Husqvarna GTH2654T User Manual

GTH2654T

Owner's Manual

03002

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

WARNING: In order to prevent accidental starting when setting up, transport ing, ad justing or making repairs, al ways dis connect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec ommended by and comply with spec iﬁcations of the man ufacturer of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stituents, and certain vehicle com ponents contain or emit chem icals known to the State of Cal ifor nia to cause can cer and birth de fects or oth er re pro ductive harm.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

WARNING

Battery posts, terminals and related ac cessories contain lead and lead compounds, chem icals known to the State of Cal ifor nia to cause can cer and birth defects or oth er re pro ductive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ﬂ ammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open ﬂ ame, spark, or pilot light such as on a water heater or other appliances.

• Never ﬁ ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when ﬁ lling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overﬁ ll fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine run ning.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

3

PRODUCT SPECIFICATIONS

Gasoline Capacity 4 Gallons and type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)

Oil Capacity: W/ Filter: 4.0 Pints W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC (Gap: .040")

Ground Speed (MPH): Forward: 0 – 5.8 Reverse: 0 – 2.1

Charging System: 16 AMPS @ 3600 RPM

Battery: AMP/HR: 35 MIN. CCA: 280 Case Size: U1R

Blade Bolt Torque: 45-55FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized servicecenter/ de part ment We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the en gine’s exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the mufﬂ er is available through your nearest authorized service center/depar tment (See RE PA IR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES .........................................................2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-9

OPERATION ...........................................................10-16

MAINTENANCE SCHEDULE ...................................... 17

MAINTENANCE ..................................................... 17-20

SERVICE AND AD JUSTMENTS ............................21-25

STORAGE .................................................................... 26

TROU BLESHOOT ING ............................................27-28

REPAIR PARTS.......................................................30-43

WARRANTY................................................................. 44

4

UNASSEMBLED PARTS

(5) Large Retainer

Springs - 7/16

(2) Smaller Retainer

Springs - 5/16

(1) Anti-Sway Bar

Mower

(1) 3/4 O.D. Washers

(5) 1-3/16 O.D. Washers

Mower Front Wheel

(1) Wheel

(1) Shoulder Bolt

(1) Oil Drain Tube For Future Use

Keys

(1) 1-1/4 O.D. Washer

(1) Locknut

3/8-16

Slope Sheet

(1) Front Link

Assembly

(2) Rear Lift Link

Assemblies

(2) Keys

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(1) 3/4" wrench (1) Utility knife

(1) 9/16" wrench (1) Pliers

(1) Tire Pressure Gauge When right or left hand is mentioned in this man ual, it

means from your point of view, when you are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton .

• Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels ﬂ at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

A

FIG. 2

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the tractor from the skid.

WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

CHECK BATTERY (See Fig. 1)

• Lift hood to raised position.

NOTE: If this battery is put into service after month and year indicated on label (L) (label is located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

L

02931

FIG. 1

ADJUST SEAT (See Fig. 2)

• Sit in seat.

• Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Release lever to lock seat in position.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

• Raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing brake ped al.

• Place freewheel control in dis en gaged po si tion to dis en gage trans mis sion (See “TO TRANS PORT” in the Op er a tion section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRAC TOR OFF SKID (See Operation section for location and function of controls)

• Be sure all the above assembly steps have been completed.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion engaged" position (see "TO TRANSPORT" in Operation section of this manual).

• Sit on seat in operating position, depress brake pedal and set the parking brake.

• Raise attachment lift lever to its highest position.

• Remove key from bag and start the engine (see "TO START" in the Operation section of this manual). After engine has started, move throttle control to idle (slow) position.

• Release parking brake.

• Slowly depress forward drive pedal and drive tractor off skid.

• Apply brake to stop tractor and set park ing brake.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

6

ASSEMBLY

020

5

1

02995

ASSEMBLE FRONT WHEEL TO MOWER (See Fig. 3)

• Using shoulder bolt, washer and locknut from parts bag, as sem ble front wheel to mower as shown. Tighten securely.

A

FIG. 5

FIG. 3

INSTALL MOWER AND DRIVE BELT

(See Figs. 4-12)

See MOWER AND DRIVE BELT ASSEMBLY Supplement Sheet for additional guidance on this assembly.

Be sure tractor is on level surface and engage park ing brake.

• Lower attachment lift lever to it's lowest position.

CAUTION: Lift lever is spring loaded. Have a tight grip on lift lever, lower it slowly and engage in lowest position.

• Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deﬂ ector shield to the right.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor.

• Slide mower under tractor until it is centered under tractor.

• FIRST INSTALL ANTI-SWAY BAR (S).

- From right side of mower, insert anti-sway bar into

hole in transmission bracket (T).

T

S

A

FIG. 6

- Pivot bar towards you and insert other end of bar

into hole in rear mower bracket (D). Move mower as needed to insert bar.

- Secure with washer and retainer spring as shown

using small 5/16 retainer spring.

D

02965

FIG. 4

• Remove plastic tie securing belt, bring belt forward and check belt for proper routing in all mower pulley grooves.

02996

FIG. 7

7

ASSEMBLY

• ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with washer and retainer spring.

• Repeat on opposite side of tractor.

A

B

FIG. 8

• ATTACH REAR LIFT LINKS (C) - Insert rod end of lift link assembly into hole in tractor lift shaft suspension arm (L) and pivot link down to mower. Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and retainer spring.

• Repeat on opposite side of tractor.

L

C

• Turn steering wheel to position wheels straight forward.

• ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F) and secure with7/16 retainer spring (G) through hole in link located behind the bracket.

• Insert other end of link (E) into hole in front mower bracket (H) and secure with washer and 5/16 retainer spring (J).

5/16

E

F

G

7/16

H

J

FIG. 10

• Disengage belt tension rod (K) from locking bracket (L).

• Install belt onto engine clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

D

FIG. 9

L

K

S

C

D

B

M

A

F

E

H

FIG. 11

8

ASSEMBLY

M

FIG. 12

• Engage belt tension rod (K) on locking bracket (L).

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

• Raise attachment lift lever to highest position.

• If necessary, adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Ser vice and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the ﬁ gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.

✓CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been com plet ed. ✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged. ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure free wheel control is in

“transmission engaged” position (see “TO TRANS PORT” in the Operation section of this man u al).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls, their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition. ✓ Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper starting and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.

9

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

LIGHTS ON

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

NEUTRAL

REVERSE

OPERATION

SYSTEM (ROS)

FUEL

HIGH

ENGINE ON

BATTERY

ATTACHMENT

CLUTCH ENGAGED

REVERSE

LOW

ENGINE START

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

PARKING BRAKE

FORWARD

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

FAST

MOWER HEIGHT

CRUISE CONTROL

KEEP AREA CLEAR

(SEE SAFETY RULES SECTION)

SLOW

15

SLOPE HAZARDS

IGNITION SWITCH

MOWER LIFT

CLUTCH/BRAKE

PEDAL

15

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

P

D

N

B

Q

C

A

M

F

H

E

G

K

L

J

FIG. 13

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A) ATTACHMENT LIFT LEVER – Used to raise and lower the mower or other attachments mounted to your trac tor. (B) BRAKE PEDAL – Used for brak ing the tractor and start ing the engine. (C) PARKING BRAKE – Locks clutch/brake pedal into the brake position.

(D) THROTTLE CONTROL – Used to control engine speed. (E) ATTACHMENT CLUTCH SWITCH – Used to engage the

mow er blades, or other at tach ments mounted to your tractor. (F) IGNITION SWITCH – Used for starting and stopping the engine. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION – Allows operation of mower or other powered attachment while in reverse.

(H) LIGHT SWITCH – Turns the headlights on and off. (J) CRUISE CONTROL LEVER – Used to set forward

movement of tractor at desired speed without holding the forward drive pedal. (K) FORWARD DRIVE PEDAL – Used for forward movement of tractor. (L) REVERSE DRIVE PEDAL – Used for reverse movement of tractor. (M) FREEWHEEL CONTROL – Disengages transmission for pushing or slowly tow ing the trac tor with the engine off.

(N) CHOKE CONTROL – Used when starting a cold engine. (P) SERVICE REMINDER / HOUR METER – Indicates when

service is required for the engine and mower.

(Q) 12-VOLT POWER PORT – Used for 12-volt accessories.

11

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad justments or repairs. We rec ommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRAC TOR

TO SET PARKING BRAKE(See Fig. 14)

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake will shut off the engine.

• Depress brake pedal (B) all the way down and hold.

• Pull parking brake lever (C) up and hold, re lease pres sure from brake pedal (B), then release parking brake lever. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.

B

C

FIG. 14

STOPPING

MOWER BLADES

• To stop mower blades, push at tach ment clutch switch in to disengaged position (

O).

IMPORTANT: Leaving the ignition switch in any position

other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To elim i nate this possibility, always stop en gine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely, as de scribed above, before leav ing the operator's position.

D

N

F

FIG. 16

TO USE THROTTLE CONTROL (See Fig. 16)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces engines operating efﬁ ciency.

• Full speed (fast) of fers the best bagging and mower per for mance.

(I) ATTACHMENT CLUTCH SWITCH PULL OUT TO “ENGAGE”

FIG. 15

GROUND DRIVE -

• To stop ground drive, depress brake pedal all the way down.

ENGINE -

• Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to “backﬁ re”.

• Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent un au tho rized use.

• Never use choke (N) to stop engine.

(O) PUSH-IN TO “DISENGAGED”

TO USE CHOKE CONTROL -D (See Fig. 16)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD -N (See Fig. 17)

The direction and speed of movement is controlled by the forward and reverse drive pedals.

• Start tractor and release parking brake.

• Slowly depress forward (K) or reverse (L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

12

OPERATION

J

K

L

FIG. 17

TO USE CRUISE CONTROL -J (See Fig. 17)

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or

transporting on relatively smooth, straight surfaces. Other con di tions such as trimming at slow speeds may cause the cruise control to dis en gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.

• With forward drive pedal depressed to desired speed, pull cruise control lever (J) up and hold while lifting your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal or tap on forward drive pedal.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the ﬁ rst cut relatively high; the second to de sired height.

TO ADJUST GAUGE WHEELS (See Fig. 19)

Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a ﬂ at level surface.

• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in this sec tion of manual).

• With mower in desired height of cut po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in ap pro pri ate hole. Tighten se cure ly.

• Repeat for all, installing gauge wheel in same adjustment hole.

TO ADJUST MOWER CUT TING HEIGHT (See Fig. 18)

The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height.

A

FIG. 18

• Put attachment lift lever in desired cutting height slot.

The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

FIG.19

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

• Select desired height of cut with attachment lift lever.

• Start mower blades by engaging at tach ment clutch control.

TO STOP MOWER BLADES disengage at tach ment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deﬂ ector shield (S) in place.

13

OPERATION

S

FIG. 20

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders

will enter the mowing area.

• Depress brake pedal all the way down.

• With engine running, turn ignition key counterclockwise

to ROS "ON" position.

• Look down and behind before and while backing.

• Slowly depress reverse drive pedal to start move-

ment.

• When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

ROS "ON" POSITION ENGINE "ON" POSITION

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

(NORMAL OPERATING)

8

2

8

2

0

• To restar t movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest set ting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 13 and 21)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Transmission Engaged

Transmission Disengaged

FIG. 21

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and ﬂ ashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will ﬂ ash for two hours. To service engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not running.

TOWING CARTS AND OTHER AT TAC H MENTS

Tow only the attachments that are recommended by and comply with speciﬁ cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

14

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil ﬁ ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ﬂ ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep aration and for mation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Inser t key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than ﬁ fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Release the parking brake and let the brake slowly return to operating po si tion.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine war m-up period after the transmission has been warmed up and may require the choke con trol be pulled out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Ad just ments section of this manual.

TO START ENGINE (See Fig. 13)

When starting the engine for the ﬁ rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress brake pedal and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the ﬁ rst time. This procedure will remove any trapped air inside the transmission which may have de vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

15

OPERATION

• Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Dis en gage parking brake

CAUTION: At any time, during step 4, there may be movement of the drive wheels.

• Depress forward drive pedal to full forward position, hold for ﬁ ve (5) seconds and release pedal. Depress reverse drive pedal to full reverse position, hold for ﬁ ve (5) seconds and release pedal. Repeat this procedure three (3) times.

• Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

• Drive tractor forward for approximately ﬁ ve feet then backwards for ﬁ ve feet. Repeat this driving procedure three times.

Your transmission is now purged and now ready for normal op er a tion.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by tur ning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until ﬁ nished (See Fig. 22).

FIG. 22

• If grass is extremely tall, it should be mowed twice to reduce load and possible ﬁ re hazard from dried clip pings. Make ﬁ rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

16

MAINTENANCE

SCHEDULE

Check Brake Operation

Check Tire Pressure

T

Check Operator Presence & ROS Systems

R

Check for Loose Fasteners

A

Check/Replace Mower Blades

C

T

Lubrication Chart

0

Check Battery Level

R

Clean Battery and Terminals

Check Transaxle Cooling

Check Mower Levelness

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

E

Clean Air Filter

N

Clean Air Screen

G

Inspect Muffler/Spark Arrester

I

Replace Oil Filter (If equipped)

N E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

BEFORE

EACH

USE

EVERY

8

HOURS

EVERY

25

HOURS

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

4

1,2

EVERY

50

HOURS

3

2

1,2

EVERY

100

HOURS

1

EVERY

SEASON

,

2

BEFORE

STORAGE

maint_sch-tractore.ROS.e

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air ﬁ lter, and check blades and belts for wear. A new spark plug and clean air ﬁ lter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

ROS systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

➀ SPINDLE ZERK

➀ FRONT

WHEEL BEARING ZERK

➀ SPINDLE ZERK

➀ FRONT

WHEEL BEARING ZERK

➁ ENGINE

➀ STEERING

SECTOR GEAR TETH

➀ MANDREL

02956

ZERKS

➀ General Purpose Grease

➁ Refer to Maintenance “ENGINE” Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

17

MAINTENANCE

TRACTOR

Always observe safety rules when per form ing any main te nance.

BRAKE OPERATION

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Ser vice and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See PSI on tires).

• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully de pressed, and the attachment clutch con trol is in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

ROS "ON" Position

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

Engine "ON" Position (Normal Operating)

8

2

8

2

0

BLADE CARE

For best results mower blades must be sharp. Re place worn, bent or damaged blades.

CAUTION: Use only a replacement

blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 23)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning coun ter clock wise.

• Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper as sem bly, center hole in blade must align with star on mandrel assembly.

• Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

MANDREL ASSEMBLY

STAR

BLADE BOLT (SPECIAL)

BLADE

CENTER HOLE

02544

FIG. 23

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Remove terminal guard.

• Disconnect BLACK battery cable ﬁ rst then RED bat tery cable and remove battery from tractor.

18

MAINTENANCE

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this man u al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling ﬁ ns should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos si ble damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling ﬁ ns.

TO CHANGE ENGINE OIL (See Figs. 24 and 25)

Determine temperature range expected before oil change. All oil must meet API service classiﬁ cation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install the drain tube onto the ﬁ tting.

OIL DRAIN VALVE

63

4

2

CLOSED AND LOCKED POSITION

YELLOW CAP

0

DRAIN TUBE

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classiﬁ cation SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20 0 30 40

F

C

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20 0

-10

32

60

10

80

20 30 40

FIG. 24

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil ﬁ ll cap/dipstick securely each time you check the oil level.

100

oil_visc_chart1_e

FIG. 25

• Unlock drain valve by pushing inward and turning coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom ﬁ tting of the drain valve.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour slowly. Do not overﬁ ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when ﬁ nished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum ﬁ bers.

AIR FILTER

Your engine will not run properly using a dirty air ﬁ lter. Service air cleaner more often under dusty conditions. See Engine Manual.

19

MAINTENANCE

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other oil change if the tractor is used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester (if equipped) as it could create a ﬁ re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ﬁ rst. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 26)

The fuel ﬁ lter should be replaced once each season. If fuel ﬁ lter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor, re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec tions.

• Place new fuel ﬁ lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUEL FILTER

FIG. 26

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

20

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR (See Fig. 27)

TO REMOVE MOWER

• Place attachment clutch in “DIS EN GAGED” position.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod (K) from lock bracket (L).

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and release slowly.

• Remove mower belt from electric clutch pulley (M).

• Disconnect front link (E) from mower - remove retainer spring and washer.

• Go to either side of mower and disconnect mower suspension arm (A) from chassis and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.

• Go to other side of mower and disconnect the suspension arm and rear lift link.

CAUTION: After rear lift links are disconnected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever.

• From right side of mower, disconnect anti-sway bar (S) from right rear mower bracket (D) - remove retainer spring and washer and pull mower toward you until the bar falls from the hole in bracket.

• Turn tractor steering wheel to the left as far as it will go.

• Slide mower out from under right side of tractor.

TO IN STALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE BELT” in the As sem bly section of this manual.

TO LEVEL MOWER

Make sure tires are properly inﬂ ated to the PSI shown on tires. If tires are over or under inﬂ ated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 28)

• With all tires properly inﬂ ated and if your lawn appears unevenly cut, determine which side of mower is cutting lower.

NOTE: As desired, you can raise the low side of mower or lower the high side.

L

K

S

C

D

FIG. 27

B

M

F

A

E

H

21

SERVICE AND ADJUSTMENTS

02948

• Go to side of mower you wish to adjust.

• With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower the mower, or, to the right to raise the mower.

A

Turn nut right to raise mower

Turn nut left to lower mower

FIG. 28

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

• Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisﬁ ed with the results.

PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 29)

• With all tires properly inﬂ ated, park tractor on level ground or driveway.

FRONT-TO-BACK ADJUSTMENT (See Figs. 30 and 31) IMPORTANT: Deck must be level side-to-side.

To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade.

• If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor.

• With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.

• With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise (tighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower.

02548

B

FIG. 30

CAUTION: Blades are sharp. Protect your

hands with gloves and/or wrap blade with heavy cloth.

• Raise mower to its highest position.

• At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides.

• If adjustment is necessary, see steps 2 and 3 in Visual Adjustment instructions above.

• Recheck measurements, adjust if necessary until both sides are equal.

02966

A

FIG. 29

B

A

Tighten adjust nut B to raise mower

02950

Loosen jam nut A ﬁ rst

Loosen adjust nut

B to lower mower

FIG. 31

NOTE: Each full turn of the adjustment nut will change

mower height about 1/8".

• Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip.

• Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut.

22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 32)

• Park tractor on a level surface. En gage parking brake.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod (K) from lock bracket (L).

CAUTION: Belt tension rod is spring loaded. Have a ﬁ rm grip on rod and release slowly.

• Remove screws (P) from mandrel covers (Q) and remove covers.

• Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

• Remove belt from electric clutch pulley (M), both mandrel pulleys (R) and all idler pulleys (S).

MOWER DRIVE BELT INSTALLATION

• Install belt around all mandrel pulleys (R) and around idler pulleys (S) as shown.

• Install belt onto electric clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

• Reassemble mandrel covers (Q). Securely tighten all screws.

• Engage belt tension rod (K) on locking bracket (L).

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

• Raise attachment lift lever to highest position.

Q

K

R

P

L

R

S

M

P

Q

R

FIG. 32

TO CHECK BRAKE

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

• Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

• Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualiﬁ ed service center.

TO REPLACE MOTION DRIVE BELT (See Fig. 33)

Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

• Remove mower (See “TO RE MOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

• Disconnect clutch wire harness (A).

• Remove anti-rotation link (B) on right side of tractor.

• Remove belt from stationary idler (C) and clutching idler (D).

• Remove belt from centerspan idler (E).

• Pull belt slack toward rear of trac tor. Carefully remove belt up wards from trans mis sion input pulley and over cooling fan blades (F).

• Remove belt downward from engine pulley and around electric clutch (G).

• Slide belt toward rear of tractor, off the steering plate (H) and remove from tractor.

BELT INSTALLATION -

• Install new belt from tractor rear to front, over the steering plate (H) and above clutch brake pedal shaft (J).

• Pull belt toward front of tractor and roll belt around electric clutch and onto engine pulley (G).

• Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pulley (F). Be sure belt is inside the belt keeper.

• Install belt on centerspan idler (E).

• Install belt through stationary idler (C) and clutch ing idler (D).

• Reinstall anti-rotation link (B) on right side of tractor. Tighten securely.

• Reconnect clutch harness (A).

• Make sure belt is in all pulley grooves and in side all belt guides and keep ers.

• Install mower (See “TO IN STALL MOWER” in this sec tion of manual).

23

SERVICE AND ADJUSTMENTS

WAS H ERS

RETAIN ING

G

H

B

A

C

D

E

J

AXLE COVER

SQUARE KEY (REAR WHEEL ONLY)

TO START ENGINE WITH A WEAK BATTERY (See Fig. 35)

F

02953 electric

RING

FIG. 34

WARNING: Lead-acid batteries gen- erate ex plosive gases. Keep sparks, ﬂ ame and smoking ma terials away from batteries. Always wear eye pro tection when around batteries.

FIG. 33

FRONT WHEEL TOE-IN/CAM BER

Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualiﬁ ed service center.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 34)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

24

WEAK OR DEAD BATTERY

FULLY CHARGED BATTERY

FIG. 35

SERVICE AND ADJUSTMENTS

REPLACING BATTERY (See Fig. 36)

WARNING: Do not short battery ter mi nals by allowing

a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected ﬁ rst to prevent sparking from ac ci den tal grounding.

• Lift hood to raised position.

• Disconnect BLACK battery cable (A) then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• First connect RED battery cable (B) to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover (C) over terminal.

• Connect BLACK grounding cable to negative (-) bat tery terminal with re main ing hex bolt and keps nut. Tight en securely

• Close hood.

Negative

A

(Black) Cable

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 37)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT WIRE CONNECTOR

02778

FIG. 37

C

Positive (Red) Cable

B

02954

FIG. 36

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad just ment should not be necessary. If adjustment is necessary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

25

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gasoline in the tank inside a building where fumes may reach an open ﬂ ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance sec tion of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require re charg ing.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.

26

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Weak or dead battery. 5. Recharge or replace battery.

6. Dirty air ﬁ lter. 6. Clean/replace air ﬁ lter.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Water in fuel. 8. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

9. Loose or damaged wiring. 9. Check all wiring.

10. Carburetor out of adjustment. 10. See “To Adjust Carburetor” in Service Adjust ments section.

11. Engine valves out of adjustment. 11. Contact an authorized service center/ department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5. Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjust ments section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/ department.

Engine will not 1. Brake pedal not depressed. 1. Depress brake pedal. turn over 2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/ department.

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery. will not start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ

8. Stale or dirty fuel. 8. Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

9. Water in fuel. 9. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjust ments section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/ department.

lter.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

27

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine dies when 1. Reverse operation system 1. Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section.

is engaged.

Engine continues to 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not run when operator corrected, contact an authorized service center/ leaves seat with department. attachment clutch engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Headlight(s) not 1. Light switch is “OFF”. 1. Turn light switch “ON”. working 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s). (if so equipped) 3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.

Engine “backﬁ res” 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed when turning full speed (fast) position before stopping engine. (fast) position before stopping engine. engine “OFF”

28

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

SCHEMATIC

02929-194276_Regulated-Tex

RED RED

WHITE

S

M

B

A1

G

A2

L

BATTERY

FUSE

RED

BLACK

PTO SWITCH

(DISENGAGED)

BLACK

SOLENOID

WHITE

RED

BLACK

WHITE

CLUTCH/BRAKE

(PEDAL UP)

2

3

1

6

JUNCTION

CONNECTOR

BLACK

BLACK BLACKBLACK

GRAY

BLACK

STARTER

M

ELECTRIC CLUTCH

GRAY

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

BLACK

IGNITION SWITCH

CIRCUITPOSITION

OFF

RUN/OVERRIDE

M+G+A1

B+S+A1START

B+A1

B+A1RUN

“MAKE”

L+A2

BLACK

02929

BLACK /WHITE

BLUE

FUEL SHUT-OFF

(IF SO EQUIPPED)

ORANGE

LIGHT

SWITCH

63

52

41

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

FUEL

SOLENOID

RED

DASH HARNESS

(MATING SIDE)

IGNITION

UNIT

(OPTIONAL)

HOUR

METER

LINE

CHARGING SYSTEM OUTPUT 16 AMP DC @ 36 RPM

BROWN

6

3

5

2

4

1

CONNECTOR

29

CHASSIS

HARNESS

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

POWER OUTLET

(IF SO EQUIPPED)

REGULATOR

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

HEADLIGHTS

WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR

WIRING.

BLACK

12V

SHORTING

CONNECTOR

STATOR

BLACK

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

ELECTRICAL

22

90

21

41

24

91

42

43

40

27

30

33

25

34

59

2

1

27

4646

50

26

99

100

8

16

71

Battery _28

29

55

28

194276D

30

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 532 14 49-27 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 18 64-91 Battery Box 16 532 17 61-38 Switch Interlock 21 532 18 37-59 Harness Socket Light 22 532 00 41-52 Bulb, Light # 1156 24 532 40 02-53 Cable Battery 25 532 19 88-93 Cable Starter 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 14 54-91 Cable Ground 21" Blk 6 Ga. 29 532 40 15-45 Switch Seat 30 532 19 33-50 Switch Ign 33 532 14 04-01 Key Ign Molded Generic 34 532 11 07-12 Switch Light/Reset 40 532 40 11-05 Harness Ign 41 871 72 04-08 Screw Thd Cut 1/4-20 x 1/2 42 532 13 15-63 Cover Terminal Red 43 532 19 25-07 Solenoid 46 532 19 81-38 Gauge Hourmeter 50 532 17 46-51 Switch PTO 55 817 49 05-12 Screw Thdrol 5/16-18 x 3/4 59 532 40 03-03 Outlet 12-Volt 71 532 19 42-76 Harness Ign. Dash 90 532 40 07-24 Cover Terminal Battery 91 532 19 02-70 Strap Battery 99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4 100 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.

- - - 532 40 44-54 Harness Pigtail PCH TEX ROS

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

31

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

CHASSIS

15

208

18

207

203

204

210

212

214

14

130

25

221

181

196

162

189

162

58

199

178

161

206

216

130

202

205

52

213

152

215

218

52

213

217

5

176

182

176

184

176

130

52

175

183

150

34

130

180

68

177

176

36

37

181

194

36

194

68

165

219

211

209

216

chassis-tex_24-gt-husq

219

189

99

102

189

68

32

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

CHASSIS

KEY PART NO. NO. DESCRIPTION

5 532 40 18-23 Dash 14 532 40 18-24 Hood 15 532 19 89-07 Lens LH 18 532 40 48-21 Grille 25 532 19 89-06 Lens RH 34 532 19 61-25 Plate Engine 36 817 06 05-12 Screw 5/16-18 x 3/4 37 532 40 18-25 Fender 52 873 68-05-00 Nut Crown Lock 5/16-18 58 532 19 43-14 Bracket Fender 68 817 49 05-08 Screw 5/16-18 x 1/2 99 532 40 19-96 Rod Bypass Asm. 102 532 12 47-88 Retainer Spring 1" 130 532 19 16-11 Screw 10 x 3/4 Single Lead Hex 150 532 19 85-12 Duct Heat Hood 152 532 19 63-90 Shield Browning/Debris 156 817 00 05-12 Screw 5/16-18 x 3/4 161 532 40 18-26 Console Fuel Window 162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 165 532 19 68-26 Bracket Support Tank 175 532 19 63-04 Crossmember 176 532 19 32-32 Screw 10-24 x 5/8 Wshd Qdrx 177 532 19 52-27 Bushing Steering 178 532 19 97-82 Cargo Asm. Net 180 532 40 15-59 Chassis 181 532 40 30-25 Bushing Mtg. Fender Crgo.

KEY PART NO. NO. DESCRIPTION

182 532 19 47-87 Dash Lower 189 817 00 05-12 Screw 5/16-18 x 3/4 194 873 80 05-00 Nut Lock Hex Flange 5/16-18 196 532 40 02-99 Console Asm. Deck Lift 199 532 19 82-59 Plate Deck Lift 202 532 40 30-48 Vent Side Hood RH 203 532 40 30-76 Vent Side Hood LH 204 532 19 89-04 Vent Asm Hood Top 205 532 40 17-09 Skirt Hood Side RH 206 532 40 17-11 Skirt Hood Side LH 207 532 19 71-98 Bezel RH 208 532 19 71-99 Bezel LH 209 532 19 91-30 Insert Hex Top RH 210 532 19 91-31 Insert Hex Top LH 211 532 19 91-32 Insert Hex Bottom RH 212 532 19 91-33 Insert Hex Bottom LH 213 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4 214 532 19 91-45 Clip Retainer 215 532 19 80-43 Cover Chassis Front 216 817 67 05-08 Screw 5/16-18 x 1/2 217 532 15 65-24 Rod Pivot 218 532 19 63-95 Hood Stop 219 532 19 51-61 Stud Fastener 220 873 97 05-00 Nut Lock Hex Flange 221 532 19 89-09 Reﬂ ector LH

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

33

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

DRIVE

74

220

70

56

221

213

185

42

221

64

51

186

190

52

184

189

187

51

50

35

49

160

159

15

74

167

29

159

143

160

188

216

161

218

219

92

211

209

170

51

153

171

163

52

125

208

207

226

125

215

26

116

125

206

214

211

80

125

197

196

125

210

222

166

9

33

205

drive-tex_31-Husq TuffTorq

230

7

183

17

116

162

2

169

125

225

1

169

116

162

183

153

2

230

7

205

33

34

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

DRIVE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - Transaxle, TUFFTORQ K46 (Order Parts from Transaxle Manu-

facturer) 2 532 18 62-11 Key 1/4 x 2.5 7 532 19 98-44 Hub Asm. Wheel 9 532 14 00-80 Bolt Hub Wheel 15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 17 532 40 10-72 Spring, Brake 26 532 19 96-79 Spring Return Cruise 29 532 40 38-06 Rod, Brake 33 812 00 00-01 Ring E 35 532 19 95-91 Rod, Brake, Park 37 532 12 17-49 Washer 42 532 12 48-72 Cover, Foot Pedal 49 872 11 06-14 Bolt 50 532 19 43-27 Pulley Idler Flat 51 873 90 06-00 Lock Nut 3/8-16 52 532 19 43-26 Idler V-Groove 910" Offset 56 532 13 09-69 V-Belt, Drive 64 532 19 78-65 Shaft Asm. Pedal Brake Control 70 532 40 05-30 Control Asm. 74 532 14 24-32 Screw 1/4 x 1/2 80 532 40 44-83 Bracket Strap Torque 96 874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25 116 873 90 05-00 Nut Lock Hex Flange 5/16-18 125 817 00 05-12 Screw 5/16-18 x 3/4 143 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 153 532 12 47-88 Retainer Spring 159 876 02 04-12 Pin Cotter 1/8 x 3/4 160 532 16 94-84 Retainer Clip 161 532 19 54-03 Spring, Return, Clutch 162 532 19 57-85 Spacer Transaxle 163 532 40 10-34 Rod Pedal Control 166 532 19 72-90 Nut Push .625

KEY PART NO. NO. DESCRIPTION

167 532 19 62-11 Latch Brake Parking 169 874 49 05-60 Bolt Hex Flghd 5/16-18 x 3.75 170 532 19 43-22 Keeper Belt Centerspan 171 872 11 06-16 Bolt RDHD SQNK 3/8-16UNC x 2 183 532 40 04-24 Spacer Split 184 532 40 31-18 Handle Parking Brake 185 872 11 06-20 Bolt Rdhd Sqnk 3/8-16 x 2-1/2 186 532 19 43-21 Spacer Retainer 187 819 13 32-10 Washer 188 532 19 43-23 Link Clutch Ground Drive 189 532 19 43-17 Bellcrank Ground Drive 190 532 19 43-18 Keeper Bellcrank Ground Drive 196 817 00 06-16 Screw 3/8-16 x 1 197 532 19 97-69 Bracket Clutch Anti-Rotation 205 532 12 17-48 Washer 206 532 19 78-67 Bracket Mount Latch Cruise 207 532 19 78-68 Latch Control Cruise 208 532 19 78-69 Gear Sector Control Cruise 209 532 19 95-92 Rod Control Cruise 210 532 19 78-60 Rocker Asm. Pedal Control 211 532 12 01-83 Bearing Nylon 213 532 40 31-19 Knob Control Cruise 214 532 40 17-22 Pedal Forward 215 532 40 17-23 Pedal Reverse 216 532 19 61-31 Bracket Pulley Idler 218 874 78 05-20 Bolt Fin Hex 5/16-18 unc x 1-1/4 219 532 19 57-80 Spacer Fender 220 532 19 89-08 Reﬂ ector RH 221 532 40 31-87 Retainer Spring Clip Handle 222 819 21 20-10 Washer 21/32 x 1-1/4 x 10 Ga. 225 532 40 33-19 Keeper Belt Trans. 226 532 40 08-31 Bracket Mount Touque 230 532 18 89-67 Washer Harden

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

35

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

STEERING ASSEMBLY

26

45

51

1

steering-tex_4-husq

64

13

21

16

28

22

59

63

19

35

58

68

69

60

57

63

61

6

4

15

70

9

8

7

14

67

2

9

67

62

8

14

66

7

6

5

13

8

15

53

13

KEY PART NO. NO. DESCRIPTION

1 532 19 39-43 Wheel, Steering 2 532 19 59-68 Axle Asm., Front 4 532 19 79-37 Spindle Asm., LH 5 532 19 79-36 Spindle Asm., RH 6 532 12 49-31 Bearing, Race Thrust Harden 7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring, Klip #T5304-75 9 532 12 12-32 Cap, Spindle 13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8 15 873 54 06-00 Nut, Crown Lock 3/8-24 unf 16 532 19 47-46 Shaft Steering 19 532 19 47-29 Plate Steering 21 532 18 67-37 Adapter, Wheel Steering 22 532 19 48-45 Bushing, Strg. Blk 26 532 19 36-52 Insert, Wheel Steering 28 817 00 06-12 Screw 3/8-16 x 3/4 35 532 19 47-32 Gear, Sector Plate 45 819 18 38-12 Washer 9/16 x 2-3/8 x 12 Ga.

KEY PART NO. NO. DESCRIPTION

51 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf 53 532 18 89-67 Washer Hardened .793 x 1.637 x

.060 57 532 19 72-46 Bracket Upstop 58 532 19 47-47 Bolt Shoulder Sector Pivot CFM 59 532 19 47-48 Washer Thrust Sector Steering 60 873 97 10-00 Nut Flange Lock 5/8-11 61 532 19 47-40 Draglink LH 62 532 19 47-41 Draglink, RH 63 817 00 05-12 Screw 5/16-18 x 3/4 64 532 19 98-49 Retainer Clip Spring Steering 66 871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr 67 532 19 47-37 Bushing PM Front Axle 68 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5 69 532 19 91-62 Washer 1.5 x .505 x .118 70 532 19 61-97 Bracket Deck Susp. Front

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

36

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

ENGINE

22

18

21

15

20

37

28

37

31

1

91

41 42

85

84

12

11

84

45

82

81

69

87

62

71

70

79

2

90

engine-tex_7-vgt

KEY PART NO. NO. DESCRIPTION

1 - - - - - - Engine Briggs Model No. 446877 2 532 14 97-23 Mufﬂ er 9 532 19 43-20 Keeper Belt Engine 11 532 17 93-35 Clutch Electric 12 532 19 43-43 Pulley Engine 15 532 19 34-99 Tank Fuel 4.0 18 532 19 42-67 Cap Asm 20 532 17 83-85 Control Throttle 21 532 19 16-11 Screw 10 x 3/4 Single Lead Hex 22 532 19 15-96 Control Choke 28 532 40 11-35 Fuel Line 29 532 13 71-80 Spark Arrester Kit 31 532 14 50-06 Clip Push-In 37 532 12 34-87 Clamp Hose 41 532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250 42 810 04 07-00 Washer Lock 7/16 45 873 51 04-00 Nut Keps Hex 1/4-20 unc 62 532 14 66-29 Shield Heat Mufﬂ er 69 532 16 53-91 Gasket 70 532 15 99-55 Tube Exhaust LH

9

29

SPARK ARRESTER KIT

KEY PART NO. NO. DESCRIPTION

71 532 16 05-89 Tube Exhaust RH 79 532 18 39-06 Screw Socket Head 5/16-18 x 1 81 532 14 84-56 Tube Drain Oil Easy 82 532 18 16-54 Plug Drain Oil 84 817 06 06-24 Screw 3/8-16 x 1/2 85 532 17 99-53 Bolt Hex 7/16-20 x 3.75 Gr. 5 87 532 19 82-39 Bolt 5/16-18 unc x 1 w/Sems 90 817 00 06-16 Screw 3/8-16 x 1 91 532 18 74-95 Bushing

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723 Kohler Co. 1-800-544-2444 Tecumseh Products 1-800-558-5402 Honda Engines 1-800-426-7701 Kawasaki 1-949-460-5688

37

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

SEAT ASSEMBLY

1

8

7

41

40

10

21

2

seat-tex_5-husq

KEY PART NO. NO. DESCRIPTION

1 532 19 75-26 Seat 2 532 18 01-66 Bracket Pivot Fender 3 532 14 06-75 Strap, Asm Fender 5 532 14 50-06 Clip, Push In, Hinged 6 873 80 06-00 Nut, Lock W/Ins. 3/8-16 unc 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 uncx 3/4 w/Sems 10 532 19 69-77 Pan, Seat 21 532 17 18-52 Bolt, Shoulder 5/16-18

6

37

5

37

21

3

KEY PART NO. NO. DESCRIPTION

37 873 80 05-00 Nut, Lock 5/16-18 unc 40 532 19 76-61 Handle Slide Seat 41 532 19 82-00 Spring Latch Seat 43 874 76 06-12 Bolt 3/8-16 x 3/4 44 819 13 38-12 Washer 13/32 x 2-3/8 x 12 Ga.

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

38

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

DECALS

4

13

16

17

2

16

6

5

KEY PART NO. NO. DESCRIPTION

1 532 40 21-04 Decal, Operator's 2 532 40 21-28 Decal, Hood Insert 3 532 17 05-63 Decal, Warning 4 532 18 09-41 Decal, Hood Cust Resp 5 532 17 85-02 Decal, Caution 6 532 40 52-79 Decal, Eng. HP 8 532 19 87-85 Decal, Mower Sch. 9 532 14 50-05 Decal, Battery Dnge/Poi

14

3

9

8

1

KEY PART NO. NO. DESCRIPTION

13 532 40 44-84 Decal, Steering Whl 14 532 40 32-21 Decal, Panel Side 16 532 40 33-78 Decal, Hood Logo 17 532 40 20-25 Decal, Replacement

- - 532 16 69-60 Decal, Bypass

- - 532 40 17-71 Pad, Footrest, LH

- - 532 40 17-73 Pad, Footrest, RH

- - 532 40 52-18 Manual, Owner's (Eng)

- - 532 40 52-19 Manual, Owner's (Fr)

WHEELS AND TIRES

1

2

6

11

3

7

wheel_art_1-tex

KEY PART NO. NO. DESCRIPTION

1 532 05 91-92 Cap, Valve, Tire 2 532 06 51-39 Stem, Valve 3 532 14 45-09 Rim Assembly, Front

4

10

4 532 05 99-04 Tube, Front (Ser vice Item Only) 5 532 10 62-30 Tire, Front 6 532 12 49-57 Fitting, Grease (Front Wheel Only)

5

9

8

7 532 12 49-59 Bearing, Flange (Front Wheel Only) 8 532 17 50-39 Cap, Axle (Front Wheel Only) 9 532 18 47-08 Tire, Rear 10 532 12 49-26 Tube, Rear (Service Item Only) 11 532 40 17-82 Rim Assembly, Rear

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

39

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

MOWER DECK

116

117

120

49

114

113

21

122

46

6

21

98

32

194

46

185

39

34

192

49

52

43

196

97

33

31

12

59

1

16

19

49

52

33

50

21

60

47

46

7

33

32

31

30

29

25

26

24

27

187

18

190

188

mower_deck 54-tex_3

189

187

190

18

40

15

58

14

11

13

8

21

18

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

MOWER DECK

KEY PART NO. NO. DESCRIPTION

1 532 40 31-25 Deck Weldment Mower 6 532 19 60-66 Cover Mandrel LH 7 532 19 71-81 Cover Mandrel RH 8 532 17 43-65 Bolt 7/16 Asm. Blade 11 532 18 72-56 Blade Bagging

- - 532 18 72-55 Blade Mulching

- - 532 18 72-54 Blade Hi-Lift 12 532 40 48-51 Rod Anti Sway 13 532 18 72-91 Shaft Asm. w/Lower Bearing 14 532 18 72-81 Housing, Mandrel 16 819 13 13-12 Washer 3/8 15 532 11 04-85 Bearing, Ball, Mandrel 18 872 14 05-05 Bolt Carriage 5/16-18 x 5/8 19 532 19 42-08 Pin Cotter 5/16 Bowtie 21 873 68 05-00 Nut, Crownlock 5/16-18 unc 22 532 17 44-93 Stripper Mandrel Deck 24 532 10 53-04 Cap Sleeve 25 532 17 81-02 Spring, Torsion 26 532 11 04-52 Nut, Push 27 532 18 89-38 Deﬂ ector Shield 29 532 13 14-91 Rod, Hinge 30 532 17 39-84 Screw, Thdroll Washer Head 31 532 18 76-90 Washer, Spacer Mower Vented 32 532 17 34-36 Pulley, Mandrel 33 532 40 02-34 Nut, Flg. Top Lock 34 873 68 06-00 Nut Crownlock 3/8-16 unc 39 532 19 61-04 Pulley, Idler, Stationary LH 43 532 19 60-65 Arm, Idler 46 532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8 47 532 19 61-03 Belt Deck Drive

KEY PART NO. NO. DESCRIPTION

49 873 90 06-00 Nut, Lock Flg. 3/8-16 unc 50 872 11 06-16 Bolt Rdhd Sqnk 3/8-16 unc x 2 52 532 19 61-06 Pulley Idler 58 532 18 73-42 Bafﬂ e Right 59 532 18 73-44 Bafﬂ e Left 60 532 18 76-07 Bafﬂ e Center 97 532 17 85-15 Washer Hardened 98 532 19 61-05 Spring Drive 113 872 11 05-08 Bolt Rdhd Sqnk 5/16-18 x 3/4 114 532 18 75-56 Rod Tension Relief 116 532 19 34-06 Bolt, Shoulder 117 532 17 48-73 Gauge Wheel 120 819 13 20-12 Washer 13/32 x 1-1/4 x 12 Ga. 122 532 18 75-57 Bushing Tension Relief 185 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5 187 532 19 51-61 Stud Fastener w/"D" Anti-Rotation 188 873 90 05-00 Nut Lock Hex Flange 189 532 19 51-85 Arm Susp. Mower Rear 190 532 19 65-39 Bolt Shoulder 192 532 19 84-68 Keeper Belt Idler 194 872 14 07-16 Bolt Carr Sqnk 3/8-16 x 2-1/4 196 872 14 06-20 Bolt Rdhd 3/8-16 x 2-1/2 Gr. 5

- - 532 18 72-92 Mandrel Asm. Service (Includes Key Nos. 13-15 and 33)

- - 532 19 93-00 Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

TRACTOR - MODEL NO. GTH2654T (96043001002), PRODUCT NO. 960 43 00-10

MOWER LIFT

7

87

90

89

3

10

97

89

88

2

91

98

97

lift-tex_3

KEY PART NO. NO. DESCRIPTION

2 532 19 52-23 Shaft Asm., Lift 3 532 19 52-30 Lever Asm., Lift Rh 7 532 19 64-92 Grip, Lever 10 532 19 63-14 Spring Torsion 87 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock 88 532 19 53-04 Spring Lift Assist

89

87

KEY PART NO. NO. DESCRIPTION

89 819 19 19-12 Washer Clear Zinc 90 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock 91 532 40 34-07 Link Lift Susp Mower Rear 97 817 06 06-12 Screw 3/8-16 x .75 Smgml Tap/R.Z 98 532 19 52-64 Link Lift Susp. Front Mower

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

42

TTED LINE

REE SLOPE

DO

LD ALONG

FO

THIS IS A 15 DEG

15 DEGREES MAX.

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

43

WARRANTY STATEMENT

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following:

(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,

corrosion, or any adverse reaction due to incorrect storage or use habits;

(2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc-

tion sheet furnished by Husqvarna;

(3)Alterations or modiﬁ cations that change the intended use of the product or affects the product’s per-

formance, operation, safety, or durability, or causes the product to fail to comply with any applicable

531 83 81-23 2002

HUSQVARNA

Charlotte, NC 28269

7349 Statesville Road

AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PROD-

UCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long

an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives

laws; or:

(4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF

THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL

DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT

TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABIL-

ITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO

THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE-

SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE,

you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written

in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur,

the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof

of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly

ﬁ lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days

from the date of purchase in order to conﬁ rm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty ser-

vice. This proof must include date purchased, model number, serial number, and complete name and address

of the selling dealer.

To obtain the beneﬁ t of this warranty, the product believed to be defective must be delivered to an au-

thorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational

problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are

not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow

Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser

to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the

product as set forth below:

Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held

prod uct.

3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks,

532 40 52-18 Rev.1 03.06.06 VB

and ground engaging commercial equipment.

2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk

behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers,

backpack blowers, hedge trimmers, electrical products and power-assist collection systems for non com mer cial,

nonprofessional, noninstitutional or nonincome producing use, except as herein stated.

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except

for those components which are part of engine systems manufactured by third party engine manufacturers for

fessional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering

which the purchaser has received a separate warranty with product information supplied at time of purchase.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-pro-

trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems

used for commercial, institutional, professional or income producing purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the ﬁ rst 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners,

snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna

product used for commercial, institutional, professional, or income producing purposes or use except as oth-

erwise provided herein.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for

defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must

be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed

as stated by the manufacturer on the care label. The ﬁ t of the protective apparel/boot is not covered under

warranty.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

Husqvarna will repair or replace defective components without charge for parts or labor if a component fails

because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty:

(1)Normal customer maintenance items which become worn through normal regular use, including, but not

limited to, belts, blades, blade adapters, bulbs, ﬁ lters, guide bars, lubricants, rewind springs, saw chain,

spark plugs, starter ropes and tines;

(2)Natural discoloration of material due to ultraviolet light;

(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective

manufacturer’s warranty as provided in writing with the product information supplied at the time of pur-

chase; all claims must be sent to the appropriate manufacturer;

(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war-

ranty should be sent to the manufacturer; and

(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations

which are manufactured by third party engine manufacturer.

Printed in U.S.A.

Husqvarna GTH2654T User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY RULES

UNASSEMBLED PARTS

ASSEMBLY

OPERATION

MAINTENANCE

STORAGE

SCHEMATIC

ELECTRICAL

CHASSIS

DRIVE

ENGINE

DECALS

MOWER DECK

MOWER LIFT