Husqvarna W436, 967334301-00, W448, 967334401-00 Operator's Manual

EN
Commercial Mower
W436 / 967334301-00
W448 / 967334401-00
Please read the operator manual carefully and make sure
you understand the instructions before using the machine.
Gasoline containing up to 10% ethanol (E10) is acceptable
exceeding 10% ethanol (E10) will void the product warranty.
Operator Manual
WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the unit.
Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
WARNING! Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
IMPORTANT To implement improvements, specifications and designs can be altered without prior notification.
Note that no legal demands can be placed based on the information contained in these instructions.
Use only original parts for repairs. The use of other parts voids the warranty.
Do not modify or install non-standard equipment to the unit without consent from the manufacturer. Modifications to the unit may cause unsafe operations or damage the unit.
IMPORTANT Refer to Engine Manual for correct type and grade of fuel.
Delivery
If you have purchased this product without complete assembly and instruction by your retailer, it is your responsibility to read and understand all assembly instructions. If you do not understand or have difficulty following the instructions, contact the nearest Husqvarna dealer for assistance.
To locate the nearest Husqvarna dealer, go to www.husqvarna.com.
Before Operating the Unit
1. Make sure all assembly has been properly completed.
2. Understand all safety precautions provided in the manuals.
3. Review control functions and operation of the unit. Do not operate the unit unless all controls function as described.
4. Review recommended lubrication, maintenance and adjustment instructions.
WARNING! Improper assembly or
adjustments cause serious injury.
Safety Decals
The safety decals on the machine are visual reminders of the important safety information found in this manual. All messages found on the unit must be fully understood and carefully followed.
Always replace missing or damaged safety decals. Replacement decals can be found in the parts manual for the machine and ordered from your dealer.
WARNING! Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.
WARNING! Stop engine and allow moving parts to stop before leaving operator’s position.
©
2014 All rights reserved.
Orangeburg, SC. Printed in U.S.A.
TABLE OF CONTENTS
INTRODUCTION
This manual is a valuable document. Read the contents carefully before using or servicing the machine. The following of instructions (use, service, maintenance) by all who operate the machine is important for the safety of the operator and others.
The engine is covered by a separate manual. The manual is included in the literature package shipped with the unit. Refer to this manual for engine service recommendations.
Model And Serial Numbers
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit.
Numbers are located on the product registration form in the unit literature package. They are printed on a serial number label, located on the frame of the unit near the engine.
Engine serial numbers are on the left side of the engine and also below the dipstick tube.
Unit Model and Serial Number
Engine Model and Serial Number
Production Registration
The dealer will register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information.
If the Dealer does not register your product, fill out, sign and return the product registration card or go to: www.husqvarna.com.
All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register the unit.
Service
When ordering spare parts, please specify the purchase year, model, type, and serial number.
Always use genuine Husqvarna spare parts.
SYMBOLS AND DECALS .......................5
SAFETY ...................................................6
ASSEMBLY ...........................................10
CONTROLS ...........................................11
OPERATION ..........................................12
MAINTENANCE SCHEDULE ................19
MAINTENANCE ....................................20
STORAGE .............................................26
TROUBLESHOOTING ..........................27
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Emission Control System
This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/ or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by a Husqvarna dealer or an authorized engine manufacturer's service center. Contact a Husqvarna dealer concerning emission controls and components.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving direction.
Transport on Public Roads
Check applicable road traffic regulations before transporting on public roads. If the machine is transported, you must always use approved fastening equipment and ensure that the machine is well anchored.
Operating
This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones or tree stumps. All other types of uses are incorrect. The manufacturer’s directions concerning operation, maintenance, and repairs must be carefully followed.
Lawn mowers and all power equipment can be potentially dangerous if used improperly. Safety requires good judgement, careful use in accordance with these instructions and common sense.
The machine must only be operated, maintained, and repaired by persons familiar with the machine’s special characteristics and who are also knowledgeable about the safety instructions. Use only approved repair parts to maintain this machine.
Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage.
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IMPORTANT Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
WARNING! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.
SYMBOLS AND DECALS
These symbols are found on the machine and in the operator manual.
Study them carefully so that you know what they mean.
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should neglect to follow instructions given in the manual.
Read the operator manual.
Keep people and pets away when operating unit. Keep children out of the work area and under the watchful care of a responsible adult.
Never direct discharge toward other people. Thrown objects can cause injury. Remove objects that could be thrown by the blade. DO NOT operate mower over gravel and hard surfaces.
Keep safety devices (guards, shields, switches, etc.) in place and working.
Look before backing. Proceed off slopes slowly.
Serious injury or death may result from machine rollover. Do not operate on
slopes over 15O.
ROTATING BLADE! Keep hands and feet away. DO NOT operate mower unless guards are in operating position or bagger is attached.
Do not put hands near moving belts
Keep hands and feet away from rotating or moving parts
Always stand clear of discharge area.
Shut off engine, remove ignition key, read manual before you unplug, adjust or repair unit.
NO STEP! Always keep feet away from rotating parts.
Do not overfill fuel tank. Replace fuel cap securely and clean up spilled fuel. Never fill fuel tank when engine is running, hot or unit is indoors.
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Protecting Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
General Operation
• Read, understand, and follow all instructions on the machine and in the manual before starting.
• Anyone who operates, maintains, and/or services this machine must first read and understand this Operator Manual. Local laws may regulate the age of the user. The owner is responsible for training the users of this equipment.
• The owner and operator of this equipment can prevent accidents and is responsible for accidents or injuries occurring to themselves, other people and/or property.
• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., that could be picked up and thrown by the blades.
• Low-hanging branches and similar
SAFETY
obstacles can injure the operator or interfere with mowing operation. Before mowing, identify potential obstacles such as low-hanging branches, and trim or remove those obstacles.
• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
• Do not operate machine without the discharge guard, or other safety devices in place and working.
• Slow down before turning.
• Operate the machine only in daylight or good artificial light.
• Never leave a running machine unattended. Always turn off blades, stop engine and remove ignition key before dismounting.
• Do not wear radio or music headphones. Safe service and operation require full attention.
• Do not hang or secure any item to the control console. The operator’s station should always remain unobstructed.
• Do not pull mower backwards while the blades are rotating. Use the reverse gear to move the machine in reverse.
• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine or unclogging the discharge guard.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
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Personal Safety Equipment
• Make sure first aid equipment is close at hand when using the machine.
• Never use the machine when barefoot. Always wear protective shoes or boots, preferably with steel toe caps.
• Always wear approved protective glasses or a full visor when assembling or mowing.
• Always wear gloves when handling the blades.
• Never wear loose clothing that can get caught in moving parts.
• Use ear protectors to avoid damage to hearing.
Slope Operation
Slopes are a major factor related to loss of control or machine tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot reverse up the slope or if you feel unsure, do not mow it.
• Mow across slopes, not up and down.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop while on the slope.
• Do not mow on wet grass. Tires may lose traction.
• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.
• Do not use on steep slopes.
• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
Safe Handling of Gasoline
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
WARNING! The engine and the exhaust system become very hot during operation. There is risk for burns if touched. Allow engine and exhaust system to cool to a safe temperature before refueling.
• Never fuel the machine indoors.
• Before you begin refueling, minimize the risk of static electricity by touching a metal surface.
• Check the fuel level before each use and leave space for the fuel to expand, as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never overfill fuel tank. Replace gas cap and tighten securely.
• If fuel is spilled on clothing, change clothing immediately.
• Do not start the engine near spilled fuel.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only an approved fuel container. Use only non-metal, portable fuel containers approved by the Underwriter’s Laboratory (UL) or the American Society for Testing & Materials (ASTM). If using a funnel, make sure it is plastic and has no screen or filter.
• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from the vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
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General Maintenance
• Never use the machine indoors or in spaces lacking proper ventilation. The exhaust fumes contain carbon monoxide, an odorless, poisonous, and lethal gas.
• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine running.
• Check the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
• Maintain or replace safety and instruction labels, as necessary.
• Check wheel hardware tightness often during the first 100 hours of operation. Wheel hardware must be tightened to specified torque using the proper procedure anytime it is loosened.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If leaks arise in fuel system, engine must not be started until problem has been resolved.
• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliance.
• Do not use gas with methanol. Methanol is harmful to your health and to the environment.
• Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be used with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices.
• Do not change the settings of governors and avoid running the engine with overly high engine speeds. If you run the engine too fast, you risk damaging the machine components.
• Use protective goggles.
• Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel.
• The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine.
• Reduce the risk of fire by removing grass, leaves, and other debris that may have accumulated on the machine. Allow the machine to cool before putting it in storage.
• Hydraulic hoses and lines can fail due to physical damage, kinks, age, and exposure. Check hoses and lines regularly. Replace damaged hoses and lines.
• Hydraulic fluid connections can loosen due to physical damage and vibration. Check connections regularly. Tighten loose connections.
• Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
• Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
• If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source.
• Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.
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• When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.
• Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
• Regularly clean deck and underside of deck, avoid spraying engine and electrical components with water.
Waste Product and Chemicals
• Waste products, such as, used oil, fuel, coolant, brake fluid, and batteries, can harm the environment and people:
• Do not place waste fluids in used beverage containers.
• See your local Recycling Center or authorized dealer to learn how to recycle or get rid of waste products.
• A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that product.
Transport
• The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer.
• Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting.
• Check and abide by local traffic regulations before transporting the machine on any road.
Maintenance and Storage
• Never store the equipment with fuel in the tank inside a building where fumes might reach an open flame or spark. Allow the engine to cool before storing in any enclosure.
• If the fuel tank has to be drained for storage perform this task outdoors.
• Maintain or replace safety and instruction labels, as necessary.
• Clear debris from movable parts, but only when the power source is shut off. DO NOT spray water to clean unit.
• Check to be sure all nuts and bolts are tight to assure the equipment is in safe working condition.
• For extended storage, clean unit thoroughly. See engine manual for proper storage.
Spark Arrestor
The engine in this machine is not equipped with a spark arrestor muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on or near any unimproved forested, bush covered or grassy lands unless the exhaust system is equipped with a spark arrestor meeting any applicable local or state laws. Other states or federal areas may have similar laws. A spark arrestor for your machine may be available from your authorized dealer. An installed spark arrestor must be maintained in good working order by the operator.
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ASSEMBLY
1. After removing the unit from shipping container, adjust tire pressure to 10 to 14 psi (70 to 95 kPa).
2. Check the adjustments outlined in Maintenance.
3. Check engine oil level. See the engine manual.
4. Add clean fuel to the fuel tank. See engine manual for type and grade.
5. Check for loose hardware.
6. Make sure that safety interlock system operates correctly. See Safety Interlock System.
7. Make sure that unit tracks straight. The unit must not pull sharply to the left or right when the steering levers are released. See Tracking Adjustment.
CAUTION! Avoid injury! Explosive separation of tire and rim parts is possible when they are serviced incorrectly.
• Do not attempt to mount a tire without the proper equipment and experience to perform the job.
• Do not inflate the tires above the recommended pressure.
• Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurally weaken or deform the wheel.
• Do not stand in front or over the tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side.
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