Husqvarna YTH2148B, 917279020 Owner’s Manual

Husqvarna

Owner's Manual

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SAFETY RULES

Safe Operation Practices for Ride-On Nowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,

L GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area ofobjects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow- ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back-

ing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un- clogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing road- ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts

and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before

storage.

H. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• VVatchfor holes, ruts, or bumps. Uneven terrain could overturn the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra carewith grass catchers orother attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose trac- tion, disengage the blades and proceed slowly straight

down the slope.

DO NOT: , Do not turn on slopes unless necessary, and then,

turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

HL CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall offand be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra carewhen approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to

cool before storing.

• Stop and inspect the equipment ifyou strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, dam- age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check

components and replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

SAFETY RULES

_k Safe Operation Practices for Ride-On Nowers dl_

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never carry children.They may fall offand be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children. Mow up and down slopes (15 ° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn

the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

WARNING: In order to prevent acci-

I n _se control of the !

dental starting when setting up, trans- porting, adjusting or making repairs, always dBsconnect spark plug wire and place wire where it cannot contact spark plug.

that are recommended by and comply WARNING: Tow only the attachments

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate onmy at the mow- est possible speed when on a slope. Too heavy of a load, while on a smope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

A wAR.w.GA

Engine exhaust, some of its constituents, and cer- tain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands

after handling.

PRODUCT SPECIFICATIONS

Gasoline Capacity 4 Gallons and type: Unleaded Regular

Oil Type (API-SGoSL): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC (Gap: ,040")

Ground Speed (MPH): FoP,,vard: 0 - 5,5

Reverse: 0 - 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: 35

MIN. CCA: 280 Case Size: U1R

Blade BoltTorque: 45-55FT.LBS

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance. Should you experience any problem you cannot easily rem-

edy, please contact your nearest authorized servicecenter/ department We have competent, well-trained technicians

and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Maintenance" and "Stor- age" sections of this owner's manual.

WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with

a spark attester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator. In the state of California the above is required by law

(Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on

federal lands. A spark arrester for the muffler is available through your

nearest authorized service center/department (See REPAlR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDU LE ...................................... 16

MAINTENANCE ..................................................... 16-19

SERVICE AND ADJUSTMENTS ............................ 20-28

STORAGE .................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR .................................. 30-43

UNASSEMBLED PARTS

Steering Wheel

_ teering

Wheel Adapter

(4) Adjusting Bars

@ @ @ @

(4) Locknuts 3/8-16

4) Retainer Springs le loop)

(2) Retainer Springs

_ loop)

Gauge Wheels

(4) Wheels

Mower

(2)Flanged

(1)Front Plate

Assembly

(4) Clevis Pins ._q

(5) Retainer Springs

oop)

(4) Shoulder Bol_ts_

(4) Washers

3/8 x 3/4 x 14 Ga.

(2) Locknuts

5/16 x 18

[ ]

Nose Roller

Retainer Spring

Nose Roller

(2) Hex Bolts

5/16 x 18 x 1

Nose Roller Brackets

Seat

(1) Washer 17/32 x 1-3/16 x 12 Gauge

_ (1) Knob

Keys Slope Sheet

(2) Keys

(1) Oil Drain Tube For Future Use

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) Tire pressure gauge (2) 3/4" wrenches (1) Utility knife

(2) 7/16" wrenches (1) 3/4" socket w/drive ratchet

L_ WHE_=L ,NSERT

)_ STEERING

112 HEX NUT

(1) Pliers When right or left hand is mentioned in this manual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove.

ADAPTER--

SHAFT

BEFORE REMOVING TRACTOR FROM

SKiD

ATTACH STEERING WHEEL (See Fig. 1)

° Remove locknut and large flat washer from steering

shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with locknut and large fiat washer previously removed. Tighten

securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPOR'TANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in the Maintenance section of this manual for charging instructions).

TERMRNAL LABEL TERMINAL

FIG. 2

_NSTALLSEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly

of seat to tractor.

• Pivot seat upward and remove from the cardboard pack- ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached

which allows you to press clutch!brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SHOULDER BO_

SEAT

TO DRmVE TRACTOR OFF SKID (See Op- eration section for _ocation and function of

controls}

_k WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be sure tractor is in a weGventilated area. Be sure the area in

front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been com- pleted.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in "transmission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine.After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

• Turn ignition key to "STOP" position.

Continue with the instructions that follow.

TO ATTACH NOSE ROLLER (See Fig. 4)

o Assemble brackets "A" and "B" to the inside of mower

mounting brackets as shown. Tighten securely.

NOTE: Be sure bracket tabs are positioned in tab holes in mower brackets.

• Position nose roller between brackets and install rod and retainer spring.

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 3

NOTE: You may now rolJor drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKmD (See Op- eration section for _ocation and function of

controls}

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in "transmission disengaged position" (See "TO TRANSPORT" in the Operation

section of this manual).

• Roll tractor forward off skid.

LOCK BO_

HE× ROD

FIG. 4

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower perfor-

mance.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8o16 center locknuts and tighten securely.

Foreaseofmowertotractorassembly,raisegauge wheelstohighestpositionandretainwithclevispins andspringretainers.

Adjustgaugewheelsbeforeoperatingmower.See"TO ADJUSTGAUGEWHEELS"intheOperationsection

ofthismanual.

318-16 CENTER LOCKNUT

3/8WASHER

FIG. 5

_NSTALL MOWER AND DR_VE BELT (See Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park-

ing brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with deflector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

• if equipped, turn height adjustment knob counter- clockwise until it stops.

• Lower mower linkage with attachment lift control.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops

up as shown.

• Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs

as shown.

• Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes

and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brack-

ets.

NOTE: To assist in locating hole in flanged pin, the hoJein pin is inline with notch on head of pin. If necessary, move

mower side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

• Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clockwise to remove slack from mower suspension.

• Raise deck to highest position.

• Adjust gauge wheels before operating mower as shown in the Operation section of this manual.

_AUGE _HEEL

DOUBLE LOOP RETAINER SPR_NG

USE PUERS FOR

RETAINER SPRBNGS

CHASSIS FRONT CLUTCH PULLEY

BRACKET MOWER

BRACKET ASSEMBLY

ANTI-SWAY BAR

SUSPENSION

ARMS DOUBLELOOPRETAmNER

SPR_NG(OUTWARDPOINTING DECK PINS)

ELECTRIC BRACKETS

FIG. 6

SINGLE LOOP

RETABNER SPRBNGS

DEFLECTOR

SHELD

CHECKT_REPRESSURE

The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFiCATiONS" section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POS_T_ON OF ALL BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and Ad- justments section of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how tooperate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

,/ CHECKMST

BEFORE YOUOPERATE AND ENJOYYOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BES TPERFORMANCEAND SATISFACTION FROM THIS

QUALITY PRODUCTT

PLEASE REVIEW THE FOLL OWING CHECKL IS7.

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

v_ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

v_ Check wiring. See that all connections are still secure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

v_ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine. ,/ Be sure brake system is in safe operating condition. ,/ It is important to purge the transmission before oper-

ating your tractor for the first time. Follow proper start-

ing and transmission purging instructions (See "TO

START ENGINE" and "PURGE TRANSMISSION" in

the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean=

ing.

R N

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

I",1 o

6 G o;I

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE

LIGHT

FORWARD

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

MOWER HEIGHT MOWER LIFT

®@@@@

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

DANGER, KEEP HANDS

ANDFEETAWAY

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

& &

,_}_/JlIlll4t_,,

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury

and/or property damage. FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or property damage.

OPERATION

KNOW YOU R TRACTOR

READ TH_S OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

CLUTCHIBRAKE

PEDAL

FREEWHEEL

CONTROL

THROTTLE

CHOKE

CONTROL

HOURMETER ATTACHMENT

CLUTCH SWITCH

LIGHT

SWRTCH POSmON

L_FT LEVER

PLUNGER

IGNmON ATTACHMENT

UFT LEVER

PARKBNG BRAKE

MOTION CONTROL

LEVER

Our tractors conform to the safety standards of the American National Standards institute.

ATTACHMENT CLUTCH SWITCH = Used to engage the mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH POSITION - Turns the headlights on.

THROTTLE CONTROL - Used to control engine speed. CHOKE CONTROL - Used when starting a cold engine.

FREE WHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

HOURMETER - Indicates hours of operation. AMMETER - Indicates charging (+) or discharging (-) of

battery.

FIG. 7

PARKING BRAKE = Locks clutch!brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

ATTACHMENT UFT LEVER - Used to raise, lower and adjust the mower deck or other attachments mounted to your tractor.

UFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the engine.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye damage, Always wear safety glasses or eye shields white operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles

or standard safety glasses.

HOW TO USE YOUR TRACTOR NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases

TO SET PARKING BRAKE (See Fig. 8}

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

THROTTLE "DISENGAGE"

CONTROL X LEVER

PUSH IN TO ,ATTACHMENT

PULL OUTTO

"ENGAGE"

may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on

rass areas.

i_ CAUTION: Always stop tractor corn°

pletemy,as described above, before leav- ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

AKvays operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower perfor- mance.

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES =

• To stop mower blades,move attachment clutch switch to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch!brake pedal into full "BRAKE" position..

• Move motion control lever to neutral (N) position.

_MPORTANT: THE MOTION CONTROL LEVER DOES NOT

RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/

BRAKE PEDAL IS DEPRESSED,

ENGINE =

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key

Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. _MPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD),

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8}

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9}

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions. NOTE:Adjust gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar

and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

mMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU CHANGETHE CUTTING HEIGHT OFTHE MOWER DECK.

RETABNER

SPRBNG

FIG. 9

TO OPERATE MOWER (See Fig. 10}

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged

will shut offthe engine.You must remain fully and centrally

positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch control.

i_ CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, orthe deflector

shield in place.

ATTACHMENT CLUTCH SWITCH PULL OUT TO "ENGAGE"

FIG. 10

ATTAC HMENT UFT LEVER HGH

TO OPERATE ON H_LLS

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

_MPORTANT: THE MOTIONCONTROLLEVER DOESNOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/

BRAKE PEDAL IS DEPRESSED.

• Torestart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly

TO TRANSPORT (See Figs. 7 and 11}

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

OPERATION

FIG. 11

TOWING CARTS AND OTHER ATTACH° MENTS

Tow only the attachments that are recommended by and complywith specifications of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING "THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds,

remove and read oil level, if necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure

fuel freshness.

CAUTION: Wipe off any spilled oi! or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING,

CAUTION: Aicohol blended fuels (catled gasohol or using ethanol or methanol) can at- tract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional informatiom Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in thetransmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start

after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start,

pull the choke control out and retry.

VVARMWEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a few' seconds and then continue to push the control in

slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow itto ,,warmup for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke

control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may require an enginewarm-up period from several seconds

to several minutes, depending on the temperature.

OPERATION

AUTOMATIC TRANSMiSSiON WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake and let the clutch/

brake slowly return to operating position.

• Allow one minute for transmission to warm up.This can be done during the engine warm up period.

• The attachments can be used during the engine warm- up period after the transmission has been warmed

up and may require the choke control be pulled out slightly.

NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual. PURGE TRANSMISSION

I _ CAUTION: Neverengageordisengage

_1_ freewheel Jever wMle the engine is run-

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure wiJJremove any trapped air inside the transmission which may have de- veloped during shipping of your tractor. iMPORTANT: SHOULDYOURTRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine offand parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this

section of manual).

• Sitting in the tractor seat, start engine. After the en- gine is running, move throttle control to slow position.

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See "TO TRANS PORT" in this section of manual).

• Sitting inthe tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch!brake pedal.

Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times. Your transmission is now purged and now ready for

normal operation.

MOWENG TIPS

• Mower should be properly leveled for best mowing per- formance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim- ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished

(See Fig. 12).

(

00272

FIG. 12

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried dip-

pings. Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing. Always operate engine at fuji throttle when mow-

ing to assure better mowing performance and proper discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

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