YTH2246
Owner's Manual
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent ac ci den tal starting when setting up,
trans port ing, ad just ing or making repairs, al ways dis con nect spark plug
wire and place wire where it can not
contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
WARNING: Tow only the attachments
that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common
sense when towing. Operate only at
the low est possible speed when on a
slope. Too heavy of a load, while on
a slope, is dan ger ous. Tires can lose
trac tion with the ground and cause you
to lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals
known to the State of Cal i for nia to cause can cer and
birth de fects or oth er re pro duc tive harm.
• Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.
• Operate machine only in daylight or good artificial
light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing road ways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect them selves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
weights or counterweights.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
WARNING
Battery posts, terminals and related ac ces so ries
contain lead and lead compounds, chem i cals known
to the State of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash hands
after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the
machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
• Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back ing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
• Use extra care while operating machine with grass
catchers or other at tach ments; they can affect the
stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the ma chine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.
IV. TOWING
• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
run ning.
• Check grass catcher components and the discharge
guard frequently and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Maintain or replace safety and instruction labels, as
necessary.
• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while backing.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Mow up and down slopes (15° Max), not across.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 2.5 Gallons
and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: W/ Filter: 56 oz
W/O Filter: 48 oz
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed (MPH): Forward: 0 – 5.5
Reverse: 0 – 2.4
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: AMP/HR: 35
MIN. CCA: 280
Case Size: U1R
Blade Bolt Torque: 45-55 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manu fac tured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized servicecenter/
de part ment We have competent, well-trained tech ni cians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop erly.
Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any
un im proved forest-covered, brush-covered or grass-cov ered
land unless the en gine’s exhaust system is equipped with
a spark arrester meeting ap pli ca ble local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 5-6
OPERATION .............................................................7-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND AD JUST MENTS ............................ 18-23
STORAGE .................................................................... 24
TROU BLE SHOOT ING ............................................ 25-26
REPAIR PARTS ...................................................... 27-40
4
UNASSEMBLED PARTS
Key
Slope Sheet
(1) Oil Drain Tube
(2) Keys
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping
puposes.
When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the
steer ing wheel).
TO REMOVE TRACTOR FROM
CAR TON
ADJUST SEAT (See Fig. 2)
• Sit in seat.
• Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
• Release lever to lock seat in position.
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Cut along dashed lines on all four panels of carton.
Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and
remove.
CHECK BATTERY
1. Lift seat pan to raised position and open battery box
door.
NOTE: If this battery is put into service after month and
year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this
manual for charging instructions).
Seat pan
Battery box
door
Terminal
02021
FIG. 1
Label
Terminal
A
FIG. 2
NOTE: You may now roll or drive your tractor off the skid.
Follow the ap pro pri ate instruction below to remove the
tractor from the skid.
WARNING: Before start ing, read, un der stand and fol low
all in struc tions in the Op er a tion section of this man u al. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of
con trols)
• Raise attachment lift lever to its highest po si tion.
5
ASSEMBLY
• Release parking brake by de press ing brake ped al.
• Place freewheel control in dis en gaged po si tion to dis en gage trans mis sion (See “TO TRANS PORT” in the
Op er a tion section of this manual).
• Roll tractor forward off skid.
TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of
con trols)
• Be sure all the above assembly steps have been completed.
• Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in "trans mis sion engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
• Sit on seat in operating position, depress brake pedal
and set the parking brake.
• Raise attachment lift lever to its highest position.
• Remove key from bag and start the engine (see "TO
START" in the Operation section of this manual). After
engine has started, move throttle control to idle (slow)
position.
• Release parking brake.
• Slowly depress forward drive pedal and drive tractor
off skid.
• Apply brake to stop tractor and set park ing brake.
• Turn ignition key to "STOP" position.
Continue with the in struc tions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been com plet ed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure free wheel control is in
“transmission engaged” position (see “TO TRANS PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before op er -
at ing your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO
START EN GINE” and “PURGE TRANSMISSION” in
the Op er a tion section of this manual).
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
sec tion of this manual. Verify that the belts are routed
cor rect ly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
6
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
ENGINE OFF
LIGHTS ON
ATTACHMENT
CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
REVERSE
OPERATION
SYSTEM (ROS)
FUEL
HIGH
ENGINE ON
BATTERY
ATTACHMENT
CLUTCH ENGAGED
REVERSE
LOW
ENGINE START
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
FORWARD
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
FAST
MOWER HEIGHT
CRUISE CONTROL
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
SLOW
15
SLOPE HAZARDS
IGNITION SWITCH
MOWER LIFT
CLUTCH/BRAKE
PEDAL
15
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
7
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.
Save this manual for future reference.
P
D
B
A
M
I
F
C
H
E
K
L
J
G
FIG. 3
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER – Used to raise and
lower the mower or other attachments mounted to your
trac tor.
(B) BRAKE PEDAL – Used for brak ing the tractor and
start ing the engine.
(C) PARKING BRAKE – Locks clutch/brake pedal into
the brake position.
(D) THROTTLE - Used for starting and controlling engine
speed.
(E) ATTACHMENT CLUTCH LEVER – Used to engage
the mow er blades, or other at tach ments mounted to your
tractor.
(F) IGNITION SWITCH – Used for starting and stopping
the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION – Allows operation of mower or other
powered attachment while in reverse.
(H) LIGHT SWITCH – Turns the headlights on and off.
(I) CHOKE CONTROL - Used when starting a cold
engine.
(J) CRUISE CONTROL LEVER – Used to set forward
movement of tractor at desired speed without holding
the forward drive pedal.
(K) FORWARD DRIVE PEDAL – Used for forward
movement of tractor.
(L) REVERSE DRIVE PEDAL – Used for reverse
movement of tractor.
(M) FREEWHEEL CONTROL – Disengages
transmission for pushing or slowly tow ing the trac tor
with the engine off.
(P) SERVICE REMINDER / HOUR METER – Indicates
when service is required for the engine and mower.
8
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor
or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide
vision safety mask worn over spectacles.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE(See Fig. 4)
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the
op er a tor to leave the seat without first setting the parking
brake will shut off the engine.
• Depress brake pedal (B) all the way down and hold.
• Pull parking brake lever (C) up and hold, re lease pres sure from brake pedal (B), then release parking brake
lever. Pedal should re main in brake position. Make
sure parking brake will hold tractor secure.
B
C
FIG. 4
idle with the engine running, hot en gine exhaust gases may
cause “browning” of grass. To eliminate this possibility, al ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty
grass catcher, etc.
D
FIG. 5
STOPPING (See Fig. 3)
MOWER BLADES -
• To stop mower blades,move attachment clutch lever
to “DIS EN GAGED” po si tion.
GROUND DRIVE -
• To stop ground drive, depress brake pedal into full
“BRAKE” position.
IMPORTANT: FORWARD AND REVERSE DRIVE
PEDALS RETURN TO NEUTRAL POSITION WHEN NOT
DEPRESSED.
ENGINE -
• Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and
full speed (fast) position, before stop ping may cause engine to “backfire”.
• Turn ignition key to “STOP” position and remove key.
Always remove key when leaving tractor to prevent
un author ized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DIS CHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
TO USE THROTTLE CONTROL - D (See Fig.5)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces
engines operating efficiency.
• Full speed (fast) of fers the best bagging and mower
per for mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
The direction and speed of movement is controlled by the
forward and reverse drive pedals.
• Start tractor and release parking brake.
• Slowly depress forward (K) or reverse (L) drive pedal to
begin movement. Ground speed increases the further
down the pedal is depressed.
TO USE CRUISE CONTROL -J (See Fig. 7)
The cruise control feature can be used for forward travel
only.
9
OPERATION
J
K
L
FIG. 7
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other
con di tions such as trimming at slow speeds may cause the
cruise control to dis en gage. Do not use the cruise control
on slopes, rough terrian or while trimmimg or turning.
• With forward drive pedal depressed to desired speed,
pull cruise control lever (J) up and hold while lifting
your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal
or tap on forward drive pedal.
TO ADJUST MOWER CUT TING HEIGHT
(See Fig. 8)
The po si tion of the at tach ment lift le ver (A) de ter mines the
cut ting height.
A
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in this sec tion of
manual).
• With mower in desired height of cut po si tion, gauge
wheels should be assembled so they are slightly off
the ground. In stall gauge wheel in ap pro pri ate hole.
Tighten se cure ly.
• Repeat for all, installing gauge wheel in same adjustment hole.
FIG.9
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.
1. Select desired height of cut with attachment lift lever.
2. Start mower blades by engaging at tach ment clutch
control.
TO STOP MOWER BLADES disengage at tach ment clutch con trol.
FIG. 8
• Put attachment lift lever in desired cutting height slot.
The cutting height range is ap prox i mate ly 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to de sired height.
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are prop er ly ad just ed when they are slight ly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
CAUTION: Do not operate the mower
without either the en tire grass catcher,
on mowers so equipped, or the deflector
shield (S) in place.
S
FIG. 10
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
10
OPERATION
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders
will enter the mowing area.
• Depress brake pedal all the way down.
• With engine running, turn ignition key counterclockwise
to ROS "ON" position.
• Look down and behind before and while backing.
• Slowly depress reverse drive pedal to start movement.
• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
ROS "ON" POSITION ENGINE "ON" POSITION
(NORMAL OPERATING)
8
2
8
2
0
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
• To restart movement, slowly release parking brake and
brake pedal.
• Slowly depress appropriate drive pedal to slowest set ting.
• Make all turns slowly.
TO TRANSPORT (See Figs. 3 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in free wheel ing
po si tion. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with at tach ment
lift control.
• Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2)
MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
Transmission Engaged
Transmission Disengaged
FIG. 11
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the
engine has run and flashes to indicate that the engine
or mower needs servicing. When service is required, the
service reminder will flash for two hours. To service engine
and mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in
any position but "STOP". For accurate reading, be sure
key remains in the "STOP" position when engine is not
running.
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with sum mer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regular un lead ed gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life). Do not mix
oil with gasoline. Purchase fuel in quan ti ties that can be
used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
START ING.
11
OPERATION
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to sep a ra tion and for ma tion of acids
during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before
stor age of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage In struc tions for additional information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 3)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en gaged
position.
• Sit on seat in operating position, depress brake pedal
and set parking brake.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen sec onds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several sec onds
to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the trans mis sion
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Release the parking brake and let the brake slowly
return to operating po si tion.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• The attachments can be used during the engine warm-up
period after the transmission has been warmed up and
may require the choke con trol be pulled out slight ly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Ad just ments
section of this manual.
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is
run ning.
To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have de vel oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION
RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT,
IT SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
• Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
• Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in
this section of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.
Dis en gage parking brake
CAUTION: At any time, during step 4,
there may be movement of the drive
wheels.
• Depress forward drive pedal to full forward position,
hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five
(5) seconds and release pedal. Repeat this procedure
three (3) times.
• Shut- off engine and set parking brake.
• Engage transmission by placing freewheel control in
engaged position (See “TO TRANSPORT” in this sec tion of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
• Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure
three times.
Your transmission is now purged and now ready for normal
op er a tion.
12
OPERATION
MOWING TIPS
• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even dis tri bu tion of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
FIG. 12
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting
per for mance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the at tach ment being used.
13
MAINTENANCE
MAINTENANCE
SCHEDULE
Check Brake Operation
Check Tire Pressure
T
Check Operator Presence & ROS Systems
R
Check for Loose Fasteners
A
Check/Replace Mower Blades
C
T
Lubrication Chart
0
Check Battery Level
R
Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N
Clean Air Screen
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
N
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
4
1,2
EVERY
50
HOURS
3
2
2
1,2
EVERY
100
HOURS
1
EVERY
SEASON
,
2
2
2
BEFORE
STORAGE
maint_sch-tractore.ROS.e
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must main tain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and
ROS systems for proper operation.
• Check for loose fasteners.
LUBRICATION CHART
➀ SPINDLE ZERK
➀ FRONT
WHEEL
BEARING
ZERK
➀ SPINDLE ZERK
➀ FRONT
WHEEL
BEARING
ZERK
➁ ENGINE
➀ STEERING
SECTOR GEAR
TEETH
02956
➀ General Purpose Grease
➁ Refer to Maintenance “ENGINE” Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.
IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY,
POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
14
MAINTENANCE
TRACTOR
Always observe safety rules when per form ing any main te nance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in high est gear on a level, dry concrete or paved
surface, then brake must be serviced. (See “TO CHECK
BRAKE” in the Ser vice and Ad just ments section of this
manual).
TIRES
• Maintain proper air pressure in all tires (See PSI on
tires).
• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also pre vents tire dry rot and
corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation sys tems
are work ing properly. If your tractor does not function as
described, repair the problem immediately.
• The engine should not start unless the brake pedal is
fully de pressed, and the attachment clutch con trol is
in the dis en gaged position.
CHECK OPERATOR PRESENCE SYSTEM
• When the engine is running, any attempt by the op er a tor
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the at tach ment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
ROS "ON" Position
CHECK REVERSE OPERATION (ROS) SYSTEM
• When the engine is running with the ignition switch in
the engine "ON" position and the at tach ment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
• When the engine is running with the ignition switch in
the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse
should NOT shut off the engine.
Engine "ON" Position
(Normal Operating)
8
2
8
2
0
BLADE CARE
For best results mower blades must be sharp. Re place
worn, bent or damaged blades.
CAUTION: Use only a replacement blade
approved by the manufacturer of your
tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor
and void your warranty.
BLADE REMOVAL (See Fig. 13)
• Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning coun ter clock wise.
• Install new blade with stamped "GRASS SIDE" facing
the ground.
IMPORTANT: To ensure proper as sem bly, center hole in
blade must align with star on mandrel assembly.
• Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: Special blade bolt is heat treated.
STAR
BLADE
BLADE BOLT
(SPECIAL)
CENTER
HOLE
02
5
4
4
MANDREL
ASSEMBLY
FIG. 13
BATTERY
Your tractor has a battery charging system which is suf fi cient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED bat tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
15
MAINTENANCE
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
man u al).
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
ad just able. Re place belts if they begin to slip from wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos si ble damage to seals, do not use high pressure water or
steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid main te nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
near est au tho rized ser vice center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20 0 30 40
F
C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
-10
32
60
10
20 30 40
FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, they will result in increased
oil consumption when used above 32°F. Check your engine
oil level more frequently to avoid possible engine damage
from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
80
oil_visc_chart1_e
100
TO CHANGE ENGINE OIL (See Figs. 14 and 15)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
OIL DRAIN VALVE
CLOSED AND
LOCKED
POSITION
YEL LOW
CAP
3
6
4
02
DRAIN
TUBE
FIG. 15
• Unlock drain valve by pushing inward and turning
coun ter clock wise.
• To open, pull out on the drain valve.
• After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
• Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man u al.
• Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick. Tighten cap
onto the tube securely when finished.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine dam age from overheating. Clean with a wire brush
or compressed air to re move dirt and stubborn dried gum
fibers.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions. See
Engine Manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
16
MAINTENANCE
MUFFLER
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PROD UCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 16)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, ob struct ing fuel flow to car bu re tor,
re place ment is re quired.
• With engine cool, remove filter and plug fuel line sec tions.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
CLAMP
FUEL FILTER
FIG. 16
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
17
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 17)
• Place attachment clutch in “DIS EN GAGED” position.
• Lower attachment lift lever to its lowest position.
• Roll belt off engine pulley (M) and belt keepers (G).
• Remove retainer spring (K), slide col lar (L) off and push
housing guide (P) out of brack et.
• Remove clutch cable spring (Q) from idler arm (R).
• Disconnect front link (E) from mower - remove retainer
spring and washer.
• Go to either side of mower and disconnect mower
suspension arm (A) from chassis pin (B) and rear lift
link (C) from rear mower bracket (D) - remove retainer
springs and washers.
CAUTION: AFTER REAR LIFT LINKS
ARE DISCONNECTED, THE ATTACHMENT LIFT LEVER WILL BE SPRING
LOADED. HAVE A TIGHT GRIP ON LIFT
LEVER WHEN CHANGING POSITION
OF THE LEVER.
• Slide mower out from under right side of tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED ON THE TRAC TOR,
REMOVE THE FRONT LINK (E) AND REAR LIFT LIKS
(C) FROM TRACTOR AND HOOK THE CLUTCH SPRING
(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF
LOWER DASH.
TO INSTALL MOWER (See Fig. 17-21)
Be sure tractor is on level surface and engage park ing
brake.
• Lower attachment lift lever to it's lowest position.
CAUTION: LIFT LEVER IS SPRING
LOADED. HAVE A TIGHT GRIP ON
LIFT LEVER, LOWER IT SLOWLY AND
ENGAGE IN LOWEST POSITION.
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under
tractor.
• ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS - Position hole in arm over pin (B) on outside
of tractor chassis and secure with retainer spring.
• Repeat on opposite side of tractor.
K
Q
P
R
L
C
D
FIG. 17
18
G
A
M
F
G
E
B
A
SERVICE AND ADJUSTMENTS
• ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole
in tractor front suspension bracket (F).
• Insert end of link (E) into hole in front mower bracket
and secure with washer and retainer spring (J).
B
FIG. 18
• ATTACH REAR LIFT LINKS (C) - Lift rear corner of
mower and position slot in link assembly over pin (D)
on rear mower bracket and secure with washer and
retainer spring.
C
D
FIG. 19
Q
R
E
F
FIG. 20
• Hook end of clutch cable spring (Q) into hole in idler
arm (R).
• Push clutch cable housing guide (P) into bracket, slide
collar (L) onto guide and secure with retainer spring (K).
• Install belt on engine pulley (M), in belt keepers (G).
IMPORTANT: CHECK BELT FOR PROPER ROUTING
IN ALL MOWER PULLEY GROOVES.
• Raise attachment lift lever to highest position.
• If necessary, adjust gauge wheels before op er at ing
mower as shown in the Operation section of this
manual.
G
M
J
H
F
G
K
P
L
C
D
FIG. 21
19
A
E
B
SERVICE AND ADJUSTMENTS
02948
TO LEVEL MOWER
Make sure tires are properly inflated to the PSI shown on
tires. If tires are over or under inflated, it may affect the
appearance of your lawn and lead you to think the mower
is not adjusted properly.
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 22)
• With all tires properly inflated and if your lawn appears
unevenly cut, determine which side of mower is cutting
lower.
• With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower LH side of mower, or,
to the right to raise LH side of mower.
A
Turn nut right
to raise mower
FIG. 22
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT
(See Fig. 23)
• With all tires properly inflated, park tractor on level
ground or driveway.
Turn nut left
to lower mower
• If adjustment is necessary, see step in Visual Adjustment instructions above.
• Recheck measurements, adjust if necessary until both
sides are equal.
FRONT-TO-BACK ADJUSTMENT (See Figs. 24 and 25)
IMPORTANT: Deck must be level side-to-side.
To obtain the best cutting re sults, the mower blades should
be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.
CAUTION: Blades are sharp. Protect your
hands with gloves and/or wrap blade with
heavy cloth.
• Raise mower to highest position.
• Position any blade so the tip is pointing straight forward.
Measure distance (B) to the ground at front and rear tip
of the blade.
• If front tip of blade is not 1/8" to 1/2" lower than the rear
02548
B
B
FIG. 24
tip, go to the front of tractor.
• With an 11/16" or adjustable wrench, loosen jam nut A
several turns to clear adjustment nut B.
• With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise (ltighten) to raise the front of
mower, or, counterclockwise (loosen) to lower the front
mower.
B
A
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
• Raise mower to its highest position.
• At both sides of mower, position blade at side and
measure the distance (A) from bottom edge of blade
to the ground. The distance should be the same on
both sides.
02966
A
A
FIG. 23
Tighten adjust nut
B to raise mower
02950
Loosen jam nut A first
Loosen adjust
nut B to lower
mower
FIG. 25
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
• Recheck measurements, adjust if necessary until front
tip of blade is 1/8" to 1/2" lower than the rear tip.
• Hold adjustment nut in position with wrench and tighten
jam nut securely against adjustment nut.
20
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER DRIVE BELT
(See Fig. 26)
MOWER DRIVE BELT REMOVAL
• Park tractor on a level surface. En gage parking
brake.
• Lower attachment lift lever to its lowest position.
• Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
• Remove belt from electric clutch pulley (M), both mandrel
pulleys (R) and all idler pulleys (S).
MOWER DRIVE BELT INSTALLATION
• Install belt around all mandrel pulleys (R) and around
idler pulleys (S) as shown.
• Install belt onto electric clutch pulley (M).
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
• Raise attachment lift lever to highest position.
S
M
• Pull belt slack toward rear of trac tor. Carefully remove
belt up wards from trans mis sion input pulley and over
cooling fan blades (F).
• Remove belt downward from engine pulley and around
electric clutch (G).
• Slide belt toward rear of tractor, off the steering plate
(H) and remove from tractor.
BELT INSTALLATION -
• Install new belt from tractor rear to front, over the steering plate (H) and above clutch brake pedal shaft (J).
• Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley (G).
• Pull belt toward rear of tractor. Carefully work belt down
around transmission cooling fan and onto the input
pulley (F). Be sure belt is inside the belt keeper.
• Install belt on centerspan idler (E).
• Install belt through stationary idler (C) and clutch ing
idler (D).
• Reinstall anti-rotation link (B) on right side of tractor.
Tighten securely.
• Reconnect clutch harness (A).
• Make sure belt is in all pulley grooves and in side all
belt guides and keep ers.
• Install mower (See “TO IN STALL MOWER” in this
sec tion of manual).
R
R
FIG. 26
TO REPLACE MOTION DRIVE BELT
(See Fig. 27)
Park the tractor on level surface. En gage parking brake.
For as sis tance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
• Remove mower (See “TO RE MOVE MOWER” in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
• Disconnect clutch wire harness (A).
• Remove anti-rotation link (B) on right side of tractor.
• Remove belt from stationary idler (C) and clutching
idler (D).
• Remove belt from centerspan idler (E).
G
H
B
A
C
D
E
F
02953
electric
J
FIG. 27
21
SERVICE AND ADJUSTMENTS
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in high est gear on a level, dry concrete or paved
surface, then brake must be serviced.
You may also check brake by:
• Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
• Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then
the brake needs to be serviced. Contact a qualified service
center.
FRONT WHEEL TOE-IN/CAM BER
Your new tractor front wheel toe-in and camber is set at the
factory and is normal. The front wheel toe-in and camber
are not adjustable. If damage has occurred to affect the
factory set front wheel toe-in or camber, contact a qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 28)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 29)
WARNING: Lead-acid batteries gen er ate ex plo sive gases. Keep sparks,
flame and smoking ma te ri als away from
bat ter ies. Always wear eye pro tec tion
when around batteries.
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec tion of this man u al).
If “jumper ca bles” are used for emer gen cy starting, follow
this pro ce dure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START
OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
• Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end of the BLACK ca ble to the NEGA TIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and bat tery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
WASH ERS
RE TAIN ING
RING
AXLE COVER
SQUARE KEY (REAR
WHEEL ONLY)
FIG. 28
22
SERVICE AND ADJUSTMENTS
TO REPLACE BATTERY
(See Fig. 30)
WARNING: Do not short bat tery ter mi nals
by al low ing a wrench or any other object
to contact both terminals at the same time.
Before con nect ing battery, remove metal
bracelets, wrist watch bands, rings, etc
Positive terminal must be connected first to prevent spark ing from ac ci den tal grounding.
• Lift seat pan to raised position.
• Disconnect BLACK battery cable first then RED
battery cable and carefully remove battery from trac tor.
• Install new battery with terminals in same position
as old battery.
• First connect RED battery cable to positive (+)
terminal with hex bolt and keps nut as shown. Tighten
securely. Slide terminal cover over terminal
• Connect BLACK grounding cable to negative (-)
ter mi nal with remaining hex bolt and keps nut. Tighten
se cure ly.
Seat Pan
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 31)
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
• To replace, reverse above procedure.
HOOD
HEADLIGHT
WIRE
CONNECTOR
02778
02602
Positive
(Red)
Cable
Terminal
Cover
02603
Keps
Nut
Hex
Bolt
Negative (Black)
Cable
FIG. 30
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the backside of the
grill.
• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the
Repair Parts section.
FIG. 31
ENGINE
TO AD JUST THROTTLE CON TROL CABLE
The throttle control has been preset at the factory and
ad just ment should not be necessary. If adjustment is nec es sary, see engine manual.
TO AD JUST CHOKE CON TROL
The choke control has been preset at the factory and ad just ment should not be necessary. If adjustment is necessary, see engne manual.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
23
STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
WARNING: Never store the trac tor with
gas o line in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any en clo sure.
TRACTOR
Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thor oughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).
• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Maintenance sec tion of this
man ual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require
re charg ing.
• To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH
LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING
STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
• Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of
this man ual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
• Turn ignition key to “START” position for a few seconds
to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND
EXHAUST AREAS ARE STILL WARM.
24
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Weak or dead battery. 5. Recharge or replace battery.
6. Dirty air filter. 6. Clean/replace air filter.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Water in fuel. 8. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
9. Loose or damaged wiring. 9. Check all wiring.
10. Carburetor out of adjustment. 10. See “To Adjust Carburetor” in Service Adjustments
section.
11. Engine valves out of adjustment. 11. Contact an authorized service center/department.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
Empty fuel tank and refill tank with fresh, clean gasoline.
Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.
start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Empty fuel tank and refill tank with fresh, clean gasoline.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
25
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine dies when 1. Reverse operation system 1. Turn ignition key to
tractor is shifted (ROS) is not "ON" while ROS "ON" position.
into reverse mower or other attachment See Operation section.
is engaged.
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not
when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department.
engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.
rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”.
(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipment 3. Purge transmission.
or servicing.
Engine “backfires” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed
turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.
26
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
SCHEMATIC
02961-194276_Regulated-Tex
RED RED
WHITE
S
M
B
A1
G
A2
L
BATTERY
FUSE
RED
BLACK
PTO SWITCH
(DISENGAGED)
BLACK
BLACK
BLACK
WHITE
RED
BLACK
SOLENOID
2
3
1
6
JUNCTION
CONNECTOR
BLACK
WHITE
CLUTCH/BRAKE
(PEDAL UP)
BLACK
BLACK
BLACKBLACK
GRAY
STARTER
M
M
ELECTRIC CLUTCH
GRAY
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
BLACK
IGNITION SWITCH
OFF
RUN/OVERRIDE
B+S+A1START
CIRCUITPOSITION
M+G+A1
B+A1
B+A1RUN
“MAKE”
L+A2
BLACK
02961
BLACK /WHITE
BLUE
BLUE
FUEL SHUT-OFF
(IF SO EQUIPPED)
ORANGE
LIGHT
SWITCH
63
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
FUEL
SOLENOID
RED
DASH HARNESS
(MATING SIDE)
IGNITION
UNIT
HOUR
METER
(OPTIONAL)
LINE
BROWN
6
3
5
2
4
1
CONNECTOR
CHASSIS
HARNESS
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
CHARGING SYSTEM OUTPUT
9 AMP DC @ 3600 RPM
REGULATOR
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
SHORTING
CONNECTOR
28 VOLTS AC @ 3600 RPM
(REGULATOR DISCONNECTED)
ALTERNATOR
BLACK
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
27
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
ELECTRICAL
22
21
42
25
41
43
27
102
40
33
30
34
4646
26
16
71
29
55
28
400449
28
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 532 14 49-27 Battery
2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4
8 532 19 32-28 Box Battery
16 532 17 61-38 Switch Interlock Push-In
21 532 18 37-59 Harness Socket Light W/4152J
22 532 00 41-52 Bulb Light
25 532 19 88-93 Cable Starter
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 19 88-85 Cable, Ground
29 532 40 15-45 Switch, Seat
30 532 19 33-50 Switch, Ign
33 532 14 04-01 Key, Ignition
34 532 11 07-12 Switch Light / Reset
40 532 40 04-49 Harness Ign.
41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
42 532 13 15-63 Cover, Terminal
43 532 19 25-07 Solenoid
46 532 40 17-63 Gauge Hourmeter
55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT
71 532 40 10-98 Harness Ign. Dash
90 532 40 07-25 Cover Terminal
102 532 40 44-54 Harness Pigtail
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
29
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
CHASSIS
196
138
222
CHASSISTEX?GTHUSQ
162
189
152
189
30
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
CHASSIS
KEY PART
NO. NO. DESCRIPTION
3 532 19 85-09 Logo Crown
4 532 19 93-48 Logo
5 532 40 87-02 Dash
6 532 40 48-83 Clip
14 532 41 10-46 Hood
15 532 19 89-07 Lens LH
18 532 40-48-21 Grille/Lens Asm.
25 532 19 89-06 Lens RH
34 532 19 61-25 Plate Engine
36 817 06 05-12 Screw 5/16-18 x 3/4
37 532 40 47-94 Fender
52 873 68 05-00 Nut Lock 5/16-18
68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2
99 532 40 59-03 Rod Asm Bypass
130 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex
138 532 40 29-54 Cupholder
150 532 19 85-12 Air Duct
152 532 19 95-35 Shield Browning
162 532 14 24-32 Screw
175 532 19 63-04 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8
177 532 19 52-27 Bushing Steering
178 532 19 97-82 Cargo Net Asm.
180 532 19 54-57 Chassis
181 532 40 30-25 Bushing Mtg. Fender Crgo
182 532 19 47-87 Dash Lower
183 874 78 05-20 Bolt Fin Hex 5/16-18 unc x 1-1/4
189 817 00 05-12 Screw 5/16-18 x 3/4
194 873 90 05-00 Nut Lock Hex Flange 5/16-18
195 532 40 41-37 Plug Hole Dash Lower
196 532 40 28-43 Console Asm. Deck Lift
202 532 40 30-48 Vent Side Hood RH
203 532 40 30-76 Vent Side Hood LH
204 532 40 05-39 Vent Top Hood
205 532 40 17-09 Skirt Hood Side RH
206 532 40 17-11 Skirt Hood Side LH
207 532 19 71-98 Bezel RH
208 532 19 71-99 Bezel LH
209 532 19 91-30 Insert Hex Top RH
210 532 19 91-31 Insert Hex Top Lh
211 532 19 91-32 Insert Hex Bottom RH
212 532 19 91-33 Insert Hex Bottom LH
213 874 76 05-12 Bolt 5/16-18 x 3/4
214 532 19 91-45 Clip Retainer Tinner
217 532 15 65-24 Rod Pivot
218 532 19 63-95 X-Piece Hood Stop
222 532 13 77-29 Screw Thdrol 1/4-20 x 5/8
228 532 19 51-61 Stud Fastner
230 532 17 01-65 Bolt Shoulder 5/16-18
234 532 40 47-42 Bumper Hood
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Lock 5/16-18 UNC
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
DRIVE
ª
DRIVETEX?(USQª4UFF4ORQ
32
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 532 40 53-84 Transaxle, TUFFTORQ K46
(Order Parts from Transaxle
Manufacturer)
2 532 12 35-83 Key Square
15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
17 532 40 10-72 Spring, Brake
26 532 19 96-79 Spring Return Cruise
29 532 40 38-06 Rod, Brake
33 812 00 00-01 Ring E
35 532 19 95-91 Rod, Brake, Park
42 532 12 48-72 Cover, Foot Pedal
49 872 11 06-14 Bolt
50 532 19 43-27 Pulley Idler Flat
51 873 90 06-00 Lock Nut 3/8-16
52 532 19 43-26 Idler V-Groove 910" Offset
56 532 13 09-69 V-Belt, Drive
64 532 19 78-65 Shaft Asm. Pedal Brake Control
80 532 41 00-24 Strap Torque
92 874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
143 817 49 05-08 Screw 5/16-18 x 1/2
153 532 12 47-88 Retainer Spring
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 19 54-03 Spring, Return, Clutch
162 532 19 57-85 Spacer Transaxle
163 532 40 10-34 Rod Pedal Control
KEY PART
NO. NO. DESCRIPTION
166 532 19 72-90 Nut Push
167 532 40 52-57 Latch Brake Parking
169 874 49 05-60 Bolt Hex 5/16-18 x 3.75
170 532 19 43-22 Keeper Belt Centerspan
171 872 11 06-16 Bolt
183 532 13 70-57 Spacer Axle
184 532 40 31-18 Handle Parking Brake
185 872 11 06-20 Bolt
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
205 532 12 17-48 Washer 25/32 x 1-5/8 16 Ga.
206 532 19 78-67 Bracket Mount Latch Cruise
207 532 19 78-68 Latch Control Cruise
208 532 19 78-69 Gear Sector Control Cruise
209 532 19 95-92 Rod Control Cruise
210 532 40 09-80 Rockr Asm. Pedal Control
211 532 12 01-83 Bearing Nylon
213 532 40 31-19 Knob control Cruise
214 532 40 17-22 Pad Pedal Forward
215 532 40 17-23 Pad Pedal Reverse
216 532 19 61-31 Bracket Pulley Idler
221 532 40 31-87 Retainer Spring Clip
222 879 21 20-10 Washer 21/32 x 1-1/4 10 Ga.
225 532 40 33-19 Keeper Bolt Transaxle
226 532 40 15-64 Bracket Mount Torque
230 532 18 89-67 Washer Hardened
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
STEERING ASSEMBLY
26
45
51
1
steering-tex_4-husq
64
13
21
16
28
22
59
63
19
35
58
68
69
60
57
63
61
6
4
15
70
9
8
14
7
2
67
9
67
62
8
14
66
7
6
5
13
8
15
53
13
KEY PART
NO. NO. DESCRIPTION
1 532 19 39-43 Wheel, Steering
2 532 19 59-68 Axle Asm., Front
4 532 40 30-87 Spindle Asm., LH
5 532 40 30-88 Spindle Asm., RH
6 532 12 49-31 Bearing, Race Thrust Harden
7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
8 812 00 00-29 Ring, Klip #T5304-75
9 532 12 12-32 Cap, Spindle
13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8
15 873 54 06-00 Nut, Crown Lock 3/8-24 unf
16 532 19 47-46 Shaft Steering
19 532 19 47-29 Plate Steering
21 532 18 67-37 Adapter, Wheel Steering
22 532 19 48-45 Bushing, Strg. Blk
26 532 19 36-52 Insert, Wheel Steering
28 817 00 06-12 Screw 3/8-16 x 3/4
35 532 19 47-32 Gear, Sector Plate
KEY PART
NO. NO. DESCRIPTION
45 819 18 38-12 Washer 9/16 ID x 2-3/8 OD 12 Ga.
51 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf
53 532 18 89-67 Washer Hardened
.793 x 1.637 x .060
57 532 40 74-65 Bracket Upstop
58 532 19 47-47 Bolt Shoulder Sector Pivot CFM
59 532 19 47-48 Washer Thrust Sector Steering
60 873 97 10-00 Nut Flange Lock 5/8-11
61 532 19 47-40 Draglink LH
62 532 19 47-41 Draglink, RH
63 817 00 05-12 Screw 5/16-18 x 3/4
64 532 19 98-49 Retainer Clip Spring Steering
66 871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr
67 532 19 47-37 Bushing PM Front Axle
68 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5
69 532 19 91-62 Washer 1.5 x .505 x .118
70 532 19 61-97 Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
34
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
ENGINE
ENGINETEX?
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Engine Briggs Model No. 441777
2 532 14 97-23 Muffler
9 532 19 43-20 Keeper Belt Engine
12 532 40 54-72 Pulley Engine
15 532 40 74-89 Tank Fuel
18 532 19 77-25 Cap Asm
20 532 17 83-85 Control Throttle
21 532 19 16-11 Screw 10 x 3/4 Single Lead Hex
22 532 19 15-96 Control Choke
28 532 40 11-37 Fuel Line
29 532 13 71-80 Spark Arrester Kit
37 532 12 34-87 Clamp Hose
42 810 04 07-00 Washer Lock 7/16
45 873 51 04-00 Nut Keps Hex 1/4-20 unc
62 532 14 66-29 Shield Heat Muffler
69 532 16 53-91 Gasket
70 532 15 99-55 Exhaust Tube LH
71 532 16 05-89 Exhaust Tube RH
30!2+ª!22%34%2ª+)4
KEY PART
NO. NO. DESCRIPTION
79 532 18 39-06 Screw Socket Head
81 532 14 84-56 Tube Drain Oil Easy
82 532 18 16-54 Plug Drain Oil
83 532 17 18-77 Bolt 5/16-18 UNC x 3/4 w/Sems
84 817 06 06-20 Screw 3/8-16 x 1-1/4
85 532 17 39-37 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr
90 817 00 06-16 Screw 3/8-16 x 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
Kohler Co. 1-800-544-2444
Tecumseh Products 1-800-558-5402
Honda Engines 1-800-426-7701
Kawasaki 1-949-460-5688
35
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
SEAT ASSEMBLY
1
8
8
7
7
41
40
10
seat-tex_7-vgt
KEY PART
NO. NO. DESCRIPTION
43
44
21
6
37
37
2
21
3
KEY PART
NO. NO. DESCRIPTION
1 532 19 75-18 Seat
2 532 18 01-66 Bracket Pivot Fender
3 532 14 06-75 Strap, Asm Fender
6 873 80 06-00 Nut, Lock W/Ins. 3/8-16 unc
7 532 12 41-81 Spring, Seat Cprsn
8 532 17 18-77 Bolt 5/16-18 uncx 3/4 w/Sems
10 532 19 69-77 Pan, Seat
21 532 17 18-52 Bolt, Shoulder 5/16-18
37 873 80 05-00 Nut, Lock 5/16-18 unc
40 532 19 76-61 Handle Slide Seat
41 532 19 82-00 Spring Latch Seat
43 874 76 06-12 Bolt Fin Hex 3/8-16 unc x 3/4
44 819 13 38-12 Washer 13/32 x 2-3/8 x 12 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
36
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
DECALS
4
7
2 5
8
6
3
10
12
2
9
1
KEY PART
NO. NO. DESCRIPTION
1 532 40 21-04 Decal, Operators
2 532 40 28-32 Decal, Hood
3 532 40 83-60 Decal, Hood Panel SD
4 532 40 21-28 Decal, Hood Top Insert
5 532 18 09-41 Decal, Customer Respons.
6 532 40 84-63 Decal, Replacement
7 532 40 44-84 Decal, Steering Wheel
8 532 40 88-40 Decal, Engine HP
WHEELS AND TIRES
1
2
6
11
3
4
7
10
5
KEY PART
NO. NO. DESCRIPTION
9 532 14 50-05 Decal, Battery Dnge/Poi
10 532 17 05-63 Decal, Warning
12 532 16 03-96 Decal, Mower V-Belt Schematic
- - 532 16 69-60 Decal, Bypass
- - 532 41 08-05 Pad, Footrest, LH
- - 532 41 08-06 Pad, Footrest, RH
- - 532 41 05-33 Manual, Owner's (English)
- - 532 41 05-34 Manual, Owner's (French)
KEY PART
NO. NO. DESCRIPTION
1 532 05 91-92 Cap Valve Tire
2 532 06 51-39 Stem Valve
3 532 13 83-36 Rim Front Service
4 532 05 99-04 Tube Front (Service Item Only)
5 532 10 62-22 Tire Front 15 x 6.0-6 Service
6 532 12 49-57 Fitting Grease (Front Wheel Only)
7 532 12 49-59 Bearing Flange (Front Wheel nly)
9
8
8 532 17 50-39 Cap Axle Blk 1 50 x 1 00
9 532 10 62-68 Tire R T 18 x 9.5-8 Service
10 532 12 49-26 Tube Rear (Service Item Only)
11 532 13 83-37 Rim Asm 8" rear Service
- - 532 14 43-34 Sealant, Tire (10 oz. Tube)
wheel_art_1-tex
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
MOWER DECK
46
152
151
87
67
187
194
149
19
86
37
193
117
1
7
186
5
6
152
116
119
38
188
70
57
42
43
60
64
36
144
189
30
56
113
189
6
188
145
57
56
59
40
195
122
23
123
195
69
198
24
21
25
26
27
55
46
63
147
69
30
21
33
32
31
69
199
21
69
119
21
69
46
117
116
21
21
29
69
34
30
38
15
14
13
11
46_tex_lt_pred_3
8
38
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
MOWER DECK
KEY PART
NO. NO. DESCRIPTION
1 532 41 08-63 Mower Housing
2 532 40 55-06 Cover Mandrel RH
3 532 40 55-07 Cover Mandrel LH
5 532 12 46-70 Retainer Spring
6 532 19 51-86 Arm Suspension
7 532 19 16-11 Screw 10 x 3/4 Single Hex
8 532 19 30-03 Bolt/Washer asm 7/16-20 unf
11 532 40 53-80 Blade Mower
13 532 19 28-72 Shaft Assembly, Mandrel
14 532 18 72-81 Housing, Mandrel
15 532 11 04-85 Bearing, Ball, Mandrel
19 532 19 65-39 Bolt, Shoulder
21 873 68 05-00 Nut
23 532 19 25-57 Bracket, Deflector
24 532 10 53-04 Cap, Sleeve
25 532 19 70-26 Spring, Torsion, Deflector
26 532 11 04-52 Nut, Push
27 532 40 53-57 Shield, Deflector
29 532 13 14-91 Rod, Hinge
30 532 17 39-84 Screw Thdrol Rolling Wsh Hd
31 532 18 76-90 Washer, Spacer
32 532 19 59-45 Pulley, Mandrel
33 532 40 02-34 Nut, Toplock, Flanged
34 872 11 06-12 Bolt Carr Sh. 3/8-16 x 1-1/2
Gr. 5
36 532 19 61-06 Pulley, Idler, Flat
37 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
38 532 19 91-89 Keeper Belt LH Mandrel
40 873 90 06-00 Nut, Lock Flg. 3/8-16 unc
42 532 19 84-10 Spring Trosion Brake
43 532 19 72-56 Spring Torsion Retainer
46 532 13 77-29 Screw
47 532 19 72-50 Bracket Clutch Cable
55 532 19 72-49 Arm, Idler
56 532 19 90-92 Spacer, Retainer
57 817 00 06-16 Screw Hexwsh Thd 3/8-16 x 1
59 532 14 10-43 Guard, Tuv Idler (94)
60 532 40 01-32 Arm Brake Mower LH
KEY PART
NO. NO. DESCRIPTION
62 874 52 06-36 Bolt 3/8-16 UNC x 2-1/4 Gr. 5
63 532 19 94-78 Arm Brake Mower
64 532 40 51-39 Linkage Brake
67 532 40 30-12 Handle, Clutch Cable
68 532 40 51-43 V-Belt
69 872 14 05-05 Bolt
70 532 40 65-63 Clutch Asm. Cable
86 532 19 77-98 Pin Attachment Cable
87 532 19 78-02 Switch
113 817 00 05-10 Screw 5/16-18
116 532 19 34-06 Bolt, Shoulder
117 532 17 48-73 Wheel, Gauge
119 819 13 20-12 Washer 13/32 x 1-1/4 x 12 Ga.
122 532 19 72-58 Keeper Belt Eng. LH
123 532 19 72-59 Keeper Belt Eng. RH
144 532 19 92-04 Keeper Belt
145 532 17 79-68 Pulley Idler
147 532 40 18-72 Spring Return
149 532 16 58-98 Retainer Spring Yellow
151 532 40 65-60 Bracket Mount
152 532 40 83-19 Cable Clutch Manual w/Spr.
186 532 19 77-99 Arm Acutator CL Cable
187 532 40 65-62 Lever Control CL Cable
188 532 19 51-61 Stud Fastener
189 873 90 05-00 Nut Lock Hex Flange
193 532 19 78-01 Spring Plunger Actuator
194 532 19 77-97 Bearing Control Lever Clutch
195 817 00 06-12 Screw 3/8-16 x 3/4
197 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.
198 532 40 31-49 Baffle Center Front
199 532 40 31-50 Baffle Front RH
200 819 13 32-10 Washer 13/32 x 2 x 10 Ga.
- - 532 19 28-70 Mandrel Assembly (Includes
housing, shaft and shaft hard
ware only-pulley not included)
- - 532 40 84-78 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
TRACTOR - - MODEL NUMBER YTH2246 (96043003700), PRODUCT NO. 960 43 00-37
MOWER LIFT
7
87
87
90
89
3
10
97
91
88
2
89
98
100
97
87
lift-tex_5
KEY PART
NO. NO. DESCRIPTION
2 532 19 52-23 Shaft Asm., Lift
3 532 19 52-31 Lever Asm., Lift Rh
7 532 19 64-92 Grip, Lever
10 532 19 63-14 Spring Torsion
87 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock
88 532 19 53-03 Spring Lift Assist
89 819 19 19-12 Washer Clear Zinc
KEY PART
NO. NO. DESCRIPTION
90 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock
91 532 19 51-81 Link Lift Susp Mower Rear
97 817 06 06-12 Screw 3/8-16 x .75 Smgml Tap/R.Z
98 532 19 52-70 Link Lift Susp. Front Mower
100 873 93 06-00 Nut Center Lock 3/8-16 UNC
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
SERVICE NOTES
41
SERVICE NOTES
42
15 DEGREES MAX.
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
43
532 41 05-33 11.27.06 TH
Printed in U.S.A.
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