Husqvarna YTH23V48 User Manual

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YTH23V48
Owner's Manual
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
532 43 87-10 Rev. 5
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SAFETY RULES

Safe Operation Practices for Ride-On Mowers
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neu­tral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.
• Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing road ways.
Use extra care when loading or unloading the machine into a trailer or truck.
Always wear eye protection when operating machine.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower­related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
Follow the manufacturer's recommendation for wheel weights or counterweights.
Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
WARNING
Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge chute, or other safety devices in place and working.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi­ately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel­soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine run ning.
Check grass catcher components and the discharge chute frequently and replace with manufacturer's rec­ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while back­ing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
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PRODUCT SPECIFICATIONS

Gasoline Capacity 3 Gallons and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)
Oil Capacity: w/Filter: 64 oz w/o Filter: 60 oz
Spark Plug: Champion QC12YC (Gap: .040")
Ground Speed (MPH): Forward: 0 - 5.2 Reverse: 0 - 2.9
Charging System: 16 AMPS @ 3600 RPM
Battery: AMP/HR: 28 MIN. CCA: 230 Case Size: U1R
Blade Bolt Torque: 45-55 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem­edy, please contact your nearest authorized servicecenter/ de part ment We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under “Maintenance” and “Stor­ age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com­ bus tion engine and should not be used on or near any un­ im proved forest-covered, brush-covered or grass-cov ered land unless the en gine’s exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
A spark arrester for the muffler is available through your nearest authorized service center/department (See RE PAIR PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 5-6
OPERATION .............................................................7-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND AD JUST MENTS ............................ 20-24
STORAGE .................................................................... 25
TROU BLE SHOOT ING ............................................ 26-27
REPAIR PARTS ...................................................... 28-43
WARRANTY ............................................................45-48
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UNASSEMBLED PARTS
Key
Slope Sheet
(1) Oil Drain Tube
(2) Keys

ASSEMBLY

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(1) 1/2" wrench Tire pressure gauge
(2) 7/16" wrenches Utility knife Pliers
When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
• For battery and battery cable installation see "RE­PLACING BATTERY" in the "Service and Adjustments" section in this manual.
ADJUST SEAT (See Fig. 2)
Sit in seat.
Lift up adjustment lever (A) and slide seat until a com­fortable position is reached which allows you to press clutch/brake pedal all the way down.
Release lever to lock seat in position.
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton .
Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
TO CHECK BATTERY (See Fig. 1)
Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
LABEL
Fig. 1
A
Fig. 2
NOTE: You may now roll your tractor off the skid. Follow the
instructions below to remove the tractor from the skid.
WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
Raise attachment lift lever to its highest po si tion.
Release parking brake by de press ing clutch/brake ped al.
Place freewheel control in "trans mis sion dis en gaged"
position (See “TO TRANS PORT” in the Op er a tion section of this manual).
Roll tractor forward off skid.
Remove banding holding the deflector shield up against
tractor.
Continue with the instructions that follow.
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ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be prop­erly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.
CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been com plet ed. No remaining loose parts in carton. Battery is properly prepared and charged. Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure free wheel control is in
“transmission engaged” position (see “TO TRANS­ PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls, their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition. Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
It is important to purge the transmission before op er at-
ing your tractor for the first time. Follow proper start­ing and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).
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DANGER, KEEP HANDS
AND FEET AWAY
FREE WHEEL
(Automatic Models only)
KEEP AREA CLEAR
SLOPE HAZARDS
15
15
(SEE SAFETY RULES SECTION)
BATTERY
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
FUEL
CHOKE
MOWER HEIGHT
REVERSE
NEUTRAL
HIGH
LOW
ATTACHMENT
CLUTCH ENGAGED
PARKING BRAKE
IGNITION SWITCH
ATTACHMENT
CLUTCH DISENGAGED
ENGINE START
MOWER LIFT
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
REVERSE

OPERATION

SYSTEM (ROS)
LIGHTS ON
CLUTCH/BRAKE
PEDAL
CRUISE CONTROL
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
M
P
B
A
D
C
J
H
E
F
K
L
G
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your trac tor.
(B) BRAKE PEDAL - Used for brak ing the tractor and start ing the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the brake position.
(D) THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
(E) ATTACHMENT CLUTCH SWITCH - Used to engage the mow er blades, or other at tach ments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting and stopping the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower or other powered
attachment while in reverse.
Fig. 3
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) CRUISE CONTROL LEVER - Used to set forward
movement of tractor at desired speed without holding the forward drive pedal.
(K) FORWARD DRIVE PEDAL - Used for forward move­ment of tractor.
(L) REVERSE DRIVE PEDAL - Used for reverse move­ment of tractor.
(M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly tow ing the trac tor with the engine off.
(P) SERVICE REMINDER / HOUR METER - Indicates when service is required for the engine and mower.
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE (See Fig. 4)
Your tractor is equipped with an operator presence sens­ ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.
Depress brake pedal (B) all the way down and hold.
Pull parking brake lever (C) up and hold, re lease pres­ sure from brake pedal (B), then release parking brake lever. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.
C
B
Fig. 4
STOPPING (See Fig. 5)
MOWER BLADES -
To stop mower blades, place attachment clutch control in the “DIS EN GAGED” position ( ).
ENGINE -
Move throttle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backfire”.
Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent un author ized use.
Never use the choke to stop the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al­ ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­ plete ly, as described above, and set parking brake before leav ing the op er a­ tor's position.
TO USE THROTTLE CONTROL (D) (See Fig. 6)
Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces the engine's operating efficiency.
Full speed (fast) of fers the best mower per for mance.
( ) ATTACHMENT
CLUTCH SWITCH “DIS EN GAGED”
GROUND DRIVE -
• To stop ground drive, depress brake pedal into full “BRAKE” position.
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.
( ) ATTACHMENT
CLUTCH SWITCH “ENGAGED”
Fig. 5
D
F
Fig. 6
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OPERATION
TO MOVE FORWARD AND BACKWARD (See Fig. 7)
The direction and speed of movement is controlled by the forward and reverse drive pedals.
Start tractor and release parking brake.
Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.
TO USE CRUISE CONTROL (J) (See Fig. 7)
The cruise control feature can be used for forward travel only.
K
J
L
Fig. 7
SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other con di tions such as trimming at slow speeds may cause the cruise control to dis en gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.
With forward drive pedal depressed to desired speed, pull cruise control lever (J) up and hold while lifting your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal or tap on forward drive pedal.
Put attachment lift lever in desired cutting height slot.
The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 " during the cool season and to over 3"during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6" in height should be mowed twice. Make the first cut relatively high; the second to de sired height.
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in prop­er position to help prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height (See “TO AD­ JUST MOWER CUT TING HEIGHT” in this sec tion of manual).
With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in ap pro pri ate hole. Tighten se cure ly.
Repeat for all, installing gauge wheel in same adjust­ment hole.
TO ADJUST MOWER CUT TING HEIGHT (See Fig. 8)
The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height.
A
Fig. 8
Fig. 9
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitat­ing or cutting off when operating your equipment on rough, rolling terrain or hills.
Select desired height of cut (see "TO ADJUST MOWER CUTTING HEIGHT")
• Start mower blades by engaging at tach ment clutch control.
TO STOP MOWER BLADES
• Disengage at tach ment clutch con trol.
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OPERATION
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector shield (S) in place (See Fig. 10).
S
Fig. 10
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the attachment clutch en­gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM ­Only use if you are certain no children or other bystanders
will enter the mowing area.
Depress brake pedal all the way down.
With engine running, turn ignition key counterclockwise
to ROS "ON" position.
Look down and behind before and while backing.
Slowly depress reverse drive pedal to start movement.
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
ROS "ON" POSITION ENGINE "ON" POSITION
(NORMAL OPERATING)
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.
To restart movement, slowly release parking brake and brake pedal.
Slowly depress appropriate drive pedal to slowest set­ ting.
Make all turns slowly.
TO TRANSPORT (See Figs. 3 & 11)
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position with at tach­ ment lift control.
Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TRANSMISSION ENGAGED
TRANSMISSION DISENGAGED
Fig. 11
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac­tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the engine
8
2
8
2
0
has run and flashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not running.
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OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with sum mer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).
To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW
32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP ENSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 3)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the transmission en gaged position.
Sit on seat in operating position, depress brake pedal and set parking brake.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50°F/10°C and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50°F/10°C and below)
• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi­tion. This may require an engine warm-up period from several seconds to several minutes, depending on the tem per a ture.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:
• Be sure the tractor is on level ground.
Release the parking brake and let the brake slowly return to operating position.
Allow one minute for transmission to warm up. This can be done during the engine warm up period.
The attachments can also be used during the engine warm­up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F/0°C) the carburetor fuel mixture
may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjust­ments section of this manual.
12
Page 13
OPERATION
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is run ning.
To ensure proper operation and performance, it is rec om­ mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de vel­ oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
1. Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged position (See “TO TRANSPORT” in this section of manual).
3. Sitting in the tractor seat, start engine. After the en­gine is running, move throttle control to slow position. Dis en gage parking brake
CAUTION: At any time, during step 4, there may be movement of the drive wheels.
MOWING TIPS
Tire chains cannot be used when the mower hous ing is attached to tractor.
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12).
4. Depress forward drive pedal to full forward position, hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position, hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.
5. Shut- off engine and set parking brake.
6. Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this sec­ tion of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.
8. Drive tractor forward for approximately five feet then backwards for five feet. Repeat this driving procedure three times.
Your transmission is now purged and now ready for normal op er a tion.
Fig. 12
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­ pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.
13
Page 14

MAINTENANCE

T R A C
T
0 R
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
E N G
I N E
3
2
2
2
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - See Cleaning in Maintenance Section.
1
,
1,2
2
4
5
1,2
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
Inspect Muffler/Spark Arrester
Clean Air Filter
Change Engine Oil (with oil filter)
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Engine Oil Level
Clean Engine Cooling Fins
Clean Air Screen
Replace Oil Filter (If equipped)
Replace Fuel Filter
Change Engine Oil (without oil filter)
Lubrication Chart
Check Brake Operation
Check Battery Level
Check Tire Pressure
Clean Battery and Terminals
MAINTENANCE
SCHEDULE
Check for Loose Fasteners
Check/Replace Mower Blades
Che
Clean Debris Off Steering Plate
ck Transaxle Cooling
Che
Check Operator Presence & ROS Systems
ck V-Belts
Check Mower Levelness
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and ROS systems for proper operation.
Check for loose fasteners.
➀ ➁
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
SPINDLE ZERK
FRONT
WHEEL BEARING ZERK
STEERING
SECTOR GEAR TEETH
General Purpose Grease Refer to Maintenance “ENGINE” Section
14
LUBRICATION CHART
02501
SPINDLE ZERK
FRONT
WHEEL BEARING ZERK
ENGINE
MANDREL
ZERKS
Page 15
MAINTENANCE
TRACTOR
Always observe safety rules when per form ing any main te nance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See the sides of tires for proper PSI).
• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS) (See Fig. 13)
Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.
The engine should not start unless the brake pedal is fully de pressed, and the attachment clutch con trol is in the dis en gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
8
2
8
2
0
ROS "ON" POSITION
ENGINE "ON" POSITION (NORMAL OPERATING)
Fig. 13
BLADE CARE
For best results mower blades must be kept sharp. Re place bent or damaged blades.
CAUTION: Use only a replacement blade ap­proved by the manufacturer of your tractor. Using a blade not approved by the manu­facturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL (See Fig. 14)
Raise mower to highest position to allow access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.
Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
MANDREL ASSEMBLY
BLADE
BLADE BOLT (SPECIAL)
CENTER HOLE
Fig. 14
BATTERY
Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is main­tenance free. Do not attempt to open or remove caps or cov­ers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
• Raise hood.
Disconnect BLACK battery cable first then RED bat­ tery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this man u al).
15
STAR
Page 16
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20 0 30 40
80
100
-30
-20 0
20 30 40
F C
32
-10
10
60
5W-30
10W30
MAINTENANCE
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos­ si ble damage to seals, do not use high pressure water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid main te­ nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.
OIL DRAIN VALVE
CLOSED AND LOCKED POSITION
YELLOW CAP
02463
DRAIN
TUBE
Fig. 16
After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a dirty air filter. Ser­vice air cleaner more often under dusty conditions.
Fig. 15
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL (See Fig. 15 & 16)
Determine temperature range expected before oil change. All oil must meet API service classification SG-SL..
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
• Unlock drain valve by pushing inward and turning
To open, pull out on the drain valve.
coun ter clock wise.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers.
ENGINE COOLING SYSTEM
To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Ensure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds re moved will cause engine damage due to overheating.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.
16
Page 17
MAINTENANCE
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired.
With engine cool, remove filter and plug fuel line sec tions.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
CLAMP
FUEL FILTER
Fig. 17
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Clean debris from steering plate. Debris can restrict clutch/brake pedal shaft movement, causing belt slip and loss of drive.
DECK WASHOUT PORT (See Fig. 19)
Your tractor’s deck is equipped with a washout port on its surface as part of its deck wash system. It should be utilized after each use.
1. Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.
IMPORTANT: Make certain the tractor’s discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.
2. Make sure the attachment clutch control is in the “DIS EN GAGED” position, set the parking brake, and stop the engine.
3. Thread the nozzle adapter (packaged with your tractor’s Operator’s Manual) onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck. Release the lock collar to lock the adapter on the nozzle.
HOSE
NOZZLE ADAPTER
WASHOUT PORT
CAUTION: Avoid all pinch points and
movable parts (See Fig. 18)
CLUTCH/BRAKE PEDAL
CLEAN TOP SIDE
STEERING PLATE
CAUTION: PINCH POINTS
STEERING SYSTEM, DASH, FENDER AND MOWER NOT SHOWN
Fig. 18
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans­mission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
Fig. 19
IMPORTANT: Tug hose ensuring connection is secure.
5. Turn the water on.
6. While sitting in the operator’s position on the tractor, re-start the engine and place the throttle lever in the Fast " " position.
IMPORTANT: Recheck the area making certain the area is clear.
7. Move the tractor’s attachment clutch control to the “EN­GAGED” position. Remain in the operator’s position with the cutting deck engaged until the deck is cleaned.
8. Move the tractor’s attachment clutch control to the “DIS EN GAGED” position. Turn the ignition key to the STOP position to turn the tractor’s engine off. Turn the water off.
9. Pull back the lock collar of the nozzle adapter to discon­nect the adapter from the nozzle washout port.
10. Move the tractor to a dry area, preferably a concrete or paved area. Place the attachment clutch control in the “ENGAGED” position to remove excess water and to help dry before putting the tractor away.
WARNING: A broken or missing washout
fitting could expose you or others to thrown objects from contact with the blade.
Replace broken or missing washout fitting immediately, prior to using mower again.
Plug any holes in mower with bolts and locknuts.
17
Page 18

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:
Depress brake pedal fully and set parking brake.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER (See Fig. 20)
Place attachment clutch in “DIS EN GAGED” position.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and release slowly.
Remove mower belt from electric clutch pulley (M).
Disconnect front link (E) from mower - remove retainer spring and washer.
Go to either side of mower and disconnect mower suspen­sion arm (A) from chassis and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.
Go to other side of mower and disconnect the suspen­sion arm and rear lift link.
CAUTION: After rear lift links are discon­nected, the attachment lift lever will be spring loaded. Have a tight grip on lift le­ver when changing position of the lever.
From right side of mower, disconnect anti-sway bar (S) from right rear mower bracket (D) - remove retainer spring and washer and pull mower toward you until the bar falls from the hole in bracket.
Turn tractor steering wheel to the left as far as it will go.
Slide mower out from under right side of tractor.
TO INSTALL MOWER (See Figs. 20 - 28)
1. SET PARKING BRAKE LEVER AND LOWER AT­TACHMENT LIFT LEVER (See Fig. 21 and 22)
• Depress clutch/brake pedal all the way down and hold.
• Pull parking brake lever up and hold, re lease pres sure from clutch/brake pedal, then release parking brake lever. Pedal should re main in brake position. Ensure parking brake will hold tractor secure.
PARKING BRAKE LEVER
Fig. 21
CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and en­gage in lowest position. Lift lever is located on left side of fender.
LIFT LEVER
Fig. 22
B
L
M
A
K
C
I
C
S
D
F
A. MOWER SIDE SUSPENSION
ARMS
W
E
H
B. RETAINER SPRING C. REAR LIFT LINK(S) D. RIGHT SIDE REAR MOWER
BRACKET E. FRONT LIFT LINK ASSEMBLY F. FRONT SUSPENSION BRACKET H. FRONT MOWER BRACKET I. LEFT SIDE REAR MOWER
BRACKET K. BELT TENSION ROD L. LOCKING BRACKET M. ENGINE CLUTCH PULLEY Q. DEFLECTOR SHIELD S. ANTI-SWAY BAR W. FRONT GAUGE WHEEL
Q
Fig. 20
18
Page 19
SERVICE AND ADJUSTMENTS
PLACE 90° END INTO HOLE
2. ASSEMBLE FRONT GAUGE WHEEL (W) TO FRONT OF MOWER (See Fig. 23)
W
H
X
Y
Z
H. FRONT MOWER
BRACKET
W. FRONT GAUGE
WHEEL
X. SHOULDER
BOLT
Y. 1-1/4 O.D.
WASHER
Z. 3/8-16 LOCKNUT
Fig. 23
3. TURN STEERING WHEEL LEFT AND POSITION
MOWER (See Fig. 24)
• Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector shield (Q) to the right.
FRONT
Q
ENGINE
TRANSAXLE
02965
BACK
Q. DEFLECTOR
SHIELD
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED) (See Fig. 26 - 28)
ANTI-SWAY BAR (S)
TOWARDS TOWARDS TRANSAXLE MOWER DECK
90° END INTEGRATED WASHER END
Fig. 26
• From right side of mower, first insert 90° end of anti-sway bar (S) into hole in transaxle bracket (T), located near left rear tire in front of transaxle.
NOTE: Flashlight may be helpful.
ANTI-SWAY BAR
(S) LOCATION
PLACE 90° END INTO HOLE
TRANSAXLE
BRACKET (T)
LOCATED
BETWEEN REAR
TIRES
Fig. 24
4. SLIDE MOWER UNDER TRACTOR (See Fig. 25)
• Bring belt forward and check belt for proper routing in all mower pulley grooves.
NOTE: Be sure mower side suspension arms (A) are point­ing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under tractor.
Q
A. MOWER SIDE
A
02965
SUSPENSION ARMS
Q. DEFLECTOR
SHIELD
Fig. 25
S
T
S. ANTI-SWAY BAR T. TRANSAXLE BRACKET
Fig. 27
NOTE: Depending on model, bracket (T) may be differ-
ent than shown but hole for anti-sway bar will be in same position/location.
• Pivot the integrated washer end of anti-sway bar (S) towards mower deck bracket on right side of mower. Insert integrated washer end of bar into hole in rear mower bracket (D). Move mower as needed to insert integrated washer end of bar into rear mower bracket (D).
• Secure with small washer and small retainer spring as shown.
D. RIGHT SIDE
REAR MOWER
S
T
D
BRACKET S. ANTI-SWAY BAR T. TRANSAXLE
BRACKET
19
Fig. 28
Page 20
SERVICE AND ADJUSTMENTS
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS (See Fig. 29)
• Position front hole in side suspension arm (A) over pin on outside of tractor chassis and secure with large washer and large retainer spring (B).
• Repeat on opposite side of tractor.
A
D
A. MOWER SIDE SUSPENSION ARMS B. RETAINER SPRING D. RIGHT SIDE REAR MOWER BRACKET
B
Fig. 29
7. ATTACH REAR LIFT LINKS (C) (See Fig. 30)
• Insert rod end of rear lift link (C) into hole (U) in tractor lift shaft suspension arm and pivot link down to mower.
• Lift rear corner of mower and position slot in link as­sembly over pin on rear mower bracket (D) and secure with large washer and large retainer spring.
• Repeat on opposite side of tractor.
U
• Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and small retainer spring (J).
NOTE: Requires deck lifting.
FRONT LINK
LOCATION
M
H
F
G
E
J
E. FRONT LIFT LINK ASSEMBLY F. FRONT SUSPENSION BRACKET G. LARGE RETAINER SPRING H. FRONT MOWER BRACKET J. SMALL RETAINER SPRING M. ENGINE CLUTCH PULLEY
Fig. 31
9 INSTALL BELT ON ENGINE CLUTCH PULLEY (M)
(See Fig. 31 & 32)
• Disengage belt tension rod (K) from locking bracket (L).
• Install belt onto engine clutch pulley (M).
C
D
C. REAR LIFT LINK(S) D. RIGHT SIDE REAR MOWER BRACKET U. HOLE
Fig. 30
8 ATTACH FRONT LINK (E) (See Fig. 31)
• Turn steering wheel to position wheels straight forward.
• From front of tractor, insert rod end of front link (E) through front hole in tractor front suspension bracket (F).
• Move to left side of mower and and insert large retainer spring (G) through hole in front link (E) behind front suspension bracket (F).
M
M. ENGINE
CLUTCH PULLEY
Fig. 32
IMPORTANT: Check belt for proper routing in all mower
pulley grooves and under mandrel covers.
• Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.
• Raise attachment lift lever to highest position.
• If necessary, adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.
20
Page 21
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 33)
MOWER DRIVE BELT REMOVAL
Park tractor on a level surface. En gage parking brake.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and release slowly.
• Remove screws (P) from mandrel covers (Q) and remove covers.
Remove any dirt or grass clippings which may have accu­mulated around mandrels and entire upper deck surface.
Remove belt from electric clutch pulley (M), both man­drel pulleys (R) and all idler pulleys (V).
MOWER DRIVE BELT INSTALLATION
Install belt around all mandrel pulleys (R) and around idler pulleys (V) as shown.
Install belt onto electric clutch pulley (M).
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
Reassemble mandrel covers (Q). Securely tighten all screws.
Engage belt tension rod (K) on locking bracket (L).
Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.
The rear wheels must lock and skid when you try to manu­ally push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center.
TO LEVEL MOWER
Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 34)
With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower.
NOTE: As desired, you can raise the low side of mower or lower the high side.
Go to side of mower you wish to adjust.
With a 3/4" or adjustable wrench, turn lift link adjust­ment nut (A) to the left to lower the mower, or, to the right to raise the mower.
CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.
Raise attachment lift lever to highest position.
P
L
K
R
Q
P
M
R
V
R
Q
Fig. 33
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced.
You may also check brake by:
Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.
A
Turn nut right to raise mower
Turn nut left to lower mower
Fig. 34
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 35)
With all tires properly inflated, park tractor on level ground or driveway.
CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Raise mower to its highest position.
• At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides.
21
Page 22
SERVICE AND ADJUSTMENTS
02966
A A
Fig. 35
If adjustment is necessary, see steps in Visual Adjust­ment instructions above.
Recheck measurements, adjust if necessary until both sides are equal.
FRONT-TO-BACK ADJUSTMENT (See Figs. 36 & 37) IMPORTANT: Deck must be level side-to-side.
To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Raise mower to highest position.
Position any blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade.
B
B
Fig. 36
If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor.
With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.
With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise (tighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower.
B
A
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip.
Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut.
TO REPLACE MOTION DRIVE BELT (See Fig. 38)
Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
1. Remove mower (See “TO REMOVE MOWER” section
in this manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
2. Disconnect clutch wire harness (A).
3. Remove anti-rotation link (B) on right side of tractor.
4. Remove belt from stationary idler (C) and clutching idler (D).
5. Remove belt from centerspan idler (E).
6. Pull belt slack toward rear of trac tor. Carefully remove
belt up wards from trans mis sion input pulley and over cooling fan blades (F).
7. Remove belt downward from engine pulley and around
electric clutch (G).
8. Slide belt toward rear of tractor, off the steering plate
(H) and remove from tractor.
BELT INSTALLATION -
1. Install new belt from tractor rear to front, over the steer-
ing plate (H) and above clutch brake pedal shaft (J).
2. Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley (G).
3. Pull belt toward rear of tractor. Carefully work belt down
around transmission cooling fan and onto the input pul­ley (F). Be sure belt is inside the belt keeper.
4. Install belt on centerspan idler (E).
5. Install belt through stationary idler (C) and clutch ing idler (D).
6. Reinstall anti-rotation link (B) on right side of tractor.
Tighten securely.
7. Reconnect clutch harness (A).
8. Make sure belt is in all pulley grooves and in side all belt
guides and keep ers.
9. Install mower (See “TO INSTALL MOWER” section in
this manual).
TIGHTEN ADJUST NUT B TO RAISE MOWER
LOOSEN JAM NUT A FIRST
02950
LOOSEN
ADJUST NUT
B TO LOWER
MOWER
Fig. 37
22
Page 23
SERVICE AND ADJUSTMENTS
TO START ENGINE WITH A WEAK BATTERY (See Fig. 40)
G
WARNING: Lead-acid batteries gen er ate ex plo sive gases. Keep sparks, flame and
B
A
H
smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.
C
D
J
E
F
02953 electric
Fig. 38
TO REMOVE WHEEL (See Fig. 39)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec­ tion of this man u al).
If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully charged battery.
• RED cable last from both batteries.
WEAK OR DEAD BATTERY
FULLY CHARGED BATTERY
RE TAIN ING RING
AXLE COVER
SQUARE KEY (REAR WHEEL ONLY)
WASH ERS
Fig. 39
FRONT WHEEL TOE-IN/CAM BER
Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualified service center.
Fig. 40
23
Page 24
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 41)
WARNING: Do not short battery ter mi­ nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.
Lift hood to raised position.
Remove terminal cover.
Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old battery.
Reinstall terminal cover.
• First connect RED battery cable to positive (+) battery terminal with bolt and nut as shown. Tighten securely.
Connect BLACK grounding cable to negative (-) bat tery terminal with remaining bolt and nut. Tighten securely
• Close hood.
NEGATIVE
(BLACK)
CABLE
TERMINAL COVER
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 42)
• Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
HOOD
HEADLIGHT WIRE CONNECTOR
02778
Fig. 42
TRANSMISSION
REMOVAL/RE PLACE MENT
Should your transmission require removal for service or re place ment, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.
POSITIVE (RED) CABLE
Fig. 41
TO REPLACE HEADLIGHT BULB
• Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
ENGINE
TO AD JUST THROTTLE CON TROL CABLE
The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec­ es sary, see engine manual.
TO AD JUST CHOKE CON TROL
The choke control has been preset at the factory and ad just­ ment should not be necessary. If adjustment is necessary, see engne manual.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.
24
Page 25

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in the Main te nance section of this manual).
• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Maintenance section of this man ual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require recharging.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance sec tion of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into cylinder(s).
Turn ignition key to “START” position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.
25
Page 26

TROUBLESHOOTING

PROBLEM CAUSE CORRECTION
Will not start
1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
Hard to start
Engine will not turn over
Engine clicks but will not start
Loss of power
1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Empty fuel tank and refill tank with fresh, clean gas.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
1. Brake pedal not depressed. 1. Depress brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
1. Weak or dead battery. 1. Recharge or replace battery.
2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves, trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gas.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
26
Page 27
TROUBLESHOOTING
PROBLEM CAUSE CORRECTION
Engine continues to run when oper­ator leaves seat with attachment clutch engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department.
Poor cut - uneven
Mower blades will not rotate
Poor grass discharge
Headlight(s) not working (if so equipped)
1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1. Obstruction in clutch mechanism. 1. Remove obstruction.
2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.
7. Buildup of grass, leaves, trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in parts manual.
11. Clogged mower deck vent holes from buildup of grass, leaves, trash around mandrels.
1. Switch is “OFF”. 1. Turn switch “ON”.
2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
5. Clean around mandrels to open vent holes.
11. Clean around mandrels to open vent holes.
Battery will not charge
Loss of drive
Engine "back­fires” when turn­ing engine “OFF”
Engine dies when tractor is shifted into reverse
1. Bad battery cell(s). 1. Replace battery.
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
2. Debris on steering plate (if equipped). 2. See "CLEANING" in the maintenance section.
3. Motion drive belt worn, damaged, or broken. 3. Replace motion drive belt.
4. Air trapped in transmission during shipment or servicing.
5. Axle key missing. 5. Install axle key at rear wheel. See "TO REMOVE
1. Engine throttle control not set between half and full speed (fast) position before stopping engine.
1. Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged.
4. Purge transmission.
WHEEL" in the Service and Adjustments section.
1. Move throttle control between half and full speed (fast) position before stopping engine.
1. Turn ignition key to ROS "ON" position. See Operation section.
27
Page 28
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt

DECALS

16
6
15
17
14
14
9
5
8
16
1
KEY PART NO. NO. DESCRIPTION
1 532 41 16-57 Decal, Warning 5 532 17 84-55 Decal, Caution 6 532 42 95-57 Decal, Eng. 8 532 19 87-85 Decal, Mower Sch. 9 532 14 50-05 Decal, Battery Dnge/Poi 14 532 43 95-77 Decal, Panel Side 15 532 42 38-29 Decal, Cust. Resp.

WHEELS AND TIRES

KEY PART NO. NO. DESCRIPTION
16 532 42 91-96 Decal, Hood Logo 17 532 43 84-78 Decal, Replacement
- - 532 16 69-60 Decal, Bypass
- - 532 43 96-81 Pad, Footrest, LH
- - 532 43 96-82 Pad, Footrest, RH
- - 532 43 87-10 Manual, Owner's (English)
- - 532 43 87-13 Manual, Owner's (Spanish)
KEY PART NO. NO. DESCRIPTION
1 532 05 91-92 Cap, Valve, Tire 2 532 06 51-39 Stem, Valve 3 532 13 83-36 Rim Assembly, Front 4 532 05 99-04 Tube, Front (Ser vice Item Only) 5 532 10 62-22 Tire, Front 6 532 12 49-57 Fitting, Grease (Front Wheel Only) 7 532 12 49-59 Bearing, Flange (Front Wheel Only) 8 532 17 50-39 Cap, Axle 9 532 13 84-68 Tire, Rear 10 532 12 49-26 Tube, Rear (Service Item Only) 11 532 13 83-37 Rim Assembly, Rear
- - 532 14 43-34 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
28
Page 29
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10

SCHEMATIC

SCH12
(OPTIONAL)
B
G
L
A
AMMETER
S
M
A1
A2
WHITE
BLACK
RED
RED
(DISENGAGED)
C
A
B
BATTERY
FUSE
PTO SWITCH
BLACK
BLACK
BLACK
RED
H
D
E
WHITE
RED
BLACK
SOLENOID
2
3
1
6
JUNCTION
CONNECTOR
BLACK
WHITE
CLUTCH/BRAKE
(PEDAL UP)
BLACK
BLACK
BLACKBLACK
GRAY
STARTER
M
M
ELECTRIC CLUTCH
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
BLACK
GRAY
NOTES
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
RUN
START
H
FC
B
A
E
G
D
PTO SWITCH
(MATING SIDE)
CIRCUIT
M+G+A1
B+A1
B+A1
B+S+A1
“MAKE”
L+A2
BLACK
BLUE
ORANGE
SWITCH
3
6
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
BLACK /WHITE
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
RED
LIGHT
DASH HARNESS
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
BLUE
CHARGING SYSTEM OUTPUT 9-16AMPDC@3600 RPM
REGULATOR
BROWN
3
6
2
5
1
4
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
HEADLIGHTS
BLACK
BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
29
Page 30
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10

ELECTRICAL

T11S
90
79
26
27
55
99
100
34
2
1
91
8
28
22
21
41
40
30
24
27
33
42
43
25
With 12V Outlet Option
103
59
With Service Minder Option
4646
16
71
102
29
105
30
Page 31
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 18 64-91 Battery Box 16 532 17 61-38 Switch Bagger Present 21 532 40 02-52 Harness Socket Light 22 532 00 41-52 Bulb, Light #1156 24 532 40 02-53 Cable Battery 25 532 41 28-95 Cable Starter 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 14 54-91 Cable Ground 21" Blk 6 Ga. 29 532 40 15-45 Switch Seat 30 532 19 33-50 Switch Ign 33 532 41 19-33 Key/Chain 34 532 11 07-12 Switch Light/Reset 40 532 40 11-04 Harness Ign. Dash 41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2 42 532 13 15-63 Cover Terminal Red 43 532 19 25-07 Solenoid 46 532 40 17-63 Gauge Hourmeter 50 532 17 46-51 Switch PTO 55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 71 532 19 42-76 Harness Ign 79 532 17 52-42 Socket Asm. Bulb Twistlock 90 532 43 53-95 Cover Terminal Battery 91 532 19 02-70 Strap Battery 99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4 100 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga. 102 532 40 44-54 Harness Pigtail 105 532 40 75-68 Switch Reverse TT Pedal Control
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
31
Page 32
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10 CHASSIS
297
208
204
18
15
286
178
283
199
161
203
284
206
176
137
176
195
130
191
214
14
130
5
202
151
150
130
130
180
176
36
285
194
36
137
177
176
68
175
182
176
236
235
205
34
207
25
213
218
194
282
287
162
Chassis-tex_GT HUSQ_II_16
282
233
37
165
228
32
194
233
183
228
152
68
189
68
68
217
52
189
Page 33
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10
CHASSIS
KEY PART NO. NO. DESCRIPTION
3 532 43 97-52 Logo 5 532 43 74-71 Dash 14 532 44 11-77 Hood 15 532 43 97-33 Lens LH 18 532 43 77-62 Grille Asm. 25 532 43 97-32 Lens RH 34 532 19 61-25 Plate Engine 36 817 06 05-12 Screw 5/16-18 x 3/4 37 532 44 11-78 Fender 52 873 68 05-00 Nut Lock 5/16-18 68 817 49 05-08 Screw 5/16-18 x 1/2 130 532 41 63-58 Screw #10 x 0.750 BOS Thread 137 532 40 75-90 Bumper Dash 150 532 43 97-74 Air Duct 151 532 43 66-70 Pivot Bracket 152 532 19 95-35 Shield Browning 161 532 43 97-81 Window Fuel 162 532 14 24-32 Screw 165 532 19 68-26 Support Tank Rear 175 532 19 63-04 Crossmember 176 532 40 07-76 Screw 10-24 x 5/8 177 532 19 52-27 Bushing Steering 178 532 19 97-82 Cargo Asm. Net 180 532 19 54-57 Chassis 182 532 40 68-59 Dash Lower 183 874 52 05-20 Bolt 5/16-18 x 1-1/4 Full. Thd. 189 817 00 05-12 Screw 5/16-18 x 3/4 191 532 43 74-55 Insert Reflective RH
KEY PART NO. NO. DESCRIPTION
194 873 90 05-00 Nut Lock Hex Flange 5/16-18 195 532 40 41-37 Plug Hole Dash Lower 199 532 41 34-85 Plate Deck Lift 202 532 43 97-28 Vent Side Hood RH 203 532 43 97-27 Vent Side Hood LH 204 532 43 57-14 Vent Top Hood 205 532 43 97-30 Skirt Hood Side RH 206 532 43 97-29 Skirt Hood Side LH 207 532 43 97-34 Bezel RH 208 532 43 97-35 Bezel LH 213 874 76 05-12 Bolt 5/16-18 unc x 3/4 214 532 19 91-45 Clip Retainer Tinner 217 532 40 91-67 Rod Pivot 218 532 19 63-95 X-Piece Hood Stop 228 532 19 51-61 Stud Fastner 233 532 19 65-39 Bolt, Shoulder 235 532 40 61-29 Spacer Fender 236 873 93 05-00 Nut Lock 5/16-18 unc 282 532 41 41-10 Clip Retainer Console 283 532 43 91-51 Console Asm. Decklift 284 532 43 91-50 Console Asm. 285 532 41 63-15 Console Insert RH 286 532 41 63-17 Console Insert LH 287 817 60 04-06 Screw Hex Washead 1/4-20 x 3/8 297 532 43 74-56 Insert Reflective LH
- - 532 43 18-83 Kit Bumper NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Page 34
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10

DRIVE

221
42
64
184
56
35
167
143
221
213
209
216
52
171
92
160
207
26
170
206
227
125
125
116
80
197
196
125
125
51
49
52
159
190
33
205
186
187
185
189
50
51
230
15
183
188
159
2
73
29
116
160
17
51
163
161
153
1
211
226
116
153
125
208
215
211
125
225
183
2
205
33
214
210
222
166
drive-tex_K46_pedal_8_r3
99
34
73
230
Page 35
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10
DRIVE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - - - - Transaxle, TUFFTORQ K46 BT (Internal parts not available) 2 532 12 35-83 Key 15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 17 532 41 36-78 Spring, Brake 26 532 19 96-79 Spring Return Cruise 29 532 40 38-06 Rod, Brake 33 812 00 00-01 Ring E 35 532 43 54-86 Rod, Brake, Park 42 532 12 48-72 Cover, Foot Pedal 49 872 11 06-14 Bolt 50 532 19 43-27 Pulley Idler Flat 51 873 90 06-00 Lock Nut 3/8-16 52 532 19 43-26 Idler V-Groove 910" Offset 56 532 13 09-69 V-Belt, Drive 64 532 19 78-65 Shaft Asm. Pedal Brake Control 73 874 49 05-40 Bolt Hex Flghd 5/16-18 Gr. 5 80 532 41 00-24 Strap Torque 92 874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25 99 532 41 57-42 Rod Asm. Bypass 116 873 90 05-00 Nut Lock Hex Flange 5/16-18 125 817 00 05-12 Screw 5/16-18 x 3/4 143 817 49 05-08 Screw 5/16-18 x 1/2 153 532 12 47-88 Retainer Spring 159 876 02 04-12 Pin Cotter 1/8 x 3/4 160 532 16 94-84 Retainer Clip 161 532 10 57-09 Spring, Return, Clutch 163 532 40 10-34 Rod Pedal Control 166 532 42 91-64 Nut Push 167 532 40 52-57 Latch Brake Parking 170 532 19 43-20 Keeper Belt Centerspan
KEY PART NO. NO. DESCRIPTION
171 872 11 06-16 Bolt RDHD SQNK 3/8-16 unc x 2 183 532 13 70-57 Spacer Split 184 532 40 31-18 Handle Parking Brake 185 872 11 06-22 Bolt Rdhd Sqnk 3/8-16 x 2-3/4 Gr. 5 186 532 19 43-21 Spacer Retainer 187 819 13 32-10 Washer 188 532 19 43-23 Link Clutch Ground Drive 189 532 19 43-17 Bellcrank Ground Drive 190 532 19 43-18 Keeper Bellcrank Ground Drive 196 817 00 06-16 Screw 3/8-16 x 1 197 532 19 58-04 Bracket Clutch Anti-Rotation 205 532 12 17-48 Washer 206 532 19 78-67 Bracket Mount Latch Cruise 207 532 19 78-68 Latch Control Cruise 208 532 19 78-69 Gear Sector Control Cruise 209 532 19 95-92 Rod Control Cruise 210 532 40 09-80 Rocker Asm. Pedal Control 211 532 12 01-83 Bearing Nylon 213 532 40 31-19 Knob Control Cruise 214 532 42 12-63 Pedal Forward Pad 215 532 40 17-23 Pedal Reverse 216 532 19 61-31 Bracket Pulley Idler 221 532 40 31-87 Retainer Spring Clip Handle 222 879 21 20-10 Washer 21/32 x 1-1/4 x 10 Ga. 227 817 49 05-12 Screw Thd. 5/16-18 x 3/4 225 532 40 33-19 Keeper Belt Trans. 226 532 40 15-64 Bracket Mount Torque 230 532 18 89-67 Washer Hardened
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
35
Page 36
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10

ENGINE

1
87
18
21
15
20
37
28
37
91
84
11
12
82
81
45
2
69
62
71
70
79
29
SPARK ARRESTER KIT
engine-tex_bs-2cyl_50
36
90
41 42
85
9
Page 37
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10
ENGINE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Engine Briggs Model No. 445577-2187-G1 2 532 14 97-23 Muffler 9 532 19 43-20 Keeper Belt Engine 11 532 40 00-08 Clutch Electric 12 532 40 50-97 Pulley Engine 15 532 43 80-80 Tank Fuel 18 532 43 92-08 Cap Asm 20 532 42 35-02 Control Throttle 21 532 41 63-58 Screw #10 x 0.750 BOS Thread 28 532 40 11-35 Fuel Line 29 532 13 71-80 Spark Arrester Kit 37 532 12 34-87 Clamp Hose 41 532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250 42 810 04 07-00 Washer Lock 7/16 45 873 51 04-00 Nut Keps Hex 1/4-20 unc 62 532 43 40-17 Shield Heat Muffler 69 532 16 53-91 Gasket 70 532 15 99-55 Tube Exhaust LH 71 532 16 05-89 Tube Exhaust RH 79 532 18 39-06 Screw Socket Head 5/16-18 x 1 81 532 14 84-56 Tube Drain Oil Easy 82 532 42 82-87 Valve Oil Drain 84 817 06 06-20 Screw 3/8-16 x 1-1/4 85 532 17 39-37 Bolt Hex 7/16-20 x 4 Gr. 5 87 532 17 18-77 Bolt 5/16-18 unc x 1 w/Sems 90 817 00 06-16 Screw 3/8-16 x 1 91 532 18 74-95 Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi­neers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and cor­rected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the va­riety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manu­facturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
37
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TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10

STEERING ASSEMBLY

26
45
51
1
steering-tex_4-husq
64
13
21
16
28
22
59
63
19
35
58
68
69
60
57
63
61
6
4
15
70
9
8
14
7
2
67
9
67
62
14
66
8
7
6
5
13
8
15
53
13
38
Page 39
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10
STEERING ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 532 43 97-40 Wheel, Steering 2 532 19 59-68 Axle Asm., Front 4 532 40 30-87 Spindle Asm., LH 5 532 40 30-88 Spindle Asm., RH 6 532 12 49-31 Bearing, Race Thrust Harden 7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring, Clip #T5304-75 9 532 12 12-32 Cap, Spindle 13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8 15 873 54 06-00 Nut, Crown Lock 3/8-24 unf 16 532 40 82-19 Shaft Steering 19 532 19 47-29 Plate Steering 21 532 18 67-37 Adapter, Wheel Steering 22 532 42 05-37 Steering, Support Lower 26 532 43 97-43 Insert, Wheel Steering 28 817 00 06-12 Screw 3/8-16 x 3/4 35 532 19 47-32 Gear, Sector Plate 45 819 18 38-12 Washer 9/16 x 2-3/8 x 12 Ga. 51 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf 53 532 18 89-67 Washer Hardened .793 x 1.637 x .060 57 532 19 72-46 Bracket Upstop 58 532 19 47-47 Bolt Shoulder Sector Pivot CFM 59 532 19 47-48 Washer Thrust Sector Steering 60 873 97 10-00 Nut Flange Lock 5/8-11 61 532 19 47-40 Draglink, LH 62 532 19 47-41 Draglink, RH 63 817 00 05-12 Screw 5/16-18 x 3/4 64 532 19 98-49 Retainer Clip Spring Steering 66 871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr 67 532 19 47-37 Bushing PM Front Axle 68 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5 69 532 19 91-62 Washer 1.5 x .505 x .118 70 532 19 61-97 Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
Page 40
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10

MOWER DECK

122
114
1
21
21
98
31
46
33
185
97
242
39
241
49
48
43
54
33
52
47
46
7
50
33
32
31
30
46
6
32
116
117
48_Deck_tex_22_r1
120
49
187
113
190
17
194
188
12
189
187
16
190
19
11
22
14
15
13
29
25
26
24
27
20
21
18
8
40
Page 41
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10
MOWER DECK
KEY PART NO. NO. DESCRIPTION
1 532 43 98-18 Deck Weldment Mower 6 532 19 72-48 Cover Mandrel LH 7 532 19 91-02 Cover Mandrel RH 8 532 19 30-03 Bolt 7/16 Asm. Blade 11 532 18 00-54 Blade High Lift 12 532 40 48-51 Rod Anti-Sway 13 532 18 72-91 Shaft Asm. w/Lower Bearing 14 532 18 72-81 Housing, Mandrel 15 532 11 04-85 Bearing, Ball, Mandrel 16 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga. 17 872 11 05-05 Bolt 5/16-18 x 5/8 18 872 14 05-05 Bolt RdHd 5/16-18 unc x 5/8 19 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock 20 532 17 43-78 Baffle Vortex 21 873 68 05-00 Nut, Crownlock 5/16-18 unc 22 532 17 44-93 Stripper Mandrel 24 532 10 53-04 Cap Sleeve 25 532 17 81-02 Spring, Torsion 26 532 11 04-52 Nut, Push 27 532 18 17-07 Deflector Shield 29 532 13 14-91 Rod, Hinge 30 532 17 39-84 Screw, Thdroll Washer Head 31 532 18 76-90 Washer, Spacer Mower Vented 32 532 15 35-32 Pulley, Mandrel 33 532 40 02-34 Nut, Flg. Top Lock 39 532 19 73-80 Pulley, Idler, 4.50 Hub 43 532 19 60-65 Arm, Idler 46 532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8 47 532 19 72-42 Belt Deck Drive 48 532 19 73-79 Pulley Idler 4.50 RAW
KEY PART NO. NO. DESCRIPTION
49 873 90 06-00 Nut, Lock Flg. 3/8-16 unc 50 817 49 06-36 Screw TT 3/8-16 x 2-1/4 52 532 19 31-97 Pulley Idler 48" Primary 54 872 11 06-12 Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5 97 532 17 85-15 Washer Hardened 98 532 19 61-05 Spring Drive 113 872 11 05-08 Bolt Rdhd Sqnk 5/16-18 x 3/4 114 532 19 74-51 Rod Tension Relief 116 532 19 34-06 Bolt, Shoulder 117 532 17 48-73 Gauge Wheel 120 819 13 20-12 Washer 13/32 x 1-1/4 x 12 Ga. 122 532 18 75-57 Bushing Tension Relief 185 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5 187 532 19 51-61 Stud Fastener w/"D" Anti-Rotation 188 873 90 05-00 Nut Lock Hex Flange 189 532 19 51-85 Arm Susp. Mower Rear 190 532 19 65-39 Bolt Shoulder 194 874 49 07-36 Bolt Hex Washer Head 7/16-14 x
2.25 241 532 15 29-27 Screw TT #10-32.5 3/8 Flange 242 532 41 55-98 Port, Washout
- - 532 18 72-92 Mandrel Assembly (Includes hous-
ing, shaft assembly, and bearing only - pulley/nut/washer and blade bolt/washers not included)
- - 532 43 96-44 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10

MOWER LIFT

7
87
87
87
90
89
3
10
97
91
89
88
2
91
98
97
lift-tex_3
KEY PART NO. NO. DESCRIPTION
2 532 42 20-27 Shaft Asm. Cross, Lift 3 532 19 52-31 Lever Asm., Lift 7 532 41 15-55 Grip, Lever 10 532 19 63-14 Spring Torsion 87 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock 88 532 41 07-10 Spring Lift Assist 89 819 19 19-12 Washer Clear Zinc
89
87
KEY PART NO. NO. DESCRIPTION
90 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock 91 532 19 51-81 Link Lift Susp Mower Rear 97 817 00 06-12 Screw 3/8-16 x .75 98 532 19 52-64 Link Lift Susp. Front Mower
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
42
Page 43
TRACTOR - MODEL NO. YTH23V48 (96043011000), PRODUCT NO. 960 43 01-10
SEAT ASSEMBLY
1
8
8
7
7
8
41
43
44
40
10
21
8
6
37
37
2
21
3
seat-tex_6.5SL_2
KEY PART NO. NO. DESCRIPTION
1 532 42 40-68 Seat 2 532 18 01-66 Bracket Pivot Fender 3 532 14 06-75 Strap, Asm Fender 6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems 10 532 19 69-77 Pan, Seat 21 532 17 18-52 Bolt, Shoulder 5/16-18
KEY PART NO. NO. DESCRIPTION
37 873 80 05-00 Nut, Lock 5/16-18 unc 40 532 19 76-61 Handle Slide Seat 41 532 19 82-00 Spring Latch Seat 43 874 76 06-12 Bolt 3/8-16 x 3/4 44 819 13 38-12 Washer 13/32 x 2-3/8 x 12 Ga.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
43
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15 DEGREES MAX.
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
44
Page 45
Consumer Wheeled Products
– Limited Warranty
Husqvarna warrants to the original retail purchaser that this Husqvarna® product is free from defects in material or workmanship under normal use and maintenance from the date of retail purchase for the applicable Warranty Period shown on Exhibit A
. Certain components (e.g., engines and transmissions) are excluded from coverage, and other limitations apply, as described in this document. Husqvarna will repair or replace at its discretion, any defective product or part covered by the Limited Warranty, free of charge at any authorized Husqvarna Servicing Dealer/Center using original OEM Husqvarna replacement parts, subject to the limitations and exclusions described below. Husqvarna does not offer an over-the-counter exchange program.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY PROVIDED BY HUSQVARNA. ANY WARRANTY THAT MAY BE IMPLIED BY LAW (INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE AND IMPLIED WARRANTY OF MERCHANTABILITY) IS LIMITED TO THE DURATION OF THE APPLICABLE WARRANTY PERIOD UNDER THIS LIMITED WARRANTY. THIS LIMITED WARRANTY MAY BE MODIFIED ONLY BY HUSQVARNA. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. THIS WARRANTY IS GIVEN ONLY
BY HUSQVARNA. THE ABOVE REMEDIES ARE THE EXCLUSIVE REMEDIES FOR ANY BREACH OF THIS LIMITED WARRANTY. HUSQVARNA AND ITS AFFILIATED COMPANIES SHALL NOT BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGE, INCLUDING LOST PROFITS RESULTING FROM ANY SUCH BREACH, AND ALL SUCH DAMAGES ARE HEREBY DISCLAIMED. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
LIMITATIONS AND EXCLUSIONS
1. Engines, Transmissions and certain other components are NOT covered. This Limited Warranty does not cover
any of the
following:
(a) Engines and Attachments. Except where otherwise indicated on Exhibit A, all Engines and Attachments are not covered by
this warranty. In most cases, these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer’s warranties if one is provided and included with the product at the time of purchase. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on engines manufactured by Briggs & Stratton, Honda, Kawasaki, or Kohler (exception – models equipped with LCT engines). Husqvarna does not assume any warranty obligation of the other manufacturer’s engines.
(b) Transmissions. Except where otherwise indicated on Exhibit A, Transmission / Transaxle (including Drive Systems) are not
covered by this warranty. In most cases, these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer’s warranties if one is provided and included with the product at the time of purchase. The following transmission / transaxle manufacturers, Dana, Hydro-Gear, Tuff-Torq provide a warranty for the transmission / transaxle to the ultimate purchaser or to Husqvarna. Husqvarna will assign the transmission / transaxle manufacturer’s warranty or any rights thereof to the original purchaser of the unit. To obtain transmission / transaxle warranty service, first contact the retailer who you purchased the unit from. Should you require assistance or have any questions concerning transmission / transaxle warranty coverage, contact Husqvarna directly at our website www.husqvarna.com
or call 800-487-5951 for an authorized Husqvarna service provider. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on transmissions or transaxles. Husqvarna does not assume any warranty obligation of the above listed manufacturers (for exceptions – see Exhibit
(c) Expendable Parts. This Limited Warranty does not cover general maintenance parts and items (“Expendable Parts”),
A).
including without limitation spark plugs, bulbs, filters, lubricants, starter cords, belts, blades, and blade adapters.
(d) Emissions Control Components. This Limited Warranty does not cover Emissions control equipment and components to the
extent regulated by the U.S. Environmental Protection Agency or similar state agencies. Such equipment and components are covered by a separate emission control warranty statement supplied with your new product. Please consult this separate warranty statement for details.
Any COMMERCIAL, INSITUTIONAL, AGRICULTURAL, INDUSTRIAL, INCOME PRODUCING, or RENTAL use will result in either No
2.
Warranty or a Shortened Warranty Period Depending on the product; there is either NO WARRANTY or a reduced warranty if the product is used for commercial, institutional, agricultural, industrial, income producing, or rental purposes. Please refer to Exhibit A.
3. Owner’s (Your) Responsibilities. To preserve your rights under this Limited Warranty, you must demonstrate reasonable care and use of the product, including, following the preventative maintenance, storage, fuel and oil usages as prescribed in the enclosed operator’s manual. For example, the following items are the Owner’s responsibility and are not
covered by this Limited Warranty:
a. Set-up and pre-delivery service, and engine tune-ups.
b. Adjustments after the first (30) thirty days of purchase and beyond, such as throttle cable, belt guides adjustments.
45
Page 46
c. Preventative maintenance as outlined in the operator’s manual.
In addition, you must cease using the product immediately upon any failure or damage. The product should be taken to an authorized Husqvarna servicing dealer prior to any further use.
4. Damages resulting from normal aging, wear and tear or neglect are NOT covered. The Limited Warranty does not cover damage other than that resulting from defects in material or workmanship. The following are NOT considered defects in material or workmanship, and therefore are NOT covered.
(a) Abrasion to mower decks;
(b) Tires damaged by external punctures;
(c) Natural discoloration of materials due to ultraviolet light;
(d) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures;
In addition, this Limited Warranty does not cover damages, malfunctions or failures resulting from abuse or neglect of the product related to or including any of the following:
(e) Failure to provide or perform required maintenance services as prescribed in the operator’s manual;
(f) Abuse, misuse, neglect, modifications, alterations, normal wear, improper servicing, use of unauthorized attachments, Lack of
lubrication or engine failure, due to the use of oils that do not meet Engine manufacturer’s specifications;
(g) Use of gasohol, containing methanol (wood alcohol). Gasohol which contains a maximum 10% ethanol (grain alcohol) or
15% MTBE (methyl/tertiary/butyl/ether) is approved;
(h) Use of ether or any starting fluids;
(i) Pressure cleaning or steam cleaning the product;
(j) Use of spark plugs other than those meeting emission performance requirements listed in the operator’s manual;
(k) Tampering with engine speed governor or emission components, or running engines above specified and recommended
engine speeds as listed in your operator’s manual;
(l) Operation of the unit with improperly installed/removed or modified cutting shields, guards, or safety devices;
(m) Any removed/damaged air filter, excessive dirt, abrasives, salt water, moisture, corrosion, rust, varnish, stale fuel, or any
adverse reaction due to incorrect storage procedures;
(n) Failures due to improper set up, pre-delivery service or repair service by anyone other than an authorized Husqvarna
servicing dealer during the warranty period;
(o) Dirt contaminated grease or oil, use of incorrect type of greases or oils, failure to comply with recommended greasing
intervals, water or moisture damage, and/or improper storage;
(p) Sprayers pumping or spraying caustic or flammable materials, lack of or broken strainers; or
(q) Continued use of product, after initial operational problem or failure occurs.
HOW TO OBTAIN SERVICE
5. Authorized Husqvarna Servicing Dealer/Center. In order to obtain warranty coverage it is your responsibility (at your expense) to deliver or ship your Husqvarna unit to an authorized Husqvarna Servicing Dealer/Center and arrange for pick-up or return of your unit after the repairs have been made. If you do not know the location of your nearest authorized Husqvarna Servicing Dealer, call Husqvarna, at 1-800-487-5951 during the hours of 8:00 AM to 8:00 PM Eastern Standard Time, or visit www.husqvarna.com
. Should you require assistance or have questions concerning this Limited Warranty, you may contact us at 800-487-5951 during the hours of 8:00 AM to 8:00 PM Eastern Standard Time or contact us through the web at www.husqvarna.com
.
6. Documentation Required. You must maintain and present Proof of purchase (including date, product model and, if applicable, engine serial number) to an authorized Husqvarna Servicing Dealer for warranty service under this Limited Warranty. Proof of purchase rests solely with the owner-customer. Husqvarna encourages you to register your product online at
www.usa.husqvarna.com
to help ensure, among other things, that you can be notified of important product information. However,
registering your product is not a condition of warranty service.
Husqvarna Consumer Outdoor Products N.A., Inc.; Husqvarna Professional Products, Inc.
9335 Harris Corners Parkway Charlotte, NC 28269
575 49 43-01 R3 2010
46
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Consumer Wheeled Warranty Chart 2010
Exhibit A
Consumer (personal,
household use only)
Product/Component
Riding Lawn Tractors:
Frame, Chassis, Front Axle 5 Years NO WARRANTY NO WARRANTY Engine* Transmission (if made by Husqvarna/Peerless) Transmission (if third party)** ** ** ** Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY Other Non-Expendable Components 3 Years NO WARRANTY NO WARRANTY
Residential Zero Turn Mowers ( RZ Only )
Engine* Transmission ** ** NO WARRANTY NO WARRANTY Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY Other Non-Expendable Components 3 Years NO WARRANTY NO WARRANTY
Residential Zero Turn Mowers ( MZ & EZ )
Engine* Transmission ** ** ** ** Battery 1 Year Pro-rated 1 Year Pro-rated NO WARRANTY Other Non-Expendable Components 3 Years 1 Year NO WARRANTY
LE475 Edger
Engine* Other Non-Expendable Components 2 Years 90 days 90 days
Walk Behind Mowers
Engine* Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY
Snow Throwers
Engine*
Engine* Other Non-Expendable Components 2 Years 90 days 90 days
Tillers
Engine* Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY Tiller Tines
Hovering Trimmers
Engine* Other Non-Expendable Components 2 Years 1 Year 90 days
* See Separate Engine Manufacturer's or Manufacturer's warranty
LCT Engines on specific Snow Throwers & Tillers, warranty through ** See reference 1 (b) of the warranty statement. RZ - Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network.
EZ - One (1) Year Commercial warranty, parts & labor, with Husqvarna.
Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network. MZ - Two (2) Year Commercial warranty, parts & labor, with Hydro-Gear Distributor network.
*** "Limited Lifetime Warranty" on Tiller tines is for the life of the product or 7 (seven) years after the last date of the complete unit's final production, whichever comes first.
* * *
3 Years NO WARRANTY NO WARRANTY
* * *
* * *
* * *
* * *
***
**
* *
***
* * *
Consumer Commercial Rental
Commercial (any commercial,
professional, institutional,
arigculutral, or income producing
use, other than Rental Use)
NO WARRANTY NO WARRANTY
Husqvarna.
Rental (any rental
usage)
*
*
47
Page 48
Consumer Wheeled Warranty Chart 2010
Exhibit A
Consumer (personal,
household use only)
Product/Component
Front Mounted Deck Riders
Engine* Transmission 2 Years NO WARRANTY NO WARRANTY Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY
Cultivators
Battery 1 Year Pro-rated NO WARRANTY NO WARRANTY Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY
Pressure Washers
Model 5525PW: Engine* Pump 2 Years NO WARRANTY NO WARRANTY Other Non-Expendable Components 2 Years NO WARRANTY NO WARRANTY
All other Pressure Washers (6027PW
Engine* Pump 2 Years 2 Years NO WARRANTY Other Non-Expendable Components 2 Years 2 Years NO WARRANTY
Generators
Engine*
Other Non-Expendable Components*
Spreaders
Spreader 1 Year 1 Year 1 Year
Robotic Mowers
Robotic Mower 2 Years 90 days 90 days Battery 1 Year 1 Year 1 Year
Parts & Accessories (if purchased)
Pt&A i (if h d)
Accessories (e.g., grass catcher, bumper guard accessories, etc. Parts (e.g., belts, blades, etc.) 30 days NO WARRANTY NO WARRANTY
Parts & Accessories (if replaced in Warranty Service)
Replacement parts and/or accessories provided under this Limited Warranty are warranted only for the BALANCE of the warranty period applicable to the part or accessory that was replaced.
* See Separate Engine Manufacturer's or Manufacturer's warranty
LCT Engines on specific Snow Throwers & Tillers, warranty through ** See reference 1 (b) of the warranty statement. RZ - Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network.
EZ - One (1) Year Commercial warranty, parts & labor, with Husqvarna.
Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network. MZ - Two (2) Year Commercial warranty, parts & labor, with Hydro-Gear Distributor network.
*** "Limited Lifetime Warranty" on Tiller tines is for the life of the product or 7 (seven) years after the last date of the complete unit's final production, whichever comes first.
, 9032PW, 1340PW)
*2 Years (2nd Year
* * *
* * *
* * *
* * *
Parts Only)
1 Year NO WARRANTY NO WARRANTY
See to left See to left See to left
Consumer Commercial Rental
Commercial (any commercial,
professional, institutional,
arigculutral, or income producing
use, other than Rental Use)
*2 Years-1365GN (2nd Year
Parts Only)
Husqvarna.
Rental (any rental
usage)
NO WARRANTY
03.08.11 BAD Printed in the U.S.A.
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