Hustler Turf 929125 User Manual

Hustler Sport

Parts Manual

•••••••

Hustler Turf Equipment

•••••

P.O. Box 7000

•••

Hesston, Kansas

•

67062-2097

IMPORTANT: This engine is not equipped with a spark arr ester muffler. It is a violation of California Public Resource Code
Section 4442 to use o r operate this eng i ne on any fo rest-co vered, brush-cover ed, or grass-co ver ed unimproved land . Other
states or federal areas may have similar laws.

This spark ign i tion sy stem c ompli es with Can adian ICES -002.

The Eng ine Owne r’s Ma nual provide s info rma tion regarding the U.S. E nvironmenta l Protection Agency (EP A) a nd the
California Emission Control Regulation of emission systems, maintenance and warranty.

Keep E ng ine Owner’s Manual with your unit. Sho uld the E ngine Owner’s Manual become damaged or illeg ible, re­place i mmediately. Re pl acements may be o rd ered per the information found in th e Produc t In f ormation section of th e

owner’s manual.

The engine exhaust from this product

contains chemicals known to the State

of Calif orn ia to cau se c an cer, birt h

defects or other reproductive harm.

WARNING:

t-2 110907 01/09

110907 01/09 t-3

t-4 110907 01/09

Chapter 1

Chapter 2

Chapter 3

Chapter 4

Chapter 5

Table of Contents

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Rivet Nut Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Briggs and Stratton 17.5 & 21 HP Engine Installation. . . . . . . . . . . 4-2

Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Electrical Schematic - Briggs and Stratton (601676) . . . . . . . . . . . 4-8

Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Front Wheel Breakdown - 768044 . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Drive Wheel Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Anti-Rollover Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Chapter 6

Chapter 7

Chapter 8

Chapter 9

48" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 6-2

48" Side Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 6-4

42" Side Discharge Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . 6-6

42" Side Discharge Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . 6-8

Spindle Assembly–601804 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

48" Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . 7-6

42" Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . 7-7

Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

48" Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

42" Side Discharge Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Assembly Pictures and Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

110907 01/09 c-1

c-2 110907 01/09

Chapter 1

General Information

This Manual covers Hustler Sport models 929125 and 929133.

Frequently Ordered Parts

PART NO. DESCRIPTION PART NO. DESCRIPTION

769133 Pump Drive Belt 601849 Filter, Air Flat Panel, 21 HP
600726 Deck Belt 42" 786970 Fuel Filter Briggs and St ratton
771634 Deck Belt 48" 601845 Engine Oil Filter Briggs & Stratton
601846 Filter, Air Precleaner, 17.5 HP 601123 BLADE, 16.50"-L-F-CW
601847 Filter, Air Flat Panel, 17.5 HP 793794 BLADE,20.50"-L-F-CW
601848 Filter, Air Precleaner, 21 HP

Options Available From Your Dealer

PART NO. DESCRIPTION

929216 Catcher, 2-Bag 42" Sport
929224 Catcher, 2-Bag 48" Sport
110737 Kit, Lights LED Sp ort

Service Literature

PART NO. DESCRIPTION

111061 Hustler Sport Owner’s Manual
601865 Briggs & Stratton 17.5 HPEngine Manual
601866 Briggs & Stratton 21 HP Engine Manual

Note: When ordering parts, you must use the part number as shown for each part, not the item number. Always give
the model and serial number to your parts and service represen tative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using this manual

Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece s­sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.

110907 01/09 1-1

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CB Carriage Bolt MB Machine Bushing
CE Clevis Pin MS Machine Screw
CP Cotter Pin NT Nut
CN Clip Nut SC Self Tapping Cap Screw
CS Cap Screw SH Socket Head

CW Cup Washer SB Shoulder Bolt

FDRW Fender Washer SS Set Screw

FW Flat Washer OD Outside Diameter

HX Hex Head ID Inside Diameter

LW Lock Washer

Standard Torques

The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torq ue is shown in the Notes section n ext to the fastener

SIZE FT-LBS NM SIZE FT-LBS NM

.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M16 160 215
.875 420 565 M20 320 435

1.00 625 850 M24 555 750

NOTE:

Loctite 592 to be used on all pipe threads.
Lubricate all grease zerks.

1-2 110907 01/09

Chapter 2 Contents

Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

110907 01/09 2-1

Rivet Nut Installation

2

1

ITEM

NO.

1

SERVICE

PART NO.

1 549873 110073 1 42" SPORT FRAME

549881 110099 1 48" SPORT FRAME

2 808485 808485 1 RIVET NUT, 5/16-18 THREAD

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Service part includes Item 2 and decals (Page 8-2)

2-2 110907 01/09

Chapter 3 Contents

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Park Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

110907 01/09 3-1

Battery Installation

TRACTOR
FRAME

3

4

5

1

8

11

2

11

12

9

6

8

7

10

7

6

3-2 110907 01/09

Battery Installation

1

2

ITEM

NO.

10 740696 740696 1 BATTERY
11 601982 601982 2 CN .250-20X.150 MAX THK
12 794644 794644 1 GM 1.50 X 2.12 X 1.75

SERVICE

PART NO.

1 601930 601930 2 CS .250-20 X 6.50 HX G5
2 768515 768515 2 FW .281 X .625 X .051/.080H
3 348417 348417 1 BATTERY CLAMP STRAP
4 601062 601062 1 BATTERY CABLE, POS.
5 601841 601841 1 BATTERY CABLE, NEGATIVE
6 024927 024927 2 NT .250-20 HX GR.5 ZNYC
7 029868 029868 4 LW .250 INT-EXT TOOTH ZN
8 055939 055939 2 CS .250-20 X .750 HX G5 ZN
9 771428 771428 1 BATTERY CBL BOOT-RED

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. When performing service on mower, disconnect battery ground cable
and black wire of harness and do not reconnect to battery until engine is
ready to be started. See Owners Manual.

2. Battery is not installed in export models. Hardware used for fastening

battery cables to battery to be installed and tightened to battery cables.
Battery clamp strap and associated hardware to be installed as shown
with capscrews (Items 1) bottomed out on threads of clip nuts (Items

11).

110907 01/09 3-3

Deck Lift Assembly

TRACTOR
FRAME

6

1

7

6

2

6 7

3

4

5

3

8

5

7

9

9

16

10

9

11

6

12

13

8

6

11

6

12

9

6

7

10

14

9

11

6

12

15

6

7

6

12

6

11

7

10

16

9

15

6

17

17

17

17

3-4 110907 01/09

Deck Lift Assembly

ITEM

NO.

1 110282 110282 1 DECK ADJUSTMENT PLATE LH
2 601963 601963 1 PIN, DECK HEIGHT STOP
3 769257 769257 2 FW, 656X1.250X.250 ZNY
4 110829 110829 1 HANDLE, DECK HT LOCK
5 348862 348862 2 STEERLEVER BUSHING
6 767954 767954 16 FW .406X.812X.060 SAE
7 054502 054502 8 NT .375-16 HX GRD 5 ZNY
8 080655 080655 2 CS .375-16X1.500 HX G5

9 704643 704643 12 NT .437-14 HX FLG ZN
10 055749 055749 6 CS .437-14X1.750 HX G5
11 036244 036244 6 CS .375-16X1.000 HX G5
12 601839 601839 6 PIVOT SPACER BUSHING
13 110884 110884 1 LIFT PEDAL LINK, SPORT
14 110880 110880 1 DECK LIFT LINK, SPORT
15 110879 110879 2 PULLER STRAP, SPORT
16 110929 110929 2 DECK LIFT LINK, NON-SLOT
17 015495 015495 4 GREASE FITTING STRAIGHT

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

110907 01/09 3-5

Hydraulic System Installation

2

20

19

1

13

14

14

15

1

2

11

1

2

3

3

3

10

4

7

22

6

25

9

10

8

12

5

23

24

3

17

17

3

3

18

18

17

15

3

16 17

3

3

1

21

19

20

2

15

16

5

21

15

10

3

3-6 110907 01/09

Hydro Transmission Installation

INDEX NO.

1 043067 043067 4 CS .312-18X3.00 HX G5 Z
2 710087 710087 4 CS .312-18X2.500 HX G5
3 768523 768523 16 FW .343X.687X.051/.080H
4 769133 769133 1 BELT, A 67.24" EL
5 602026 602026 2 BEARING DISC
6 111079 111079 1 PUMP IDLER, FORMED
7 036384 036384 1 SPRING 1/4 COIL PL 1.23
8 016972 016972 1 NT .625-11 HX G5 ZNYC

9 784827 784827 1 PULLEY, IDLER, 4.00"OD,
10 028118 028118 3 FW .625X1.00X.134 ZNYC
11 601983 601983 1 CS .625-11 X 2.25 HXG5ZY
12 601390 601390 1 EZT, 19.2 LEFT TRANS
13 110042 110042 1 HYDROSTAT CROSS BRACE
14 056036 056036 4 CS .375-16X2.250 HX G5
15 767954 767954 8 FW .406X .812 X.060 SAE
16 054502 054502 4 NT .375-16 HX GRD 5 ZNY
17 034272 034272 8 NT .312-18 HX G5 ZNYC
18 601391 601391 1 EZT, 19.2 RIGHT TRANS
19 793174 793174 2 TOWLINK ROD
20 048553 048553 2 CP .062DX1.000 LG HML Z
21 601018 N/A 2 OVERFLOW HOSE
22 017616 017616 1 CS .500-13X1.750 HX G5
23 602025 602025 1 BUSHING, IGUS .500 I.D.
24 781567 781567 1 NT .500-13 HX G8 ZY NL
25 601398 601398 1 SPACER, SPORT IDLER

SERVICE

PART NO.

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Torque to 17 ft-lbs.

2. Torque to 100 ft-lbs.

3. Service parts available for the transaxles:

PART

NUMBER

788877 AXEL NUT 791723F FW .530 X 1.63 X .06 SLO
601206 EZT PULLEY KIT 788232 HUB ASSEMBLY
601207 PULLEY, 4.5", FST ZT2800 798363 PARKING BRAKE GEAR
795039 LEFT EZ VENT TUBE ASSY 795062 RIGHT EZT VENT HOSE

DESCRIPTION

4. Push all the slack in the transmission to rear and then tighten bolts.

110907 01/09 3-7

PART

NUMBER

DESCRIPTION

Steering Sub-Assembly

2

4

9

4

11

5

12

8

6

1

4

CONNECTS TO
PARK BRAKE
LINKAGE

10

3

6

7

4

14

13

4

1

ITEM NO.

1 781260 781260 2 GRIP, STEERING BAR
2 110370 110370 2 STEERING BAR W/A
3 705178 705178 2 CS .375-16X1.750 HX G5
4 767954 767954 2 FW .406X .812 X.060 SAE
5 054502 054502 4 NT .375-16 HX GRD 5 ZNY
6 770867 770867 4 BUSHING, PLAS .750X1(FS)
7 086660 086660 2 NT .375-16 HXZY NL
8 080655 080655 4 CS .375-16X1.500 HX G5
9 784439 784439 2 LOCK COLLAR,0.757 ID(FS)

10 110008 110008 1 STEERING BOX LH (PLATED)

11 796615 796615 2 BALL JOINT LINK MINI FS
12 023655 023655 2 NT .312-24 HXZY NL
13 110089 110089 2 CONTROL LEVER W/A
14 768523 768523 4 FW .343X.687X.051/.080H

SERVICE

PART NO.

110007 110007 1 STEERING BOX RH (PLATED)

MFG. PART

NO.

QTY. DESCRIPTION

NOTES:

1. Includes Item 1 (781260 Steering Bar Grip).

3-8 110907 01/09

This page intentionally left blank.Steering Assembly

See “Steering Sub-Assembly” on
page 3-8.

1

2

5

3

2

3

4

3

6

3

7

4

10

9

8

11

11

12

3

3

3

110907 01/09 3-9

Steering Assembly

ITEM

NO.

1 600221 600221 2 DAMPER, STEERING
2 023655 023655 4 NT .312-24 HXZY NL
3 768523 768523 12 FW .343X.687X.051/.080H
4 034272 034272 4 NT .312-18 HX G5 ZNYC
5 600981 600981 2 PUMP ROD ASSEMBLY
6 034280 034280 1 CS .312-18X .750 HX G5
7 110014 110014 1 PIVOT TUBE ASSEMBLY
8 705178 N/A 2 CS .375-16X1.750 HX G5
9 767954 767954 4 FW .406X .812 X.060 SAE

10 086660 N/A 2 NT .375-16 HXZY NL

11 781922 781922 4 BALL STUD, DAMPER (FS)

12 029876 029876 2 LW .312 INT-EXT TOOTH Z

SERVICE

PART NO.

PART NO.

1. Service parts for Damper:

MFG.

QTY DESCRIPTION

NOTES:

PART

NUMBER

601425 CONNECTOR BODY
601426 CAP LOCK

DESCRIPTION

3-10 110907 01/09

Park Brake Assembly

12

8

8

BELL CRANK

DETAIL

CONNECTS TO

STEER PIVOT W/A

HYDRO-

TRACTOR FRAME

TRANSMISSION

12

6

7

1

2

3

5

10

9

7

13

14

15

9

4

11

110907 01/09 3-11

Park Brake Assembly

ITEM

NO.

1 110001 110001 1 BRAKE ACTUATOR LH

2 765339 765339 4 BUSHING,IGUS#0608 (FS)
3 781211 781211 2 SWITCH, PUSH BUTTON(FS)
4 063198 063198 4 CS 10-24X .750 HXFLK ZN
5 601822 601822 2 NUT PLATE, .420 CENTERS
6 725796 725796 2 CS .375-16X4.00 HX G8 Z
7 767954 767954 4 FW .406X .812 X.060 SAE
8 110009 110009 2 BRAKE ACTUATOR ROD
9 768523 768523 8 FW .343X.687X.051/.080H

10 048553 048553 2 CP .062DX1.000 LG HML Z

11 023655 023655 4 NT .312-24 HXZY NL
12 068551 068551 4 NT .250-20 HXZY NL
13 086660 086660 2 NT .375-16 HXZY NL
14 768515 768515 4 FW .281X.625X.051/.080H
15 601131 601131 2 SPRING, BRAKE ARM RET.

SERVICE

PART NO.

110000 110000 1 BRAKE ACUTATOR RH

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

3-12 110907 01/09

Chapter 4 Contents

Briggs and Stratton 17.5 & 21 HP Engine Installation. . . . . . . . . . . . 4-2

Fuel System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Instrument Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Electrical Schematic - Briggs and Stratton (601676). . . . . . . . . . . . . 4-8

110907 01/09 4-1

Briggs and Stratton 17.5 & 21 HP Engine Installation

14

1

12

4

3

16

6

7

10

9

8

5

5

3

3

3

2

2

3

13

11

11

13

11

13

13

POSITIVE

BATTERY

CABLE

ORANGE

BLK

RED

18

17

1

1

20

15 13

22

21

NEGATIVE

BATTERY

CABLE

4-2 110907 01/09

Briggs and Stratton 17.5 & 21 HP Engine Installation

ITEM

NO.

1 601800 601800 1 ENGINE 17.5 HP BRIGGS

2 034272 034272 4 NT .312-18 HX G5 ZNYC
3 768523 768523 8 FW .343X.687X.051/.080H
4 029876 029876 1 LW .312 INT-EXT TOOTH Z
5 052837 052837 4 CS .312-18X1.750 HX G5
6 793760 793760 1 PULLEY,ENGINE-HYDRO DRI
7 601801 601801 1 CLUTCH WARNER I-5217-53
8 791251 791251 1 HARNESS, CLUTCH PIGTAIL

9 763417 763417 1 FW .454X1.50X.250
10 601834 601834 1 CS .437-20 X 3.50 HX G5
11 024927 024927 3 NT .250-20 HX GR.5 ZNYC
12 044255 044255 1 NT #10-32 HX ZN
13 768515 768515 4 FW .281X.625X.051/.080H
14 030817 030817 1 STARTER SOLENOID HW KIT
15 055939 055939 2 CS .250-20X .750 HX G5
16 601818 601818 1 OIL DRAIN - 3/8-18 NPTF
17 601676 601676 1 WIRE HARNESS, FST SPORT
18 601840 601840 1 BATTERY CABLE, POS.
19 104786 104786 1 OIL DRAIN HOSE (NOT SHOWN)
20 601844 601844 1 BRIGGS CONTACT COVER
21 601982 601982 2 CN .250-20X .150 MAX THK
22 771428 771428 1 BATTERY CBL BOOT-RED(FS)

SERVICE

PART NO.

601850 601850 1 ENGINE 21 HP BRIGGS

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Part of Item 17 (601676 Tractor Wire Harness).

2. Engine oil capacity: Refer to engine owner’s manual. Tighten dipstick
before checking.

3. Engine RPM to be set at 3450± 50.

4. Air filter service parts:

601846 FILTER, AIR PRECLEANER, BRIGGS 17.5
601847 FILTER, AIR FLAT PANEL, BRIGGS 17.5
601848 FILTER. AIR PRECLEANER, BRIGGS 21
601849 FILTER, AIR FLAT PANEL, BRIGGS 21

110907 01/09 4-3

Fuel System Installation

FUEL LINE CONNECTS
TO FUEL FILTER

1

1

2

3

6

1

6

7

ENGINE NOT SHOWN
FOR CLARITY

5

4

6

7

9

8

7

3

6

10

1

4-4 110907 01/09

Fuel System Installation

ITEM

NO.

1 779306 779306 1 3.5" FUEL CAP
2 110080 110080 1 FENDER RH
3 110081 110081 1 FENDER TANK LH
4 785295 N/A 1 GROMMET, FUEL SHUTOFF VALVE
5 601805 N/A 1 SUCTION HOSE ASSY 22.0
6 768523 768523 8 FW .343X.687X.051/.080H
7 034280 034280 6 CS .312-18X .750 HX G5
8 000323 000323 2 CLIP
9 015818 015818 1 FUEL LINE, 9"

10 015818 015818 1 FUEL LINE, 12"

SERVICE

PART NO.

MFG.

PART NO.

QTY DESCRIPTION

NOTES:

1. Torque to 7 ft-lbs.

2. Service parts for fuel tanks (not shown):

SERVICE PART NO. DESCRIPTION

785295 FLANGE GROMMET
601805 SUCTION HOSE ASSY 22.0

110907 01/09 4-5