION PUMP BELT
6 792911 792911 1 EZT LEFT PUMP/MOTOR COMBO
7 792895 792895 1 EZT RIGHT PUMP/MOTOR COMBO
8 718288 718288 1 FW .516 X .875 X .09 ZNYC
9 035238 035238 1 LW .437 MED SPRING ZYNC
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Torque to 17 ft.-lbs.
2. Install using existing hardware on EZT.
3. Do not torque, item 17 (Pump Belt Idler Arm) must pivot freely .
4. Hydro transmission service parts:
PART NUMBER
PRIOR TO
SERIAL NUMBER
06081543
792013 AXLE NUT 788877 AXLE NUT
794982 FAN, EZT 794974 EZT PULLEY KIT
795005 RIGHT EZ CAP-VENT ASSY 795039 LEFT EZ VENT TUBE ASSY
795013 EZT NUT, SPECIAL 791723f FW .530 X 1.63 X .06 SLO
795021 HUB ASSEMBLY 788232 HUB ASSEMBLY
795047 PARKING PAWL KIT, EZT 798363 PARKING BRAKE GEAR
795054 90 DEG VENT FITTING 795062 RIGJHT EZT VENT HOSE
798371 RETAINING RING 792929 PULLEY/FAN COMBO 36/42
DESCRIPTION
PART NUMBER
SERIAL NUMBER
06081543
DESCRIPTION
333559 09/08 3-5
Hydro Transmission Installation S/N Higher Than 07091558
3
4
5
7
6
1
1
11
11
12
12
4
2
13
11
14
15
17
18
19
16
11
10
8
9
20
1
1
2
8
21
3-6 333559 09/08
Hydro Transmission Installation S/N Higher Than 07091558
INDEX
NO.
10 335695 335695 1 SPACER TUBE-EZT MINI FST
11 768523 768523 12 FW .343 X .687 X .051/.080 HD ZNYC
12 034272 034272 8 NT .312-18 HX G5 ZNYC
13 784827 784827 1 4.00"OD, 5/8"ID IDLER PULLEY
14 781153 781153 2 UHMW BUSHING
15 025296 025296 2 FW .760 X 1.625 X .08 ZNYC
16 324046 324046 1 PUMP BELT IDLER ARM
17 061101 061101 1 NT .750-10 HX NL ZN
18 036384 036384 1 IDLER SPRING
19 364315 059931 1 SPRING CHAIN
20 335893 335893 2 BELT DEFLECTOR
21 086660 086660 1 NT .375-16 HXZY NL
SERVICE
PART NO.
1 710087 710087 8 CS .312-18 X 2.50 HX G5 ZNYC
2 028118 028118 2 FW .62 X 1.00 X .134 ZNYC
3 601162 601162 1 PULLEY
4 025007 025007 2 CS .625-11 X 1.75 HX G5 ZNYC
5 793836 793836 1 A-SECTION PUMP BELT
6 792911 792911 1 EZT LEFT PUMP/MOTOR COMBO
7 792895 792895 1 EZT RIGHT PUMP/MOTOR COMBO
8 712919 712919 2 FW .516 X .875 X .09 ZNYC
9 721134 721134 1 CS .375-16X8.0 HX.GR5 Z
MFG. PART
NO.
QTY. DESCRIPTION
1. Torque to 17 ft.-lbs.
2. Hydro transmission service parts:
PART NUMBER
PRIOR TO
SERIAL NUMBER
06081543
792013 AXLE NUT 788877 AXLE NUT
794982 FAN, EZT 794974 EZT PULLEY KIT
795005 RIGHT EZ CAP-VENT ASSY 795039 LEFT EZ VENT TUBE ASSY
795013 EZT NUT, SPECIAL 791723f FW .530 X 1.63 X .06 SLO
795021 HUB ASSEMBLY 788232 HUB ASSEMBLY
795047 PARKI NG PAWL KIT, EZT 798363 PARKING BRAKE GEAR
795054 90 DEG VENT FITTING 795062 RIGJHT EZT VENT HOSE
798371 RETAINING RING 792929 PULLEY/FAN COMBO 36/42
DESCRIPTION
NOTES:
PART NUMBER
SERIAL NUMBER
06081543
DESCRIPTION
333559 09/08 3-7
Steering and Brake Assembly
2
1
3
4
4
5
6
7
8
9
9
11
11
8
8
13
13
14
15
16
8
11
17
18
19
20
21
8
5
7
22
23
23
24
25
26
28
8
11
12
28
13
29
30
311132
33
8
4
11
10
10
8
27
2
3
13
41
28
21
8
39
36
37
38
27
27
20
40
See Note 4
35
35
3-8 333559 09/08
Steering and Brake Assembly
4
5
3
3
333
3
3
INDEX
NO.
10 797779 797779 8 IGUS® BUSHING
11 023655 023655 12 NT .312-24 HX ZNYC
12 325464 325464 2 STEERING CONTROL ARM
13 768259 768259 8 IGUS® BUSHING
14 718288 718288 2 FW .516 X .875 X .09 ZNYC
15 793059 793059 2 E CLIP .80X.396X.042
16 793646 793646 2 PUMP ROD ADJUSTER ASSEMBLY
17 794396 794396 2 STEERING LINK ROD
18 793612 793612 2 STEERING DRIVE ARM
19 797753 797753 2 STEERING ARM
20 005108 005108 2 CS .375-16 X 3.50 HX G5
21 079186 079186 2 CS .312-18 X 1.25 HX G5 ZNYC
22 797761 797761 2 STEERING BLOCK
23 781567 781567 2 NT .50-13 HX LK NY ZNYC
24 795625 795625 2 SNAP MOUNT PLUNGER SWITCH
25 796615 796615 2 BALL JOINT LINK
26 793174 793174 2 TOWLINK ROD
27 048553 048553 2 CP .062D X 1.00 LG HML ZN
28 068551 068551 4 NT .250-20 HX NL ZNYC
29 797050 797050 2 BRAKE ACTUATOR ROD
30 795229 795229 2 INLINE BALL JOINT
31 352112 352112 1 L. H. BRAKE PIVOT (SHOWN)
32 352054 352054 1 R. H. BRAKE PIVOT (NOT SHOWN)
33 024927 024927 2 NT .250-20 HX GR.5 ZNYC
34 781211 781211 2 PUSH BUTTON SWITCH, (DELTA)
35 060731 060731 4 CS 10-24 X .500 HXFLK ZNYC
36 315382 N/A 1 LEFT BRAKE PIVOT ARM (SHOWN)
37 315101 N/A 1 RIGHT BRAKE PIVOT ARM (NOT SHOWN)
38 794883 794883 2 COMPRESSION SPRING
39 793182 793182 2 BRAKE ACTUATOR ROD
40 089789 089789 4 FW .266 X .750 X .06 ZNYC
41 029876 029876 2 LW .312 INT-EXT TOOTH Z
SERVICE
PART NO.
1 781260 N/A 2 STEERING BAR GRIP
2 360487 360487 2 STEERING BAR
3 600221 600221 2 CENTERING DAMPER
783696 783696 2 CENTERING DAMPER
4 767954 767954 10 FW .406 X .812 X .060 SAE HD ZN
5 086660 086660 6 NT .375-16 HX LK NY
6 705178 705178 4 CS .375-16 X 1.75 HX G5 ZNYC
7 034272 034272 4 NT .312-18 HX G5 ZNYC
8 768523 768523 22 FW .343 X .687 X .051/.080 HD ZNYC
9 781922 781922 4 DAMPER BALL STUD
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. To adjust park brake safety switch: with Steering Bars in park position,
adjust item 24 (795625 Snap Mount Plunger Switch) outboard until
333559 09/08 3-9
switch is activated by items 31/32 (352112/352054 Brake Pivots).
2. Order these parts for mowers with serial number prior to 05040000.
3. Includes Item 1 (781260 Steering Bar Grip).
4. Use on mowers with serial numbers prior to 060171975.
3-10 333559 09/08
Chapter 4 Contents
Honda 16 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Kohler 15 & 17 HP Engine Installation. . . . . . . . . . . . . . . . . . . . . . . . 4-6
Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Instrument Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Honda 16HP Electrical Schematic (793083) . . . . . . . . . . . . . . . . . . 4-14
Kohler 15 & 17 HP Electrical Schematic (601127& 793117). . . . . . 4-16
333559 09/08 4-1
Honda 16 HP Engine Installation
1
3
4
5
7
NEGATIVE
BATTERY
CABLE
POSITIVE
BATTERY
CABLE
1
1
RED/BLK
YEL
6
8
TO ENGINE
(4 WIRES)
10
12
8
9
13
14
15
17
19
21
22
16
20
18
4
25
32
26
27
29
28
36
34
35
23
PART OF
ENGINE
FROM
RECTIFIER
37
31
33
11
2
2
24
2
PART OF
ENGINE
30
4
4-2 333559 09/08
Honda 16 HP Engine Installation
INDEX
NO.
10 787267 N/A 1 HONDA 16 AMP RECTIFIER
11 794644 794644 1 GM 1.50 X 2.12 X 1.75 X .12
12 706531 706531 1 GM 1.12 X 1.75 X 1.37 X .12
13 330274 330274 1 CLUTCH ANCHOR
14 029876 029876 4 LW .312 INT-EXT TOOTH ZNYC
15 050161 050161 4 CS .312-18 X 1.75 HX G5 ZNYC
16 784918 784918 1 RUBBER BUMPER
17 793760 793760 1 ENGINE-HYDRO DRIVE PULLEY
18 712372 712372 1 KEY 1/4 SQ. X 0.66 LONG
19 601325 601325 1 WARNER CLUTCH
20 791251 N/A 1 CLUTCH WIRE HARNESS PIGTAIL
21 763417 763417 1 FW .454 X 1.50 X.250
22 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC
23 043570 043570 1 SINGLE HOSE CLIP
24 791608 791608 1 OIL DRAIN VALVE, M16 X 1.5
25 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC
26 793125 793125 1 MUFFLER 15,17 KOHLER & 16 HONDA
27 016253 016253 2 CB .312-18 X .750 FUL ZN
28 316836 316836 1 ENGINE GUARD
29 767954 767954 6 FW .406 X .812 X .060 SAE HD ZN
30 052860 052860 6 CS .375-16 X 1.25 HX G5 ZNYC
31 794180 794180 1 1.125" EXHAUST CLAMP
32 793166 793166 1 16 HONDA MID EXHAUST PIPE
33 794172 794172 1 1.25" EXHAUST CLAMP
34 793141 793141 1 16 HONDA MANIFOLD
35 005231 005231 4 NT M6-1.0-10 HX FLG ZN
36 785543 N/A 2 HONDA MUFFLER GASKET
37 793083 793083 1 HONDA WIRE HARNESS
38 104786 104786 1 OIL DRAIN HOSE (NOT SHOWN)
SERVICE
PART NO.
1 785394 785394 1 HONDA 16HP ENGINE (USED ON 927368 &
2 739144 792796 3
3 378273 378273 1 16HP EXHAUST HEAT SHIELD
4 034272 034272 6 NT .312-18 HX G5 ZNYC
5 712927 712927 4 FW .344 X 1.00 X .12 HRD ZNYC
6 782664 782664 1 NT M8-1.25 HX STAINLESS STEEL
7 024927 024927 2 NT .250-20 HX GR.5 ZNYC
8 768515 768515 4 FW .281 X .625 X .051/.080 HD ZNYC
9 056077 056077 2 CS .250-20 X 1.00 HX G5 ZNYC
MFG.
PART NO.
QTY. DESCRIPTION
927376)
333559 09/08 4-3
NOTES:
1. Part of item (793083 Honda Wire Harness).
2. Engine oil capacity:See engine owner’s manual.
3. Engine speed; 3550±50 RPM.
4. Torque to 45-48 ft-lb.
4-4 333559 09/08
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333559 09/08 4-5
Kohler 15 & 17 HP Engine Installation
1
1
2
1
5
1
TTO
TO STARTER
SOLENOID
6
7
6
7
6
7
11
12
13
7
14
15
16
17
18
19
20
21
22
23
24
25
30
29
28
32
27
26
34
RED/BLK
FROM NEGATIVE
BATTERY TEMINAL
33
33
35
2
2
RED
PUR
8
31
17
TO BATTERY
10
5
5
9
4
1
3
8
4-6 333559 09/08
Kohler 15 & 17 HP Engine Installation
7
INDEX
NO.
10 771428 771428 1 RED BATTERY CABLE BOOT
11 044255 044255 1 NT #10-32 HX ZN
12 030817 030817 1 STARTER SOLENOID
13 792762 792762 1 BATTERY CABLE
14 056077 056077 2 CS .250-20 X 1.00 HX G5 ZNYC
15 330274 330274 1 CLUTCH ANCHOR
16 793885 793885 1 LW .375 INT-EXT TOOTH
17 036244 792788 4 CS .375-16X1.000 HX G5
18 784918 784918 1 RUBBER BUMPER
19 793760 793760 1 ENGINE-HYDRO DRIVE PULLEY
20 712372 712372 1 KEY 1/4 SQ. X 0.66 LONG
21 601325 601325 1 WARNER CLUTCH
22 791251 N/A 1 CLUTCH WIRE HARNESS PIGTAIL
23 763417 763417 1 FW .454 X 1.50 X.250
24 785048 785048 1 CS .437-20 X 3.00 HX G5 ZNYC
25 316836 N/A 1 ENGINE GUARD
26 767954 767954 6 FW .406 X .812 X .060 SAE HD ZN
27 052860 052860 6 CS .375-16 X 1.25 HX G5 ZNYC
28 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC
29 016253 016253 2 CB .312-18 X .750 FUL ZN
30 793125 793125 1 MUFFLER 15,17 KOHLER & 16 HONDA
31 796516 796516 1 3/8-18 OIL DRAIN VALVE
32 034272 034272 2 NT .312-18 HX G5 ZNYC
33 794180 794180 2 1.125" EXHAUST CLAMP
34 793158 793158 1 KOHLER 15 & 17 HP MID EXHAUST PIPE
35 793117 793117 1 KOHLER WIRE HARNESS
SERVICE
PART NO.
1 792945 792945 1 KOHLER 15 HP ENGINE SV470S
792952 792952 1 KOHLER 17 HP ENGINE SV530S
2 793133 793133 1 KOHLER 15 & 17 HP EXHAUST MANIFOLD
3 017004 N/A 2 LW .312 MED SPRING ZNYC
4 704478 N/A 2 CS .312-18 X .75 SKTHD BO
5 739144 792796 1 CS M 6-1.0 X 12 10.9 HX
6 024927 024927 4 NT .250-20 HX GR 5 ZNYC
7 768515 768515 6 FW .281 X .625 X .051/.080 HD ZNYC
8 706531 706531 1 GM 1.12 X 1.75 X 1.37 X .12
9 794644 794644 1 GM 1.50 X 2.12 X 1.75 X .12
601127 601127 1 KOHLER WIRE HARNESS
MFG.
PART NO.
QTY. DESCRIPTION
NOTES:
333559 09/08 4-7
1. Supplied with engine.
2. Part of Kohler Wire Harness item 35 (601127-For S/N higher than
07011902; 793117-For S/N prior to 07011902).
3. Engine oil capacity: See engine owner’s manual.
4. Engine speed; 3600±50 RPM.
5. Torque to 33-37 ft.-lbs. Do not reuse factory installed screw when
performing service to mower requiring removal of engine, replace with
3/8-16 X 1.0 long grade 5 cap screw.
6. Used on mowers with serial numbers prior to 7020776.
7. Used on mowers with serial numbers after 7020776.
8. Torque to 45-48 ft-lb.
4-8 333559 09/08
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