Hustler Out-Front Deck
Parts Manual
928721, 928739
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
t-2 109632 09/08
Chapter 1
Chapter 2
Chapter 3
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
72" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
60" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Gearbox Sub-Assembly—72" Deck . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Gearbox Sub-Assembly—60" Deck . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Carrier Arm Assembly—72" Deck. . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Carrier Arm Assembly—60" Deck. . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Carrier Arm Sub-Assembly—72" Deck . . . . . . . . . . . . . . . . . . . . . . 2-15
Carrier Arm Sub-Assembly—60" Deck . . . . . . . . . . . . . . . . . . . . . . 2-16
Side Discharge Deck Adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Spindle Assembly—796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Spindle Assembly—601630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Gauge Arm Assembly—549196 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Gauge Wheel Breakdown—786061 . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Chapter 4
Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Belt Routing and Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
109632 09/08 c-1
c-2 109632 09/08
Chapter 1
General Information
This Manual covers Out-Front Deck models 928721 & 928739.
Frequently Ordered Parts
PART NO. DESCRIPTON
601715 Deck Belt B-Sec 162.00" EL (72" Side Disch. Deck)
791988 Deck Belt B-Sec 140.77" EL (60" Side Disch. Deck)
798702 F24.50"-H-F-CW Blade
794685 F20.50"-H-F-CW Blade
Service Literature
PART NO. DESCRIPTION
109631 Owner’s Manual
Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give
the model and serial number to your parts and service represen tative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece ssary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
109632 09/08 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt
CE Clevis Pin
CP Cotter Pin
CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head
LW Lock Washer
MB Machine Bushing
MS Machine Screw
NT Nut
SC Self Tapping Cap Screw
SH Socket Head
SB Shoulder Bolt
SS Set Screw
OD Outside Diameter
ID Inside Diameter
Standar d Torques
The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes se ction next to the fastener .
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750
NOTE:
Loctite® 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2 109632 09/08
Chapter 2 Contents
Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
72" Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
60" Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Gearbox Sub-Assembly—72" Deck. . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Gearbox Sub-Assembly—60" Deck. . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Carrier Arm Assembly—72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Carrier Arm Assembly—60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Carrier Arm Sub-Assembly—72" Deck . . . . . . . . . . . . . . . . . . . . . . 2-15
Carrier Arm Sub-Assembly—60" Deck . . . . . . . . . . . . . . . . . . . . . . 2-16
Side Discharge Deck Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Spindle Assembly—796235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Spindle Assembly—601630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
109632 09/08 2-1
Deck Assembly
2
5
4
3
4 4
6
7
88
8
11
12
10
13
10
14
16
10
9
9
10
17
23
22
20
212019
18
19
20
21
23
20 22
15
1
1
7
10
2-2 109632 09/08
Deck Assembly
2
INDEX NO.
1 549683 109322 1 DECK W/A 60" OUT-FRONT
2 798694 798694 1 RUBBER CHUTE ASSEMBLY
3 052860 052860 2 CS .375-16X1.250 HX G5
4 767954 767954 6 FW .406X .812 X.060 SAE
5 086660 086660 4 NT .375-16 HXZY NL
6 103010 103010 1 DISCHARGE CHUTE BRACKET
7 601573 601573 4 1/2-13 THREAD RIVET NUT
8 601069 601069 6 CN .312-18X.200 MAX THK
9 781567 781567 8 NT .500-13 H8ZY NL
10 767962 767962 18 FW .531X 1.063X.090 SAE
11 016527 016527 2 CS .500-13X1.00 HX G5 Z
12 109591 109591 2 GAUGE ARM MOUNT W/A
13 705954 705954 4 CS .500-13X1.25 HX G5 Z
14 017616 017616 4 CS .500-13X1.750 HX G5
15 466631 466631 2 GAGE ARM MOUNT
16 549196 N/A 2 GAUGE WHEEL ASSY
17 025395 025395 2 CB .375-16X 1.00 STD CD
18 808493 808493 2 3/8-16 THREAD RIVET NUT
19 016154 016154 2 CS .250-20X1.000 HXFLK
20 768515 768515 4 FW .281X.625X.051/.080H
21 109616 109616 2 SCALP ROLLER AXLE W/A
22 068551 068551 2 NT .250-20 HXZY NL
23 601536 601536 2 ANTI-SCALP ROLLER
SERVICE
PART NO.
549691 109785 1 DECK W/A 72" OUT-FRONT
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely.
2. Service part includes Item 7 (Rivet Nuts) and decals (see “Deck Decals” on
page 4-2).
109632 09/08 2-3
72" Deck Pulley Assembly
2
11
9
10
12
15
16
17
7
28
3
18
14
13
21
26
27
20
4
3
26
38
31
37
22
5
6
7
1
3
4
8
13
19
20
11
10
20
10
10
21
23
24
26
26
25
7
29
31
32
36
33
35
See “Gearbox SubAssembly—72" Deck”
on page 2-8.
1
2
39
40
41
42
42
43
J-LEG DETAIL
2
34
31
32
32
2-4 109632 09/08
72" Deck Pulley Assembly
INDEX NO.
1 601512 601512 1 DRIVE SHAFT
2 710087 710087 1 CS .312-18X2.500 HX G5
3 768523 768523 5 FW .343X.687X.051/.080H
4 058776 058776 3 NT .312-18 HXZY NL
5 036715 036715 1 WOODRUFF 1/4X7/8 SAE A
6 074252 074252 4 CS .500-13X1.500 HX G5
7 767962 767962 17 FW .531X 1.063X.090 SAE
8 601715 601715 1 BELT B 162.0" EL
9 781872 781872 1 CS .625-11X1.25 HX G5 Z
10 028118 028118 10 FW .625X1.00X.134 ZNYC
11 781385 781385 2 IDLER PULLEY NHI 6.00"
12 781567 781567 1 NT .500-13 HX G8 ZY NL
13 770867 770867 2 BUSHING PLAS .750X1(FS)
14 109549 109549 1 IDLER PIVOT BUSHING
15 109539 109539 1 IDLER ARM W/A
16 781302 781302 1 IDLER SPRING
17 373191 373191 1 SIDE MOUNT CHAIN
18 079186 079186 2 CS .312-18X1.250 HX G5
19 601537 601537 1 UHMW WEARPLATE
20 016972 016972 3 NT .625-11 HX G5 ZNYC
21 788364 788364 2 IDLER PULLEY NHI 4.288"
22 016527 016527 3 CS .500-13X1.00 HX G5 Z
23 752386 752386 3 CW .515X 2.25X .204 ZN
24 538850 538850 3 DRIVE PULLEY
25 705954 705954 12 CS .500-13X1.25 HX G5 Z
26 792002 792002 6 5/16-18 X 3/4" MALE KNOB
27 109799 109799 1 RIGHT PULLEY COVER
28 109798 109798 1 CENTER PULLEY COVER
29 109800 109800 1 LEFT PULLEY COVER
30 782474 782474 6 CW .631 2.250X .187 PNT
31 025007 025007 2 CS .625-11X1.750 HX G5
32 783738 783738 3 CS .625-11X3.00 FULL HX
33 798603 798603 1 FW .515X1.65X.125 HD ZY
34 008573 008573 1 CS .500-13X2.500 HX G5
35 212472 212472 3 KEY 1/4 SQ X 1.00 LG(FS)
36 601630 601630 3 SPINDLE HOUSING ASSEMBLY
37 798702 798702 3 F24.50"-H-F-CW BLADE
38 016642 016642 3 CS .625-11X2.000 HX G5 Z
39 025395 025395 2 CB .375-16X 1.00 STD CD
40 601781 601781 1 UHMW J-LEG .75 WIDE
41 110761 110761 1 J-LEG HOLDER
42 767954 767954 2 FW .406X .812 X.060 SAE
43 086660 086660 2 NT .375-16 HXZY NL
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Torque to 118 ft. lbs.
2. Torque to 67-75 ft. lbs.
109632 09/08 2-5
60" Deck Pulley Assembly
2
11
9
10
12
15
16
17
7
28
3
18
14
13
21
26
27
32
36
4
3
26
38
30
37
22
5
6
7
1
3
4
8
13
19
20
11
10
32
10
10
21
23
24
26
26
25
7
29
33
34
30
32
35
See “Gearbox SubAssembly—60" Deck”
on page 2-10.
1
2
39
40
41
42
42
43
J-LEG DETAIL
2
2-6 109632 09/08
60" Deck Pulley Assembly
INDEX NO.
1 601512 601512 1 DRIVE SHAFT
2 710087 710087 1 CS .312-18X2.500 HX G5
3 768523 768523 5 FW .343X.687X.051/.080H
4 058776 058776 3 NT .312-18 HXZY NL
5 036715 036715 1 WOODRUFF 1/4X7/8 SAE A
6 074252 074252 4 CS .500-13X1.500 HX G5
7 767962 767962 17 FW .531X 1.063X.090 SAE
8 791988 791988 1 BELT B 140.77" EL
9 781872 781872 1 CS .625-11X1.25 HX G5 Z
10 028118 028118 10 FW .625X1.00X.134 ZNYC
11 781385 781385 2 IDLER PULLEY NHI 6.00"
12 781567 781567 1 NT .500-13 HX G8 ZY NL
13 770867 770867 2 BUSHING PLAS .750X1(FS)
14 109549 109549 1 IDLER PIVOT BUSHING
15 109539 109539 1 IDLER ARM W/A
16 781302 781302 1 IDLER SPRING
17 373191 373191 1 SIDE MOUNT CHAIN
18 079186 079186 2 CS .312-18X1.250 HX G5
19 601537 601537 1 UHMW WEARPLATE
20 016972 016972 1 NT .625-11 HX G5 ZNYC
21 788364 788364 2 IDLER PULLEY NHI 4.288"
22 016527 016527 3 CS .500-13X1.00 HX G5 Z
23 752386 752386 3 CW .515X 2.25X .204 ZN
24 798967 798967 3 PULLEY B-SEC 5.44 EOD
25 705954 705954 12 CS .500-13X1.25 HX G5 Z
26 792002 792002 6 5/16-18 X 3/4" MALE KNOB
27 109424 109424 1 RIGHT PULLEY COVER
28 109423 109423 1 CENTER PULLEY COVER
29 109425 109425 1 LEFT PULLEY COVER
30 782474 782474 4 CW .631 2.250X .187 PNT
31 025007 025007 2 CS .625-11X1.750 HX G5
32 783738 783738 1 CS .625-11X3.00 FULL HX
33 798603 798603 1 FW .515X1.65X.125 HD ZY
34 008573 008573 1 CS .500-13X2.500 HX G5
35 212472 212472 3 KEY 1/4 SQ X 1.00 LG(FS)
36 796235 796235 3 SPINDLE HOUSING ASSEMBLY
37 794685 794685 3 F20.50"-H-F-CW BLADE
38 029934 029934 3 CS .625-11X3.000 HX G5
39 025395 025395 2 CB .375-16X 1.00 STD CD
40 601781 601781 1 UHMW J-LEG .75 WIDE
41 110761 110761 1 J-LEG HOLDER
42 767954 767954 2 FW .406X .812 X.060 SAE
43 086660 086660 2 NT .375-16 HXZY NL
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Torque to 118 ft. lbs.
2. Torque to 67-75 ft. lbs.
109632 09/08 2-7
Gearbox Sub-Assembly—72" Deck
1
2
3
2
8
9
15
13
12
11
10
16
18
11
1
5
2
4
7
4
6
17
19
20
2
14
2-8 109632 09/08
Gearbox Sub-Assembly—72" Deck
3
INDEX NO.
1 601643 601643 1 FLEXIBLE JOINT COVER
2 058776 058776 3 NT .312-18 HXZY NL
3 079202 079202 3 FW .344X 1.380X.12 ZN
4 037887 037887 3 CB .312-18X 1.000 FUL Z
5 109829 109829 1 PIVOT BRACKET SHIELD
6 746263 746263 1 CS .312-18X5.50 HX G5 Z
7 110524 110524 1 ANCHOR BRACKET SHIELD
8 767954 767954 2 FW .406X .812 X.060 SAE
9 029751 029571 2 CS .375-16X1.000 HXFLK
10 078949 078949 4 CS .500-13X2.000 G5 ZNY
11 767962 767962 8 FW .531X 1.063X.090 SAE
12 601641 601641 1 GEAR BOX
13 036715 036715 1 WOODRUFF 1/4X7/8 SAE A
14 109562 109562 2 GEARBOX SPACER
15 549725 109795 1 GEARBOX MOUNT W/A
16 600994 600994 2 3/8-16 THREAD RIVET NUT
17 781567 781567 4 NT .500-13 H8ZY NL
18 467324 467324 1 DRIVE PULLEY
19 706168 706168 2 NT .375-16 HX JAM GR5 Z
20 042051 042051 2 SS .375-16X 1.00 SQ-HD
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. The center line of 467324 (Drive Pulley) must sit 1.86±.06" below the bottom
surface of 109795 (Gearbox Mount W/A).
2. Torque to 67-75 ft. lbs.
3. Service part includes safety decal and rivet nuts (Item 16); see “Deck Decals” on
page 4-2.
109632 09/08 2-9
Gearbox Sub-Assembly—60" Deck
1
2
3
2
8
9
14
13
12
11
10
15
17
11
1
5
2
4
7
4
6
16
18
19
2
2-10 109632 09/08
Gearbox Sub-Assembly—60" Deck
3
INDEX NO.
1 601643 601643 1 FLEXIBLE JOINT COVER
2 058776 058776 3 NT .312-18 HXZY NL
3 079202 079202 3 FW .344X 1.380X.12 ZN
4 037887 037887 3 CB .312-18X 1.000 FUL Z
5 109829 109829 1 PIVOT BRACKET SHIELD
6 746263 746263 1 CS .312-18X5.50 HX G5 Z
7 109828 109828 1 ANCHOR BRACKET SHIELD
8 767954 767954 2 FW .406X .812 X.060 SAE
9 029751 029571 2 CS .375-16X1.000 HXFLK
10 017616 017616 4 CS .500-13X1.750 HX G5
11 767962 767962 8 FW .531X 1.063X.090 SAE
12 601641 601641 1 GEAR BOX
13 036715 036715 1 WOODRUFF 1/4X7/8 SAE A
14 549717 109563 1 GEARBOX MOUNT W/A
15 600994 600994 2 3/8-16 THREAD RIVET NUT
16 781567 781567 4 NT .500-13 H8ZY NL
17 467324 467324 1 DRIVE PULLEY
18 706168 706168 2 NT .375-16 HX JAM GR5 Z
19 042051 042051 2 SS .375-16X 1.00 SQ-HD
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. The center line of 467324 (Drive Pulley) must sit 2.33±.06" below the bottom
surface of 109563 (Gearbox Mount W/A).
2. Torque to 67-75 ft. lbs.
3. Service part includes safety decal and rivet nuts (Item 15); see “Deck Decals” on
page 4-2.
109632 09/08 2-11
Carrier Arm Assembly—72" Deck
6
5
1
TRACTOR
RECEIVER
See “Carrier Arm SubAssembly—72" Deck”
on page 2-15.
4
2
4
3
DECK
ASSEMBLY
7
8
7
6
5
2
3
2-12 109632 09/08
Carrier Arm Assembly—72" Deck
INDEX NO.
1 766428 766428 1 HITCH PIN COTTERLESS
2 063578 063578 2 CE .750X3.50 .150X3.32
3 023036 023036 2 HP .148 X2.690 ZN
4 084749 084749 4 FW .750X 1.500X.156 SPL
5 601578 601578 2 RELEASE PIN
6 601579 601579 2 SPRING (ROLL) PIN
7 601580 601580 2 COMPRESSION SPRING
8 767962 767962 2 FW .531X 1.063X.090 SAE
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
109632 09/08 2-13
Carrier Arm Assembly—60" Deck
3
2
1
TRACTOR
RECEIVER
See “Carrier Arm SubAssembly—60" Deck”
on page 2-16.
4
2
4
3
DECK
ASSEMBLY
INDEX NO.
1 766428 766428 1 HITCH PIN COTTERLESS
2 063578 063578 2 CE .750X3.50 .150X3.32
3 023036 023036 2 HP .148 X2.690 ZN
4 084749 084749 4 FW .750X 1.500X.156 SPL
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
2-14 109632 09/08
Carrier Arm Sub-Assembly—72" Deck
7
4
6
1
11
2
3
5
8
9
10
12
13
13
14
ITEM NO.
1 109952 109952 1 LIFT ARM W/A LS (SHOWN)
2 601650 601650 1 VIBRATION MOUNT
3 767954 767954 1 FW .406X .812 X.060 SAE
4 086660 086660 1 NT .375-16 HXZY NL
5 705145 705145 1 CS .250-20X1.750 HX G5
6 768515 768515 2 FW .281X.625X.051/.080H
7 110186 110186 1 SPACER BUSHING
8 056333 056333 1 KNOB 1.00 ROUND.250-20
9 110695 110695 1 YOKE W/A
10 601689 601689 1 CE .250 X 1-15/16 W/BALE
11 601762 601762 1 LEAF CHAIN 4X4 5/8 PITCH
12 110478 110478 1 CHAIN LUG W/A
13 601770 601770 2 CONNECTING PIN W/HEAD
14 017228 017228 2 CP .062DX .500 LG HML Z
SERVICE
PART NO.
109951 109951 1 LIFT ARM W/A RS (NOT SHOWN)
1. Left side is shown; right side lift arm assembly is similar.
MFG.
PART NO.
QTY. DESCRIPTION
NOTES:
109632 09/08 2-15
Carrier Arm Sub-Assembly—60" Deck
7
4
6
1
11
2
3
5
8
9
10
12
13
14
15
16
17
17
18
ITEM NO.
1 109576 109576 1 LIFT ARM W/A LS (SHOWN)
2 601650 601650 1 VIBRATION MOUNT
3 767954 767954 1 FW .406X .812 X.060 SAE
4 086660 086660 1 NT .375-16 HXZY NL
5 705145 705145 1 CS .250-20X1.750 HX G5
6 768515 768515 2 FW .281X.625X.051/.080H
7 110186 110186 1 SPACER BUSHING
8 056333 056333 1 KNOB 1.00 ROUND.250-20
9 110695 110695 1 YOKE W/A
10 601689 601689 1 CE .250 X 1-15/16 W/BALE
11 601762 601762 1 LEAF CHAIN 4X4 5/8 PITCH
12 767962 767962 1 FW .531X 1.063X.090 SAE
13 601580 601580 1 COMPRESSION SPRING
14 110690 110690 1 HANGER RELEASE BRACKET W/A
15 601578 601578 1 RELEASE PIN
16 601579 601579 1 SPRING (ROLL) PIN
17 601770 601770 2 CONNECTING PIN W/HEAD
18 017228 017228 2 CP .062DX .500 LG HML Z
SERVICE
PART NO.
109410 109410 1 LIFT ARM W/A RS (NOT SHOWN)
1. Left side is shown; right side lift arm assembly is similar.
MFG.
PART NO.
QTY. DESCRIPTION
NOTES:
2-16 109632 09/08
Side Discharge Deck Adaptors
3
Deck Assembly
4
4
1
2
2
3
ITEM NO.
1 108516 108516 2 AIR FLOW FLOOR (60" DECKS)
2 025395 025395 4 CB .375-16X 1.00 STD CD
3 767954 767954 4 FW .406X .812 X.060 SAE
4 086660 086660 4 NT .375-16 HXZY NL
SERVICE
PART NO.
108661 108661 2 AIR FLOW FLOOR (72" DECKS)
MFG.
PART NO.
QTY. DESCRIPTION
NOTES:
109632 09/08 2-17
Spindle Assembly—796235
1
2
1
6
2
3
4
1
5
ITEM
NO.
1 077123 N/A 2 BEARING W/O COLLAR
2 766204 N/A 1 BLADE SPINDLE BUSHING
3 034843 N/A 1 CAST SPINDLE HOUSING
4 012005 N/A 1 GREASE FITTING
5 600893 N/A 1 BEARING DUST COVER
6 796227 N/A 1 SADDLELESS SPINDLE SHAFT
SERVICE
PART NO.
MFG.
PART NO.
QTY. DESCRIPTION
NOTES:
1. Install upper bearing with extended inner race up.
2. Install lower bearing with extended inner race down.
2-18 109632 09/08
Spindle Assembly—601630
1
6
2
3
4
5
2
1
ITEM
NO.
1 601725 N/A 2 SPINDLE END CAP
2 601726 N/A 2 SPINDLE BEARING
3 601723 N/A 1 SPINDLE HOUSING
4 601724 N/A 1 SPINDLE SHAFT
5 012005 N/A 1 GREASE FITTING
SERVICE
PART NO.
MFG.
PART NO.
QTY. DESCRIPTION
NOTES:
109632 09/08 2-19
2-20 109632 09/08
Chapter 3 Contents
Gauge Arm Assembly—549196 . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Gauge Wheel Breakdown—786061 . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
109632 09/08 3-1
Gauge Arm Assembly—549196
2
121413
9
7
21
6
11
19
8
7
3
2
1
4
5
10
4
17
}
15
18
18
201
3
4
4
16
3-2 109632 09/08
Gauge Arm Assembly—549196
INDEX NO.
1 705954 705954 1 CS .500-13X1.25 HX G5 Z
2 344267 344267 1 FW .510X 2.15X.187 SPL
3 798603 798603 1 FW .515X1.65X.125 HD ZY
4 784223 784223 2 BEARING
5 017350 017350 1 SS .250-20X .250 SH BO
6 466698 466698 1 HANDLE GAUGE WHEEL ARM
7 068759 068759 15 CW .560X 1.340X .05 PN
8 315234 315234 1 LINKAGE PIN
9 466680 466680 1 LOCK LINKAGE
10 466672 466672 1 LOCK PIN GAUGE WHEEL ARM
11 017277 017277 1 CP .187DX1.000 LG HML Z
12 315226 315226 1 HANDLE PIN
13 345652 345652 1 GAGE WHEEL ARM
14 310185 310185 1 SPACER 1.07X1.312X1.29
15 469924 469924 1 GAGE WHEEL SPACER 1/4"
16 469882 469882 2 GAGE WHEEL SPACER 1/2"
17 786731 786731 1 CS .750-10X8.00 HX GR5
18 025296 025296 2 FW .760X 1.625X.08 ZNYC
19 109478 109478 1 FORK W/A 13 X 5.0 TIRE
20 786061 786061 1 WHEEL/TIRE ASSY 13X5.00
21 061101 061101 1 NT .750-10 HXZY NL
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Apply grease to zerks.
2. Do not fully spread Item 11 (017277 Cotter Pin) for quicker adjustment
of washers.
3. Tighten Item 21 (061101 Nut), then back off until wheel spins freely.
4. Assemble Item 4 (784223 Bearing) with inner races toward Item 14
(310185 Spacer).
109632 09/08 3-3
Gauge Wheel Breakdown—786061
3
2
1
5
4
1
INDEX NO.
1 786103 786103 1 WHEEL BEARING
2 747402 747402 1 TIRE 13X5 SUPER GUIDE
3 786079 786079 1 WHEEL
4 015511 015511 1 GREASE FITTING 45 DEG 1
5 019521 019521 1 TIRE VALVE TR-412 GOODY
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Inflate tire to 8-12 psi.
3-4 109632 09/08
Chapter 4 Contents
Deck Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
109632 09/08 4-1
Deck Decals
6
8
10
2
1
3
4
5
4
7
9
11
11
3
4
72" DECK
DETAIL
ITEM
NO.
1 601649 601649 1 HUSTLER ID DECAL
2 786277 786277 1 60" DECK ID DECAL
3 601624 601624 1 DISCHARGE CHUTE DECAL
4 601603 601603 2 DECK SAFETY DECAL
5 601623 601623 1 PTO DECAL
6 N/A 083279 1 SERIAL NO PLATE TURF
7 601625 601625 1 EYES, EARS, FEET DECAL
8 601594 601594 1 BELT ROUTING DECAL
9 727172 727172 1 'MADE IN U.S.A.' DECAL
10 797845 797845 1 FUSION DECAL
11 601728 601728 2 3500/3700 DECK HEIGHT DECAL
SERVICE
PART NO.
786285 786285 1 72" DECK ID DECAL
MFG.
PART NO.
QTY DESCRIPTION
4-2 109632 09/08
Belt Routing and Tensioning
DECK
ASSEMBLY
1
1. Spring length af ter tensioning belt. Measure spring from out side of hook
2. Route belt as shown.
NOTES:
to outside of hook.
109632 09/08 4-3
4-4 109632 09/08
NOTES:
109632 09/08 5-1
5-2 109632 09/08
Numerical Index
Part Page
No. No.
Index
Part Numbers
008573 2-5, 2-7
012005 2-18
015511 3-4
016154 2-3
016527 2-3
016642 2-5
016972 2-5
017228 2-15
017277 3-3
017350 3-3
017616 2-3
019521 3-4
023036 2-13
025007 2-5
025296 3-3
025395 2-3
028118 2-5
029751 2-9
029934 2-7
034843 2-18
036715 2-5
037887 2-9
042051 2-9
052860 2-3
056333 2-15
058776 2-5
061101 3-3
063578 2-13
068551 2-3
068759 3-3
074252 2-5
077123 2-18
078949 2-9
079186 2-5
079202 2-9
083279 4-2
084749 2-13
086660 2-3
103010 2-3
108516 2-17
108661 2-17
109322 2-3
109410 2-16
109423 2-7
109424 2-7
109425 2-7
109478 3-3
109539 2-5
109549 2-5
109562 2-9
, 2-19
, 2-5, 2-7
, 2-7
, 2-16
, 2-11
, 2-14
, 2-7
, 2-5, 2-7, 2-17
, 2-7
, 2-11
, 2-7, 2-9, 2-11
, 2-11
, 2-11
, 2-16
, 2-7, 2-9, 2-11
, 2-14
, 2-7
, 2-7
, 2-11
, 2-14
, 2-5, 2-7, 2-15,
2-16, 2-17
, 2-7
, 2-7
Part Page
No. No.
109563 2-11
109576 2-16
109591 2-3
109616 2-3
109631 1-1
109785 2-3
109795 2-9
109798 2-5
109799 2-5
109800 2-5
109828 2-11
109829 2-9
109951 2-15
109952 2-15
110186 2-15
110478 2-15
110524 2-9
110690 2-16
110695 2-15
110761 2-5
212472 2-5
310185 3-3
315226 3-3
315234 3-3
344267 3-3
345652 3-3
373191 2-5
466631 2-3
466672 3-3
466680 3-3
466698 3-3
467324 2-9
469882 3-3
469924 3-3
538850 2-5
549196 2-3
549683 2-3
549691 2-3
549717 2-11
549725 2-9
600893 2-18
600994 2-9
601069 2-3
601512 2-5
601536 2-3
601537 2-5
601573 2-3
601578 2-13
601579 2-13
601580 2-13
601594 4-2
601603 4-2
, 2-11
, 2-7
, 2-7
, 2-7
, 2-11
, 2-11
, 2-7
, 2-7
, 2-16
, 2-16
, 2-16
, 2-16
, 2-16
Part Page
No. No.
601623 4-2
601624 4-2
601625 4-2
601630 2-5
601641 2-9
601643 2-9
601649 4-2
601650 2-15
601689 2-15
601715 1-1
601723 2-19
601724 2-19
601725 2-19
601726 2-19
601728 4-2
601762 2-15
601770 2-15
601781 2-5
705145 2-15
705954 2-3
706168 2-9
710087 2-5
727172 4-2
746263 2-9
747402 3-4
752386 2-5
766204 2-18
766428 2-13
767954 2-3
767962 2-3
768515 2-3
768523 2-5
770867 2-5
781302 2-5
781385 2-5
781567 2-3
781872 2-5
782474 2-5
783738 2-5
784223 3-3
786061 3-3
786079 3-4
786103 3-4
786277 4-2
786285 4-2
786731 3-3
788364 2-5
791988 1-1
, 2-19
, 2-11
, 2-11
, 2-5
, 2-7
, 2-5, 2-7, 3-3
, 2-11
, 2-7
, 2-11
, 2-7
, 2-5, 2-7, 2-9,
2-11, 2-15, 2-16,
2-17
, 2-5, 2-7, 2-9,
2-11, 2-13, 2-16
, 2-15, 2-16
, 2-7
, 2-7
, 2-7
, 2-7
, 2-5, 2-7, 2-9,
2-11
, 2-7
, 2-7
, 2-7
, 2-7
, 2-7
, 2-16
, 2-16
, 2-16
, 2-16
, 2-16
, 2-14
109632 09/08 i-1
Part Page
No. No.
Part Page
No. No.
Part Page
No. No.
792002 2-5, 2-7
794685 1-1
796227 2-18
796235 2-7
, 2-7
, 2-18
797845 4-2
798603 2-5
798694 2-3
798702 1-1
, 2-7, 3-3
, 2-5
798967 2-7
808493 2-3
928721 1-1
928739 1-1
i-2 109632 09/08
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