How it Works
Hustler
Loading...
928739
User Manual
38 pgs2.35 Mb0
Table of contents
Loading...

Hustler 928739 User Manual

Parts Manual
928721, 928739
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
t-2 109632 09/08
Chapter 1
Chapter 2
Chapter 3

Table of Contents

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
72" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
60" Deck Pulley Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Gearbox Sub-Assembly—72" Deck . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Gearbox Sub-Assembly—60" Deck . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Carrier Arm Assembly—72" Deck. . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Carrier Arm Assembly—60" Deck. . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Carrier Arm Sub-Assembly—72" Deck . . . . . . . . . . . . . . . . . . . . . . 2-15
Carrier Arm Sub-Assembly—60" Deck . . . . . . . . . . . . . . . . . . . . . . 2-16
Side Discharge Deck Adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Spindle Assembly—796235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Spindle Assembly—601630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Gauge Arm Assembly—549196 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Gauge Wheel Breakdown—786061 . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Chapter 4
Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Belt Routing and Tensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
109632 09/08 c-1
c-2 109632 09/08

Chapter 1

General Information

This Manual covers Out-Front Deck models 928721 & 928739.
Frequently Ordered Parts
PART NO. DESCRIPTON
601715 Deck Belt B-Sec 162.00" EL (72" Side Disch. Deck) 791988 Deck Belt B-Sec 140.77" EL (60" Side Disch. Deck) 798702 F24.50"-H-F-CW Blade 794685 F20.50"-H-F-CW Blade
Service Literature
PART NO. DESCRIPTION
109631 Owner’s Manual
Note: When ordering parts, yo u must use the part number as shown for each part, not the index number . Always give the model and serial number to your parts and service represen tative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed nece s­sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.
109632 09/08 1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION DESCRIPTION
CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw
CW Cup Washer
FDRW Fender Washer
FW Flat Washer
HX Hex Head LW Lock Washer MB Machine Bushing MS Machine Screw NT Nut SC Self Tapping Cap Screw SH Socket Head SB Shoulder Bolt SS Set Screw OD Outside Diameter
ID Inside Diameter
Standar d Torques
The following chart lists the standard torque va lues for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes se ction next to the fastener .
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3 .312 17 23 M4 2.2 3 .375 30 40 M5 4.5 6.1 .438 48 65 M6 7.7 10.4 .500 73 99 M8 18.5 25 .562 105 143 M10 37 50 .625 145 200 M12 64 87 .750 260 350 M14 80 108.5 .875 420 565 M16 160 215
1.00 625 850 M20 320 435 M24 555 750
NOTE:
Loctite® 592 to be used on all pipe threads. Lubricate all grease zerks.
1-2 109632 09/08

Chapter 2 Contents

Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
72" Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
60" Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Gearbox Sub-Assembly—72" Deck. . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Gearbox Sub-Assembly—60" Deck. . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Carrier Arm Assembly—72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Carrier Arm Assembly—60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Carrier Arm Sub-Assembly—72" Deck . . . . . . . . . . . . . . . . . . . . . . 2-15
Carrier Arm Sub-Assembly—60" Deck . . . . . . . . . . . . . . . . . . . . . . 2-16
Side Discharge Deck Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Spindle Assembly—796235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Spindle Assembly—601630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
109632 09/08 2-1

Deck Assembly

2
5
4
3
4 4
6
7
88
8
11
12
10
13
10
14
16
10
9
9
10
17
23
22
20
212019
18
19
20
21
23
20 22
15
1
1
7
10
2-2 109632 09/08
Deck Assembly
2
INDEX NO.
1 549683 109322 1 DECK W/A 60" OUT-FRONT
2 798694 798694 1 RUBBER CHUTE ASSEMBLY 3 052860 052860 2 CS .375-16X1.250 HX G5 4 767954 767954 6 FW .406X .812 X.060 SAE 5 086660 086660 4 NT .375-16 HXZY NL 6 103010 103010 1 DISCHARGE CHUTE BRACKET 7 601573 601573 4 1/2-13 THREAD RIVET NUT 8 601069 601069 6 CN .312-18X.200 MAX THK
9 781567 781567 8 NT .500-13 H8ZY NL 10 767962 767962 18 FW .531X 1.063X.090 SAE 11 016527 016527 2 CS .500-13X1.00 HX G5 Z 12 109591 109591 2 GAUGE ARM MOUNT W/A 13 705954 705954 4 CS .500-13X1.25 HX G5 Z 14 017616 017616 4 CS .500-13X1.750 HX G5 15 466631 466631 2 GAGE ARM MOUNT 16 549196 N/A 2 GAUGE WHEEL ASSY 17 025395 025395 2 CB .375-16X 1.00 STD CD 18 808493 808493 2 3/8-16 THREAD RIVET NUT 19 016154 016154 2 CS .250-20X1.000 HXFLK 20 768515 768515 4 FW .281X.625X.051/.080H 21 109616 109616 2 SCALP ROLLER AXLE W/A 22 068551 068551 2 NT .250-20 HXZY NL 23 601536 601536 2 ANTI-SCALP ROLLER
SERVICE
PART NO.
549691 109785 1 DECK W/A 72" OUT-FRONT
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Do not torque, Item 2 (798694 Discharge Chute) must pivot freely.
2. Service part includes Item 7 (Rivet Nuts) and decals (see “Deck Decals” on page 4-2).
109632 09/08 2-3

72" Deck Pulley Assembly

2
11
9
10
12
15
16
17
7
28
3
18
14 13
21
26
27
20
4
3
26
38
31
37
22
5
6
7
1
3 4
8
13
19
20
11
10
20
10
10
21
23 24
26
26
25
7
29
31 32
36
33
35
See “Gearbox Sub­Assembly—72" Deck” on page 2-8.
1
2
39
40
41
42
42
43
J-LEG DETAIL
2
34
31
32
32
2-4 109632 09/08
72" Deck Pulley Assembly
INDEX NO.
1 601512 601512 1 DRIVE SHAFT 2 710087 710087 1 CS .312-18X2.500 HX G5 3 768523 768523 5 FW .343X.687X.051/.080H 4 058776 058776 3 NT .312-18 HXZY NL 5 036715 036715 1 WOODRUFF 1/4X7/8 SAE A 6 074252 074252 4 CS .500-13X1.500 HX G5 7 767962 767962 17 FW .531X 1.063X.090 SAE 8 601715 601715 1 BELT B 162.0" EL
9 781872 781872 1 CS .625-11X1.25 HX G5 Z 10 028118 028118 10 FW .625X1.00X.134 ZNYC 11 781385 781385 2 IDLER PULLEY NHI 6.00" 12 781567 781567 1 NT .500-13 HX G8 ZY NL 13 770867 770867 2 BUSHING PLAS .750X1(FS) 14 109549 109549 1 IDLER PIVOT BUSHING 15 109539 109539 1 IDLER ARM W/A 16 781302 781302 1 IDLER SPRING 17 373191 373191 1 SIDE MOUNT CHAIN 18 079186 079186 2 CS .312-18X1.250 HX G5 19 601537 601537 1 UHMW WEARPLATE 20 016972 016972 3 NT .625-11 HX G5 ZNYC 21 788364 788364 2 IDLER PULLEY NHI 4.288" 22 016527 016527 3 CS .500-13X1.00 HX G5 Z 23 752386 752386 3 CW .515X 2.25X .204 ZN 24 538850 538850 3 DRIVE PULLEY 25 705954 705954 12 CS .500-13X1.25 HX G5 Z 26 792002 792002 6 5/16-18 X 3/4" MALE KNOB 27 109799 109799 1 RIGHT PULLEY COVER 28 109798 109798 1 CENTER PULLEY COVER 29 109800 109800 1 LEFT PULLEY COVER 30 782474 782474 6 CW .631 2.250X .187 PNT 31 025007 025007 2 CS .625-11X1.750 HX G5 32 783738 783738 3 CS .625-11X3.00 FULL HX 33 798603 798603 1 FW .515X1.65X.125 HD ZY 34 008573 008573 1 CS .500-13X2.500 HX G5 35 212472 212472 3 KEY 1/4 SQ X 1.00 LG(FS) 36 601630 601630 3 SPINDLE HOUSING ASSEMBLY 37 798702 798702 3 F24.50"-H-F-CW BLADE 38 016642 016642 3 CS .625-11X2.000 HX G5 Z 39 025395 025395 2 CB .375-16X 1.00 STD CD 40 601781 601781 1 UHMW J-LEG .75 WIDE 41 110761 110761 1 J-LEG HOLDER 42 767954 767954 2 FW .406X .812 X.060 SAE 43 086660 086660 2 NT .375-16 HXZY NL
SERVICE
PART NO.
MFG. PART
NO.
QTY. DESCRIPTION
NOTES:
1. Torque to 118 ft. lbs.
2. Torque to 67-75 ft. lbs.
109632 09/08 2-5

60" Deck Pulley Assembly

2
11
9
10
12
15
16
17
7
28
3
18
14 13
21
26
27
32
36
4
3
26
38
30
37
22
5
6 7
1
3
4
8
13
19
20
11
10
32
10
10
21
23 24
26
26
25
7
29
33 34
30
32
35
See “Gearbox Sub­Assembly—60" Deck” on page 2-10.
1
2
39
40
41
42
42
43
J-LEG DETAIL
2
2-6 109632 09/08
Loading...
+ 26 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use