Hustler Turf ATZ 928143 User Manual
Hustler ATZ
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
t-2 108604 10/08
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Hydraulic System Installation—Kawasaki 31 HP HT Engine . . . . . 3-2
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Kawasaki 31 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Instrument Panel Assembly/Installation . . . . . . . . . . . . . . . . . . . . . 5-6
Electrical Schematic - Kawasaki (601555) . . . . . . . . . . . . . . . . . . . 5-8
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Semi-Pneumatic Tire/Wheel—789537 . . . . . . . . . . . . . . . . . . . . . . 6-4
Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Weight Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
ROPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
72" Side Discharge Deck Assembly (XR7) . . . . . . . . . . . . . . . . . . . 8-2
72" Side Discharge Deck Pulley Assembly (XR7) . . . . . . . . . . . . . 8-4
60" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 8-6
60" Side Discharge Deck Pulley Assembly (XR7) . . . . . . . . . . . . . 8-8
Side Discharge Deck—"A" Adaptors. . . . . . . . . . . . . . . . . . . . . . . . 8-10
60" Rear Discharge Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . 8-12
60" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 8-14
Spindle Assembly–796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Spindle Assembly–796680 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
72" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . 9-4
60" Side Discharge Belt Routing and Tensioning . . . . . . . . . . . . . . 9-5
60" Rear Discharge Belt Routing and Tensioning. . . . . . . . . . . . . . 9-6
108602 10/08 c-1
Chapter 10
Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
72" & 60" Side Discharge Deck Decals(XR7). . . . . . . . . . . . . . . . . 10-4
60" Rear Discharge Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Chapter 11
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Chapter 12
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
c-2 108602 10/08
Chapter 1
General Information
This Manual covers Hustler ATZ model 928143, Hustler ATZ model 928150 & Hustler ATZ model
928168
Frequently Ordered Parts
PART NO. DESCRIPTION
783936 FILTER ELEMENT
781443 PUMP DRIVE BELT
784207 B-SECTION BELT, 72" SIDE DISCHARGE DECK
797720 B-SECTION BELT, 60" SIDE DISCHARGE DECK
795781 B-SECTION BELT, 60" REAR DISCHARGE DECK
068478 FUEL FILTER
601652 MAIN AIR FILTER ELEMENT
601653 SAFETY AIR FILTER ELEMENT
772079 KAWASAKI ENGINE OIL FILTER
798702 BLADE, F24.50"-H-F-CW, 72" SIDE DISCHARGE DECK
794685 BLADE, F20.50"-H-F-CW, 60" SIDE DISCHARGE DECK
600901 BLADE, F20.50"-L-F-CW, 60" REAR DISCHARGE DECK
795633 BLADE, F20.50"-L-F-CCW, 60" REAR DISCHARGE DECK
Service Literature
PART NO. DESCRIPTION
601656 ATZ OWNER’S MANUAL
601615 KAWASAKI ENGINE MANUAL
Note: When ordering parts, you must use the part number as shown for each part, not the item number. Always give
the model and serial number to your parts and service represen tative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece ssary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
108604 10/08 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
Standard Torques
The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torq ue is shown in the Notes section n ext to the fastener
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435
1.00 625 850 M24 555 750
NOTE:
Loctite 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 108604 10/08
Chapter 2 Contents
Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
108604 10/08 2-1
Rivet Nut Installation
1
2
2
2
3
3
ITEM
NO.
SERVICE
PART NO.
1 546572 381848 1 ATZ FRAME
2 N/A 808493 13 RIVET NUT, 3/8-16 THREAD
3 N/A 600961 8 RIVET NUT, 1/2-13 THREAD
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-2 108604 10/08
Footrest Assembly
1
2
1
3
4
5
5
6
7
ITEM
NO.
SERVICE
PART NO.
1 359547 359547 2 STEP TREAD
2 395533 395533 1 FLOOR PLATE
3 305615 305615 2 STEP TREAD
4 086660 086660 2 NT .375-16 HX LK NY
5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN
6 052860 052860 2 CS .375-16 X 1.25 HX G5 ZNYC
7 781880 781880 2 RUBBER BUMPER
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Do not tighten, Floor must be able to pivot on these bolts.
108604 10/08 2-3
2-4 108604 10/08
Chapter 3 Contents
Hydraulic System Installation—Kawasaki 31 HP HT Engine. . . . . . . 3-2
108604 10/08 3-1
Hydraulic System Installation—Kawasaki 31 HP HT Engine
11
12
26
14
15
15
15
13
30
28
29
16
17
34
33
37
38
18
19
20
19
39
25
27
21
39
1
2
2
6
5
4
36
7
8
9
2
10
23
35
14
15
13
24
31
32
3
5
27
40
22
28
40
3-2 108604 10/08
Hydraulic System Installation—Kawasaki 31HP HT Engine
INDEX
NO.
10 034272 034272 4 NT .312-18 HX G5 ZNYC
11 768523 768523 4 FW .343 X .687 X .051/.080 HD ZNYC
12 055947 055947 2 CS .250-20 X .50 HX G5 ZNYC
13 788042 788042 2 PUMP, HYDRO-GEAR BDP-21L-408
14 008193 008193 4 NT .500-13 HX G5 ZNYC
15 767962 767962 12 FW .531 X 1.063 X .090 SAE HD ZN
16 783928 783928 1 ZAF SERIES FILTER HEAD
17 783936 783936 1 FILTER ELEMENT
18 109604 109604 1 REMOTE AIR MOUNT BRACKET W/A
19 077859 077859 8 CS .500-13X3.250 HX G5
20 789339 789339 1 MOTOR, WHITE RC26 CCW
21 601260 601260 1 MOTOR, WHITE RC26 CW
22 700484 700484 2 HOSE CLAMP
23 601629 N/A 2 HOSE, COOLER-LT RES
24 601628 N/A 2 HOSE, LEFT PUMP-COOLER
25 601627 N/A 2 HOSE, COOLER-RT RES
26 601626 N/A 2 HOSE, RIGHT PUMP-COOLER
27 784082 N/A 2 FITTING, #8 BEADED TUBE-ORB 90°
28 781534 N/A 4 FITTING, STR-8MORB/-8MSL
29 781658 N/A 1 HEX PLUG FITTING, STR-8MORB
30 784025 N/A 1 SUCTION HOSE ASSY, FILTER-PUMP
31 783993 N/A 1 SUCTION HOSE ASSY, FILTER-PUMP
32 788174 N/A 1 FITTING, T -8MJIC/8MJIC
33 601687 N/A 1 FITTING, 10 FX05-S
34 601631 N/A 1 SUCTION HOSE, #12 16" LONG
35 601265 N/A 1 TUBE, LP-BM LT LOOP
36 601264 N/A 1 TUBE, RP-TM LT LOOP
37 601284 N/A 1 TUBE, RP-TM RT LOOP
38 601285 N/A 1 TUBE, LP-BM RT LOOP
39 781526 N/A 4 FITTING, 90-10MORB/-8MSL
40 784108 N/A 2 FITTING, #6 BEADED TUBE-ORB 45°
SERVICE
PART NO.
1 705608 705608 4 CS .250-20 X 2.25 HX G5 ZNYC
2 768515 768515 10 FW .281 X .625 X .051/.080 HD ZNYC
3 713198 713198 6 SEAL 3/8 X 3/4 X 7.25" LONG
4 033035 033035 2 WEATHERSTRIP .12 X .75 X 11.75" LONG
5 783704 783704 2 OIL COOLER
6 068551 068551 4 NT .250-20 HX NL ZNYC
7 032763 032763 1 BREATHER CAP
8 032771 032771 1 STRAINER
9 357616 357616 1 SUPER Z RESERVOIR
N/A 601616 1 HYDRO KIT (INCLUDES ITEMS 23-40)
MFG. PART
NO.
QTY DESCRIPTION
NOTES:
1. Hydraulic system capacity is 5 US quarts of 20W50 motor oil. Fill
reservoir to within 1"of top of Item 8 (032771 Strainer).
108604 10/08 3-3
Note:
HYDRAULIC SYSTEM CHARGING PROCEDURE
1. Set handles in the neutral position.
2. Start engine at idle.
3. Let run for a minimum of 30 seconds.
4. Stroke handles to forward position.
5. If motors do not turn in 15 seconds return handles to neutral and
repeat step 3 and 4 (one time).
6. If motors do not turn after second attempt, shut off the engine
and check for oil at the pump.
7. Increase throttle to half speed and work handles through forward
and reverse position until the motor operates smoothly
throughout the entire speed range.
Seal Kit for hydraulic pump; 784983 (BDP21L Overhaul Seal Kit)
3-4 108604 10/08
Chapter 4 Contents
Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
108604 10/08 4-1
Battery Installation
BLACK WIRE,
PART OF WIRE
HARNESS
RED WIRE,
PART OF WIRE
HARNESS
1
TRACTOR
FRAME
1
1
3
4
5
5
6
7
8
9
9
8
10
11
11
12
2
4-2 108604 10/08
Battery Installation
ITEM
NO.
10 740696 740696 1 BATTERY
11 034272 034272 2 NT .312-18 HX G5 ZN
12 779850 779850 2 CB .312-18 X 3.00 FUL ZN
SERVICE
PART NO.
1 024927 024927 2 NT .250-20 HX GR 5 ZN
2 771428 771428 1 RED BATTERY CABLE BOOT
3 796219 796219 1 BATTERY GROUND CABLE
4 744276 744276 1 POSITIVE BATTERY CABLE
5 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC
6 058776 058776 2 NT .312-18 HX NL ZN
7 348417 348417 1 BATTERY CLAMP STRAP
8 055939 055939 2 CS .250-20 X .750 HX G5 ZN
9 029868 029868 4 LW .250 INT-EXT TOOTH ZN
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. When performing service on mower, disconnect battery ground cable
and black wire of harness and do not reconnect to battery until engine is
ready to be started. See Owners Manual.
108604 10/08 4-3
Deck Lift Assembly
1
1
1
TRACTOR
FRAME
1
2
4
6
3
10
11
7
6
5
7
7
9
9
5
4
7
14
8
13
12
4
5
8
5
4
1
4
4-4 108604 10/08
Deck Lift Assembly
ITEM
NO.
1 348318 348318 1 STOP HANDLE
2 600437 600437 1 HEIGHT ADJUSTMENT STOP (½" DIA PIN)
3 783001 783001 1 DECK LIFT INDICATOR
4 704643 704643 8 NT .437-14 HX FLG ZN
5 781294 781294 7 CLIP E, 1.00 X.625X .050
6 782995 782995 2 DECK LIFT SPRING ASSEMBLY
7 015495 015495 4 STRAIGHT GREASE FITTING
8 055749 055749 3 CS .437-14X1.750 HX G5 ZNYC
9 348391 018846 4 DECK LIFT CHAIN
10 756270 756270 1 CS .312-18 X 1.50 FLTHR GR5 ZNYC
11 034272 034272 1 NT .312-18 HX G5 ZNYC
12 348458 348458 1 DECK LEVELER YOKE W/A
13 781229 781229 1 CE .750X2.25 X1.75 HEADLESS
14 781831 781831 1 CS .437-14 X 1.750 FULTH G5 ZNYC
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Apply grease to zerks (see owners manual).
108604 10/08 4-5
Park Brake Assembly
1
6
3
13
12
1
1
8
4
1
9
9
20
18
21
22
17
19
11
5
11
14
1
15
1
16
10
7
SEE “Steering
Sub-Assembly” on
page 4-10
2
2
2
1
5
2
4-6 108604 10/08
Park Brake Assembly
3
4
ITEM
NO.
1 767954 767954 12 FW .406 X .812 X .060 SAE HD ZN
2 768523 768523 8 FW .34 3X .687 X .051/.080 HD ZN/YL
3 023655 023655 2 NT .312-24 HXZY NL
4 782979 782979 2 CS .375-16 X 4.75 HX G5 ZN
5 063198 063198 4 CS 10-24 X .750 HXFLK ZN
6 781211 781211 2 PUSH BUTTON SWITCH
7 059832 059832 4 NT #10-24 HX NL ZN
8 034272 034272 4 NT .312-18 HX G5 ZN
9 054502 054502 4 NT .375-16 HX GRD 5 ZN
10 354035 354035 2 WHITE BRAKE LEVER EXTENSION
11 005116 005116 4 CS .375-16 X 1.375 HX G5 ZN
12 350397 350397 2 BRAKE LINK TURNBUCKLE
13 350330 350330 1 L.S. BRAKE PIVOT ARM
14 765339 765339 4 BUSHING
15 086660 086660 2 NT .375-16 HX LK NY
16 783126 783126 1 LH WHITE BRAKE ASSY
17 789321 789321 2 WHITE HUB ASSEMBLY
18 036236 036236 4 CS .312-18 X 1.000 HX G5 ZN
19 789644 N/A 2 NUT FOR WHITE MOTOR (RC28)
20 601344 N/A 2 KEY FOR WHITE MOTOR
21 712927 712927 8 FW .344 X 1.00 X .12 HRD ZNYC
22 048876 048876 8 CS .312-18 X .750 HX G8 ZNYC
SERVICE
PART NO.
350264 350264 1 R.S. BRAKE PIVOT ARM
783118 783118 1 RH WHITE BRAKE ASSY
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Torque to 280-310 ft.-lbs. Included with wheel motor.
2. Torque to 24 ft.-lbs.
3. 783126 used on left wheel.
4. 783118 used on right wheel.
108604 10/08 4-7
Steering Assembly
18
7
5
16
5
17
6
1
2
3
4
8
6
15
14
6
9
10
6
11
12
13
14
6
7
18
6
5
4
6
SEE “Steering
Sub-Assembly” on
page 4-10
4-8 108604 10/08
Steering Assembly
ITEM
NO.
1 110679 110679 1 STEERING CONTROL PANEL
2 781716 781716 2 SS .500-13 X 1.75 SH ZN
3 053199 053199 2 NT .500-13 HX JAM ZN
4 055822 055822 8 CS .375-16 X .750 HX G5 ZN
5 767954 767954 8 FW .406 X .812 X .060 SAE HD ZN
6 768523 768523 16 FW .34 3X .687 X .051/.080 HD ZN/YL
7 023655 023655 4 NT .312-24 HXZY NL
8 781286 781286 2 PUMP ROD ADJUSTER ASSEMBLY
9 600221 600221 2 CENTERING DAMPENER
10 781922 781922 4 DAMPENER BALL STUD
11 029876 029876 2 LW .312 INT-EXT TOOTH Z
12 347684 347684 2 SUPER Z PUMP ARM
13 704163 704163 2 CS .250-20 X 2.00 HX G5 ZN
14 768515 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL
15 068551 068551 2 NT .250-20 HX NL ZN
16 348797 348797 2 ADJUSTABLE PIVOT
17 036244 036244 6 CS .375-16 X 1.000 HX G5 ZN
18 034272 034272 4 NT .312-18 HX G5 ZN
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
108604 10/08 4-9
Steering Sub-Assembly
2
18
4
7
6
8
9
14
10
12
13
3
5
11
1
17
10
3
7
3
16
15
19
21
20
1
2
4-10 108604 10/08
Steering Sub-Assembly
ITEM NO.
1 781260 N/A 1 STEERING BAR GRIP
2 348755 348755 1 STEERING BAR
3 767954 767954 16 FW .406 X .812 X .060 SAE HD ZN
4 036244 036244 4 CS .375-16 X 1.000 HX G5 ZN
5 705178 705178 6 CS .375-16 X 1.750 HX G5 ZN
6 023655 023655 2 NT .312-24 HXZY NL
7 768523 768523 4 FW .343X .687 X .051/.080 HD ZN/YL
8 348946 348946 2 STEERING ARM MOUNT
9 348888 348888 1 STEERLEVER SUPPORT LH (SHOWN)
10 781153 781153 4 BUSHING
11 781716 781716 2 SS .500-13 X 1.75 SH ZN
12 781583 781583 2 BRAKE ROD ASSEMBLY
13 086660 086660 6 NT .375-16 HX LK NY
14 348862 348862 4 STEERLEVER BUSHING
15 601769 N/A 1 GRIP, RH HANDLE LOWER
16 601768 N/A 1 GRIP, RH HANDLE END
17 053660 053660 1 RP .125DX1.000 LG ZN
18 110674 110674 1 TILT SWITCH HOUSING
19 110681 110681 1 KEY, TILT SWITCH HANDLE
20 601727 601727 1 TILT SWITCH WIRE HARNESS
21 110680 110680 1 STEERING HANDLE W/A
SERVICE
PART NO.
348714 348714 1 STEERLEVER SUPPORT RH
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Includes Item 1 (781260 Steering Bar Grip).
2. Includes Item 15 (601769 Lower Handle Grip) and Item 16 (601768 End
Handle Grip)
108604 10/08 4-11
Pump Belt and Pulleys Installation
1
4
3
TRACTOR
FRAME
2
1
2
3
4
7
10
11
12
13
15
16
17
18
19
21
5
23
8
7
11
20
9
24
25
26
25
6
11
11
10
14
27
22
4-12 108604 10/08
Pump Belt and Pulleys Installation
ITEM
NO.
1 601462 601462 1 ENGINE PULLEY
2 212076 212076 1 KEY 1/4 SQ X 1.50 LONG
3 601311 601311 1 WARNER CLUTCH
4 783829 783829 1 FW .460 X 1.750 X .250 ZNYC
5 785659 785659 1 CS .437-20 X 2.50 HX G5 ZNYC
6 083196 083196 4 SS .312-18X .750 SQ-HD ZN
7 601461 601461 2 PULLEY BDP-21
8 783712 783712 2 KEY FOR BDP21L
9 791251 791251 1 CLUTCH PIGTAIL HARNESS WITH DIODE
10 008193 008193 2 NT .500-13 HX G5 ZNYC
11 767962 767962 4 FW .531 X 1.063 X .090 SAE HD ZN
12 016527 016527 2 CS .500-13 X 1.00 HX G5 ZNYC
13 366765 366765 1 CLUTCH ANCHOR ANGLE
14 784918 784918 2 RUBBER BUMPER
15 349761 349761 1 PUMP IDLER ARM
16 015495 015495 1 STRAIGHT GREASE FITTING
17 025296 025296 1 FW .760 X 1.625 X .08 ZN
18 061101 061101 1 NT .750-10 HX NL ZN
19 781856 781856 1 IDLER PULLEY
20 028118 028118 1 FW .62 X 1.00 X.134 ZN
21 781872 781872 1 CS .625-11 X 1.50 HX G5 ZN
22 601016 601016 1 IDLER SPRING
23 601463 601463 1 A-SEC PUMP IDLER BELT
24 036236 036236 1 CS .312-18 X 1.00 HX G5 ZNYC
25 768523 768523 2 FW .343 X .687 X .051/.080 HD ZNYC
26 034272 034272 1 NT .312-18 HX G5 ZNYC
27 797654 797654 1 FW 1.156X1.750X.250 ZY
SERVICE
PART NO.
MFG.
PART NO.
QTY DESCRIPTION
NOTES:
1. Torque to 45-48 ft-lbs.
2. Torque to 12-15 ft-lbs.
3. Apply grease at zerk (see owners manual).
4. Do not torque Item 18 (NT .750-10 HX NL ZN), Item 15 (349761 Pump
Idler Arm) should pivot freely.
5. Electric clutch burnishing procedure: After installing a new clutch it is
important to burnish the clutch to insure maximum deck clutch life. In an
open area with no bystanders set the engine speed to half throttle. Cycle
the deck clutch on for 15 seconds, and then off for 15 seconds. Repeat
this operation 10 times, it will require about 5 minutes to complete.
108604 10/08 4-13
4-14 108604 10/08
Chapter 5 Contents
Kawasaki 31 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Instrument Panel Assembly/Installation. . . . . . . . . . . . . . . . . . . . . . . 5-8
Electrical Schematic - Kawasaki (601555) . . . . . . . . . . . . . . . . . . . 5-10
108604 10/08 5-1
Kawasaki 31 HP Engine Installation
PUR
RED/BLK
4
5
17
13
14
28
14
16
18
21
22
23
27
19
24
25
30
1
2
4
9
6
9
10
12
15
13
3
8
NEG.
BATTERY
CABLE
BLK
11
19
7
1
{
4
}
11
31
32
20
19
8
TO SPADE
TERMINAL
ON RECT.
3
3
29
2
2
BULLET
CONNECTORS
POS. BATTERY
CABLE
3
26
YEL/BLK
3
TO SPADE
ON STARTER
5-2 108604 10/08
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