Husqvarna W3613ETS, W4815ETS User Manual

Operators Manual Models:
968999117 / W3613ETS
968999120 / W4815ETS
Please read these instructions carefully and make sure you understand them before using the machine.
MANUAL NO. 539106457 REV. IR (09/20/01)
Thank you for buying an HUSQVARNA! Before operating your new mower, read, understand and follow the important safety instructions and the other instructions contained in this manual. Lawnmowers and all power equipment, can be potentially dangerous if used improperly.
SAFETY REQUIRES GOOD JUDGEMENT, CAREFUL USE IN ACCORDANCE WITH INSTRUCTIONS AND COMMON SENSE.

INTRODUCTION

This manual has been prepared for the operators of the HUSQVARNA 36" and 48" commercial mowers. Read, understand, and follow the safety and operating instructions.
Always stop the engine and blades, place the traction levers in drive, and place the mower in gear when leaving unattended.
The steering system of this mower uses individual right and left drive levers on the upper handle. Squeezing the traction lever will reduce tension on the wheel drive belt eliminating power to that wheel. With the opposite wheel still under power a turn is accomplished. If the traction lever is squeezed even tighter the brake will be applied to that wheel and a tighter more abrupt turn is ac­complished. LEARN HOW TO USE THESE IMPORTANT STEERING/BRAKE CONTROLS!
As an additional safety feature, these mowers are equipped with an Operators Presence System. This is an electrical interlock safety system which is activated by depressing either one or both of the Operator Presence Levers above the handle grips. Releasing both Operators Presence Levers while mowing or transporting will break the electrical circuit and cause the engine and mower to stop. The mower will not stop immediately after releasing the O.P. levers, some travel does occur.
TECHNICAL ASSISTANCE
If you have any questions pertaining to your mower contact your dealer. To locate the nearest dealer please call: 1-800-HUSKY-62. For technical assistance please write: Husqvarna, 9906 Perimeter Woods Drive, Charlotte, NC, 28216 or call: 1-800-HUSKY-MD.
! WARNING !
THE ENGINE EXHAUST FROM THIS
PRODUCT CONTAINS CHEMICALS
KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER,
BIRTH DEFECTS OR
OTHER REPRODUCTIVE HARM.
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Table of Contents
SAFETY ................................................................................................. 4
SETUP AND ADJUSTMENTS ................................................................ 5-11
OPERATION .......................................................................................... 11-12
SERVICE ............................................................................................... 13-15
MAINTENANCE CHART ........................................................................ 16
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Safety

! WARNING ! : Failure to comply with the follow-
ing instructions may result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
TRAINING
1. Read this manual carefully and question your dealer if something is not clear. Should the dealer be unable or unavailable to answer your questions, call or write our factory.
2. Be thoroughly familiar with the controls and proper use of the equipment.
3. DO NOT allow children in the yard or area when the mower is operating.
4. DO NOT allow pre-teenage children to operate mower.
5. Allow only responsible teenagers with mature judgment to operate mower and only when being supervised.
6. Keep the area clear of all persons, particularly small children and pets.
PREPARATION
1. The use of personal protective equipment, such as (but not limited to) protection for the eyes, ears, feet and head is highly recom­mended.
2. Never operate the mower without proper guards, covers, safety switches and devices in place and properly functioning. Inspect to determine that these safety devices are installed properly, are in good condition and operate properly. If the condition of any of these devices is questionable, they must be replaced or repaired before using the mower.
3. Thoroughly inspect the area and remove all stones, sticks, wire and other debris. Also note other possible hazards such as holes, stumps, sprinkler heads etc..
4. Do not operate the mower when barefoot or wearing open shoes. Always wear substantial footwear and long pants.
5. Fill gasoline tank before starting the engine. Only use an approved gasoline container. Do not smoke near open gasoline containers. Do not fill gasoline tank indoors or when engine is running or hot. Wipe off any spilled gasoline before starting engine.
6. Never attempt to make any adjustments (even the smallest) when engine is running.
7. Mow only in daylight or good artificial light.
8. Never operate mower in wet grass. Always be sure of your footing; keep a firm grip on the handle and walk, never run.
OPERATION
1. Do not change engine governor settings or over speed the engine.
2. Keep hands, feet, and clothing away from rotating parts when operating mower.
3. Disengage blade drive when crossing gravel drives, walks, roads or under any condition where thrown objects might be a hazard.
4. After striking a foreign object or if mower vibrates abnormally, stop the engine and discon­nect the spark plug. Inspect the mower for any damage and repair the damage.
5. Stop the engine and wait for the blades to stop rotating whenever you leave the operating position for any reason, including emptying the grass catcher or making any adjustments or repairs.
6. Mow across slopes, never up and down. Use caution when changing direction on slopes. Always turn uphill. Do not mow very steep slopes. Do not use sulky on any slopes.
7. When parking mower, stop engine and leave drive levers down in DRIVE position with trans­mission in gear to prevent rolling. Never park mower on a slope.
8. NEVER OPERATE THIS EQUIPMENT,
WITH ENGINE RUNNING, IN AN ENCLOSED OR CONFINED AREA WITHOUT PROPER VENTILATION OF THE ENGINE EXHAUST.
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Setup & Adjustments
MAINTENANCE
1. Keep all nuts, bolts, and screws tight to keep mower in safe operating condition.
2. Never store the mower with gas in the tank inside a building where fumes can reach an open flame or spark. Allow engine to cool before storing in an enclosure.
3. To reduce fire hazard, keep mower free of grass, leaves, or excessive grease.
4. Check grass catcher assembly frequently for wear or deterioration. Replace bag if loose seams or tears are evident.
5. Have your mower inspected and serviced each year by an authorized HUSQVARNA dealer. Determine if any additional devices are available which might upgrade the safety of your mower.
6. Use only authentic HUSQVARNA replace- ment parts to insure the safety and quality of your mower is maintained.
7. Safety decals should be replaced if they are missing or illegible. Decals may be purchased from your HUSQVARNA dealer.
FRONT CASTER WHEELS
1. Mount front caster wheel assemblies. Instal­lation includes fastening casters to front of the cutter deck using 3/8 x 1" hex head capscrews.
FUEL TANK
1. Place fuel tank on tank support, making sure to get the studs through the slots on the top of the tank support. Place the 5/16” flat washer, spring, the other 5/16 flat washer and the 5/16” nut on the stud. Snug 5/16” nut, but do not over tighten.
HANDLE ASSEMBLY
1. Align the upper mounting holes in handle with the upper hole in the tank support.
2. Install two 3/8" x 1" screws through matched holes and loosely install 3/8" nuts.
3. Align the lower holes and install hardware as above, tighten upper and lower hardware.
LINKAGE INSTALLATION
1. Install drive linkage into the hole in the idler arm on the inside of the tank support. The drive linkages are fastened to the drive levers on the handle assembly. Secure the drive linkages to the idler arm by inserting a retaining ring through the small hole in the end of the drive linkage.
2. Install shifter to transmission with 1/4" x 1" screws. The shifter is located in the inner box and hardware is pre-assembled into the bracket on the transmission.
3. Install blade control rod into the bellcrank on the left side of the tank support. Secure rod with ring type retainer.
4. Refer to the section of this manual on adjust­ments for the proper adjustment of the linkages you are installing. The linkages were set at the factory but must be checked before operating mower to insure of the proper setting. Always check 100% of the adjustments before you operate the mower.
5. Connect the two halves of the wiring harness together. The four prong connectors have a locking tab that shows which way to line them up and guarantees that they are connected properly when the lock snaps.
6. Install the chute deflector to the side of the mower deck. Bolt it into place using the two 5/ 16" x 1" screws and nuts pre-assembled into the mounting tabs on the deck. Tighten the screws very securely with the chute completely covering the discharge opening and tight against the side of deck.
THROTTLE INSTALLATION
1. Connect the throttle cable end to the throttle mechanism on engine, leaving the cable clamp loose. Push throttle lever on console com­pletely forward. Then pull the cable through the clamp on engine and tighten the cable clamp. Move the throttle lever back and forth to ensure proper installation.
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Setup & Adjustments
GAS LINE INSTALLATION
1. The gas line is factory installed on the engine. Attach loose end to fuel tank hose barb and secure with hose clamp.
POSITIONING FRONT CASTER SPACERS
1. Using the cutting height chart, find the correct number of spacers to be placed under the caster swivel.
2. Remove the lynch pin and washer from the top of caster and reposition spacers to the desired cutting height from the chart. See figure # 2
AXLE HEIGHT ADJUSTMENT
1. To adjust rear axle, stop engine and place drive levers in the neutral lock position, remove spark plug wire.
BRAKE ROD ADJUSTMENT
1. Make sure the rod is installed into the proper hole in the brake arm. The brake rod should be in bottom hole on the brake arm as shown below. Never use the upper hole. The proper adjustment can not be achived in this position.
2. To increase braking. Turn the wing nut down on the brake rod. Do not turn the wingnut down to far as this will result a constant braking action and will excessively wear the brake band and cause premature failure.
Wingnut
2. Remove lower belt shield from underside of rear deck for better access to axle adjustment bolts.
3. Loosen axle pivot bolts and axle adjustment bolts. See figure # 1.
4. Place a jack under center of rear deck raise the jack slightly so axle adjustment bolts may be removed.
5. With the jack raise or lower the rear deck to the desired position using the chart to ensure proper height. Reinstall the axle adjustment bolts and tighten. A tapered punch may be used to help align the holes. See figure #1.
NOTE:
It may be necessary to readjust drive and brake linkages.
Brake arm
Brake Rod
NOTE:
To achieve the best quality cut, the blades should be level with the ground or slightly tipped forward
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