Hustler Turf ATZ 928143 User Manual

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Hustler ATZ

Parts Manual

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

t-2 108604 10/08

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Table of Contents

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Hydraulic System Installation—Kawasaki 31 HP HT Engine . . . . . 3-2

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Kawasaki 31 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Instrument Panel Assembly/Installation . . . . . . . . . . . . . . . . . . . . . 5-6

Electrical Schematic - Kawasaki (601555) . . . . . . . . . . . . . . . . . . . 5-8

Chapter 6

Chapter 7

Chapter 8

Chapter 9

Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Semi-Pneumatic Tire/Wheel—789537 . . . . . . . . . . . . . . . . . . . . . . 6-4

Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Weight Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

ROPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

72" Side Discharge Deck Assembly (XR7) . . . . . . . . . . . . . . . . . . . 8-2

72" Side Discharge Deck Pulley Assembly (XR7) . . . . . . . . . . . . . 8-4

60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 8-6

60" Side Discharge Deck Pulley Assembly (XR7) . . . . . . . . . . . . . 8-8

Side Discharge Deck—"A" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 8-10

60" Rear Discharge Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . 8-12

60" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 8-14

Spindle Assembly–796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

Spindle Assembly–796680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

72" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . 9-4

60" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . 9-5

60" Rear Discharge Belt Routing and Tensioning. . . . . . . . . . . . . . 9-6

108602 10/08 c-1

Chapter 10

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

72" & 60" Side Discharge Deck Decals(XR7). . . . . . . . . . . . . . . . . 10-4

60" Rear Discharge Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

Chapter 11

Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Chapter 12

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

c-2 108602 10/08

Chapter 1

General Information

This Manual covers Hustler ATZ model 928143, Hustler ATZ model 928150 & Hustler ATZ model 928168

Frequently Ordered Parts

PART NO. DESCRIPTION

783936 FILTER ELEMENT 781443 PUMP DRIVE BELT 784207 B-SECTION BELT, 72" SIDE DISCHARGE DECK 797720 B-SECTION BELT, 60" SIDE DISCHARGE DECK 795781 B-SECTION BELT, 60" REAR DISCHARGE DECK 068478 FUEL FILTER 601652 MAIN AIR FILTER ELEMENT 601653 SAFETY AIR FILTER ELEMENT 772079 KAWASAKI ENGINE OIL FILTER 798702 BLADE, F24.50"-H-F-CW, 72" SIDE DISCHARGE DECK 794685 BLADE, F20.50"-H-F-CW, 60" SIDE DISCHARGE DECK 600901 BLADE, F20.50"-L-F-CW, 60" REAR DISCHARGE DECK 795633 BLADE, F20.50"-L-F-CCW, 60" REAR DISCHARGE DECK

Service Literature

PART NO. DESCRIPTION

601656 ATZ OWNER’S MANUAL 601615 KAWASAKI ENGINE MANUAL

Note: When ordering parts, you must use the part number as shown for each part, not the item number. Always give the model and serial number to your parts and service represen tative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece ssary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.

108604 10/08 1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION

CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw

CW Cup Washer

FDRW Fender Washer

FW Flat Washer

HX Hex Head LW Lock Washer MB Machine Bushing MS Machine Screw NT Nut SC Self Tapping Cap Screw SH Socket Head SB Shoulder Bolt SS Set Screw OD Outside Diameter

ID Inside Diameter

Standard Torques

The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torq ue is shown in the Notes section n ext to the fastener

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 M5 4.5 6.1 .438 48 65 M6 7.7 10.4 .500 73 99 M8 18.5 25 .562 105 143 M10 37 50 .625 145 200 M12 64 87 .750 260 350 M16 160 215 .875 420 565 M20 320 435

1.00 625 850 M24 555 750

NOTE:

Loctite 592 to be used on all pipe threads. Lubricate all grease zerks.

1-2 108604 10/08

Chapter 2 Contents

Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

108604 10/08 2-1

Rivet Nut Installation

ITEM

NO.

SERVICE

PART NO.

1 546572 381848 1 ATZ FRAME 2 N/A 808493 13 RIVET NUT, 3/8-16 THREAD 3 N/A 600961 8 RIVET NUT, 1/2-13 THREAD

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

2-2 108604 10/08

Footrest Assembly

ITEM

NO.

SERVICE

PART NO.

1 359547 359547 2 STEP TREAD 2 395533 395533 1 FLOOR PLATE 3 305615 305615 2 STEP TREAD 4 086660 086660 2 NT .375-16 HX LK NY 5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN 6 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC 7 781880 781880 2 RUBBER BUMPER

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Do not tighten, Floor must be able to pivot on these bolts.

108604 10/08 2-3

2-4 108604 10/08

Chapter 3 Contents

Hydraulic System Installation—Kawasaki 31 HP HT Engine. . . . . . . 3-2

108604 10/08 3-1

Hydraulic System Installation—Kawasaki 31 HP HT Engine

5 4

3-2 108604 10/08

Hydraulic System Installation—Kawasaki 31HP HT Engine

INDEX

NO.

10 034272 034272 4 NT .312-18 HX G5 ZNYC 11 768523 768523 4 FW .343 X .687 X .051/.080 HD ZNYC 12 055947 055947 2 CS .250-20 X .50 HX G5 ZNYC 13 788042 788042 2 PUMP, HYDRO-GEAR BDP-21L-408 14 008193 008193 4 NT .500-13 HX G5 ZNYC 15 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 16 783928 783928 1 ZAF SERIES FILTER HEAD 17 783936 783936 1 FILTER ELEMENT 18 109604 109604 1 REMOTE AIR MOUNT BRACKET W/A 19 077859 077859 8 CS .500-13X3.250 HX G5 20 789339 789339 1 MOTOR, WHITE RC26 CCW 21 601260 601260 1 MOTOR, WHITE RC26 CW 22 700484 700484 2 HOSE CLAMP 23 601629 N/A 2 HOSE, COOLER-LT RES 24 601628 N/A 2 HOSE, LEFT PUMP-COOLER 25 601627 N/A 2 HOSE, COOLER-RT RES 26 601626 N/A 2 HOSE, RIGHT PUMP-COOLER 27 784082 N/A 2 FITTING, #8 BEADED TUBE-ORB 90° 28 781534 N/A 4 FITTING, STR-8MORB/-8MSL 29 781658 N/A 1 HEX PLUG FITTING, STR-8MORB 30 784025 N/A 1 SUCTION HOSE ASSY, FILTER-PUMP 31 783993 N/A 1 SUCTION HOSE ASSY, FILTER-PUMP 32 788174 N/A 1 FITTING, T -8MJIC/8MJIC 33 601687 N/A 1 FITTING, 10 FX05-S 34 601631 N/A 1 SUCTION HOSE, #12 16" LONG 35 601265 N/A 1 TUBE, LP-BM LT LOOP 36 601264 N/A 1 TUBE, RP-TM LT LOOP 37 601284 N/A 1 TUBE, RP-TM RT LOOP 38 601285 N/A 1 TUBE, LP-BM RT LOOP 39 781526 N/A 4 FITTING, 90-10MORB/-8MSL 40 784108 N/A 2 FITTING, #6 BEADED TUBE-ORB 45°

SERVICE

PART NO.

1 705608 705608 4 CS .250-20 X 2.25 HX G5 ZNYC 2 768515 768515 10 FW .281 X .625 X .051/.080 HD ZNYC 3 713198 713198 6 SEAL 3/8 X 3/4 X 7.25" LONG 4 033035 033035 2 WEATHERSTRIP .12 X .75 X 11.75" LONG 5 783704 783704 2 OIL COOLER 6 068551 068551 4 NT .250-20 HX NL ZNYC 7 032763 032763 1 BREATHER CAP 8 032771 032771 1 STRAINER 9 357616 357616 1 SUPER Z RESERVOIR

N/A 601616 1 HYDRO KIT (INCLUDES ITEMS 23-40)

MFG. PART

NO.

QTY DESCRIPTION

NOTES:

1. Hydraulic system capacity is 5 US quarts of 20W50 motor oil. Fill reservoir to within 1"of top of Item 8 (032771 Strainer).

108604 10/08 3-3

Note:

HYDRAULIC SYSTEM CHARGING PROCEDURE

1. Set handles in the neutral position.

2. Start engine at idle.

3. Let run for a minimum of 30 seconds.

4. Stroke handles to forward position.

5. If motors do not turn in 15 seconds return handles to neutral and

repeat step 3 and 4 (one time).

6. If motors do not turn after second attempt, shut off the engine

and check for oil at the pump.

7. Increase throttle to half speed and work handles through forward

and reverse position until the motor operates smoothly throughout the entire speed range.

Seal Kit for hydraulic pump; 784983 (BDP21L Overhaul Seal Kit)

3-4 108604 10/08

Chapter 4 Contents

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

108604 10/08 4-1

Battery Installation

BLACK WIRE, PART OF WIRE HARNESS

RED WIRE, PART OF WIRE HARNESS

TRACTOR FRAME

4-2 108604 10/08

Battery Installation

ITEM

NO.

10 740696 740696 1 BATTERY 11 034272 034272 2 NT .312-18 HX G5 ZN 12 779850 779850 2 CB .312-18 X 3.00 FUL ZN

SERVICE

PART NO.

1 024927 024927 2 NT .250-20 HX GR 5 ZN 2 771428 771428 1 RED BATTERY CABLE BOOT 3 796219 796219 1 BATTERY GROUND CABLE 4 744276 744276 1 POSITIVE BATTERY CABLE 5 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC 6 058776 058776 2 NT .312-18 HX NL ZN 7 348417 348417 1 BATTERY CLAMP STRAP 8 055939 055939 2 CS .250-20 X .750 HX G5 ZN 9 029868 029868 4 LW .250 INT-EXT TOOTH ZN

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. When performing service on mower, disconnect battery ground cable

and black wire of harness and do not reconnect to battery until engine is ready to be started. See Owners Manual.

108604 10/08 4-3

Deck Lift Assembly

TRACTOR FRAME

10 11

4-4 108604 10/08

Deck Lift Assembly

ITEM

NO.

1 348318 348318 1 STOP HANDLE 2 600437 600437 1 HEIGHT ADJUSTMENT STOP (½" DIA PIN) 3 783001 783001 1 DECK LIFT INDICATOR 4 704643 704643 8 NT .437-14 HX FLG ZN 5 781294 781294 7 CLIP E, 1.00 X.625X .050 6 782995 782995 2 DECK LIFT SPRING ASSEMBLY 7 015495 015495 4 STRAIGHT GREASE FITTING 8 055749 055749 3 CS .437-14X1.750 HX G5 ZNYC 9 348391 018846 4 DECK LIFT CHAIN

10 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC

11 034272 034272 1 NT .312-18 HX G5 ZNYC 12 348458 348458 1 DECK LEVELER YOKE W/A 13 781229 781229 1 CE .750X2.25 X1.75 HEADLESS 14 781831 781831 1 CS .437-14 X 1.750 FULTH G5 ZNYC

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Apply grease to zerks (see owners manual).

108604 10/08 4-5

Park Brake Assembly

13 12

SEE “Steering Sub-Assembly” on page 4-10

4-6 108604 10/08

Park Brake Assembly

ITEM

NO.

1 767954 767954 12 FW .406 X .812 X .060 SAE HD ZN 2 768523 768523 8 FW .34 3X .687 X .051/.080 HD ZN/YL 3 023655 023655 2 NT .312-24 HXZY NL 4 782979 782979 2 CS .375-16 X 4.75 HX G5 ZN 5 063198 063198 4 CS 10-24 X .750 HXFLK ZN 6 781211 781211 2 PUSH BUTTON SWITCH 7 059832 059832 4 NT #10-24 HX NL ZN 8 034272 034272 4 NT .312-18 HX G5 ZN

9 054502 054502 4 NT .375-16 HX GRD 5 ZN 10 354035 354035 2 WHITE BRAKE LEVER EXTENSION 11 005116 005116 4 CS .375-16 X 1.375 HX G5 ZN 12 350397 350397 2 BRAKE LINK TURNBUCKLE 13 350330 350330 1 L.S. BRAKE PIVOT ARM

14 765339 765339 4 BUSHING 15 086660 086660 2 NT .375-16 HX LK NY 16 783126 783126 1 LH WHITE BRAKE ASSY

17 789321 789321 2 WHITE HUB ASSEMBLY 18 036236 036236 4 CS .312-18 X 1.000 HX G5 ZN 19 789644 N/A 2 NUT FOR WHITE MOTOR (RC28) 20 601344 N/A 2 KEY FOR WHITE MOTOR 21 712927 712927 8 FW .344 X 1.00 X .12 HRD ZNYC 22 048876 048876 8 CS .312-18 X .750 HX G8 ZNYC

SERVICE

PART NO.

350264 350264 1 R.S. BRAKE PIVOT ARM

783118 783118 1 RH WHITE BRAKE ASSY

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 280-310 ft.-lbs. Included with wheel motor.

2. Torque to 24 ft.-lbs.

3. 783126 used on left wheel.

4. 783118 used on right wheel.

108604 10/08 4-7

Steering Assembly

13 14

SEE “Steering Sub-Assembly” on page 4-10

4-8 108604 10/08

Steering Assembly

ITEM

NO.

1 110679 110679 1 STEERING CONTROL PANEL

2 781716 781716 2 SS .500-13 X 1.75 SH ZN

3 053199 053199 2 NT .500-13 HX JAM ZN

4 055822 055822 8 CS .375-16 X .750 HX G5 ZN

5 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN

6 768523 768523 16 FW .34 3X .687 X .051/.080 HD ZN/YL

7 023655 023655 4 NT .312-24 HXZY NL

8 781286 781286 2 PUMP ROD ADJUSTER ASSEMBLY

9 600221 600221 2 CENTERING DAMPENER 10 781922 781922 4 DAMPENER BALL STUD 11 029876 029876 2 LW .312 INT-EXT TOOTH Z 12 347684 347684 2 SUPER Z PUMP ARM 13 704163 704163 2 CS .250-20 X 2.00 HX G5 ZN 14 768515 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL 15 068551 068551 2 NT .250-20 HX NL ZN 16 348797 348797 2 ADJUSTABLE PIVOT 17 036244 036244 6 CS .375-16 X 1.000 HX G5 ZN 18 034272 034272 4 NT .312-18 HX G5 ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

108604 10/08 4-9

Steering Sub-Assembly

4-10 108604 10/08

Steering Sub-Assembly

ITEM NO.

1 781260 N/A 1 STEERING BAR GRIP

2 348755 348755 1 STEERING BAR

3 767954 767954 16 FW .406 X .812 X .060 SAE HD ZN

4 036244 036244 4 CS .375-16 X 1.000 HX G5 ZN

5 705178 705178 6 CS .375-16 X 1.750 HX G5 ZN

6 023655 023655 2 NT .312-24 HXZY NL

7 768523 768523 4 FW .343X .687 X .051/.080 HD ZN/YL

8 348946 348946 2 STEERING ARM MOUNT

9 348888 348888 1 STEERLEVER SUPPORT LH (SHOWN)

10 781153 781153 4 BUSHING 11 781716 781716 2 SS .500-13 X 1.75 SH ZN 12 781583 781583 2 BRAKE ROD ASSEMBLY 13 086660 086660 6 NT .375-16 HX LK NY 14 348862 348862 4 STEERLEVER BUSHING 15 601769 N/A 1 GRIP, RH HANDLE LOWER 16 601768 N/A 1 GRIP, RH HANDLE END 17 053660 053660 1 RP .125DX1.000 LG ZN 18 110674 110674 1 TILT SWITCH HOUSING 19 110681 110681 1 KEY, TILT SWITCH HANDLE 20 601727 601727 1 TILT SWITCH WIRE HARNESS 21 110680 110680 1 STEERING HANDLE W/A

SERVICE

PART NO.

348714 348714 1 STEERLEVER SUPPORT RH

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Includes Item 1 (781260 Steering Bar Grip).

2. Includes Item 15 (601769 Lower Handle Grip) and Item 16 (601768 End Handle Grip)

108604 10/08 4-11

Pump Belt and Pulleys Installation

TRACTOR

FRAME

25 26

4-12 108604 10/08

Pump Belt and Pulleys Installation

ITEM

NO.

1 601462 601462 1 ENGINE PULLEY 2 212076 212076 1 KEY 1/4 SQ X 1.50 LONG 3 601311 601311 1 WARNER CLUTCH 4 783829 783829 1 FW .460 X 1.750 X .250 ZNYC 5 785659 785659 1 CS .437-20 X 2.50 HX G5 ZNYC 6 083196 083196 4 SS .312-18X .750 SQ-HD ZN 7 601461 601461 2 PULLEY BDP-21 8 783712 783712 2 KEY FOR BDP21L

9 791251 791251 1 CLUTCH PIGTAIL HARNESS WITH DIODE 10 008193 008193 2 NT .500-13 HX G5 ZNYC 11 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN 12 016527 016527 2 CS .500-13 X 1.00 HX G5 ZNYC 13 366765 366765 1 CLUTCH ANCHOR ANGLE 14 784918 784918 2 RUBBER BUMPER 15 349761 349761 1 PUMP IDLER ARM 16 015495 015495 1 STRAIGHT GREASE FITTING 17 025296 025296 1 FW .760 X 1.625 X .08 ZN 18 061101 061101 1 NT .750-10 HX NL ZN 19 781856 781856 1 IDLER PULLEY 20 028118 028118 1 FW .62 X 1.00 X.134 ZN 21 781872 781872 1 CS .625-11 X 1.50 HX G5 ZN 22 601016 601016 1 IDLER SPRING 23 601463 601463 1 A-SEC PUMP IDLER BELT 24 036236 036236 1 CS .312-18 X 1.00 HX G5 ZNYC 25 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC 26 034272 034272 1 NT .312-18 HX G5 ZNYC 27 797654 797654 1 FW 1.156X1.750X.250 ZY

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 45-48 ft-lbs.

2. Torque to 12-15 ft-lbs.

3. Apply grease at zerk (see owners manual).

4. Do not torque Item 18 (NT .750-10 HX NL ZN), Item 15 (349761 Pump Idler Arm) should pivot freely.

5. Electric clutch burnishing procedure: After installing a new clutch it is

important to burnish the clutch to insure maximum deck clutch life. In an open area with no bystanders set the engine speed to half throttle. Cycle the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat this operation 10 times, it will require about 5 minutes to complete.

108604 10/08 4-13

4-14 108604 10/08

Chapter 5 Contents

Kawasaki 31 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Instrument Panel Assembly/Installation. . . . . . . . . . . . . . . . . . . . . . . 5-8

Electrical Schematic - Kawasaki (601555) . . . . . . . . . . . . . . . . . . . 5-10

108604 10/08 5-1

Kawasaki 31 HP Engine Installation

PUR

RED/BLK

NEG. BATTERY CABLE

BLK

{

}

TO SPADE TERMINAL ON RECT.

BULLET CONNECTORS

POS. BATTERY CABLE

YEL/BLK

TO SPADE ON STARTER

5-2 108604 10/08

Kawasaki 31 HP Engine Installation

ITEM

NO.

1 601549 N/A 1 KAWASAKI 31 HP ENGINE 2 109743 109743 1 CABLES HEAT SHIELD 3 720516 720516 3 CS M8 X1.25 X 16 G10.9 HX 4 788018 788018 1 MUFFLER 5 785378 785378 1 1.50" MUFFLER CLAMP 6 601550 601550 1 MANIFOLD, 29/31 KAW 7 780841 780841 2 KAW MUFFLER GASKET 8 017004 017004 5 LW .312 MED SPRING ZN

9 782664 782664 5 NT M8-1.25 HX STAINLESS STEEL 10 029751 029751 2 CS .375-16 X 1.00 HXFLK ZNYC 11 705137 705137 4 FW .391 X 1.250 X .060 ZNYC 12 016899 016899 2 NT .375-16 HX FLK ZNYC 13 055939 055939 6 CS .250-20 X .75 HX G5 ZNYC 14 768515 768515 6 FW .281 X .625 X .051/.080 HD ZN/YL 15 109748 109748 1 HOOD SCOOP 16 783837 783837 1 ELECTRIC COOLER FAN 17 109604 109604 1 REMOTE AIR BRACKET 18 778738 778738 1 .312 WIRING CLAMP 19 768523 768523 12 FW .343 X .687 X .051/.080 HD ZN/YL 20 034272 034272 4 NT .312-18 HX G5 ZN 21 796524 796524 1 M20X2.5 OIL DRAIN VALVE 22 036236 036236 1 CS .312-18 X 1.00 HX G5 ZNYC 23 034280 034280 3 CS .312-18 X .750 HX G5 ZNYC 24 036244 036244 4 CS .375-16 X 1.00 HX G5 ZNYC 25 377994 377994 1 HEAT SHIELD, MMZ ROLLER 26 601257 601257 1 FITTING, 90 1/8NPT BRASS 27 788943 788943 1 AIR FILTER INDICATOR 28 029876 029876 1 LW .312 INT-EXT TOOTH ZN 29 601555 601555 1 XR7 COMMON WIRE HARNESS 30 601561 601561 1 WIRING HARNESS, KAWASAKI 31 31 044818 044818 4 CN ZN TIN-C7343-1420 32 047654 047654 1 CLIP

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Includes mounting hardware.

2. Wires from Item 29 (ATZ 2008 Wire Harness 601555).

3. Wires from Kawasaki 31HP Wiring Harness (601561).

4. Supplied with engine.

5. Engine oil capacity, Refer to engine owner’s manual.

6. Air filter service parts:

601652 MAIN AIR FILTER ELEMENT 601653 SAFETY AIR FILTER ELEMENT

108604 10/08 5-3

Fuel System Installation

TRACTOR

5 7

FRAME

WITH ENGINE

5-4 108604 10/08

Fuel System Installation

ITEM

NO.

1 779306 779306 2 3.5" FUEL CAP

2 793240 793240 1 LEFT SIDE Z FUEL TANK

3 793232 793232 1 RIGHT SIDE Z FUEL TANK

4 106732 106732 1 REAR SEAT SUPPORT

5 712919 712919 12 FW .406 X 1.00 X .12 HRD ZN

6 767954 767954 3 FW .406 X .812 X .060 SAE HD ZN

7 055822 055822 12 CS .375-16 X .750 HX G5 ZN

8 000398 000398 1 CLAMP

9 036244 036244 4 CS .375-16 X 1.000 HX G5 ZN

10 045088 045088 1 HOSE CLAMP 1" 11 347989 347989 1 FUEL SHUT-OFF BRACKET 12 015818 015818 1 FUEL LINE 50” TOTAL 13 015818 015818 1 FUEL LINE 39” TOTAL 14 015818 015818 1 FUEL LINE 7” TOTAL 15 000323 000323 6 CLIP 16 705954 705954 8 CS .500-13 X 1.00 HX G5 ZN 17 767962 767962 8 FW .531 X 1.063 X .090 SAE HD ZN 18 797084 797084 1 3-WAY FUEL VALVE

SERVICE

PART NO.

000331 000331 3 BLACK CABLE TIE (NOT SHOWN)

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 20 ft.-lbs.

2. Supplied with Item 18 (3-way fuel switch.)

3. Included with new fuel tank.

4. Fuel tank service parts not shown:

PART NO. DESCRIPTION

794107 1/4 ID, 3/8 OD, 1/16 WALL TUBING (25" LONG) 794081 FUEL FILTER SCREEN 785295 FLANGE GROMMET 792986 SITE-LINE FUEL FITTING

108604 10/08 5-5

Instrument Panel Assembly/Installation

RIGHT SIDE FUEL TANK

25a

15a

12 13 14

13 12

FUSE SIZE AND LOCATION

BLK

ORG

5-6 108604 10/08

Instrument Panel Assembly/Installation

ITEM

NO.

1 776476 776476 1 PTO SWITCH

2 785808 785808 1 KEY SET

3 045898 045898 1 KEY SWITCH

4 000430 000430 2 SMALL/LONG WIRE TIE

5 785030 785030 1 CHOKE CABLE

6 712257 712257 1 RED INDICATOR LIGHT

7 714998 714998 2 MS #10-24 X .625 HX ZN

8 704932 704932 6 FW .219 X .500 X .048 ZN

9 769166 769166 1 HOUR METER

10 059832 059832 4 NT #10-24 HX NL ZN 11 601675 601675 1 THROTTLE CABLE 12 055947 055947 3 CS .250-20 X .500 HX G5 ZN 13 768515 768515 3 FW .281 X .625 X .051 /.080 HD ZN/YL 14 110151 110151 1 INSTRUMENT PANEL 15 601089 601089 2 RIVET .188 DIA BLK HD 16 060731 060731 2 CS 10-24X .500 HXFLK ZN 17 110152 110152 1 RELAY MODULE BRACKET 18 601554 601554 1 Z SPARK IGNITION CONTROLLER

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

1. Part of 601555 (Wire Harness)

NOTES:

108604 10/08 5-7

Electrical Schematic - Kawasaki (601555)

5-8 108604 10/08

Chapter 6 Contents

Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Semi-Pneumatic Tire/Wheel—789537 . . . . . . . . . . . . . . . . . . . . . . . 6-4

Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

108604 10/08 6-1

Front Wheel Assembly

TRACTOR FRAME

6-2 108604 10/08

Front Wheel Assembly

ITEM

NO.

1 705954 705954 2 CS .500-13 X 1.25 HX G5 ZN

2 344267 344267 2 FW .510 X 2.15 X .187 SPL ZN

3 798603 798603 2 FW .515X1.65X.125 HD ZY

4 263517 263517 2 BEARING DISC

5 784223 784223 4 BEARING W/O COLLAR

6 387035 387035 2 SPACER, 1.07 X 1.312 X 2.793

7 045765 045765 2 FW 1.030 X 1.500 X.134 ZN

8 349266 349266 2 FORK

9 041475 041475 2 CS .750-10 X 9.50 HX ZN

10 025296 025296 4 FW .760 X 1.625 X .08 ZN 11 061101 061101 2 NT .750-10 HX NL ZN 12 789537 789537 2 WHEEL & TIRE ASSY

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Apply grease to zerks (see owners manual).

2. Torque to 100 ft.-lbs.

3. Assemble with extended inner race toward item 6 (387035 Spacer, 1.07 x 1.312 x 2.793).

108604 10/08 6-3

Semi-Pneumatic Tire/Wheel—789537

ITEM

NO.

1 039677 N/A 2 WHEEL BEARING 2 789537 N/A 1 TIRE/WHEEL ASSEMBLY 3 015511 N/A 1 GREASE FITTING 45 DEG 1/4 4 782771 N/A 1 BEARING SPACER

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

6-4 108604 10/08

Drive Wheel Assembly Installation

ITEM

NO.

1 789529 789529 1 LH TIRE/WHEEL ASSEMBLY

2 783563 N/A TIRE 24 X 12-12 AT101 3 784066 N/A WHEEL ASSY 12 X 8.50 (ATZ) 4 019521 N/A TIRE VALVE 5 061077 061077 5 WHEEL NUT (QTY PER WHEEL) 6 601085 N/A 10 ½" WHEEL LUG STUD

SERVICE

PART NO.

789420 789420 1 RH TIRE/WHEEL ASSEMBLY

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 65-75 ft. lbs.

2. Inflate tire to 8-12 psi.

108604 10/08 6-5

Anti-Rollover Wheel Assembly

TRACTOR FRAME

ITEM

NO.

1 068239 068239 2 CS .500-13 X 4.500 HX G5 ZN 2 031997 031997 2 ANTI-SCALP WHEEL 3 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN 4 781567 781567 2 NT .50-13 HX LK NY

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Do not torque, wheel must turn freely.

6-6 108604 10/08

Chapter 7 Contents

Weight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

ROPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

108604 10/08 7-1

Weight Installation

TIRE/WHEEL ASSEMBLY

TRACTOR FRAME

7-2 108604 10/08

Weight Installation

ITEM

NO.

10 089938 089938 4 CS .500-13 X 4.00 HX G5 ZNYC

SERVICE

PART NO.

1 008193 008193 8 NT .500-13 HX G5 ZNYC 2 767962 767962 16 FW .531 X 1.063 X .090 SAE HD ZN 3 789214 789214 2 MMZ WHEEL WEIGHT 4 392597 392597 2 WHEEL WEIGHT BACKING PLATE 5 792077 792077 8 CB .50-13 X 6 STD ZN 6 781567 781567 4 NT .50-13 HX LK NY 7 392035 392035 2 ATZ TOP WEIGHT PLATE 8 392191 392191 2 ATZ MIDDLE WEIGHT PLATE 9 392357 392357 4 ATZ BOTTOM WEIGHT PLATE

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

108604 10/08 7-3

ROPS Installation

22 23

7-4 108604 10/08

ROPS Installation

ITEM

NO.

10 392613 392613 1 R.H. ROPS 11 392605 392605 1 L.H. ROPS 12 078386 078386 4 FW .510 X 1.75 X .18 ZNYC 13 077859 077859 2 CS .500-13 X 3.25 HX G5 14 381723 381723 1 ATZ REAR R.S. ROPS 15 381731 381731 1 ATZ REAR L.S. ROPS 16 017616 017616 8 CS .500-13 X 1.75 HX G5 ZNYC 17 016642 016642 2 CS .625-11 X 2.00 HX G5 ZNYC 18 768002 768002 4 FW .687 X 1.750 X .105/.160 HD ZNYC 19 016972 016972 2 NT .625-11 HX G5 ZNYC 20 110855 110855 1 MUFFLER GUARD 21 381749 381749 1 ATZ ENGINE GUARD 22 768523 768523 3 FW .343 X .687 X .051/.080 HD ZNYC 23 036236 036236 3 CS .312-18 X 1.00 HX G5 ZNYC 24 789404 789404 2 UB .50-13 X 2.0 X 3.0 25 789396 N/A 1 TURF SERIAL NO PLATE 26 033035 033035 2 WEATHERSTRIP .12X.75 X 29 27 033035 033035 2 WEATHERSTRIP .12X.75 X 6.25 28 033035 033035 1 WEATHERSTRIP .12X.75 X 18.5 29 033035 033035 1 WEATHERSTRIP .12X.75 X 15.5 30 601979 601979 1 ATZ ROPS DECAL

SERVICE

PART NO.

1 008193 008193 18 NT .500-13 HX G5 ZNYC 2 767962 767962 26 FW .531 X 1.063 X .090 SAE HD ZN 3 391375 391375 1 ATZ ROOF 4 381657 381657 1 ATZ FRONT R.S. ROPS 5 381665 381665 1 ATZ FRONT L.S. ROPS 6 381673 381673 2 ATZ ROPS CROSS SECTION 7 008573 008573 6 CS .500-13 X 2.50 HX G5 ZNYC 8 392985 392985 1 ROPS CONNECTOR 9 789412 789412 2 UB .50-13 X 3.25 X 3.0

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 73 ft.-lbs. (8 places).

2. Torque to 145 ft.-lbs. (2 places).

108604 10/08 7-5

7-6 108604 10/08

Chapter 8 Contents

72" Side Discharge Deck Assembly (XR7) . . . . . . . . . . . . . . . . . . . . 8-2

72" Side Discharge Deck Pulley Assembly (XR7). . . . . . . . . . . . . . . 8-4

60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

60" Side Discharge Deck Pulley Assembly (XR7). . . . . . . . . . . . . . . 8-8

Side Discharge Deck—"A" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 8-10

60" Rear Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 8-12

60" Rear Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 8-14

Spindle Assembly–796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

Spindle Assembly–796680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

108604 10/08 8-1

72" Side Discharge Deck Assembly (XR7)

8-2 108604 10/08

72" Side Discharge Deck Assembly

ITEM

NO.

1 548453 108649 1 72" DECK WACRATED 2 798694 798694 1 RUBBER CHUTE ASSEMBLY 3 052860 052860 8 CS .375-19 X 1.250 HX G5 ZN 4 767954 767954 26 FW .406 X .812 .060 SAE HD ZN 5 086660 086660 14 NT .375-16 HXZY NL 6 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 7 781708 N/A 6 CS .500-13 X 4.25 HX G5 ZN 8 767962 N/A 12 FW .531 X 1.063 X .090 SAE HD ZN

9 031997 N/A 6 ANTI-SCALP WHEEL 10 053199 N/A 6 NT .500-13 HX JAM ZN 11 781567 781567 6 NT .50-13 HX LK NY 12 005116 005116 4 CS .375-16X1.375 HX G5 13 808485 808485 4 5/16-18 THREAD RIVET NUT 14 314104 314104 1 PUSHER 15 015495 015495 2 STRAIGHT GREASE FITTING 16 103184 103184 2 REAR ANTI-SCALP BRACKET 17 025395 025395 2 CB .375-16 X 1.00 STD CD 18 808493 808493 2 3/8-16 THREAD RIVET NUT

SERVICE

PART NO.

788166 788166 6 ANTI SCALP WHEEL ASSY

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely.

2. Includes items 7, 8, 9, and 10.

3. Service part deck includes decals (see “72" & 60" Side Discharge Deck Decals(XR7)” on page 10-4 for listing of decals).

108604 10/08 8-3

72" Side Discharge Deck Pulley Assembly (XR7)

INDEXING

BELT GUIDE

72" DECK ASSY

8-4 108604 10/08

72" Side Discharge Deck Pulley Assembly (XR7)

ITEM

NO.

1 784207 784207 1 B-SECTION BELT 2 797910 797910 6 CS .312 - 18 X 1.50 FLT SH ZNYC 3 601434 601434 2 UHMW IDLER SLIDE 4 025007 025007 1 CS .625 - 11 X 1.75 HX G5 ZNYC 5 347443 347443 1 DECK BELT IDLER GUIDE 6 028118 028118 3 FW .62 X 1.00 X .134 ZN 7 781856 781856 1 5.00" IDLER PULLEY 8 259812 059931 1 CHAIN DECK LIFT SPRING (13 LINKS)

9 781302 781302 1 IDLER SPRING 10 350884 350884 1 DECK IDLER 11 107620 107620 1 RS PULLEY COVER 72" XR7 12 107621 107621 1 LS PULLEY COVER 72" XR7 13 016972 016972 2 NT .625 - 11 HX G5 ZNYC 14 781385 781385 2 6.00" IDLER PULLEY 15 797449 797449 4 FW .650 X 1.125 X .18 ZNYCG5 16 792002 792002 4 5/16 - 18 X 3/4" MALE KNOB 17 016527 016527 3 CS .500 -13 X 1.00 HX G5 ZN 18 752386 752386 3 CW .515 X 2.25 X .204 ZN 19 538850 538850 3 DRIVE PULLEY DB-112 20 705954 705954 12 CS .500-13 X 1.25 HX G5 ZNYC 21 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 22 768523 768523 6 FW .343 X .687 X .051/.080 HD ZN 23 058776 058776 6 NT .312 -18 HXZY NL 24 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 25 796235X 796235 3 SPINDLE HOUSING ASSEMBLY 26 798702 798702 3 BLADE, F24.50" -H-F-CW 27 782474 782474 5 CW .631 2.250 X .187 PNT 28 769257 769257 1 FW .656 X 1.250 X .250 ZNYC 29 029934 029934 3 CS .625 -11 X 3.00 HX G5 ZNYC 30 783738 783738 2 CS .625-11 X 3.00 FULL HX G5 ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 67-75 ft. lbs.

3. See “72" Side Discharge Belt Routing and Tensioning” on page 9-4 for belt tensioning.

4. See “Spindle Assembly–796235” on page 8-16 for breakdown.

108604 10/08 8-5

60" Side Discharge Deck Assembly

8-6 108604 10/08

60" Side Discharge Deck Assembly

ITEM NO.

1 548438 108501 1 60" DECK W/A CRATED 2 798694 798694 1 RUBBER CHUTE ASSEMBLY 3 052860 052860 8 CS .375-16 X 1.25 HX G5 4 767954 767954 26 FW .406 X .812 X .060 SAE HD ZN 5 086660 086660 14 NT .375-16 HX LK NY 6 103010 103010 1 DISCHARGE CHUTE MOUNT BRACKET 7 781708 N/A 6 CS .500-13 X 4.25 HX G5 ZN 8 767962 N/A 12 FW .531 X 1.063 X .090 SAE HD ZN

9 031997 N/A 6 ANTI-SCALP WHEEL 10 053199 N/A 6 NT .500-13 HX JAM ZN 11 781567 781567 6 NT .50-13 HX LK NY 12 808485 808485 4 5/16-18 THREAD RIVET NUT 13 103184 103184 2 REAR ANTI-SCALP BRACKET 14 005116 005116 4 CS .375-16 X 1.375 HX G5 ZNYC 15 314104 314104 1 PUSHER 16 015495 015495 2 STRAIGHT GREASE FITTING 17 808493 808493 2 3/8-16 THREAD RIVET NUT 18 025395 025395 2 CB .375-16 X 1.00 STD CD

SERVICE

PART NO.

788166 788166 4 ANTI SCALP WHEEL ASSY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely.

2. Includes items 7, 8, 9, and 10.

3. Service part deck includes decals (see “72" & 60" Side Discharge Deck Decals(XR7)” on page 10-4 for listing of decals).

108604 10/08 8-7

60" Side Discharge Deck Pulley Assembly (XR7)

BELT GUIDE INDEXING

60" DECK ASSY

8-8 108604 10/08

60" Side Discharge Deck Pulley Assembly (XR7)

ITEM

NO.

1 797720 797720 1 B-SECTION BELT 2 797910 797910 6 CS .312-18 X 1.50 FLT SH ZNYC 3 601434 601434 2 UHMW IDLER SLIDE 4 025007 025007 1 CS .625-11 X 1.75 HX G5 ZNYC 5 347443 347443 1 DECK BELT IDLER GUIDE 6 028118 028118 3 FW .62 X 1.00 X.134 ZN 7 781856 781856 1 5.00" IDLER PULLEY 8 373191 059931 1 SIDE MOUNT CHAIN (21 LINKS)

9 781302 781302 1 IDLER SPRING 10 350884 350884 1 DECK IDLER 11 103192 103192 1 RS 60" XR7 PULLEY COVER 12 103200 103200 1 LS 60" XR7 PULLEY COVER 13 016972 016972 3 NT .625-11 HX G5 ZNYC 14 781385 781385 3 6.00" IDLER PULLEY, 15 797449 797449 6 FW .650 X1.125 X.18 ZNYCG5 16 792002 792002 4 5/16-18 X 3/4"MALE KNOB 17 016527 016527 3 CS .500-13 X 1.00 HX G5 ZN 18 752386 752386 3 CW .515 X 2.25 X .204 ZN 19 770842 770842 3 DECK DRIVE PULLEY 20 705954 705954 12 CS .500-13 X 1.25 HX G5 ZNYC 21 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN 22 768523 768523 6 FW .343 X .687 X .051/.080 HD ZN 23 058776 058776 6 NT .312-18 HXZY NL 24 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 25 796235X 796235 3 SPINDLE HOUSING ASSEMBLY 26 794685 794685 3 BLADE, F20.50" H-F-CW 27 782474 782474 6 CW .631 2.250 X .187 PNT 28 769257 769257 1 FW .656 X 1.250X.250 ZNYC 29 029934 029934 3 CS .625-11 X 3.00 HX G5 ZNYC 30 783738 783738 3 CS .625-11 X 3.00 FULL HX G5 ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 65-75 ft. lbs.

3. See “60" Side Discharge Belt Routing and Tensioning” on page 9-5 for belt tensioning.

4. See“Spindle Assembly–796235” on page 8-16 for breakdown.

108604 10/08 8-9

Side Discharge Deck—"A" Adaptors

Deck Assembly

8-10 108604 10/08

Side Discharge Deck—"A" Adaptors

ITEM NO.

1 108661 108661 2 AIR FLOW FLOOR (72" DECKS)

2 025395 025395 4 CB .375-16X 1.00 STD CD 3 767954 767954 4 FW .406X .812 X.060 SAE 4 086660 086660 4 NT .375-16 HXZY NL

SERVICE

PART NO.

108516 108516 2 AIR FLOW FLOOR (60" DECKS)

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

108604 10/08 8-11

60" Rear Discharge Deck Assembly

DEFLECTOR DETAIL

8-12 108604 10/08

60" Rear Discharge Deck Assembly

321

ITEM

NO.

10 036244 036244 16 CS .375-16 X 1.00 HX G5 ZN 11 352591 352591 1 60" REAR DISCHARGE FRONT ANGLE 12 781708 N/A 4 CS .500-13 X 4.25 HX G5 ZN 13 767962 N/A 8 FW .531 X 1.063 X .090 SAE HD ZN 14 053199 N/A 4 NT .500-13 HX JAM ZN 15 781567 781567 4 NT .50-13 HXZY NL 16 031997 N/A 4 ANTI-SCALP WHEEL 17 109486 109486 1 CLAMP ANGLE LS 18 109487 109487 1 CLAMP ANGLE RS 19 601483 601483 2 SIDE FLAP RUBBER 20 106716 106716 2 ANGLE, DISCHARGE CHUTE 21 600254 600254 2 RD REAR FLAP 22 351676 351676 2 DECK STIFFENER ANGLE 23 109482 109482 1 CHUTE BRACKET RS 24 109483 109483 1 CHUTE BRACKET LS 25 778399 778399 2 FW .781 X 1.375 X .250 ZNYC 26 016253 016253 4 CB .312-18 X .750 FUL ZN 27 058776 058776 10 NT .312-18 HXZY NL 28 037887 037887 6 CB .312-18 X 1.000 FUL Z 29 109485 109485 1 GUARD MTG ANGLE 30 792887 792887 1 5/16-18 HX TH RIVET NUT

SERVICE

PART NO.

1 549576 110402 1 60" REAR DISCHARGE DECK 2 109484 109484 1 DISCHARGE SHIELD 3 768523 768523 10 FW .343 X .687 X .051/.080 HD ZN 4 086660 086660 6 NT .375-16 HX LK NY 5 767954 767954 22 FW .406 X .812 X .060 SAE HD ZN 6 710194 710194 6 CB .375-16 X 1.50 STD G5 7 601069 601069 3 CN .312-18X.200 8 015495 015495 2 STRAIGHT GREASE FITTING 9 349803 349803 1 PUSHER

788166 788166 4 ANTI SCALP WHEEL ASSEMBLY

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Factory assembled in top hole for shipping purposes.

2. Includes Items 12 through 14 and 16.

3. Service part deck includes decals, see “72" & 60" Side Discharge Deck Decals(XR7)” on page 10-4.

108604 10/08 8-13

60" Rear Discharge Deck Pulley Assembly

7 8 9

8-14 108604 10/08

60" Rear Discharge Deck Pulley Assembly

ITEM

NO.

1 795781 795781 1 60" REAR DISCHARGE DECK BELT 2 110411 110411 1 PULLEY COVER, RH,60" 3 110412 110412 1 PULLEY COVER, LH,60" 4 794446 794446 1 CS .625-11X1.500 HX G5 Z 5 028118 028118 7 FW .62 X 1.00 X .134 ZN 6 796714 796714 5 6" HB IDLER PULLEY RD 7 781567 781567 1 NT .500-13 HX G8 ZY NL 8 767962 767962 13 FW .531 X 1.063 X .090 SAE HD ZN 9 770867 770867 2 BUSHING, PLAS .750X1(FS)

10 109549 109549 1 BUSHING, IDLER PIVOT

11 600296 600296 1 DECK IDLER SPACER 12 109948 109948 1 IDLER ARM W/A 13 601779 601779 1 IDLER SLIDE UHMW 14 797910 797910 2 CS .312-18X1.50FLT SH ZY 15 704759 704759 1 FW .500X 1.250X.075 ZNY 16 781302 781302 1 IDLER SPRING 17 259812 059931 1 DECK LIFT CHAIN (13 LINKS) 18 016972 016972 4 NT .625-11 HX G5 ZNYC 19 016527 016527 15 CS .500-13 X 1.00 HX G5 ZN 20 752386 752386 3 FW .510 X 1.75 X .18 ZN 21 770842 770842 3 B-SECTION PULLEY 22 792002 792002 4 5/16-18 X 3/4" MALE KNOB 23 782474 782474 5 CW .631 X 2.250 X .187 PNT 24 783738 783738 2 CS .625-11X3.00 FULL HX G5 ZN 25 796680X 796680 1 REAR DISCHARGE DECK SPINDLE ASSEMBLY 26 796235X 796235 2 DECK SPINDLE ASSY 27 212472 212472 3 KEY 1/4 SQ X 1.00 LONG 28 600901 600901 2 BLADE, F20.50"-L-F-CW 29 795633 795633 1 BLADE, F20.50"-L-F-CCW 30 796722 796722 1 CS .625-11 X 3.00 LH HX G 31 029934 029934 2 CS .625-11 X 3.00 HX G5 ZNYC 32 768523 768523 1 FW .343X.687X.051/.080H 33 058776 058776 1 NT .312-18 HXZY NL

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 118 ft. lbs.

2. Torque to 65-75 ft. lbs.

3. See “60" Rear Discharge Belt Routing and Tensioning” on page 9-6 for belt tensioning.

4. See “Spindle Assembly–796235” on page 8-16 for breakdown.

5. See “Spindle Assembly–796680” on page 8-17 for breakdown.

108604 10/08 8-15

Spindle Assembly–796235

ITEM

NO.

1 077123 N/A 2 BEARING W/O COLLAR 2 766204 N/A 1 BLADE SPINDLE BUSHING 3 034843 N/A 1 CAST SPINDLE HOUSING 4 012005 N/A 1 GREASE FITTING 5 072272 N/A 1 FW 1.06 X 2.00 X.134 SAE ZN 6 796227 N/A 1 SADDLELESS SPINDLE SHAFT

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Install upper bearing with extended inner race up.

2. Install lower bearing with extended inner race down.

8-16 108604 10/08

Spindle Assembly–796680

ITEM

NO.

1 077123 N/A 2 BEARING W/O COLLAR 2 766204 N/A 1 BLADE SPINDLE BUSHING 3 034843 N/A 1 CAST SPINDLE HOUSING 4 012005 N/A 1 GREASE FITTING 5 600893 N/A 1 BEARING DUST COVER 6 796698 N/A 1 SPINDLE SHAFT

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

1. Install upper bearing with extended inner race up.

2. Install lower bearing with extended inner race down.

108604 10/08 8-17

8-18 108604 10/08

Chapter 9 Contents

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

72" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . . 9-4

60" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . . 9-5

60" Rear Discharge Belt Routing and Tensioning. . . . . . . . . . . . . . . 9-6

108604 10/08 9-1

Deck Installation

TRACTOR ASSEMBLY

DECK ASSEMBLY

9-2 108604 10/08

Deck Installation

ITEM

NO.

1 055749 055749 4 CS .437-14 X 1.750 HX G5 ZN 2 061101 061101 2 NT .750-10 HX NL ZN 3 025296 025296 4 FW .760 X 1.625 X.08 ZN 4 051169 051169 2 CS .750-10 X 3.000 HX G5 ZN 5 704643 704643 8 NT .437-14 HX FLG ZN

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. 60" Side Discharge Deck installation is shown, 72" Side Discharge Deck

and 60" Rear Discharge Deck installation are similar.

108604 10/08 9-3

72" Side Discharge Belt Routing and Tensioning

DECK ASSEMBLY

NOTES:

1. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook.

2. Route belt as shown.

9-4 108604 10/08

60" Side Discharge Belt Routing and Tensioning

DECK ASSEMBLY

NOTES:

1. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook.

2. Route belt as shown.

108604 10/08 9-5

60" Rear Discharge Belt Routing and Tensioning

DECK ASSEMBLY

NOTES:

1. Spring length after tensioning belt. Measure spring from outside of hook to outside of hook.

2. Route belt as shown.

9-6 108604 10/08

Chapter 10 Contents

Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

72" & 60" Side Discharge Deck Decals(XR7) . . . . . . . . . . . . . . . . . 10-4

60" Rear Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

108604 10/08 10-1

Tractor Decals

TOP OF SEAT PAN

BOTTOM OF SEAT PAN

10-2 108604 10/08

Tractor Decals

ITEM

NO.

1 781427 781427 1 DECK HEIGHT INDICATOR DECAL 2 779280 779280 1 HOT & HYDRAULIC OIL DECAL 3 601980 601980 1 INSTRUMENT PANEL DECAL 4 601968 601968 1 HYD PRESSURE DECAL 5 791830 791830 1 FUEL INDICATOR DECAL 6 601967 601967 1 ENGINE COMPARTMENT DECAL 7 600899 600899 1 PUMP BELT WARNING DECAL 8 785188 785188 1 Z ARMREST WARNING DECAL

9 601815 601815 1 BATTERY DECAL 10 600941 600941 1 PATENTS DECAL 11 N/A 083279 1 TURF PRODUCT SERIAL NO PLATE 12 727172 727172 1 MADE IN USA DECAL 13 782573 782573 1 FIRST ZERO TURN DECAL 14 793588 793588 1 HUSTLER NAME PLATE 15 782615 782615 1 SUPER Z ID DECAL 16 601791 601791 1 ATZ SAFETY DECAL

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

108604 10/08 10-3

72" & 60" Side Discharge Deck Decals(XR7)

INDEX

NO.

1 786285 786285 1 72" SIDE DISCHARGE DECK ID DECAL

2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 "MADE IN U.S.A." DECAL 5 727453 727453 2 BELT & PULLEY DECAL 6 727438 727438 2 WHIRLING BLADES DECAL 7 799395 799395 1 BELT ROUTING DECAL (60" DECK ONLY)

8 799353 799353 2 DECK XR7 ID DECAL 9 359547 359547 1 5.00 X 9.00 STEP TREAD

10 797845 797845 1 FUSION DECAL

SERVICE

PART NO.

786277 786277 1 60" SIDE DISCHARGE DECK ID DECAL

781419 781419 1 BELT ROUTING DECAL (72" DECKS)

MFG.

PART NO.

QTY. DESCRIPTION

10-4 108604 10/08

60" Rear Discharge Deck Decals

INDEX

NO.

1 786277 786277 1 60" DECK ID DECAL

2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL

3 727438 727438 4 WHIRLING BLADES DECAL

4 727453 727453 4 BELT & PULLEY DECAL

5 727172 727172 1 "MADE IN U.S.A." DECAL

6 796953 796953 1 REAR DISCHARGE DECK ROUTING DECAL

7 359547 359547 1 5.00 X 9.00 STEP TREAD

8 797845 797845 1 FUSION DECAL

SERVICE

PART NO.

MFG.

PART NO.

QTY. DESCRIPTION

NOTES:

108604 10/08 10-5

10-6 108604 10/08

Chapter 11 Contents

Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

108604 10/08 11-1

Seat Installation

1 2

29 30

11-2 108604 10/08

Seat Installation

ITEM

NO.

1 792051 792051 1 SUSPENSION SEAT

2 784140 784140 1 SEAT BELT

3 797076 797076 4 CS .437-20 X 1.00 HX G8 ZNYC

4 728147 728147 2 FW .468 X 1.00 X .090 HT T ZNYC

5 746131 746131 2 SPACER, .493 X .675 X .250

6 036236 036236 1 CS .312-18X1.000 HX G5

7 078386 078386 2 FW .510 X 1.750 X .18 ZNYC

8 110686 110686 1 TILTSEAT PIVOT TUBE

9 000331 000331 2 BLACK CABLE TIE 10 086660 086660 3 NT .375-16 HX LK NY 11 767954 767954 6 FW .406 X .812 X .060 SAE HD ZN 12 724716 724716 1 FIBER WASHER 13 350421 350421 1 SEAT PAN STOP 14 036244 036244 1 CS .375-16 X 1.00 HX G5 ZNYC 15 108291 108291 1 SEAT PAN 16 357384 357384 1 ROPS LATCH 17 768523 768523 6 FW .343 X .687 X .051/.080 HD ZN/Y 18 034272 034272 5 NT .312-18 HX G5 ZN 19 783910 783910 1 ROPS LATCH TORSION SPRING 20 781880 781880 2 BUMPER 21 080358 080358 1 GM .50 X 1.00 X .75 X .12 GROMMET 22 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC 23 781567 781567 2 NT .500-13 HX G8 ZY NL 24 722199 722199 1 2" WIDE SCOTCH POLYURETHANE 5.55" LONG 25 601130 601130 1 ELECTRIC LINEAR ACTUATOR 26 108290 108290 1 SEAT MOUNT 27 089938 089938 1 CS .500-13X4.00 HX G5 Z 28 770867 770867 2 PLASTIC BUSHING .750X1(FS) 29 601053 601053 2 SEAL RELAY W/BRACKET 30 601647 601647 1 15 AMP CIRCUIT BREAKER 31 601648 601648 1 RED CIRCUIT BREAKER BOOT 32 068239 068239 1 CS .500-13X4.500 HX G5 33 601098 601098 2 CB 10-24 X .500 ZYNC 34 110677 110677 1 RELAY MOUNT BRACKET 35 601089 601089 4 RIVET .188 DIA BLK HD 36 059832 059832 2 NT #10-24 HX NL ZN 37 704932 704932 2 FW .219 X .500 X .048 ZN 38 767962 767962 4 FW .531X 1.063X.090 SAE

SERVICES

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Must pivot freely.

2. Torque to 48 ft.-lbs.

3. Service parts available for Michigan suspension seat:

PART NO.

793307 SLIDE KIT 793323 KNOB KIT 793281 BACK CUSHION KI

108604 10/08 11-3

DESCRIPTION

PART NO.

793299 SEAT CUSHION KIT 793315 SEAT SWITCH 793265 MOLDED ARMREST KIT (INCLUDES BOTH ARMRESTS) 793273 ARMREST STOP ASSEMBLY

DESCRIPTION

11-4 108604 10/08

Chapter 12 Contents

Maintenance & Adjustment Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

Safe Maintenance & Adjustment Practices. . . . . . . . . . . . . . 12-2

Using a ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4

Safety and Instruction Decals. . . . . . . . . . . . . . . . . . . . . . . . 12-4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8

Torque values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8

Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

Electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9

Access to engine and hydraulic pumps . . . . . . . . . . . . . . . 12-11

Hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11

Fuel system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

Engine air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15

Recommended service procedure . . . . . . . . . . . . . . . . . . . 12-15

Overservicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

Improper installation of an air filter element . . . . . . . . . . . . 12-16

Damaged filter, seals or canister . . . . . . . . . . . . . . . . . . . . 12-16

Incorrect air cleaner element . . . . . . . . . . . . . . . . . . . . . . . 12-16

Recommended service procedure . . . . . . . . . . . . . . . . . . . 12-17

Air restriction indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17

General engine maintenance . . . . . . . . . . . . . . . . . . . . . . . 12-17

Belt replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17

Mower blade maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 12-19

Mower blade removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19

Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-21

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-21

Steering linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-21

Control Lever Neutral Adjustment. . . . . . . . . . . . . . . . . . . . 12-21

108604 10/08 12-1

Control lever stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22

Steering dampener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23

Control lever adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23

Park brake adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-23

Hydraulic pump belt adjustment. . . . . . . . . . . . . . . . . . . . . 12-25

Deck drive belt adjustment. . . . . . . . . . . . . . . . . . . . . . . . . 12-25

Engine RPM setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26

Deck leveling and height adjustment . . . . . . . . . . . . . . . . . 12-26

Deck level adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26

12-2 108604 10/08

Maintenance & Adjustment Safety

This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.

DANGER – denotes immediate hazards which WILL result in severe personal injury or death. WARNING – denotes a hazard or unsafe practice which COULD result in severe personal injury or death.

This manual uses two other words to highlight information. IMPORTANT calls attention to special mechanical information and NOTE: emphasizes general information worthy of special attention.

All operators should read this manual, or be instructed about safe operating and maintenance procedures . This is the owner’s responsibility.

Improper use or maintenance by the operator, mechanic, or owner can result in injury. To reduce the potential for injury , comply with these safety instructions and always p ay at tention to the safety alert

symbol, which means DANGER or WARNING – “personal safety instructions.” Failure to

comply with the instructions may result in personal injury or death. Incorrect usage of this machine may result in severe injury. Personnel operating and maintaining it

should be trained in the proper use and should read the manuals comp letely and thoroughly befor e attempting to set-up, operate, adjust, or service this machine.

The Quick Reference Decals, located in front of and to the right of the seat, are designed to give the operator/mechanic brief information needed in the daily operation and service of the machine. These decals are not intended to be used in place of this ma nu al but in stead i s to be used as an extension o f this manual. These decals should not be removed or obliterated. Replace these decals if they become unreadable.

It is the owner’s responsibility to make certain that the operator/mechanic reads and understands this manual and all decals before operating this machine. It is also the owner’s responsib ility to make certain that the operator/mechanic is a qualified and physically able ind ivid ual , p roper ly trained in the oper ation of this equipment. Local regulations may restrict the age of the operator/mechanic.

The owner should also ensure that the operator/mechanic knows that they are responsible for their own safety as well as the safety of other persons within the vicinity. Remember, the operator/mechanic is responsible for accidents or hazards occurring to other people or their property.

Safe Maintenance & Adjustment Practices

This product is capable of amputating hands and feet and th rowing objects. Always follow all safety

instructions to avoid serious injury or death.

Unless specifically required, DO NOT have engine running when servicing or making adjustments to

tractor. Place control le vers in the park brake position, disengage deck clutch, remove ignition switch key and disconnect the negative battery cable. Repairs or maintenance re quiring engine power should be performed by trained personnel only. To prevent carbon monoxide poisoning, be sure proper ventilation is available when engine must be operated in an enclosed area.

Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are tightened. Keep your machine clean and remove any deposits of trash and clippings, which can cause engine

fires and hydraulic overheating as well as excessive belt wear. Clean up oil or fuel spillage. Allow machine to cool before storing.

108604 10/08 12-3

Clean flammable material from machine. Prevent fires by keeping engine compartment,

battery, hydraulic lines, fuel line, fuel tank and operator’s station clean of accumulated trash, grass clippings, and other debris. Always clean up spilled fuel and oil.

Always wear adequate ear protection, such as earplugs, when operating this equipment as prolonged

exposure to uncomfortable or loud noises can cause impairment or loss of hearing. Do not wear radios or music headphones while operating the machinery. Safe operation requires your full attention.

Never put hands or feet under any part of the machine while it is running. Except when changing or checking belt, always keep belt covers on mower for safety as well as

cleanliness.

Stop the e ngine before removing the grass catcher or unclogg ing the discharge chute. Never clear the

discharge chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a stick to clear a plugged discharge area. Never use your hand!

Exercise caution when loading or unloading the machine onto a trailer or truck. Always wear safety goggles or safety glasses with side shields when operating the mower . Never leave machine unattended with ignition key in switch, especially with children present. Be alert and turn the machine off if children enter the area. Always wear adequate eye protection when servicing the battery, hydraulic system, cooling system or

when grinding mower blades and removing accumulated debris.

Use extra caution when handling gasoline and other fuels. They are flammable and vapors are

explosive.

Never refuel tractor while engine is running; never refuel near an open flame or near devices which

can create a spark. Refuel outdoors preferably, or in well ventilated areas.

Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and

correct cause.

Never run the engine in an enclosed area unless exhaust is vented to the outside. Exhaust gases

contain carbon monoxide which is odorless and deadly poison.

Never attempt to make any adjustments or repairs to the tractor drive system, mower deck or any

attachment while the tractor engine is running or deck clutch is engaged. Repairs or maintenance requiring engine power should be performed by traine d personnel only.

Never work under the machine or attachment unless it is safely supported with jack stands. Make

certain machine is secure when it is raised and placed on the jack stands. The jack st a nds should not allow the machine to move when the engine is running and the drive wheels are rotating. Use only certified jack stands. Use only appropriate jack stands, with a minimum weight rating of 2000 pounds to block the unit up. Use in pairs only. Follow the instructions supplied with the vehicle stands.

Before working on or under the deck, make cert ain engine cannot b e accidenta lly started. Shut eng ine

off and remove ignition switch key for maximum safety. Repairs or maintenance requiring engine power should be performed by trained personnel only.

Use a stick or similar instrument to clean under the mower making sure that no part of the body,

especially arms and hands are under mower.

Exercise caution when working under the deck as the mower blades are extremely sharp. Wearing

gloves or wrapping the blade(s) is advisable when working around or with the blades.

Do not touch hot parts of machine. Keep nuts and bolts tight, especially the blade attachment bolts. Keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Grass collection system components are subject to wear, damage and deterioration, which could

expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

Use only genuine Hustler replacement parts to en sure that original standards are maintained.

12-4 108604 10/08

Using a ramp

Use extreme caution when loading and unloading a unit with a ramp. Use only a single, full width ramp; do not use individual ramps for each side of the unit. Having a full

width ramp provides a surface for the tractor frame to contact if the unit starts to tip backwards. It also reduces the risk of a wheel going off and the machine tipping over.

Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the

trailer or truck.

When on a ramp avoid sudden acceleration

Safety and Instruction Decals

Specific safety warning decals are located on the equipment near the immediate areas of potential

hazards. These decals should not be removed or obliterated. Replace them if they become nonreadable.

The following illustrations show the various safety decals that are located on the machine. A brief explanation, for those requiring one, is shown to help the operator understand the meanings of these decals.

108604 10/08 12-5

1. Engine Oil Fill & Dipstick

2. Fuel Filter

3. Engine Air Cleaner

4. Engine Oil Drain Plug

5. Battery

6. Fuel Tanks

7. Hydraulic Oil Reservoir

8. Hydraulic Oil Filter

9. Gauge Wheel Bearing Zerks (2)

10. Engine Oil Filter

11. Deck Height Pivot Zerks (4)

12. Park Brake Switch (2)

13. Drive Tire

14. Pump Idler Zerk (1)

15. Pump Belt

16. Hydraulic Oil Heat Exchanger

MAINTENANCE LOCATOR CHART

Viewed from bottom of tractor

Maintenance

FIG. 1

12-6 108604 10/08

1. Deck Pusher Arm Zerks (2)

2. Deck Belt

3. Spindle Housing Zerk (3)

4. Blades

MAINTENANCE LOCATOR CHART

72" XR-7 deck

60" XR-7 deck

60" Rear Discharge deck

FIG. 2

108604 10/08 12-7

SERVICE AT INTERVALS INDICATE D

Verify safety start interlock system Visually inspect unit for loose hardware and/or

damaged parts Visually inspect ti res Check oil level, engine (1) Clean air intake screen (5) Clean oil heat exchanger (5) Check & clean engine compartment Check air cleaner service indicator Check fuel level Blades - sharpen & securely fastened Discharge chute - securely in place & in lowest

position Clean engine and pump compartment Replace air cleaner paper element (5) Grease deck idler Grease deck pusher arms Grease pump idler Grease deck height pivots Grease gauge wheel bearings Change engine oil and filter (1) (4) Clean cylinder and head fins(a) Check battery connections Check tire pressure with a gauge Check hydraulic oil level Clean engine exterior (a) Clean & regap spark plugs (a) Check pump and deck belt tension and condition (6) Check fuel and hydraulic lines (7) Check fuel valve and grommet (7) Tighten lug nuts on wheels (2) Change fuel filter Clean or replace hydraulic fill cap Change hydraulic oil and filter (3) Grease deck spindle housings Replace spark plugs

WEEKLY OR 50

HOURS

X X X X X X X X X X X

MONTHLY OR 100

HOURS

Daily Daily

Daily Daily or every 4 hours Daily or every 4 hours Daily or every 4 hours Daily or every 4 hours

Every 8 hrs.

Daily

As needed

X X X X X

ANNUALLY OR 500

HOURS

X X X X X

NOTES:

1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during hot weather periods.

2. Torque initially and after first 2 hours of operation.

3. Perform initial hydraulic filter change after 50 hours (one week) of operation.

4. Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for recommendations and other maintenance items.

5. Service more often under dusty or dirty conditions. Use caution when servicing to prevent dust contamination in the engine. Do not clean filter element. Replace with a new one.

6. Pump drive belt only - Inspect every 100 hours and replace if worn or cracking is noticed. Otherwise, replace every 400 hours or 2 years whichever comes first.

7. Check fuel line hoses, fuel valve and grommets for any cracks or leaks

8. Clean more often under dirty or dusty conditions and during hot weather.

9. Do not clean filter element. Replace with a new one.

12-8 108604 10/08

REFERENCES:

a---Refer to Engine Owner’s Manual

NOTE: After completing maintenance cycle (300 hours), repeat cycle.

INTRODUCTION

Regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis.

Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abnormal wear or damage. A good time to detect potential problems is while performing scheduled maintenance service. Correcting the problem as quickly as possible is the best insurance.

Clear away heavy build-up of grease, oil and dirt, especially in the engine and hydraulic reservoir areas; minute dust particles are abrasive to close-tolerance engine and hydraulic assemblies.

Daily inspect mower for grass clippings and wire and string tangles. The underside of the mower deck will collect a build-up of grass clippings and dirt, especially when grass is wet or has high moisture content. This build-up will harden, restricting blade and air movement and will probably show a poorer quality of cutting. Therefore it should be removed routinely.

To do this it will be necessary to raise and block the deck in the full up position, using jack stands or blocks, and scrape the build-up from underneath.

Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Hustler service center when assistance is needed.

TORQUE VALUES

WARNING: Particular attention must be given to tightening the drive wheel lug nuts, wheel motor nuts

and blade spindle bolts. Failure to correctly torque these items may result in the loss of a wheel or blade, which can cause serious damage or personal injury.

Torque values are given below:

Ft-lbs. Nm

Wheel (lug) nuts.................................65-75...........88.14-101.7

Wheel motor nut...............................290-310.........393.2-420.4

Blade spindle bolt top.........................65-75...........88.14-101.7

Blade spindle bolt bottom.....................118.................160.01

It is recommended that these be checked after the first 2 hours of operation initially, every 50 hours, and following removal for repair or replacement.

For all other torques refer to the various tractor parts manuals for standard torque charts.

NOTE: For engine torque values, see engine owner’s manual.

TIRES

It is important for level mowing that the tires have the same amount of air pressure. The recommended pressures are:

Drive wheels........................... 8-12 psi (55-69 KPa)

Gauge wheels............................semi-pneumatic

The bar tread tires are reversed from what is considered the normal operating position. this allows for better traction when backing up a slope.

108604 10/08 12-9

Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires,

HOUR METER

the warranty claim will be denied.

WARNING: Explosive separation of a tire and rim can cause serious injury or death. Do not attempt to mount a tire without the proper equipment and experience to perform the task. Always maintain the correct tire pressure and never over inflate. Never weld or heat a wheel and tire assembly as an explosion may occur. Welding can weaken or

deform a wheel. When inflating tires, stand to one side and not in front of or over the tire assembly. Check tires for low pressure, blemishes, damaged rims or missing lug bolts and nuts.

HOUR METER

To recognize when your machine needs servicing, check the hour meter and the maintenance schedule. The hour meter shows the number of hours the engine has run, and the maintenance schedule lists the service intervals. "FIG. 3"

FIG. 3

LUBRICATION

1. Grease the front gauge wheel bearings per the Maintenance Schedule. Use SAE multi-purpose grease.

2. Grease the four deck lift pivots, located to the side of the operator’s footrest per the Mainten ance Schedule. Use SAE multi-purpose grease.

3. Grease the deck idler per the Maintenance Schedule. Use SAE multi-purpose grease.

4. Grease the pump idler per the Maintenance Schedule. Use SAE multi-purpose grease.

5. Grease the two deck pusher arm pivots per the Maintenance Schedule. Use SAE multi-purpose grease.

6. Grease the blade spindle assemblies per the Maintenance Schedule. The spindle assemblies require lubrication annually. Each spindle shaft is equipped with a grease zerk located under the deck. Use no more than one or two ounces of SAE multi-purpose grease, (1 to 2 pumps on an average grease gun). Do not force lubricant into grease zerks. Bearings are sealed and do not require much lubricant.

ELECTRICAL SYSTEM

The electrical system is a 12-volt, negative ground. Recommended battery size is a garden tractor BCI group U1R with 225 or better cranking AMP rating. A maintenance-free battery is recommended. Otherwise, follow battery manufacturer’s maintenance, safety, storing and charging specificat ions.

12-10 108604 10/08

The battery is located under the seat platform "FIG. 4".

BATTERY

FIG. 4

WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

WARNING: Avoid skin and clothing contact with battery acid. Always wear eye protection when checking the battery , acid can cause serious injury to skin and eyes.

If contact occurs, flush area with clean water and call physician immediately. Acid will also damage clothing.

Do not drink the battery electrolyte. Do not allow open flame near the battery when charging. Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an

explosion if exposed to flame. Always remove the negative ground first and replace it last. Do not overfill battery. Electrolyte may overflow and damage paint, wiring or structure. When cleaning the battery, use soap

and water. Be careful not to get soap and water into the battery. Clean the battery terminal s with a solution of four parts water and one part baking soda when they become corroded.

WARNING: Shorts caused by battery terminals or metal too ls touching m etal tractor compon ents can cause sparks. Sparks can cause a battery gas explosion which will result in personal injury.

Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery.

Do not allow metal tools to short between the battery terminals and metal tractor parts.

WARNING: Incorr ect battery cable routing could cause dam age to the tractor and battery cables. This can cause sparks which can cause a battery gas explosion which will result in personal injury.

Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. Always connect the positive (red) battery cable before connecting the negative (black) cable.

Common circuit failures are usually caused by shorting, corroded or dirty terminals; loose connections, defective wire insulation or broken wires. Switches, solenoids and ignition components may also fail, causing a shorted or open circuit.

108604 10/08 12-11

Before attempting any failure diagnosis of the electrical system, use a test light or voltmeter to check the

SEAT PLATFORM CHECK

SEAT PLATFORM

CONTROL LEVER

battery voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground connections. A general understanding of electrical servicing and use of basic test equipment is necessary for troubleshooting and repair.

Major overhaul or repair of the starting motor or charging system should be performed by trained technicians only.

ACCESS TO ENGINE AND HYDRAULIC PUMPS

The hydraulic pumps are accessed by lifting the seat pla tfo rm. The seat platfor m is hinged at the front. To raise it, release seat latch and tilt seat platform up and forward.The seat platform catch ("FIG. 5") will prevent the seat from going all the way over. However, if more access is desired under the seat platform, the seat platform catch can be raised allowing the seat to pivot more. Make certain to place the control

arms in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent arm rest damage.

HYDRAULIC SYSTEM

Before applying pressure to hydraulic system, make sure all connections are tight and all hoses and lines are in good condition. To find a leak under pressure , use a pie ce of car dboar d or wo od — never use your hands. Relieve all pressure in the system before disconnecting or working on hydraulic lines. To relieve pressure, lower all attachments and shut off engine.

The 1.0 U.S. gallon (3.79 liter) hydraulic reservoir is lo cate d in front of the engine an d under the operator’s platform "FIG. 6".

Check oil level in hydraulic system after every 50 hours of operation or weekly, whichever occurs first. Check more often if system appears to be leaking or otherwise malfunctioning.

Fluid level should be 1” from top of reservoir. Use only SAE 10W40 SG, SF/CC, CD service motor oil. Change hydraulic system filter element ("FIG. 6") after first 50 hours of tr actor ope ratio n, then replace filter

and oil in reservoir every 500 hours thereafter. When changing hydraulic oil use 1/2 unit (approximately

3.5 oz.) of Lubrizol additive (Hustler P/N 027912). This additive, available from your Hustler dealer, will increase the performance life of the hydraulic system components.

FIG. 5

WARNING: Always wear adequate eye protection when servicing the hydraulic system and batt er y.

IMPORTANT: Never use hydraulic or automatic transmission fluid in this system; use only motor oil as

specified. Remember, dir t is the primary enemy of any hydraulic system. WARNING: Hydraulic oil escaping under pressure can penetrate skin. Hydraulic oil may cause infec-

tion in a minor cut or opening in the skin. If exposed to hydraulic fluid, see a doctor at once.

12-12 108604 10/08

The system filter is located directly in front of the hydraulic reservoir. A st an dar d oi l filter wrench is used to

HYDRAULIC RESERVOIR

HYDRAULIC FILTER

COOLING FAN

ENGINE

HEAT

EXCHANGER

change filter, threads are right handed. Use a Hustler approved filter element o n ly.

FIG. 6 FIG. 7

IMPORTANT: Prefill the filter element with clean oil, before installing, to prevent drawing air into the system pump.

1. Fill the filter element with clean system oil. Smear a light coating of oil on upper surface of rubber seal.

2. Install the filter element on base. Tighten the oil filter by hand until the filter seal makes contact with the

filter head, then tighten an additional 3/4 - 1 turn with an oil filter wrench. — DO NOT OVERTIGHTEN.

3. Start tractor engine and let run at approximate ly 2/3 throttle for a few minutes to work any trapped air out of

the system before engaging the steering control lever.

4. Stop the engine and check the filter and connections for leaks.

5. Check the hydraulic reservoir for specified oil level. Add clean oil as necessary.

Clean or replace hydraulic reservoir cap annually. Cap may be cleaned by dipping in or flushing with cleaning solvent. Follow manufacturer’s instructions and warnings for application of solvent type selected.

A hydraulic oil heat exchanger is installed on the Super Z. This heat exchanger is designed to keep hydraulic system oil temperature lower in hot operating conditions or heavy continuous operating conditions.

This hydraulic heat exchanger is located above the engine. Air is drawn across the cooling fins by an electric fan located above the heat exchanger "FIG . 7".

Never force anything into the heat exhanger fins which may bend or distort them. For cleaning, use compressed air or pressurized water only.

108604 10/08 12-13

FUEL SYSTEM

FUEL TANK

FUEL FILTER

DANGER: Observe usual fuel handling precautio ns : Do not smoke while refueling. Do not fill tank with engine running or while engine is hot. Clean up any gasoline spills. Allow engine to cool before storing machine inside a building. Keep fuel away from open flame or spark and store machine away from open flame or spark if there is

fuel in the tank. Use extra caution when handling gasoline and other fuels. They are flammable and vapors are

explosive. A fire or explosion from gasoline can burn you and others and can damage property. Refuel outdoors preferably, or in well ventilated areas. Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and

correct cause. Store gaso line in an approved cont a iner and keep it out of th e reach of childre n. Never buy more tha n

a 30 day supply of gasoline. Always place gasoline containers on the ground away from your vehicle before filling. Do not fill gasoline containers inside a vehicle or on a truck or trailer as interior carpet s or plastic truck

bed liners may insulate the container and slow the loss of any static charge. When practical, remove equipment from the truck or trailer and refuel the eq uipment with its wheels o n

the ground. If this is not possible, then refuel the equipment on the truck or trailer using a portable container and not a gasoline dispenser no zzle. If a gasoline disp enser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.

WARNING: Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. Avoid prolonged breathing of vapors. Keep face away from nozzle and gas tank or conditioner opening. Keep gas away from eyes and skin.

FIG. 8 FIG. 9

12-14 108604 10/08

The fuel tanks are located in the tractor’s fenders. ("FIG. 8") Total capacity for the fuel tanks is 15 U.S.

LEFT TANK

POSITION

SHOWN

POSITION

VALVE

CLOSED

RIGHT TANK

POSITION

gallon (56.8 liter) Use regular unleaded gasoline with an octane rating of 87 or higher. The fuel filter ("FIG. 9") is installed in the fuel line between fuel tanks and engine fuel pump. Replace filter

annually or after every 500 hours of operation, wh ichever occurs first. When replacing the fuel filter, check the fuel line hoses and fuel shut-off valve grommet for any cracks or

leaks. Replace as needed. Hustler A TZ tractors are equipped with a fuel shutof f valve located on the right fuel tank mount ("FIG. 10").

Rotate the valve to the middle position (shown) to prevent fuel flow to the fuel pump. The forward position allows fuel to flow from the right fuel tank to the fuel pump. The rear position allows fuel to flow from the left fuel tank to the fuel pump. Close this valve to prevent fuel flow to the engine when servicing the fuel system or when transporting the unit on a trailer or truck.

FIG. 10

ENGINE OIL AND FILTER

Check engine oil daily and after every 4 hours of operation. Crankcase dipstick and oil filler tube are located at the rear of the machine ("FIG. 11"). Tractor must be sitting level when checking oil. Refer to engine manual and maintenance schedule for oil recommendation and capacities.

Change the engine oil and filter after the first 5 hours of operation, per the engine manufacturer’s recommendations after that. If tractor is being operated in extremely dirty conditions, then it is recommended oil be changed more frequently.

108604 10/08 12-15

The oil drain and oil filter are located at the rear of the engine "FIG. 11".

ENGINE OIL DRAIN PLUG

ENGINE OIL FILTER

PRE-CLEANER

ENGINE AIR FILTER

FIG. 11

ENGINE AIR FILTER

Perform engine air filter maintenance per the scheduled maintenance chart. See ‘‘SERVICE AT INTERVALS INDICATED’’ on page 12-8.

A specially designed dry filter is standard equipment on the Hustler ATZ tractors and supplies clean combustion air to the engine "FIG. 12".

RECOMMENDED SERVICE PROCEDURE

1. Overservicing the air filter element.

2. Improper installation.

3. Damaged filter, seals or canister.

4. Incorrect air filter element size.

5. Use of poorly designed aftermarket air filter elements.

FIG. 12

Many engine failures can be attributed to improper air cleaner servicing. Ingested dust and dirt will cause cylinder, piston and bearing damage in a few hours. “Dusted” engines will result from:

12-16 108604 10/08

Air cleaner servicing is an inexpensive maintenance check that can prevent costly non-warrantable premature engine damage.

OVERSERVICING

Overservicing occurs when an air filter element is removed for cleaning or replacement before it is necessary. Each time the filter is removed a small amount of dirt and dust could fall in the intake system. This accumulated dirt can cause a dusted engine. It only takes a few grams of ingested dirt over the normal service life of an engine to cause a dusted engine.

Do not clean element, replace with a new element only. Cleaning used air filter elements, through improper cleaning procedures, can get dust on the inside of the filter causing dirt ingestion and engine failure.

It is important to note that whenever an air filter element is cleaned by any method, the person or company performing the cleaning assumes responsibility for the integrity of the filter from then on. The

Donaldson warranty for air filters expires upon cleaning or servicing in any manner because the condition of the filter after servicing is completely out of their control. Therefore, on a dust ingested engine failure, there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner.

A partially dirty air filter element works better than a new element. Therefore, a dirty filter element is not bad for the engine unless it is excessively restricting the air flow and engine performance is affected. The reason is simple. The media in the filter must be porous to allow air to pass through it. When dirty air passes through the filter, the dirt plugs some of the holes in the media an d a c tu ally acts as part of the filter media. When the next round of dirt enters, the first dirt helps filter out even smaller particles making the filter more efficient at stopping dirt from entering the engine. This is referred to as barrier filtration.

Of course, at some point the filter media becomes too clogged to allow air to pass. The mowing conditions will determine the frequency of air filter element changing.

IMPROPER INSTALLATION OF AN AIR FILTER ELEMENT

Dust must not leak past the seals on each end of the air filter element. The filter must be aligned with in the canister and properly seated for an effective seal so that no dirt can enter the en gine.

DAMAGED FILTER, SEALS OR CANISTER

Never bang or bump the filter element against the tire or any solid object, as dust and dirt particles will be forced through the media causing continual passing of dirt into the engine. Visually inspect the outside of the air cleaner canister periodically for external damage and replace if necessary.

INCORRECT AIR CLEANER ELEMENT

Use only the correct Donaldson air filter element, Hustler part number 785261, which is designed to fit the canister properly.

Hustler air filter elements have the correct media composition, filter area, micron size and dimensions. Always use genuine Hustler filters. Many aftermarket filters have been found to be incompatible with Hustler’s canisters and engines.

The air filter must remain intact to block passage of dirt and foreign particles from entering the engine. Being inclined to disbelieve the need for more expen sive air filter elem ents used on gasoline engines may cause some individuals to opt for a less expensive part.

The filter element must be sufficient size and construc tion to withstand stresses, caused by rapid cycling of the air volume demanded by the engine, without cracking or tearing under fatigue and pressure (especially diesel engines). Therefore, Hustler T u rf Equipment and the engine man ufacturers ha ve carefully selected a reliable filter designed to fit the needs of the engines. The filter specified is a Donaldson filter, Hustler part number 785261.

108604 10/08 12-17

Owners should be reminded that failure to use original equipment replacement parts is an “alteration” and

INDICATOR

RESET BUTTON

will not be considered for warranty in the event of engine damage.

RECOMMENDED SERVICE PROCEDURE

1. Release clamps and remove element. Clean the canister with a damp cloth.

2. Before installing a new element, inspect it by placing a bright ligh t insid e an d rotate the elem en t slow ly, looking for any holes or tears in the paper. Also check gaskets for cuts or tears. Do not attempt to use a damaged element which will allow abrasive particles to enter the engine.

3. Reinstall the dust cup. Make sure it seals all the way around the air clean er body, then tighten the clamps.

4. Check all fittings and clamps periodically for tightness and inspect hoses for holes or cracks.

5. Periodically check the intake hose for signs of ingested dust. Lo cate and rep air th e source of ing ested dirt.

6. Never operate a machine without an air filter installed.

AIR RESTRICTION INDICATOR

Any unit with a Kohler or Kawasaki engine will have an air restriction indicator installed in the air cleaner "FIG. 13".

Replace the element whenever the restriction indicator shows reaches the change filter red line. Check the indicator daily and replace element as needed or annually whichever occurs first.

Reset the indicator by pushing in on the yellow button after each element change "FIG. 13" A restriction indicator takes the guesswork out of air cleaner servicing and allows you to safely benefit from

the filter’s optimum performance.

FIG. 13

GENERAL ENGINE MAINTENANCE

Detailed instructions and recommendations for break-in and regular maintenance are specified in the Engine Owner’s manual. Please refer to this manual for engine servicing, lubricating oil levels with quality and viscosity recommendations, bolt torques, etc. The engine warranty is backed by the manufacturer. Special attention should be paid to applicable data which will not be duplicated here.

BELT REPLACEMENT

"FIG. 14", "FIG. 15", "FIG. 16" & "FIG. 17" show diagrams and descriptions of the unit’s belt drive systems.

12-18 108604 10/08

Hustler Turf ATZ 928143 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Chapter 1

General Information

Chapter 2 Contents

Rivet Nut Installation

Footrest Assembly

Chapter 3 Contents

Hydraulic System Installation—Kawasaki 31 HP HT Engine

Chapter 4 Contents

Battery Installation

Deck Lift Assembly

Park Brake Assembly

Steering Assembly

Steering Sub-Assembly

Pump Belt and Pulleys Installation

Chapter 5 Contents

Kawasaki 31 HP Engine Installation

Fuel System Installation

Instrument Panel Assembly/Installation

Electrical Schematic - Kawasaki (601555)

Chapter 6 Contents

Front Wheel Assembly

Semi-Pneumatic Tire/Wheel—789537

Drive Wheel Assembly Installation

Anti-Rollover Wheel Assembly

Chapter 7 Contents

Weight Installation

ROPS Installation

Chapter 8 Contents

72" Side Discharge Deck Assembly (XR7)

72" Side Discharge Deck Pulley Assembly (XR7)

60" Side Discharge Deck Assembly

60" Side Discharge Deck Pulley Assembly (XR7)

Side Discharge Deck—"A" Adaptors

60" Rear Discharge Deck Assembly

60" Rear Discharge Deck Pulley Assembly

Spindle Assembly–796235

Spindle Assembly–796680

Chapter 9 Contents

Deck Installation

72" Side Discharge Belt Routing and Tensioning

60" Side Discharge Belt Routing and Tensioning

60" Rear Discharge Belt Routing and Tensioning

Chapter 10 Contents

Tractor Decals

72" & 60" Side Discharge Deck Decals(XR7)

60" Rear Discharge Deck Decals

Chapter 11 Contents

Seat Installation

Chapter 12 Contents

Maintenance & Adjustment Safety

Maintenance