Husqvarna YTS4500 Owner’s Manual

Operator's Manual

LAWN TRACTO

26.0 HR*54" Mower Electric Start

Automatic Transmission

Model No.

917.28990

• Espa_ol, p. 37

This product has a low emission engine which operates differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT: Read and follow all Safety

Rules and Instructions before

operating this equipment.

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U_S.A.

Visit our Craftsman website:www_sears.com/craftsman *As rated by the engine manufac{urer

For answers to your questions about this product, Call:

1=800=659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat

426266 Rev. 4

Warranty .................................................. 2

Safety Rules ............................................ 3

Product Specifications ............................. 6

Assembly/Pre-Operation ......................... 8

Operation ................................................ 13

Maintenance Schedule .......................... 21

Maintenance .......................................... 21

Service and Adjustments ....................... 26

Storage .................................................. 31

Troubleshooting ..................................... 32

Sears Service .......................... Back Cover

Craftsman Riding Equipment Warranty:

Lawn Tractors, Garden Tractors, Zero "Pdrn Riders

CRAFTSMAN TWO YEAR FULL WARRANTY

FOR TWO YEARS from the date of purchase, if any non-expendable part of this riding equipment fails due to a defect in material or workmanship, visit www.craftsman,com or call 1-800-659-5917 to arrange for free in-home repair.

The frame and front axle wil! be repaired free of charge for five years from the date of purchase if defective in material or workmanship°

In all cases, if repair proves impossible, the riding equipment will be replaced free of charge with the same or an equivalent model.

The battery will be replaced free of charge for 90 days from the date of purchase if defective in material or workmanship (our testing proves that it will not hold a charge).

This warranty is void if this product is ever used while providing commercial services or if

rented to another person.

This warranty covers ONLY defects in material and workmanship. Warranty coverage does NOT include:

o Expendable items that can wear out from normal use within the warranty period,

including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

o Standard maintenance servicing, oil changes, or tune-ups. o Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass°

= Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

° Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

o Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

= Engine (fuel system) cleaning or repairs caused by fuel determined to be

contaminated or oxidized (stale). in general, fuel should be used within 30 days of its purchase date.

= Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety Instructions could result in serious injury or death.

,_WARNING: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs, always discon-

nect spark plug wire and place wire where it cannot contact spark plug.

_WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

_WARNING: Tow only the attachments that are recommended by and comply with

specifications of the manb'facturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose control of your tractor. _WARNING: Engine exhaust, some of

its constituents, and certain vehicle compo-

nents contain or emit chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm. _WARNING: Battery posts, terminals and

related accessories contain lead and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

!. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

° Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blades.

• Be sure the area is clear of bystanders

before operating. Stop machine ifanyone

enters the area.

, Never carry passengers°

• Do not mow in reverse unless absolutely

necessary. Always look down and behind before and while backing.

o Never direct discharged material toward

anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator.

Stop the blades when crossing gravel

surfaces.

- Do not operate machine without the en- tire grass catcher, discharge chute, or

other safety devices in place and working.

, Slowdown before turning. ° Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

, Disengage blades when not mowing.

Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

° "Watch for traffic when operating near or

crossing roadways.

° Use extra carewhen loading or unloading

the machine into a trailer or truck.

• Aiwayswear eye protection when operat- ing machine.

° Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-related inju-

ries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and

others from serious injury.

• Follow the manufacturer's recommen- dation for wheel weights or counter-

weights.

° Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust / engine parts and burn. Do not

allow the mower to plow leaves or other debris which can cause build-up to oc- cur. Clean any oil or fuel spillage before operating or storing the machine° Allow

machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation

on all stopes requires extra caution. If you cannot back up the slope or ifyou feel uneasy

on it, do not mow it. o Mow up and down slopes, not across.

, Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain could overturn the machine. Tall grass

can hide obstacles

, Choose a low ground speed so that you

will not have to stop or shift while on the slope.

° Do not mow on wet grass. Tires may lose

traction.

Always keep the machine in gear when

going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthe tires Iosetraction, disengage

the blades and proceed slowly straight

down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction, which could cause the machine to roll over.

. Use extra care while operating machine

with grass catchers or other attachments; they can affect the stability of the ma- chine. Do no use on steep slopes. "_

, Do not try to stabilize the machine by

putting your foot on the ground.

, Do not mow near drop-offs, ditches,

or embankments. The machine could suddenly roll over if a wheel is over the

edge or ff the edge caves in.

Ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last saw them,

° Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

, Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the blades shut off. They may fall off and

be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly

appear in the mowing area for another ride and be run over or backed over by

the machine.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may block your view of a child,

IV. TOWING

° Tow only with a machine that has a hitch

designed for towing. Do not attach towed

equipment except at the hitch point.

° Followthe manufacturer's recommenda-

tion for weight limits for towed equipment and towing on slopes.

° Never allow children or others in or on

towed equipment°

= On slopes, theweight ofthetowed equip-

ment may cause loss of traction and loss

of control

• Travel slowly and allow extra distance to

stop.

V. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property dam-

age, use extreme care in handling gasoline. Gasoline is extremely flammable and the

vapors are explosive. ° Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

, Never fuelthe machine indoors.

• Never store the machine or fuel container

where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner.

Always place containers on the ground

away from your vehicle when filling.

° Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. Ifthis is not possible, then refuel

such equipment with a portable container,

rather than from a gasoline dispenser no_le.

• Keep the nozzle in contact with the rim ° of the fuel tank or container opening at all times until fueling is complete. Do not

use a nozzle lock-open device.

If fuel is spilled on clothing, change cloth- ing immediately.

Never overfill fuel tank_ Replace gas cap and tighten securely.

GENERALSERVICE

° Never operate machine in a closed

area.

• Keep all nuts and bolts tightto be sure the equipment is in safe working condition.

, Nevertamperwithsafetydevices.Check

their proper operation regularly.

, Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked de-

bris. Allow machine to cool before storing.

If you strike a foreign object, stop and

inspectthe machine. Repair, if necessary, before restarting.

Never make any adjustments or repairs with the engine running.

Check grass catcher components and the discharge chute frequently and replace with manufacturer's recommended parts,

when necessary.

° Mower blades are sharp. Wrap the blade

or wear gloves, and use extra caution when servicing them.

• Checkbrake operationfrequently. Adjust and ser,_ice as required.

• Maintain or replace safety and instruction labels, as necessary.

° Be sure the area is clear of bystanders

before operating. Stop machine ifanyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have

been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by

the machine.

° Keep children out of the mowing area

and in the watchful care of a responsible adult other than the operator.

° Be alert and turn machine off if a child

enters the area.

, Before and while backing, look behind

and down for small children.

° Mow up and down slopes (15 ° Max), not

across.

° Choose a low ground speed so that you

will not have to stop or shift while on the slope.

° Avoid starting, stopping, or turning on a

slope. Ifthetires lose traction, disengage the blades and proceed slowly straight

down the slope.

° If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECiFICATiONS

rGasoline Capacity 3 Gallons

and Type: Unleaded Regular Oil Type

(API-SG-SL):

Oil Capacity:

Spark Plug: Champion RC12YC

Ground Speed Forward: 5°2

Charging System: I5 Amps @ 3600 RPM

Battery: AmPiHr: 28

Blade Bolt 45-55 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engi-

neered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you can- not easily remedy, please contact aSears or

other qualified service center. We have com- petent, welt-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly° Always observe the "SAFET_ RULES".

SAE 10W30(above 32°F) SAE 5W30(below 32°F)

64 oz.

(Gap: .030")

Reverse: 2.9

Min. CCA: 230 Case size: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Followa regular schedule in maintaining,

caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor isequipped with an internalcombustionengine andshould not

be used on or near any unimproved forest-

covered, brush-covered or grass-covered

land unless the engine's exhaust system is

equipped with a spark arrester meeting ap-

plicable localorstate laws (if any), ifa spark

arrester is used, it should be maintained in effective working order by the operator.

Inthestate of California theabove isrequired

by law(Section 4442 of the California Public Resources Code). Other states may have

similar laws. Federal laws apply on federal tands. A spark arrester for the muffler is availablethrough your nearest Sears service

center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making asmart purchase.

Your new Craftsman® product is designed

and manufactured for years of dependable operation,But likeallproducts, it may require

repairfrom time to time. That's when having

a RepairProtectionAgreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected

hassle and expense°

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not

covered by the agreement; also, 10% off regular price of preventive maintenance

check. Fast help by phone - phone support

from a Sears representative on products

requiring imhome repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service appoint- ment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase

for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call

1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800-4-MY-HOME®

Mower

Mower Front Wheel

(5) 1-3/16 O.D, Washers

(1) Small

Retainer Springs

(5) Large

Retainer Springs

If Equipped

11)Anti-Sway Bar (1) 3/40.D.

(2) Rear _-,'x_,,

Lift Link _-j

Assemblies _

(1) Front

Lift Link Assembly

Washers

(1) Small Retainer

Springs

(1) Shoulder Bolt

(1) Wheel I.ocknut

(1) Oil Drain Tube

Keys

121Keys

(1) %1/40.D.

Washer

(1) 3/8-1 6

Slope Sheet

'(our new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/t6" wrenches Utility knife (1) 1/2" wrench Tire pressure gauge

(!) 3/4" wrench Pliers (1) 3/4" socket w/drive ratchet

(!) 9/16" wrench Flashlight

When right or left hand is mentioned in this manual, itmeanswhenyouare inthe operating

position (seated behind the steering wheel). TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four pan- els of carton, Remove end panels and

lay side panels flat.

, Remove mower and packing materials.

• Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

TO CHECK BATTERY t. Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery

for minimum of one hour at 6-10 amps. (See

"BATTERY" in Maintenance section of this manual for charging instructions), o For battery and batter] cable installation

see "REPLACING BATTERY" in the

"Service and Adjustments" section in

this manual.

abe!

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the way down.

3, Release lever to lock seat in position.

NOTE: You may now roll your tractor off the

skid, Follow the appropriate instruction below to remove the tractor from the skid.

WARNING; Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects,

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Raise attachment lift lever to its high- est position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission (See

'_TOTRANSPORT" in the Operation sec-

tion of this manual).

4, Roll tractor forward off skid° Continue with the instructions that follow.

TO INSTALL MOWER

1, Set Parking Brake Lever (P)And Lower

Attachment Lift Lever (N),

, Depress clutch/brake pedal all the way

down and hold.

, Pull parking brake lever (P) up and hold,

release pressure from clutch/brake pedal, then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secureo

_CAUTION: Lift lever (N) is spring loaded.

Have a tight grip on lift lever, lower it slowly

and engage in lowest position. Lift lever is located on left side of fender.

Assemble front gauge wheel (W) to front of mower.

Ho Front Mower Bracket X. Shoulder Bolt

W. Front Gauge Wheel Yo 11/40oD. Washer

Zo 3/8-16 Locknut

3. Turn steering wheel left and position

mower.

, Turnsteering wheel tothe leftas far as it

willgoand position mower on rightsideof

tractorwith deflector shield (Q)tothe right.

Front

N, Lift Lever

Transaxle

Q, Deflector

Shield

A. Mower Side Suspension Arms

B, Retainer Spring C. Rear Lift Link(s)

D. Right Side Rear Mower Bracket Eo Front Lift Link Assembly

E Front Suspension Bracket Ho Front Mower Bracket

i. Left Side Rear Mower Bracket K. Belt Tension Rod

L. Locking Bracket Mo Engine Clutch Pulley

Q, Deflector Shield S. Anti-Sway Bar

W, Front Gauge Wheel

4. Slide mower under tractor.

• Bring belt forward and check belt for

proper routing inall mower pulley grooves.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding

mower under tractor.

• Slide mower under tractor until it is centered under tractor.

Install anti-sway bar (S) (If equipped)

Anti-Sway Bar (S)

..dTowards

90° End

Integrated Washer End

• From right side of mower, first insert 90 ° end of anti-sway bar (S) into hole in

transaxle bracket (T), located near left

rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

Bar

Towards_.

MowerDeck

....... ,ii,i,,,i,i i_

(s)

, Pivot the integrated washer end of anti-

sway bar (S) towards mower deck bracket on right side of mower. Insert integrated

washer end of bar into hole in rear mower

bracket (D). Move mower as needed to insert integrated washer end of bar into rear mower bracket (D).

, Secure with small washer and small

retainer spring as shown.

Right Side Rear Mower Bracket

Anti-Sway Bar

Transaxle Bracket

6. Attach mower side suspension arms (A) to chassis,

, Position front hole in side suspension arm

(A) over pin on outside of tractor chassis

and secure with large washer and large retainer spring (B).

° Repeat on opposite side of tractor.

Transaxle Bracket (T)

Located Between Rear Tires

T. Transaxle Bracket

NOTE: Dependingon model, bracket (3")may bedifferentthanshown butholeforanti-"sway bar Willbe in same position/location,

A. Mower Side Suspension Arms

BoRetainer Spring D. Right Side Rear Mower Bracket

7. Attach rear lift links (C)

• Insert rod end of rear lift link (C) into hole

(U) in tractor lift shaft suspension arm

and pivot link down to mower.

° Lift rear corner of mower and position slot

in link assembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.

• Repeat on opposite side of tractor°

C. Rear Lift Link(S) D. Right Side Rear Mower Bracket

U. Hole

8 Attach front link (E)

• "Purnsteering wheel to position wheels straight forward.

• From front of tractor, insert rod end of front link (E) through front hole in tractor

front suspension bracket (F).

. Movetoleftsideofmowerandandinsert

large retainer spring (G) through hole in

front link (E) behind front suspension bracket (F),

. Insert other end of link (E) into hole in

front mower bracket (H) and secure with

washer and small retainer spring (J).

NOTE: Requires deck lifting.

E, Front Lift Link Assembly

E Front Suspension Bracket

G. Large Retainer Spring

H_ Front Mower Bracket

J. Small Retainer Spring

M. Engine Clutch Pulley

9 InstallBeltOn Engine Clutch Pulley (M)

• Disengage belt tension rod (K) from locking bracket (L).

• Insta!lbelt onto engine clutchpulley (M).

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves and under

mandrel covers.

Clutch Pulley

• Engage belt tension rod (K) on locking bracket (L).

_CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and engage slowly°

o Raise attachment lift lever to highest

position.

• Ifnecessary, adjustgaugewheels before operating mower as shown intheowner's/ operator's manual. Check gaugewheels,

deck level and rake settings.

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory, for shipping purposes. Correct

tire pressure is important for best cutting

performance.

• Reducetire pressure to PSI shown ontires.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properlyleveled. See "TO LEVEL MOWER" in the Service and Adjustments

section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS

See thefigures that are shown for replacing motion and mower blade drive belts in the

Service andAdjustments sectionofthisman-

uaL Verifythatthe belts are routed correctly. CHECK BRAKE SYSTEM

After you learn howto operate your tractor,

checkto see thatthe brake is operatingprop_ erlyoSee '°TOCHECK BRAKE" inthe Service

and Adjustments section of this manual.

_'CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this

Quality Product. Please review the following checklist:

J All assembly instructions have been

completed.

_/No remaining loose parts in carton.

Battery is properly prepared and

charged. Seat is adjusted comfortably and tight-

ened securely.

J All tires are properly inflated° (For ship-

ping purposes, the tires were overinflated at the factory).

v" Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

d _ Check mower and drive belts, Be sure

they are routed properly around pulleys and inside all belt keepers.

J" Check wiring. See that all connections

are still secure and wires are properly clamped.

Before driving tractor, be sure freewheel control is in "transmission engaged" posi- tion (see 'To Transport" in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items: J Engine oil is at proper level°

#' Fueltank is filled with fresh, clean, regular

unleaded gasoline.

J" Become familiar with al! controls, their

location and function. Operate them before you start the engine.

Be sure brake system is in safe operating

conditiom

Be sure Operator Presence System and Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

J it is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans-

mission purging instructions (See 'qro START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of this

manual).

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning.

R N H L

REVERSE NEUTRAL HIGH LOW

CHOKE FAST S_..OW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START

LIGHTS ON

ATTACHMENT

CLUTCH DISENGAGED

(Automatic Models only)

OPERATION

SYSTEM (ROS)

FUEL eATTERY

FREE WHEEL

ATTACHMENT

CLUTCH ENGAGED

REVERSE

DANGER, KEEP HANDS

AND FEET AWAY

Failure to follow instructions could result in serious injury or

death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury

and/or properbj damage.

FORWARD

PARKING BRAKE MOWER HEIGHT

CRUISE CONTROL

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFt*

CLUTCH/BRAKE

PEDAL

DANGER indicates a hazardwhich,If not avoided, will result in death or serious injury.

WARNING indicatesa hazard which,if not avoided, could result in death or serious Injury.

CAUTION indicatesa hazard which,ifnot avoided, might result in minor or moderate Injury.

CAUTION when usedwithout thealert symbol, indicatesa situation thatcould result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage,

FIRE indicatesa hazard which,if not avoided, could result indeath, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute,

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attach-

ments mounted to your tractor. (B) BRAKE PEDAL - Used for braking the

tractor and starting the engine,

(D) THROTTLE CONTROL- Used to control

engine speed.

(E) ATTACHMENT CLUTCH SWITCH

-Used to engage the mower blades, or other attachments mounted to your tractor.

(F') IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYS'rEM (ROS) "ON" POSITION - Allows operation

ofmower orother powered attachment while in reverse,

(H) LIGHT SWITCH - Turns the headlights

on and off.

(J) CRUISE CONTROL LEVER-Used to set

forward movement of tractor at desired speed without holding the forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for

forward movement of tractor, (L) REVERSE DRIVE PEDAL- Used for

reverse movement of tractor. (M) FREEWHEEL CONTROL- Disengages

transmission for pushing or slowly towing the tractor with the engine off.

(N) CHOKECONTROL- Usedwhen starting a cold engine.

(P) SERVICE REMINDER / HOUR METER

- Indicates when service is required for the engine and mower.

The 0Perationof any tractor can resultin foreign 0bjects thrown into_

[_,,,%=,=_] the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

"Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal (B) allthe way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B),

then release parking brake lever. Pedal

should remain in brake position. Make sure parking brakewill hold tractor secure.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key (F) to "STOP" position and remove key° Always remove key when

leaving tractor to prevent unauthorized

use,

- Never use choke (N) to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor

is standing idle with the engine running, hot engine exhaust gases may cause "brown-

ing" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position.

STOPPING

MOWER BLADES-

• 'Tostop mower blades, push attachment clutch switch into disengaged position(O)_

(!) Attachment (O) Push-ln to Clutch Switch "Disengaged"

Pull Out To "Engage"

STOPPING

GROUND DRIVE

• To stop ground drive, depress brake pedal all the way down.

ENGINE -

• Move throttle control (D) between half and

full speed (fast) position.

TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).

• Operating engine at less than flJll speed (fast) reduces engine's operating ef-

ficiency.

• Full speed (fast) offers the best mower performance_

TO USE CHOKE CONTROL (N) Use choke control whenever you are starting

a cold engine_ Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowty depress forward (K) orreverse(L) drive pedal to begin movement. Ground speed increases the further down the

pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used

while mowing or transporting on relatively

smooth, straight surfaces. Other conditions such as trimming at slow speeds may cause

the cruise control to disengage. Do not use the cruise control on slopes, rough terrian

or while trimmimg or turning.

• With forward drive pedal depressed to

desired speed, pull cruise control lever

(J) up and hold while lifting your foot off

the pedal, then release the lever.

Todisengage the cruise control, depress the

brake pedal, tap on forward drive pedal or push the cruise control lever down_

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)

determines the cutting height.

The cutting height range is approximately 1" to 4". The heights are measured from the

ground to the bladetip with the engine not run-

ning, These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2_!/2" during the coot sea-

son and to over 3" during hot months.

For healthier and better looking lawns, mow often and after moderate growth,

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired heighL

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly offthe ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck

_n proper position to help prevent scalping in most terrain conditions_

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1, Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).

2. With mower in desired height ofcutposi-

tion, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten

securely.

3. Repeat for all, installing gauge wheel in

same adjustment hole.

Put attachment lift lever indesired cutting

height slot.

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch _Any attempt by the

operator to leave the seat with the engine

running and the attachment clutch engaged

wilt shut off the engine° You must remain fully and centrally positioned in the seat to

prevent the engine from hesitating or cutting

offwhen operating your equipment on rough, rolling terrain or hills.

1_ Select desired height of cut with attach-

ment lift lever.

2. Start mower blades by engaging attach- ment clutch control.

TO STOP MOWER BLADES

, Disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator totravel in the reverse direction

with the attachment clutch engaged will shut

off the engine unless ignition key is placed in the ROS "ON" position.

_WARNING: Backing up with the at- tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary,

USING THE REVERSE OPERATION

SYSTEM Only use if you are certain no children or

other bystanders will enter the mowing area.

I, Depress brake pedal all the way down.

2. With engine running, turn ignition key counterclockwise to ROS "ON" position.

3. Look down and behind before and

while backing.

4. Slowly depress reverse drive pedal to start movement.

5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position°

ROS "ON" Position

Engine "ON" Position (Normal Operating)

TO OPERATE ON HILLS _WARNING: Do not drive up or down

hillswith slopes greater than 15° and do not drive across any slope. Use the slope guide

provided at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stoppingor changingspeed on hills.

o If stopping is absolutely necessary, push

brake pedal quicklyto brake position and

engage parking brake.

, Torestart movement, slowly release park-

ing brake and brake pedal.

• Slowly depress appropriate drive pedalto slowest setting,

o Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

° Pullfreewheel control out and into the slot

and release so it is held in the disengaged position.

° Do not push or tow tractor at more than

two (2) MPH.

° To reengagetransmission, reverse above

procedure°

NOTE: To protect hood from damage when

transporting your tractor on a truck or atrailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to

tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, isdangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor_

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and flashes to

indicate that the engine or mower needs ser- vicing° When service is required, the service

reminder will flash for two hours. To service engine and mower, see the Maintenance

section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP".

For acurate reading, be sure key remains

in the "STOP" position when engine is not running.

BEFORE STARTLING THE ENGINE CHECK ENGINE OiL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oi! with tractor on level ground.

2. Unthread and remove oil fillcap/dipstick; wipe oil off. Reinsert the dipstick into the

tube and rest oil fill cap on the tube. Do

not thread the cap ontothe tube. Remove and read oil level. If necessary, add oil until "FULE' mark on dipstick is reached.

Do not overfill.

3. For cold weather operation you should change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual)°

4. To change engine oil, see the Maintenance

section in this manual.

5. Fill fuel tank to bottom of filler neck. Do not

overfill. Use fresh, clean, regularunleaded gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase

carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

_I_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near

an open flame.

IMPORTANT: When operating in tempera- tures below 32°F (0°C), use fresh, clean winter grade gasoline to help ensure good

cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation

and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems,

the fuel system should be emptied before storage of 30 days or longer. Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions foradditionalinformation Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it wilt take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the trans- mission engaged positiom

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3o Move attachment clutch to disengaged

position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt, For a warm engine start

attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not run

starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push

choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50°F/10°C and above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly_ If the engine starts to run roughly, pull the choke control out slightly

for a few seconds and then continue to

push the control in slowly°

8. The attachments and ground drive can

now be used. if the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50°F/10°C and below)

9, When engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the engine

to accept small changes in speed and

load, until the choke control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and then continue to push the

control in slowly° This may require an engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the

transmission should be warmed up as fol-

lows: i, Be sure the tractor is on level ground,

2. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

4. The attachments can be used during the

engine warm-up period after the transmis- sion has been warmed up and may require

the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F) the carburetor fuel mixture may need to be adjusted for best engine performance (see

'qO ADJUST CARBURETOR" inthe Service and Adjustments section of this manual),

PURGE TRANSMISSION

&CAUTION: Never engage ordisengage freewheel lever while the engine isrunning,

To ensure proper operation and performance, it is recommended that the transmission be

purged before operating tractor for the first time, This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor,

IMPORTANT: Should your transmission

require removal for service or replacement,

itshould be purged after reinstallation before

operating the tractor.

1. Place tractor safely on a level surface - that is clear of objects and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section

of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move throttle

control to slow position. Disengage park-

ing brake.

_CAUTION: At any time, during step 4, there may be movement of the drive wheels.

4o Depress forward drive pedal to full foF

ward position and holdforfive (5) seconds

and release pedal. Depress reverse drive pedal to full reverse position and hold

for five (5) seconds and release pedal,

Repeat this procedure three (3) times,

5o Shutoff engine and set parking brake,

6. Engage transmission by placing free- wheel control in engaged position (See

"TO TRANSPORT' in this section of

manual),

7, Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. Disengage

parking brake_

& Drive tractor forward for approximately

five feet then backwards for five feet,

Repeat this driving procedure three

times.

Your transmission is now purged and now ready for normal operation,

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

o Mowershould be properly leveled for best

mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto

the area that has already been cut. Have the cut area to the right of the tractor. This

will result in a more even distribution of clippings and more uniform cutting.

o When mowing large areas, start by turning

to the right so that clippings will discharge

away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished.

ill

o If grass is extremely tall, it should be

mowed twice to reduce load and possible

fire hazard from dried clippings. Make first cut relatively high; the second to the

desired heighL

, Do not mow grass when it is wet. Wet

grass will plug mower and leave undesir- able clumps. Allow grass to dry before

mowing°

• Always operate engine at full throttle when mowing to assure better mow-

ing performance and proper discharge of material. Regulate ground speed by

selecting a low enough speed to give the mower cutting performance as well as the

quality of cut desired.

° When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

MAINTENANCE

SCHEDULE

I , I I I ii , I ........ i,l,l,,i,,,,,,i,,,,,i,_,l_UU,_,_ i1,_1

Check Brake Operation

Check Tire Pressure ............................................

RT Check operaior PresenCe & ROS Syslerns

i Check for Loose Fasteners

C ChectdReplace Mower Blades

T Lubrication Chart

O ............ _ "

Check Battery Level

......................... :'_Fo._- _R_ _w.v EvE.'_ _vE"v Ev_.v SE'_0R'_

_C. S =_ SS _OD S_SO. STORAGE

USE HOURS HOURS HOURS HOURS

J i .... :i V .... .....

v' ' ...............................................

R Clean Battery end Termlna'fs

Clean Debris Oil Steering Plate _s

Check Trensaxla Cooling _J'

CheckMow_rLevefness I! I - - V" ....

C!_,eckV-Belts ,,, Ir"_ .....

Check.Engine Oit Level. Change Engine Ofi (with o!! fitter)

Change EngineOil(wIIhou!oilIIIter)

E Clean Air FiIter

G Clean Air Screen ................

I _Inspect Muffler/Spark Attester ........

N Rep_cpO!!FUter 11!e_U!pped) .................................................

E Clean Engine Cooltng Fins =

P,ep_ce Spark Plug ReplaceAir FitterPaperCartridge

Replace Fuel Filler ..............................................

_ . _i.._. _ , J

vt_

v' v"

, , V q

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

itemsthat have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed inthis manual. Some adjustments willneed to be made pe-

riodicallyto properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your en- gine run better and last longer,,

BEFORE EACH USE

1. Check engine oil level.

2, Check brake operation. 3, Check tire pressure,

4, Check operator presence and

ROS systems for proper operation,

5_ Check for loose fasteners,

LUBRICATION CHART

Spindle_

Zerk _

Front Wheel

Bearing zerk =

_) Steerin_

1', '_' J _" _T_)Engine

(_) Spindle

ark

Front Wheel

Bearing zerk

Sector Gear _/

_ _ %Mandrel

Teeth _._

I Zerks

(#General Purpose Grease @Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu-

bricant sparingly,

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments section of this manual)°

TIRES

, Maintain proper air pressure in all tires

(See PSI on tires).

° Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

° Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damager

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer_ Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly, tf

your tractor does not function as de.o

scribed, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed, and

the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

o When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

° When the engine is running and the

attachment clutch is engaged, any at- tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op- erate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position (Normal Operating)

CHECK REVERSE OPERATION (ROS) SYSTEM

o When the engine is running with the

ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine_

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp. Replace worn, bent or damaged

blades.

A_ CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mowerto highest position to allow

access to blades,

NOTE: Protect your hands with gloves and/

or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. Installnewbladewith stamped"THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45_55 Ft, Lbs. torque)_

IMPORTANT: Special blade bolt is heat

treated. Mandrel

" _.._ Assembly

Bl_l_/ade_\ _Z_._._--_

Blade Bolt "%'_"_..'.-_..,,_a_7._r-

Center Hole

BATTERY

"{our tractor has a batter/charging system which is sufficient for normal use. However,

periodic charging of the battery with an au- tomotive charger will extend its life.

• Keep battery and terminals clean. ° Keep battery bolts tight.

• Keep small vent holes open. , Recharge at 6-10 amperes for 1 hour.

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