Husqvarna YTH 2242 B, 954570383 User Manual

YTH2242

Owner's Manual

02494

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un clog ging chute.

• Mow only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.

• Keep all movement on the slopes Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.

Tall grass can hide obstacles.

slow

and

gradual

straight

DO NOT:

Do not

•

turn slowly and gradually downhill, if possible.

•

Do not

The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•

Do not

cause sliding.

•

Do not

on the ground.

•

Do not

turn on slopes unless necessary, and then,

mow near drop-offs, ditches, or embankments.

mow on wet grass. Reduced traction could

try to stabilize the machine by putting your foot

use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

Never

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are ﬂ ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open ﬂ ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper op er a tion regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine run ning.

• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service

.

as required.

2

assume that

down

for

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

WARNING: In order to prevent ac- ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i ﬁ ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.

3

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 4 GALLONS AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF-SJ): SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC (GAP: .030")

GROUND SPEED (MPH): Forward: 0-5.5 Reverse 0-2.4

TIRE PRESSURE: FRONT: 14 PSI REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 35 MIN. CCA: 280 CASE SIZE: U1R

BLADE BOLT TORQUE: 27–35 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and per for mance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under the "Maintenance" and "Stor age" sec tions of this own er's man u al.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the en gine's exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES .........................................................2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY .................................................................6-8

OPERATION .............................................................9-14

MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE...................................................... 15-18

SERVICE AND AD JUST MENTS ............................ 19-25

STORAGE .................................................................... 26

TROU BLE SHOOT ING ............................................ 27-28

REPAIR PARTS - TRACTOR ..................................30-43

4

UNASSEMBLED PARTS

Steering Wheel

Steering

Wheel

Adapter

Steering

Boot

Steering Wheel Insert

Seat

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(1) Knob

Gauge Wheel

(4) Adjusting Bar

(4) Retainer Springs (double loop)

(4) Wheels

(4) Clevis Pins

(1) Large Flat

Washer

(1) Hex Bolt 1/4-28 x 1-1/4

Steering Extension Shaft

(1) Locknut

1/4-28

(1) Locknut

1/2-20

(4) Locknut 3/8-16

(4) Shoulder Bolt

(1) Oil Drain Tube For Future Use

Key

(2) Keys

(4) Washers

3/8 x 3/4 x 14 Ga.

Slope Sheet

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(2) 7/16" wrenches Utility knife (1) 3/4" wrenches Tire pressure gauge Pliers When right or left hand is mentioned in this man ual, it

means when you are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton .

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels ﬂ at.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mount ing holes in extension and lower shafts and install 1/4 hex bolt and lock nut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.

• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.

• Assemble large ﬂ at washer, 1/2 hex nut and tighten se cure ly.

• Snap steering wheel insert into center of steer ing wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND RE MOVE ANY STA PLES IN SKID THAT MAY PUNC TURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

INSERT

1/2 HEX NUT

LARGE FLAT WASHER

STEERING WHEEL

ADAPTER

1/4 LOCK NUT

LOWER STEERING SHAFT

STEERING BOOT

TABS

EXTENSION SHAFT

1/4 HEX BOLT

TAB SLOTS

FIG.1

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging in struc tions).

LABEL

6

FIG. 2

ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and ﬂ at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment knob and ﬂ at washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion en gaged" po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

FLAT WASHER

ADJUSTMENT KNOB

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the tractor from the skid

.

TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing clutch/brake ped al.

• Place freewheel control in "trans mis sion dis en gaged position" (See “TO TRANS PORT” in the Op er a tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding the deﬂ ector shield up against tractor.

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4)

The gauge wheels are de signed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower perfor-

mance.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. As sem ble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

• Adjust gauge wheels before operating mower. See “TO ADJUST GAUGE WHEELS” in the Operation sec tion of this manual.

RETAINER SPRING

SHOULDER BOLT

AD JUST ING BAR

GAUGE WHEEL

3/8 WASH ER

3/8-16 CENTER LOCKNUT

FIG. 4

7

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the ﬁ gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

✓

CHE CKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls - their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

8

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

NEUTRAL

LIGHTS ON

FUEL

ATTACHMENT

CLUTCH DISENGAGED

ENGINE ON

OIL PRESSURE

HIGH

LOW

ENGINE START

BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

PARKING BRAKE

REVERSE

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

FAST

P

FORWARD

KEEP AREA CLEAR

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

15

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION

PARKING BRAKE

UNLOCKED

MOWER LIFT

15

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

CHOKE CONTROL

CLUTCH/BRAKE PEDAL

THROTTLE CONTROL

FREE WHEEL CONTROL

HOURMETER

AT TAC H MENT CLUTCH SWITCH

HEIGHT ADJUSTMENT KNOB

IGNITION SWITCH

LIGHT SWITCH POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

PA RK IN G BRAKE

MOTION CONTROL LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake

position. FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine off.

FIG. 5

HOURMETER - Indicates hours of operation. MOTION CONTROL LEVER: Selects the speed and

di rec tion of tractor. ATTACHMENT LIFT LEVER: Used to raise and lower

the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er cutting height.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

PARKING BRAKE "ENGAGED" POSITION

CHOKE CONTROL

THROTTLE CONTROL LEVER

"BRAKE" POSITION

CLUTCH/ BRAKE PEDAL "DRIVE" POSITION

"DIS EN GAGED" POSITION

HEIGHT ADJUSTMENT KNOB

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full “BRAKE” position..

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backﬁ re”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al ways stop engine when stopping tractor on grass areas.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

IGNITION KEY

PARKING BRAKE "DISENGAGED" POSITION

MOTION CONTROL LEVER

CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best bagging and mower per for mance.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 6)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)

The cutting height is controlled by turning the height ad just ment knob in desired direction.

• Turn knob clockwise (

) to raise cutting height.

• Turn knob counterclockwise ( ) to lower cutting height.

The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the ﬁ rst cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 7)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a ﬂ at level surface.

11

OPERATION

• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RETAINER SPRING

CLEVIS PIN

FIG. 7

TO OPERATE MOWER (See Fig. 8)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PED AL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 5 and 9)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deﬂ ector shield in place.

AT TAC H MENT CLUTCH LEVER "DISENGAGED" PO SI TION

"EN GAGED" PO SI TION

FIG. 8

AT TAC H MENT LIFT LEVER HIGH PO SI TION

LOW POSITION

DE FLEC TOR SHIELD

FIG. 9

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and comply with speciﬁ cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

12

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil ﬁ ll cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil ﬁ ll cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ﬂ ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 5)

When starting the engine for the ﬁ rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than ﬁ fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu tral. Re lease the parking brake and let the clutch/ brake slowly return to operating po si tion.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke con trol be pulled out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Ad just ments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the ﬁ rst time. This procedure will remove any trapped air inside the transmission which may have de vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

13

OPERATION

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) po si tion, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for ﬁ ve (5) seconds. Move lever to full reverse position and hold for ﬁ ve (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately ﬁ ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately ﬁ ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your transmission is now purged and now ready for normal op er a tion.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until ﬁ nished (See Fig. 10).

• If grass is extremely tall, it should be mowed twice to reduce load and possible ﬁ re hazard from dried clip pings. Make ﬁ rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

• The spe cial mulch ing blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quick ly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will pro vide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulch ing action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 11). For ex tremely heavy mulch ing, re duce your width of cut on each pass and mow slow ly.

MAX 1/3

FIG. 11`

• Certain types of grass and grass con di tions may re quire that an area be mulched a second time to com pletely hide the clippings. When doing a sec ond cut, mow across or perpendicular to the ﬁ rst cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

FIG. 10

14

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and Interlock Systems

T

Check for Loose Fasteners

R A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

Check Battery Level

0

Clean Battery and Terminals

R

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

E

Clean Air Filter

N G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

Replace Oil Filter (If equipped)

E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.

R

O

F

E

B

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air ﬁ lter, and check blades and belts for wear. A new spark plug and clean air ﬁ lter assure proper air-fuel mixture and help your engine run better and last longer.

S

U

H

C

A

E

8

E

Y

R

E

V

E

EVERY 25 HOURS

3

4

1,2

2

E

S

R

U

O

H

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

R

E

V

E

1,2

1

R

U

O

H

0

1

5

Y

R

E

V

EVERY SEASON

E

5

,

2

S

R

U

O

H

0

E

R

O

F

E

B

E

G

A

R

O

T

S

SERVICE DATES

LUBRICATION CHART

➀SPINDLE

ZERK

➀FRONT WHEEL

BEARING ZERK

➀SPINDLE

ZERK

➀FRONT WHEEL

BEARING ZERK

➁ENGINE

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

➀GENERAL PURPOSE GREASE ➁REFER TO MAINTENANCE “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

15

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

TRAILING EDGE UP

FLAT WASHER

LOCK WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

BLADE

CENTER HOLE

MANDREL ASSEMBLY

STAR

BLADE BOLT (GRADE 8)*

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We do not recommend sharp en ing blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to blades.

• Remove blade bolt, lock washer and ﬂ at washer se cur ing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Reassemble blade bolt, lock washer and ﬂ at washer in exact order as shown.

• Tight en blade bolt se cure ly (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

5/8" BOLT OR PIN

BLADE

FIG. 13

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

16

MAINTENANCE

• Remove terminal guard.

• Disconnect BLACK battery cable ﬁ rst then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this man u al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling ﬁ ns should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos si ble damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling ﬁ ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classiﬁ cation SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

10W30

5W-30

-20 0 30 40

F C

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20 0

-10

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL (See Figs 14 and 15)

Determine temperature range expected before oil change. All oil must meet API service classiﬁ cation SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

32

FIG. 14

10

60

80

20 30 40

100

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install the drain tube onto the ﬁ tting.

OIL DRAIN VALVE

CLOSED AND LOCKED POSITION

YELLOW CAP

DRAIN TUBE

FIG. 15

• Unlock drain valve by pushing inward and turning coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom ﬁ tting of the drain valve.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour slowly. Do not overﬁ ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level. Insert dipstick into the tube and rest the oil ﬁ ll cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when ﬁ nished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum ﬁ bers. See engine manual.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling ﬁ ns, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling ﬁ ns and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling ﬁ ns, and/or cooling shrouds re moved will cause engine damage due to overheating.

17

MAINTENANCE

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dir ty air ﬁ lter. Clean the foam pre-cleaner after every 25 hours of op er a tion or every season. Service paper cartridge every 100 hours of op er a tion or every season, whichever occurs ﬁ rst.

Service air cleaner more often under dusty conditions.

• Loosen knob and remove cover. TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth. Allow it to dry.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

• Remove nut and cartridge plate.

• Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

• Check rubber seal for damage and proper position around stud. Replace if necessary.

• Reassemble air cleaner, cartridge plate, and nut.

• Reinstall air cleaner cover and secure by tightening knob.

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other oil change if the tractor is used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester (if equipped) as it could create a ﬁ re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ﬁ rst. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel ﬁ lter should be replaced once each season. If fuel ﬁ lter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor, re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec tions.

• Place new fuel ﬁ lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

KNOB

FOAM PRE-CLEANER

CAR TRIDGE PLATE

CARTRIDGE

NUT

FIG. 16

RUB BER SEAL

CLAMP

FUEL FILTER

FIG. 17

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

18

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch switch in “DISENGAGED” po si tion.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off electric clutch pulley.

• Disconnect anti-sway bar from chassis bracket by re mov ing re tain er spring.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

• Disconnect front links from deck by removing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.

SUS PEN SION ARMS

RETAINER SPRING

TO INSTALL MOWER (See Fig. 18)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with deﬂ ector shield to right side of tractor.

• Lower lift lever to its lowest position.

• Connect front links to mower deck and secure with retainer springs..

• Connect suspension arms to rear deck brackets and secure with retainer springs.

• Connect anti-swaybar to chassis bracket and secure with retainer spring.

• Install belt into electric clutch pulley groove.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inﬂ ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinﬂ ated, you will not properly adjust your mower.

ELECTRIC CLUTCH PULLEY

FRONT LINK

ANTI-SWAY BAR

RE TA IN ER SPRINGS (BOTH SIDES)

RETAINER SPRINGS (BOTH SIDES)

DEFLECTOR SHIELD

FIG. 18

19

SERVICE AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Three full turns of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

MANDREL

"D"

FIG. 21

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

BOTTOM EDGE OF MOWER TO GROUND

“A”

GROUND LINE

BOTTOM EDGE

OF MOWER

TO GROUND

“A”

FIG. 19

SUSPENSION ARM

LIFT LINK ADJUSTMENT NUT

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY S O MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

NUT "E"

NUT "F"

TRUNNION

FRONT LINKS

FIG. 22

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 23)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See “TO REMOVE MOW ER” in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and in side all belt guides.

• Install mower in reverse order of removal instructions.

IDLER PULLEYS

MANDREL PULLEYS

FIG. 23

20

SERVICE AND ADJUSTMENTS

TO CHECK AND ADJUST BRAKE (See Fig. 24)

Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle.

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

• Disengage transmission by placing freewhel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress clutch/brake pedal all the way down and en gage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.

• Engage transmission by placing freewheel control in “trans mis sion engaged” position.

• Road test tractor for proper stopping distance as stated above. Readjust if nec es sary. If stopping distance is still greater than ﬁ ve (5) feet in high est gear, further main te nance is nec es sary. Replace brake pads or contact a qualiﬁ ed service center.

WITH PARKING BRAKE “ENGAGED”

1-9/16”

NUT “A”

JAM NUT

BELT REMOVAL -

• Remove mower (See “TO RE MOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

• Disconnect clutch wire harness.

• Remove clutch locator.

• Remove belt from stationary idler and clutching idler.

• Remove belt downward from engine pulley and around electric clutch.

• Pull belt slack toward rear of trac tor. Carefully remove belt up wards from trans mis sion input pulley and over cooling fan blades.

• Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

• Carefully work new belt down around transmission cool ing fan and onto the input pulley.

• Slide belt into the center span keeper.

• Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley.

• Install belt through stationary idler and clutch ing idler.

• Reinstall clutch locator and tighten nut securely.

• Reconnect clutch harness.

• Make sure belt is in all pulley grooves and in side all belt guides and keep ers.

• Install mower (See “TO IN STALL MOWER” in this sec tion of manual).

ELECTRIC CLUTCH

CLUTCH ING IDLER

STATIONARY IDLER

CENTER SPAN KEEPER

TRANS MIS SION INPUT PULLEY

CLUTCH LOCATOR

CLUTCH WIRE HAR NESS

OPERATING ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 24

TO REPLACE MOTION DRIVE BELT (See Fig. 25)

Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.

FIG. 25

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.

TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT(See Fig. 26)

The motion control lever has been pre set at the factory and adjustment should not be necessary.

• Loosen adjustment bolt in front of the right rear wheel,

21

and lightly tighten.

SERVICE AND ADJUSTMENTS

• Start engine and move motion control lever until tractor does not move forward or backward.

• Hold motion control lever in that position and turn engine off.

• While holding motion control lever in place, loosen the adjustment bolt.

• Move motion control lever to the neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above steps until satisﬁ ed.

MOTION CONTROL LEVER

NEUTRAL LOCK GATE

TO REMOVE WHEEL FOR REPAIRS (See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASH ERS

RE TA IN ING RING

ADJUSTMENT BOLT

FIG. 26

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

AXLE COVER

SQUARE KEY (REAR WHEEL ONLY)

FIG. 27

22

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY (See Fig. 28)

WARNING: Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, ﬂ ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to short against tractor chassis.

Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER BLACK cable ﬁ rst from chassis and then from the fully

charged battery.

RED cable last from both batteries.

REPLACING BATTERY (See Fig. 29)

WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected ﬁ rst to prevent sparking from ac ci den tal grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat tery terminal with remaining hex bolt and keps nut. Tighten securely

• Close terminal access doors.

• Close hood.

TERMINAL ACCESS DOOR

KEPS NUT

HEX BOLT

WEAK OR DEAD BATTERY

FULLY CHARGED BATTERY

FIG. 28

TERMINAL GUARD

POSITIVE (RED) CABLE

NEGATIVE (BLACK) CABLE

FIG. 29

23

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT WIRE CONNECTOR

FIG. 30

24

SERVICE AND ADJUSTMENTS

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 31)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever to fast position.

• Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw se cure ly.

TO ADJUST CHOKE CONTROL (See Figs. 31 and 32)

The choke control has been preset at the factory and adjustment should not be necessary. check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move choke control (located on dash panel) to full choke position.

THROTTLE CONTROL CABLE

• Remove air cleaner cover, ﬁ lter and cartridge plate to expose carburetor choke (See “AIR FILTER” in the Maintenance section of this manual).

• Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se cure ly.

• Reassemble air cleaner.

TO ADJUST CARBURETOR

The carburetor has been present at the factory and ad just ment should not be necessary. However, minor ad just ment may be required to compensate for dif fer enc es in fuel, temperature, altitude or load. If the car bu re tor does need adjustment, see engine manual.

High speed stop is factory adjusted. Do not adjust-dam age may result.

CLOSED FOR FULL CHOKE

STOP SCREW

CLAMP SCREW

FIG. 31

CHOKE CONTROL CABLE

FIG. 32

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOV ER NOR,

WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

25

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open ﬂ ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance section of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.

26

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dirty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Drain fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5. Drain fuel tank and reﬁ ll with fresh gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not turn over 1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Set in “Higher Cut” position/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dirty fuel. 8. Drain fuel tank and reﬁ ll with fresh gasoline.

9. Water in fuel. 9. Drain fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

27

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.

Engine “backﬁ res” 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow when turning engine position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine. “OFF”

28

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

SCHEMATIC

AMMETER

(OPTIONAL)

RED

G

IGNITION

SWITCH

BLACK

RED

BLACK

BATTERY

SOLENOID

A

RED

FUSE

WHITE

RED

WHITE

RED

M

STARTER

BLACK

CG

S

B

L

A2

BLACK

M

A1

CLUTCH / BRAKE

(PEDAL UP)

RED

BLACK

F

H

RED

B

ELECTRIC CLUTCH

BLACK

E

ORANGE

SEAT SWITCH

(NOT OCCUPIED)

A

D

PTO (DISENGAGED)

85 86

87

BLACK

30

87A

GREEN GREEN

BLUE

FUEL

HOUR

METER

(OPTIONAL)

BLACK

OPERATOR

PRESENCE

RELAY #1

LINE

SPARK

PLUGS GAP

(2 PLUGS ON

BLUE

BLACK

IGNITION

UNIT

TWIN CYL. ENGINES)

IGNITION SWITCH

CIRCUITPOSITION

OFF

M+G+A1

B+A1RUN/LIGHT

B+A1RUN

B + S + A1START

FUEL SHUT-OFF SOLENOID

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

“MAKE”

NONE

A2+L

NONE

OFF

NON-REMOVABLE

CONNECTIONS

RED

PTO SWITCH

CIRCUITPOSITION

C + G, B + H

C + F, B + E, A + DON

CHARGING SYSTEM OUTPUT 15 AMP DC @ 3600 RPM

REGULATOR

REMOVABLE

CONNECTIONS

29

BROWN

87

87A

30

RELAY

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

ALTERNATOR

HEADLIGHTS

8586

BLACK

G

FC

H

E

B

A

D

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

ELECTRICAL

22

21

42

24

40

26

81

12

16

33

30

50

51

48

89

10

11

27

2

1

55

28

29

46

8

12

30

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 532 14 49-27 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20unc X 3/4 8 532 12 48-86 Tray Battery 10 532 14 52-11 Bolt Brt Frt 1/4-20 x 75 Ainc 11 532 15 01-09 Holddown Battery Front Mount 12 532 14 57-69 Nut Push Nylon 1/4" Battery Frt 16 532 17 61-38 Switch Interlock Push-In 21 532 17 56-88 Harness Asm Light W/4152j 22 532 00 41-52 Bulb Light #1156 24 532 17 89-09 Cable Battery 6 Ga 22" red w/16 wire 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Kep Hex 1/4-20 Unc 28 532 14 54-91 Cable Ground 6 Ga 21" black 29 532 16 07-84 Switch Plunger Nc Gray 30 532 17 55-66 Switch Ign 33 532 14 04-01 Key Ign Molded Generic 40 532 18 63-98 Harness Ign. 42 532 15 43-36 Cover, Terminal, Red 46 532 16 96-35 Meter Hour 48 532 14 08-44 Adapter Ammeter 50 532 17 46-51 Switch PTO 51 532 14 04-05 Ring Retainer PTO 55 817 49 05-08 Screw Thdrol 5/16-18 x 1-1/2 Tyt 81 532 10 97-48 Relay Asm. 89 532 16 96-39 Bracket Snap-In Hourmeter

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

31

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

CHASSIS AND ENCLOSURES

17

28

259

212

261

260

258

90

208

31

209

11

217

10

209

18

20

39

166

23

207

159

10

5

58

209

208

219

64

30

9

206

219

3

2

60

142

3

26

143

74

38

144

60

26

142 3

3

14

38

37

3

14

145

37

1

13

208

32

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 532 17 46-19 Chassis Stamping 2 532 17 65-54 Drawbar 3 817 06 06-12 Screw 3/8-16x3/4 5 532 15 52-72 Bumper 9 532 17 19-24 Dash 10 872 14 06-08 Bolt Rdhd Sqnk 3/8-16 Unc x 1 11 532 17 49-96 Panel Dash Lh 13 532 17 21-06 Panel Dash Rh 14 817 49 06-08 Screw Thdrol 3/8-16 x 1/2 17 532 18 52-11 Hood 18 532 18 49-21 Bumper Hood 20 532 18 06-79 Plate Mtg Battery/Fuel Tank 23 532 12 40-28 Bushing 26 873 80 06-00 Nut Lock w/Insert 3/8-16 UNC 28 532 18 52-92 Grille Lens Asm 30 532 18 54-32 Fender 31 532 13 99-76 Bracket 37 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 38 532 17 57-10 Bracket Asm Pivot Mower Rear 39 532 17 47-14 Bracket Pivot Hood 58 532 15 11-71 Duct Air 60 872 14 06-06 Bolt RDHD SQNK 3/8-16 x 3/4 64 532 15 47-98 Dash Lower Stlt 74 873 68 06-00 Nut Crownlock 3/8-16 90 532 12 43-46 Nut 1/4 142 532 17 57-02 Plate Reinforcement Stlt 143 532 15 49-66 Bracket Swaybar Chassis 144 532 17 55-82 Bracket Ft Rest 145 532 15 65-24 Rod Pivot Chassis Hood 159 532 18 54-34 Cupholder YTGT Grey 166 532 17 18-75 Screw HwHd Hi-Lo #13-16 x 3/4 206 532 17 01-65 Bolt Shoulder 5/16-18 TT 207 817 67 05-08 Screw Thdrol 5/16-18 x 1/2 TYTT 208 817 67 06-08 Screw Thdrol 3/8-16 x 1/2 Ty-TT 209 817 00 06-12 Screw 3/8-16 x 3/4 212 532 18 35-48 Insert Lens Reﬂ ect 217 532 18 54-36 Fuel Window 219 817 00 05-12 Screw 5/16-18 x 3/4 258 532 18 52-14 Lens RH 259 532 18 52-13 Lens LH 260 532 18 54-29 Cover Lens 261 532 18 54-33 Insert, Grille

NOTE: All component dimensions given in U. S. inches. 1 inch = 25.4 mm

33

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

DRIVE

57

51

89

16

90

197

32

81

30

52

95

169

10

16

21

198

164

8

161

14

163

82

30

159

165

52

158

29

162

83

156

62

59

32

168

166

61

36

35

41

38

28

22

56

16

34

84

39

26

37

17 65

20

27

63

49

116

66

9

27

47

120

50

36

23

212

202

150

48

151 51

35

53

55

77

15

96

26

19

26

74

75

24

250

78

200

71

73

76

25

26

77

1

199

250

16

34

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

DRIVE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - - - Transaxle, Hydro 314-0510

(Order Parts From Transaxle Manu-

facturer) 8 532 16 58-66 Rod Shift Fender Adjust STLT 9 532 18 05-05 Clutch 10 876 02 04-16 Pin Cotter 1/8 x 1 CAD 14 810 04 04-00 Washer Lock Hvy Helical 15 874 49 05-44 Bolt Hex 5/16-18 Unc Flghd 16 873 80 05-00 Nut Lock Hex W/Ins. 5/16-18 Unc P 17 532 12 61-97 Washer 1-1/2 x 15/32 x .250 19 873 80 06-00 Nut Lock Hex W/Ins 3/8-16 Unc 20 532 17 39-37 Bolt Hex 7/16-20 x 4 x Gr.5-1.5 21 532 14 08-45 Knob Deluxe 1/2-13 UNC BLK/BLK 22 532 16 94-98 Rod, Brake Hydro 23 532 17 82-89 Bracket Asm Anti-Rot 24 873 35 06-00 Nut Hex Jam 3/8-16 UNC 25 532 10 68-88 Spring, Brake Rod 26 819 13 13-16 Washer 27 876 02 04-12 Pin Cotter 1/8 x 3/4 CAD. 28 532 17 57-65 Rod, Parking Brake 29 532 07 16-73 Cap,Parking Brake 30 532 16 95-92 Bracket, Transaxle 32 874 76 05-12 Bolt Hex Hd 5/16-18 Unc x 3/4 34 532 17 55-78 Shaft, Foot Pedal 35 532 12 01-83 Bearing, Nylon 36 819 21 16-16 Washer 37 532 12 49-63 Pin, Roll 38 532 17 91-14 Pulley, Composite, Flat 39 874 76 06-48 Bolt, Fin, Hex 3/8-16 x 3 41 532 17 55-56 Keeper, Belt Idler 47 532 12 77-83 Pulley, Idler, V-Groove Plastic 48 532 15 44-07 Bellcrank Clutch Grnd Drv STL 49 532 12 32-05 Retainer, Belt Style Spring 50 872 11 06-12 Bolt 3/8-16 x 1-1/2 Gr. 5 51 873 68 06-00 Nut 52 873 68 05-00 Nut Crown Lock 5/16-18 53 532 10 57-10 Link, Clutch 55 532 10 57-09 Spring, Return, Clutch 56 817 06 06-20 Screw 3/8-16 x 1.0 57 532 14 02-94 V-Belt, Ground Drive 59 532 16 96-91 Keeper, Center Span 61 817 12 06-14 Screw 3/8-16 x .875 62 532 12 48-72 Cover, Pedal

KEY PART NO. NO. DESCRIPTION

63 532 17 46-07 Pulley, Engine 65 810 04 07-00 Washer Lock Hvy HLCL Spr 7/16 66 532 15 47-78 Keeper Belt Engine 71 532 16 91-83 Strap Torque Lh Hydro 73 532 16 91-82 Strap Torque Rh Hydro 74 532 13 70-57 Spacer, Axle 75 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 76 812 00 00-01 E-Ring 77 532 12 35-83 Key, Square 78 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga 81 532 16 55-96 Shaft Asm Cross Tapered 82 532 16 57-11 Spring Torsion T/A 83 819 17 12-16 Washer 17/32 x 3/4 x 16 Ga. 84 532 16 95-94 Link Transaxle 89 532 16 65-10 Console, Shift 90 532 12 43-46 Nut Self Thd 1/4 95 532 17 02-01 Control Asm. Bypass Hydro 96 532 12 47-88 Retainer Spring 1" Zinc/Cad 116 872 14 06-08 Bolt 3/8-16 x 1 120 873 90 06-00 Nut Lock Flg 3/8-16 150 532 17 54-56 Spacer Retainer 151 819 13 32-10 Washer 13/32 x 2 x 10 Ga. 156 532 16 60-02 Washer Srrted 5/16ID x 1.125 158 532 16 55-89 Bracket Shift Mount 159 532 18 39-00 Hub Shift 161 872 14 04-06 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5 162 873 68 04-00 Nut Crownlock 1/4-20 Unc 163 874 78 04-16 Bolt Hex Fin 1/4-20 Unc x 1 Gr 5 164 819 09 10-10 Washer 5/8 x .281 x 10 Ga 165 532 16 56-23 Bracket Pivot Lever 166 532 16 68-80 Screw 5/16-18 x 5/8 168 532 16 54-92 Bolt Shoulder 5/16-18 x .561 169 532 16 55-80 Plate Fastening STLT/CRD 197 532 16 96-13 Nyliner Snap 5/8" ID 198 532 16 95-93 Washer Nyl 7/8 ID x .105 Hyd 199 532 16 96-12 Bolt Shoulder 5/16-18 Unc 200 872 14 05-08 Bolt Rdhd Sqnk 5/16-18 Unc x 1 202 872 11 06-14 Bolt RdHd 3/8-16 Unc x 1-3/4 Gr. 5 212 532 14 52-12 Nut Hexﬂ ange Lock 250 817 06 06-12 Screw 3/8-16 x .75

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

35

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

STEERING ASSEMBLY

38

12

39

1

41

42

37

36

44

51

91

43

68

29

15

54

88

71

68

29

17

82

29

15

46

8

6

2

87

5

3

11

40

10

13

65

32

33

34

35

67

46

8

6

67

87

5

4

43

6

8

36

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 532 16 66-27 Wheel Steering 2 532 18 47-06 Axle Cast Lt Machined 3 532 16 98-40 Spindle Asm LH 4 532 16 98-39 Spindle Asm RH 5 532 12 49-31 Bearing Race Thrust Harden 6 532 12 17-48 Washer 25/32 X 1-5/8 X 16 Ga 8 812 00 00-29 Ring Klip #t5304-75 10 532 17 51-21 Link Drag 11 810 04 06-00 Washer Lock Hvy Hlcl Spr 3/8 12 873 94 08-00 Nut Hex Jam Toplock 1/2-20 13 532 13 65-18 Spacer Brg Axle Front 15 532 14 52-12 Nut Hex Flange Lock 17 532 18 06-41 Shaft Asm Strg 29 817 06 06-12 Screw 3/8-16x3/4 32 532 17 18-88 Rod Tie 33 819 11 12-16 Washer 11/32 x 3/4 x 16 Ga. 34 810 04 05-00 Washer Lock Hvy Helical 5/16 35 873 54 05-00 Nut Crown Lock 5/16-24Unf 36 532 15 50-99 Bushing Strg 37 532 15 29-27 Screw 38 532 16 66-26 Insert Cap Strg Wh 39 819 18 24-11 Washer 9/16 ID x 1-1/2 OD x 11 Ga. 40 532 12 47-01 Lock nut 41 532 15 99-45 Adaptor Wheel Strg 42 532 16 96-34 Boot Steering Shaft 43 532 12 17-49 Washer 25/32 X 1 1/4 X 16 Ga 44 532 18 06-40 Extension Steering Shaft LR/LT 46 532 12 12-32 Cap Spindle Fr Top Blk 51 873 54 04-00 Nut Crownlock 1/4-28 54 871 13 04-20 Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8 65 532 16 03-67 Spacer Brace Axle 67 872 14 06-18 Bolt Rdhd Sq 3/8-16 x 2-1/4 68 532 16 98-27 Axle, Brace 71 532 17 51-46 Steering Asm 82 532 16 98-35 Bracket Susp Chassis Front 87 532 17 39-66 Washer Flat .781 x 1-1/2 x .14 88 532 17 51-18 Bolt Shoulder 7/16-20 91 532 17 55-53 Clip Steering

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

37

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

SEAT ASSEMBLY

1

8

9

7

5

6

22

14

9

7

10

24

16

25

15

11

13

17

KEY PART NO. NO. DESCRIPTION

1 532 18 49-92 Seat 2 532 14 05-51 Bracket Pivot Seat 8 720 3 871 11 06-16 Bolt Fin Hex 3/8-16 x 1 4 819 13 16-10 Washer Flat 13/32 x 1.0 x 10 Ga. 5 532 14 50-06 Clip Push-In 6 873 80 06-00 Nut Hex w/Ins. 3/8-16 Unc 7 532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi 8 817 00 06-16 Screw 3/8-16 x 1 9 819 13 16-14 Washer 13/32 x 1.0 x 14 Ga. 10 532 18 24-93 Pan Seat 11 532 16 63-69 Knob Seat Adj Wingnut 12 532 12 12-46 Bracket Mounting Switch

12

2

5

4

3

KEY PART NO. NO. DESCRIPTION

13 532 12 12-48 Bushing Snap Blk Nyl 50 Id 14 872 05 04-12 Bolt Rdhd Sqnk 1/4-20x1-1/2 15 532 13 43-00 Spacer Split 16 532 12 12-50 Spring Cprsn 17 532 12 39-76 Nut Lock 1/4 Lge Flg Gr 5 Zinc 21 532 17 18-52 Bolt Shoulder 5/16-18 Unc 22 873 80 05-00 Nut Hex Lock W/Ins 5/16-18 24 819 17 19-12 Washer 17/32 X 1 -3/16 X 12 Ga. 25 532 12 70-18 Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

21

38

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

DECALS

12

11

1

3

13

15

2

7

9

6

5

13

4

10

14

KEY PART NO. NO. DESCRIPTION

1 532 18 09-41 Decal Hood Cust. Resp. 2 532 14 50-05 Decal Battery 3 532 18 58-25 Decal Hood RH 4 532 18 58-26 Decal Hood LH 5 532 18 66-97 Decal Engine Husq. Logo 6 532 15 68-11 Decal Fender Oper 7 532 17 05-64 Decal Wheel Steering 9 532 17 68-22 Decal Fender Husq 10 532 15 70-02 Decal Fender Danger E/F 11 532 18 58-27 Decal Engine

WHEELS & TIRES

1

2

6

5,8

4,10

7

3,9

11

KEY PART NO. NO. DESCRIPTION

12 532 18 58-38 Decal Hood Replacement 13 532 18 58-15 Decal Hoodsides 14 532 16 03-96 Decal V-Belt Schematic 15 532 17 91-28 Decal Deck "B" 42"

- - 532 17 12-84 Pad Footrest LH

- - 532 17 12-85 Pad Footrest RH

- - 532 13 83-11 Decal Handle Lft Height Adjust

- - 532 16 92-10 Decal By Pass Lt Hydro

- - 532 18 67-82 Manual Owner's (English)

KEY PART NO. NO. DESCRIPTION

1 532 05 91-92 Cap Valve Tire 2 532 06 51-39 Stem Valve 3 532 10 62-22 Tire F Ts 15 X 6 0 - 6 Service 4 532 05 99-04 Tube Front (Service Item Only) 5 532 13 83-36 Rim Asm 6"front Silver Service 6 532 12 49-57 Fitting Grease (Front Wheel Only) 7 532 12 49-59 Bearing Flange (Front Wheel Only) 8 532 13 83-37 Rim Asm 8"rear Silver Service 9 532 12 20-82 Tire R Ts 20 X 10-8 C Service 10 532 12 49-26 Tube Rear (Service Item Only) 11 532 17 50-39 Cap Axle Blk 1 50 x 1 00

- - 532 14 43-34 Sealant, Tire ( 10 oz. Tube)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

39

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

ENGINE

3

2

8

1

101

25

26

32

31

29

112

16

17

41

33

17

33

37

38

17

14

45

13

101

10

6

5

23

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART NO. NO. DESCRIPTION

1 532 17 08-63 Control Throt Flg 2 817 72 04-08 Screw Hex Thd Cut 1/4-20x5/8 T 3 - - - - - - - - Engine Kohler CV674

(Order Parts from Engine Manu-

facturer) 4 532 14 97-23 Mufﬂ er Asm Twin Lo-Tone 5 532 14 66-99 Exhaust Tube Lh 6 532 14 67-00 Exhaust Tube Rh 8 532 17 18-77 Bolt 5/16-18unc x 3/4 W/Sems 10 532 14 66-29 Shield Browning 13 532 18 60-54 Gasket Mufﬂ er 14 532 14 84-56 Tube Drain Oil Easy 16 811 05 06-00 Washer Lock Ext Tooth 3/8 17 817 06 06-24 Screw 3/8-16 x 1-1/2 23 532 16 98-37 Shield Browning 25 532 14 59-96 Choke Control

4

KEY PART NO. NO. DESCRIPTION

26 873 92 06-00 Nut, Keps 3/8-24 Unf 29 532 13 71-80 Kit Spark Arrestor (Flat Scrn) 31 532 17 90-22 Tank Fuel 32 532 18 18-03 Cap Asm Fuel 33 532 12 34-87 Clamp Hose Blk 37 532 14 21-58 Line Fuel 38 532 18 16-54 Plug Drain Oil 41 532 13 92-77 Stem Tank Fuel 45 817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4 101 532 16 33-05 Nut Flange M8-1.25 112 532 12 49-52 Bushing

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

40

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

MOWER LIFT

37

38

11

29

40

41

36

28

13

12

27

25

24

23

7

8

5

49

30

3

50

4

6

2

26

6

1

5

4

13

19

13

31

13

32

31 32

19

KEY PART NO. NO. DESCRIPTION

1 532 15 94-60 Wire Asm Inner/Spring W/Plunger

LT 2 532 15 94-71 Shaft Asm Lift RH w/Inf 3 532 10 57-67 Pin Groove 1 500 Zinc 4 812 00 00-02 E Ring #5133-62 5 819 21 16-21 Washer 21/32 X 1 X 21 Ga 6 532 12 01-83 Bearing Nylon Blk 629 Id 7 532 12 56-31 Grip Handle Fluted Blk 8 532 12 45-26 Button Plunger Black 11 532 13 98-65 Link Lift LH 12 532 13 98-66 Link Lift RH 13 532 12 46-70 Retainer Spring 15 532 17 32-88 Link Front 16 873 35 08-00 Nut Jam Hex 1/2-13 Unc 17 532 17 56-89 Trunnion 18 873 80 08-00 Nut Lock w/Wsh 1/2-13unc 19 532 13 98-68 Arm Suspension Rear 20 532 16 35-52 Retainer Spring 23 532 11 08-07 Nut Special

20

15

20

16

15

17

18

20

KEY PART NO. NO. DESCRIPTION

24 819 13 10-16 Washer 13/32 X 5/8 X 16 Ga 25 532 12 48-74 Spring 2-1/8" 26 532 16 94-84 Retainer Clip 27 532 12 69-71 Rod Adj Lift Zinc 7.49 Wrk Lg 28 873 35 06-00 Nut Hex Jam 3/8-16 Unc 29 532 13 80-57 Knob Inf 3/8-16 Unc Blk W/sym 30 532 15 02-33 Trunnion Inﬁ n Height 31 532 16 98-65 Bearing PVT Lift 32 873 54 06-00 Nut Crownlock 3/8-24 36 532 15 50-97 Indicator Height STLT 37 532 12 39-35 Plug Hole Blk 1.485/1.515 Dia. 38 817 06 05-16 Screw 5/16-18 x 1 40 819 11 24-10 Washer 11/32 x 1-1/2 10 Ga. 41 532 15 50-98 Scale Ind. Height Blk. 49 532 14 52-12 Nut Hex Flange Lock 50 532 11 04-52 Nut, Push Phos & Oil

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

41

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-8

MOWER DECK

68

40

37

36

40

143

3

116

117

134

135

136

119

113

137

118

150

184

59

146

32

31

30

37

33

45

145

21

148

2

21

132

139

91

94

21

137

118

21

119

117

21

5

136

23

182

183

95

132

134

116

24

25

26

159

46

44

21

5

34

140

1

144

40

56

55

54

138

29

28

27

113

2

16

15

130

92

5

6

3

19

131

129

92

149

4

21

61

14

10

13

9

18

11

8

20

18

42

REPAIR PARTS

TRACTOR--MODEL NO. YTH2242, (YTH2242B-279001), PRODUCT NO. 954 57 03-83

MOWER DECK

KEY PART NO. NO. DESCRIPTION

1 532 18 54-38 Mower Deck Assembly, 42” 2 872 14 05-06 Bolt 3 532 13 80-17 Bracket Assembly,Sway Bar, Front 4 532 16 54-60 Bracket Sway Bar 42” Deck 5 532 12 46-70 Retainer Spring 6 532 17 80-24 Bar Sway Deck 8 532 85 08-57 Bolt, Hex 3/8-24 x 1.25 Gr. 8 9 810 03 06-00 Washer, Lock 10 532 14 02-96 Washer, Hardened

(The following blades are available)

11 532 13 41-49 Blade, Mulching 42" Std (For mulch-

ing mowers only)

- - 532 13 97-75 Blade Mulching 42" Premium (For

better wear when mulching)

- - 532 13 89-71 Blade Mower 42" Hi-Lift (For bag-

ging and discharging) 13 532 13 76-45 Shaft Assembly, Mandrel, Vented 14 532 12 87-74 Housing, Mandrel, Vented 15 532 11 04-85 Bearing, Ball, Mandrel 16 532 17 44-93 Stripper 18 872 14 05-05 Bolt, Carriage 5/16-18 x 5/8 19 532 13 28-27 Bolt, Shoulder 20 532 15 97-70 Bafﬂ e, Vortex 21 873 68 05-00 Nut Crownlock 5/16-18 UNC 23 532 17 75-63 Bracket, Deﬂ ector 24 532 10 53-04 Cap, Sleeve 25 532 12 37-13 Spring, Torsion, Deﬂ ector 26 532 11 04-52 Nut, Push 27 532 17 18-59 Shield, Deﬂ ector 28 819 11 10-16 Washer 11/32 x 5/8 x 16 Ga. 29 532 13 14-91 Rod, Hinge 30 532 17 39-84 Screw Thdrol Hex 31 532 12 99-63 Washer, Spacer 32 532 17 34-36 Pulley, Mandrel 33 532 17 83-42 Nut, Toplock, Flanged 34 872 11 06-14 Bolt 36 532 17 34-38 Pulley, Idler, Flat 37 819 13 13-16 Washer 13/32 x 13/16 x 16 Gauge 40 873 68 06-00 Nut Crownlock 3/8-16 UNC 44 532 14 00-88 Guard, Mandrel, L.H. 45 532 12 47-88 Retainer 46 532 13 77-29 Screw, Thd. Roll 1/4-20 x 5/8 54 532 17 85-15 Washer, Hardened

KEY PART NO. NO. DESCRIPTION

55 532 15 50-46 Arm, Idler 56 532 12 20-52 Spacer, Retainer 59 532 17 34-42 Guard, TUV Idler 61 532 17 48-82 Spring Ext Elect Clutch 42” Dck 68 532 17 48-83 V-Belt 91 532 18 05-32 Bracket Asm Noseroller Lh 92 873 80 06-00 Nut Lock Hex w/Ins 3/8-16 UNC 94 532 13 22-64 Roller Nose 38"-50" 95 532 18 05-33 Bracket Asm Noseroller Rh 113 817 06 05-12 Screw 5/16-18 x 3/4 Tap R 116 532 18 42-19 Bolt, Shoulder 117 532 13 39-57 Wheel, Gauge 118 873 93 06-00 Nut, Centerlock 3/8-16 119 819 12 14-14 Washer 3/8 x 7/8 x 14 Gauge 129 819 13 13-12 Washer 13/32 x 13/16 x Ga. 130 874 78 06-16 Bolt Fin Hex 3/8-16unc x 1 Gr.5 131 872 14 06-08 Bolt Rdhd Sqnk 3/8-16unc x 1 132 817 00 06-12 Screw 3/8-16 x .75 134 532 15 69-41 Pin Head Rivet 135 532 17 80-74 Bracket Wheel Gauge LH 136 532 15 59-86 Bar Adjusting Gauge Wheel 137 872 11 05-05 Bolt Carr. 5/16-18 x 5/8 138 532 17 80-75 Bracket wheel Gauge RH 139 532 17 80-77 Bracket Asm. Wheel Gauge F RH 140 532 17 80-76 Bracket Asm. Wheel Gauge F LH 143 532 15 71-09 Bracket Arm Idler 42” 144 532 17 34-41 Keeper Belt 42” Clutch Cable 145 532 17 34-37 Pulley Idler Flat 146 532 17 34-43 Bolt Carriage Idler 148 532 16 90-22 Spring Return Idler 149 532 16 58-98 Retainer Spring Yellow Zinc 150 819 09 12-16 Washer 9/32 x 3/4 x 16 Ga. 159 872 14 06-14 Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4 182 532 17 91-26 Rod Roller Nose 183 532 16 35-52 Retainer Spring 184 819 13 14-10 Washer 13/32 x 7/8 x 10 Ga.

- - 532 13 07-94 Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only

- Pulley Not Included)

- - 532 17 60-50 Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inche 1 inch = 25.4 mm

43

SERVICE NOTES

44

SERVICE NOTES

45

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

46

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

WARRANTY STATEMENT

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:

Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held prod uct.

3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks,

and ground engaging commercial equipment.

2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-professional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems used for commercial, institutional, professional or income producing purposes or use.

47

Batteries have a one-year prorated limited warranty with 100% replacement during the ﬁ rst 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners,

snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna product used for commercial, institutional, professional, or income producing purposes or use except as otherwise provided herein.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The ﬁ t of the protective apparel/boot is not covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty: (1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, ﬁ lters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines; (2)Natural discoloration of material due to ultraviolet light; (3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of pur chase; all claims must be sent to the appropriate manufacturer; (4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war ranty should be sent to the manufacturer; and (5)Emission Control System components necessar y to comply with CARB-TIER-II and EPA regulations which are manufactured by third party engine manufacturer.

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following: (1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits; (2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc tion sheet furnished by Husqvarna; (3)Alterations or modiﬁ cations that change the intended use of the product or affects the product’s per formance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or: (4)Additional damage to par ts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PROD UCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly ﬁ lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to conﬁ rm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer.

To obtain the beneﬁ t of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA

7349 Statesville Road

Charlotte, NC 28269

531 83 81-23 2002

532 18 67-82 01.27.03 RH

Printed in U.S.A.

Husqvarna YTH 2242 B, 954570383 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY RULES

UNASSEMBLED PARTS

ASSEMBLY

OPERATION

MAINTENANCE

STORAGE

SCHEMATIC

REPAIR PARTS

ELECTRICAL

DRIVE

DECALS

ENGINE

MOWER LIFT

MOWER DECK