Husqvarna GTH2654 User Manual

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Page 1

GTH2654

Owner's Manual

02139

Page 2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Do not operate machine without the entire grass catcher,

WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i ﬁ ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.

discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

WARNING

Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to

Never

the ma chine and the mowing activity. children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

assume that

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ﬂ ammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open ﬂ ame, spark, or pilot light such as on a water heater or other appliances.

• Never ﬁ ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when ﬁ lling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overﬁ ll fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine run ning.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Page 4

PRODUCT SPECIFICATIONS

Gasoline Capacity 5.0 Gallons and type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)

Oil Capacity: W/ Filter: 4.0 Pints W/O Filter: 3.75 Pints

Spark Plug: Champion (Gap: .040") QC12YC

Ground Speed (MPH): Forward: 0 – 5.8 Reverse: 0 – 2.1

Tire Pressure: Front: 14 PSI Rear: 10 PSI

Charging System: 16 AMPS @ 3600 RPM

Battery: AMP/HR: 35 MIN. CCA: 280 CASE SIZE: U1R

Blade Bolt Torque: 45–55 FT. LBS.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the en gine’s exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the mufﬂ er is available through your nearest authorized service centre/depar tment (See RE PA IR PARTS section of this manual).

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE ...................................................... 16-19

SERVICE AND AD JUST MENTS ............................ 20-25

STORAGE ....................................................................26

TROU BLE SHOOT ING ............................................27-28

REPAIR PARTS - TRACTOR ..................................30-45

WARRANTY................................................................. 47

Page 5

UNASSEMBLED PARTS

Steering

Wheel Insert

Steering Wheel

Steering Sleeve

Seat

Steering

Wheel Adapter

Gauge Wheel

(4) Adjusting Bar

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Shoulder Bolt

(4) Locknut

3/8-16

(4) Wheels

(4) Retainer Springs (double loop)

(4) Clevis Pins

Nose Roller

(4) Hex Bolts 5/16-18 x 3/4

(4) Lockwasher

(2) Retainer Springs (double loop)

Mower

(2)Flanged Pins

Retainer

Rod

(2) Hex Bolts 5/16-18 x 1

(1) Oil Drain Tube For Future Use

Spring

Nose Roller Brackets

Keys

(2) Keys

(2) Locknuts

5/16-18

Slope Sheet

Page 6

ASSEMBLY

02173

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(1) 9/16" wrench (1) Tire pressure gauge (2) 1/2" wrenches (1) Utility knife (1) 3/4" wrench (1) Pliers

When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels ﬂ at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

STEERING WHEEL

STEERING SHAFT

STEERING SLEEVE

STEERING WHEEL INSERT

LOCK NUT

LARGE FLAT WASHER

STEERING WHEEL ADAPTOR

BEFORE REMOVING TRAC TOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove locknut and large ﬂ at wash er from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with locknut and large ﬂ at wash er pre vi ous ly removed. Tight en securely.

• Snap steering wheel insert into cen ter of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

FIG. 1

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging instructions).

LABEL

FIG. 2

INSTALL SEAT (See Fig. 3)

Seat position should be adjusted forward or backward so that the operator can comfortably reach clutch/brake pedal and safely operate the tractor.

Page 7

ASSEMBLY

• Remove the two (2) bolts and ﬂ at washers securing the seat to cardboard packing. Keep the two (2) bolts only and place them with the two (2) identical bolts and four (4) washers in the parts bag. Discard the ﬂ at washers and cardboard packing.

• Release L.H. seat slide on seat pan by pulling out on adjustment handle and sliding it to the rear position exposing seat mount ing holes from bot tom. Slide R.H. slide to same rear position.

• Mount rear of seat on slides using mount ing bolts and lock washers as shown.

• Pull out on adjustment handle and slide seat all the way forward. Install front mounting bolts and lock washers. Tight en all mounting bolts securely.

• Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat.

• To adjust seat: Grasp adjustment handle and pull out, slide seat to desired po si tion and release adjustment handle.

L.H. SEAT

ADJUSTMENT HANDLE

LOCK WASHERS

SLIDE

SEAT PA N

02521

R.H. SEAT SLIDE

SEAT

• Sit on seat in operating position, depress brake pedal and set the parking brake.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4A and 4B)

The gauge wheels are designed to keep the mower deck in proper position when operating mower.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. As sem ble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

• For ease of mower to tractor as sem bly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.

RETAINER SPRING

MOUNT ING BOLTS

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing brake ped al.

• Place freewheel control in "trans mis sion dis en gaged position" (See “TO TRANS PORT” in the Op er a tion section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of con trols)

WARNING: Before star t ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion en gaged" po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).

SHOULDER BOLT

GAUGE WHEEL

3/8 WASHER

AD JUST ING BAR

3/8-16 CENTER LOCKNUT

FIG. 4A

SET ALL WHEELS TO 4TH HOLE FROM TOP

FIG. 4B

Page 8

ASSEMBLY

TO ATTACH NOSE ROLLER (See Fig. 5)

• Assemble brackets "A" and "B" to the inside of mower mounting brack ets as shown. Tighten securely.

NOTE: Be sure bracket tabs are po si tioned in tab holes in mower brackets.

• Position nose roller between brackets and install rod and retainer spring.

HEX BOLT

ROD

"B" BRACKET

NOSE ROLLER

TAB HOLE

"A" BRACKET

LOCK NUT

02612

RETAINER SPRING

FIG. 5

INSTALL MOWER AND DRIVE BELT (See Fig. 6 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park ing brake.

• Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deﬂ ector shield to the right.

• Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.

• Slide mower under tractor until it is centered under tractor. DO NOT connect any pins. When properly centered the front mower brackets should be aligned so when the front suspension plate is lowered it should slide between the mower brackets.

• Lower attachment lift lever to lowest position.

• Cut plastic tie and lower front suspension plate.

• ATTACH FRONT PLATE - From left side of mower, position front plate assembly between front mower brackets, align holes, position ﬂ anged pin notch horizontally and insert the pin all the way. The notch is in line with the hole in pin.

• Secure pin with double loop retainer spring between the plate and mower bracket. If necessary, move mower side-to-side to give space between plate and mower bracket.

• Go to right hand side of mower and insert pin and retainer spring in the same manner.

• CONNECT REAR PINS - Connect right hand side ﬁ rst. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.

• Go to left side of mower and connect rear pin in the same manner.

• Disengage belt tension rod.

• From right side of tractor, install belt onto engine clutch pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.

• Engage belt tension rod on locking bracket.

BELT TENSION ROD DISENGAGED POSITION

GAUGE WHEEL

LOCKING BRACKET

REAR MOWER PINS

ELECTRIC CLUTCH PULLEY

SUSPENSION ARMS

FRONT PLATE ASSEMBLY

FRONT MOWER BRACKET

DOUBLE LOOP RETAINER SPRINGS

FLANGED PIN POSITION NOTCH HORIZONTALLY

786

DE FLEC TOR SHIELD

FIG. 6

Page 9

ASSEMBLY

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

• Raise attachment lift lever to highest position.

• Adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Ser vice and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the ﬁ gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

✓

CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been com plet ed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure free wheel control is in

“transmission engaged” position (see “TO TRANS PORT” in the Operation section of this man u al).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls, their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition. ✓ Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper starting and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

Page 10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

NEUTRAL

REVERSE

OPERATION

SYSTEM (ROS)

FUEL

HIGH

ENGINE ON

OIL PRESSURE

ATTACHMENT

CLUTCH ENGAGED

LIGHTS ON

LOW

ENGINE START

BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

PARKING BRAKE

REVERSE

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

FAST

FORWARD

KEEP AREA CLEAR

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

(SEE SAFETY RULES SECTION)

IGNITION SWITCH

PARKING BRAKE

UNLOCKED

MOWER LIFT

SLOPE HAZARDS

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

Page 11

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this man ual for future reference.

MOTION DRIVE BELT TENSION HAN DLE

FREEWHEEL CONTROL

THROTTLE CONTROL

BRAKE PEDAL

AMMETER

CHOKE CON TROL

IGNITION SWITCH

TECH

LIGHT SWITCH

HEIGHT AD JUST MENT KNOB

HOURMETER

AMPS

ROS "ON" POSITION

ATTACHMENT CLUTCH SWITCH

LIFT LEVER PLUNGER

LIFT LEVER

PARKING BRAKE LEVER

MOTION CONTROL LEVER

2851

Our tractors conform to the safety standards of the American National Standards Institute.

AMMETER - Indicates battery charging(+) or discharg-

ing(-).

ATTACHMENT CLUTCH SWITCH - Used to engage mow er blades or other attachments mounted to your trac tor.

BRAKE PEDAL - Used for brak ing the tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine.

FREEWHEEL CONTROL - Disengages transmission for

push ing or slowly towing the tractor with the engine off.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er height.

HOURMETER - Indicates hours of operation.

IGNITION SWITCH - Used to start and stop the engine.

LIFT LEVER - Used to raise and lower mower deck or

other attachments mounted to your tractor.

FIG. 7

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

MOTION CONTROL LEVER - Selects the speed and

di rec tion of tractor.

MOTION DRIVE BELT TENSION HANDLE - Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.

PARKING BRAKE LEVER - Locks brake pedal into the brake position.

REVERSE OPERATION SYSTEM (ROS) “ON” POSITION - Allows operation of mower deck or other powered

attachment while in reverse.

THROTTLE CONTROL - Used to control engine speed.

Page 12

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide

00155

vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake will shut off the engine.

• Depress brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

CHOKE

CON TROL THROTTLE CONTROL LEVER

BRAKE PEDAL “BRAKE” POSITION

02149

“DRIVE” PO SI TION

HEIGHT AD JUST MENT KNOB

PUSH IN TO “DISENGAGE”

IGNITION KEY

“DISENGAGED” PO SI TION

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full “BRAKE” position.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS FULLY DEPRESSED.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backﬁ re”.

• Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

AT TAC H MENT CLUTCH SWITCH PULL OUT TO “ENGAGE”

MOTION CONTROL LEVER

PARKING BRAKE “EN GAGED” PO SI TION

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best mower per for mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

CAUTION: Do not attempt to operate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive con trol sys tem.

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)

The cutting height is controlled by turning the height ad just ment knob in desired direction.

• Turn knob clockwise (

• Turn knob counterclockwise (

) to raise cutting height.

) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

Page 13

OPERATION

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the ﬁ rst cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a ﬂ at level surface.

• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RE TA IN ER SPRING

019

CLEVIS PIN

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deﬂ ector shield in place.

LIFT LEVER HIGHEST POSIITON

LOWEST POSITION

ATTACHEMNT CLUTCH SWITCH PULL OUT TO "ENGAGE"

PUSH IN TO "DISENGAGE"

02142

DE FLEC TOR SHIELD

FIG. 10

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

• Move motion control lever to neutral (N) position.

• With engine running, turn ignition key counterclockwise

to ROS "ON" position.

• Look down and behind before backing.

• Slowly move motion control lever to reverse (R) po si tion

to start movement.

• When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

ROS "ON" POSITION

ENGINE "ON" POSITION (NORMAL OPERATING)

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

Page 14

OPERATION

IMPORTANT: THE MOTION CONTROL LEVER RETURNS

TO NEUTRAL (N) POSITION WHEN THE BRAKE PED AL IS FULLY DEPRESSED.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

Transmission Engaged

02219

Transmission Disengaged

FIG. 11

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and comply with speciﬁ cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil ﬁ ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ﬂ ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.

CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 7)

When starting the engine for the ﬁ rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress brake pedal and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than ﬁ fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

Page 15

OPERATION

00272

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if engine will not start, you may need to disengage the motion drive belt as follows:

• Be sure parking brake is engaged.

• Remove retainer spring from the drive belt tension handle to relieve belt tension.

• Start engine and allow it to warm up for three (3) minutes.

• Shut-off engine and engage parking brake.

• Engage drive belt tension handle and replace the re tain er spring.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the trac tor is on level ground.

• Place the motion control lever in neu tral. Release the parking brake and let the brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke con trol be pulled out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Ad just ments section of this manual.

PURGE TRANSMISSION

• Move motion control lever to full forward position and hold for ﬁ ve (5) seconds. Move lever to full reverse position and hold for ﬁ ve (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

• Slowly move motion control lever forward, after the tractor moves approximately ﬁ ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately ﬁ ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal op er a tion.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this man u al.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by tur ning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until ﬁ nished (See Fig. 12).

CAUTION: Never engage or disengage freewheel lever while the engine is run ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the ﬁ rst time. This procedure will remove any trapped air inside the transmission which may have de vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Dis en gage parking brake

FIG. 12

• If grass is extremely tall, it should be mowed twice to reduce load and possible ﬁ re hazard from dried clip pings. Make ﬁ rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut de sired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

Page 16

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and ROS Systems

Check for Loose Fasteners

R A

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter

N G

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

BEFORE EACH USE

BEFORE STORAGE

EVERY 8 HOURS

EVERY 25 HOURS

EVERY 50 HOURS

1,2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

EVERY SEASON

EVERY 100 HOURS

SERVICE DATES

maint_sch-tractore.ROS.e

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air ﬁ lter, and check blades and belts for wear. A new spark plug and clean air ﬁ lter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

ROS systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

➀ SPINDLE ZERK

➀ FRONT WHEEL

BEARING ZERK

➀ STEERING

SECTOR GEAR TEETH

02501

➀GENERAL PURPOSE GREASE ➁REFER TO MAINTENANCE “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

➀ SPINDLE ZERK

➀ FRONT WHEEL

BEARING ZERK

➁ ENGINE

➀ MANDREL

ZERKS

Page 17

MAINTENANCE

02544

TRACTOR

Always observe safety rules when per form ing any main te nance.

BRAKE OPERATION

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPEC I FI CA TIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is

fully de pressed, and the attachment clutch con trol is in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the op er a tor

to leave the seat without ﬁ rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in

the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the ignition switch in

the ROS "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSITION (NORMAL OPERATING)

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

BLADE

CENTER HOLE

BLADE BOLT (SPECIAL)

MANDREL ASSEMBLY

STAR

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharp en ing blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Page 18

MAINTENANCE

02791

CENTER HOLE

5/8" BOLT OR PIN

BLADE

FIG. 14

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Remove terminal guard.

• Disconnect BLACK battery cable ﬁ rst then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this man u al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling ﬁ ns of transmission should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other ma te ri als. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool ing ﬁ ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classiﬁ cation SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20 0 30 40

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20 0

-10

20 30 40

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil ﬁ ll cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change. All oil must meet API service classiﬁ cation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Install the drain tube onto the valve.

• Open drain valve by using a 7/16" (11mm) wrench turning counterclockwise.

OIL DRAIN VALVE

TO OPEN

TO CLOSE

DRAIN TUBE

oil_visc_chart1_e

100

FIG. 16

Page 19

MAINTENANCE

00667

• After oil has drained completely, close the drain valve turning clockwise. Use the 7/16" (11mm) wrench to apply a small amount of torque to keep it closed. Do not over tighten.

• Remove the drain tube and store in a safe place.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour slowly. Do not overﬁ ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down ﬁ rmly into place before removing. Keep oil up to, but not over, the “FULL” line on dipstick. Push dipstick down ﬁ rmly into the tube when ﬁ nished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or com pressed air to re move dirt and stubborn dried gum ﬁ bers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling ﬁ ns, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling ﬁ ns and external surfaces as nec es sary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling ﬁ ns, and/or cooling shrouds re moved will cause engine damage due to overheating.

AIR FILTER

Your engine will not run properly using a dirty air ﬁ lter. Service air cleaner more often under dusty conditions. See Engine Manual.

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other oil change if the tractor is used more than 100 hours in one year. See engine manual.

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester (if equipped) as it could create a ﬁ re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ﬁ rst. Spark plug type and gap setting are shown in “PROD UCT SPEC I FI CA TIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel ﬁ lter should be replaced once each season. If fuel ﬁ lter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor, re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec tions.

• Place new fuel ﬁ lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

CLAMP FUEL FILTER

FIG. 17

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

Page 20

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUSTMENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

• Place attachment clutch in “DIS EN GAGED” position.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and release slowly.

• Remove mower belt from electric clutch pulley.

• DISCONNECT REAR MOWER PINS Pull out the spring loaded pin, disconnect suspension arm from pin and release pin.

• Go to other side of mower and disconnect rear pin in the same manner.

LOCKING BRACKET

BELT TENSION ROD DISENGAGED POSITION

SUSPENSION ARMS

• Remove the four retainer springs and two ﬂ anged pins from front plate assembly and remove plate.

• Raise attachment lift lever to its highest position.

• Turn tractor steering wheel to the left as far as it will go.

• Slide mower out from under right side of tractor.

TO IN STALL MOWER

Follow procedure described in “INSTALL MOWER AND DRIVE BELT” in the As sem bly section of this manual. NOTE: You will need to reattach front plate assembly to tractor after sliding mower under the tractor.

ELECTRIC CLUTCH PULLEY

FRONT PLATE ASSEMBLY

SINGLE LOOP RETAINER SPRINGS

REAR MOWER PINS

786

FIG. 18

DOUBLE LOOP RETAINER SPRINGS

FLANGED PINS

Page 21

SERVICE AND ADJUSTMENTS

02516

02517

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inﬂ ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinﬂ ated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front cor ners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

• Recheck measurements after adjusting.

BOTTOM EDGE OF MOW ER TO GROUND

00598

GROUND LINE

FIG. 19

BOTTOM EDGE

OF MOW ER TO

GROUND

Check adjustment on right side of trac tor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of the blade.

• Before making any necessary ad just ments, check that both front plate links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of blade, loosen nut “C” on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance. “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D” from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns. The two front links must remain equal in length.

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

BLADE

02548

“B”

FIG. 21

SUS PEN SION ARM

01553

LIFT LINK AD JUST MENT NUT

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK AD JUST MENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is ap prox i mate ly 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH

NUT “D”

FRONT PLATE AS SEM BLY

NUT “C”

TRUN NION

FIG. 22

Page 22

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER DRIVE BELT (See Fig. 23)

MOWER DRIVE BELT REMOVAL

• Park tractor on a level surface. En gage parking brake.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Belt tension rod is spring loaded. Have a ﬁ rm grip on rod and release slowly.

• Remove screws from R.H. and L.H. mandrel covers and remove covers.

• Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

• Remove belt from electric clutch pulley, both mandrel pulleys and all idler pulleys.

MOWER DRIVE BELT INSTALLATION

• Install belt around both mandrel pulleys and around idler pulleys as shown.

• Install belt onto electric clutch pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.

• Reassemble R.H. and L.H. mandrel covers. Securely tighten all screws.

• Engage belt tension rod on locking bracket.

CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

• Raise attachment lift lever to highest position.

BELT ROUTING

BELT TENSION ROD (DISENGAGED POSITION)

L.H. MANDREL COVER

LOCKING BRACKET

ELECTRIC CLUTCH PULLEY

R.H. MANDREL COVER

R.H. MANDREL

IDLER PULLEYS

02790

FIG. 23

Page 23

SERVICE AND ADJUSTMENTS

2498

02504

02508

TO ADJUST ATTACHMENT CLUTCH (See Fig. 24)

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your near est authorized service center/department.

• Make sure attachment clutch and ignition switches are in “OFF” position.

• Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

ROTOR

SLOT (3)

CLUTCH PLATE

NYLON LOCKNUT (3)

00751

.012"

BRAKE PLATE

BELT INSTALLATION -

• Install new belt around engine pulley ﬁ rst, then around transaxle pulley and lastly into all the idler pulleys.

• Check to be sure belt is positioned correctly and is on proper side of all belt keepers.

• Engage the drive belt tension handle and replace the retainer spring.

• Reinstall mower.

RETAINER SPRING

DRIVE BELT TENSION HANDLE

ENGINE PULLEY

BELT KEEPER

FLAT IDLER

TRANSAXLE PULLEY

FIG. 24

TO CHECK AND ADJUST BRAKE

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

• Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE/REPLACE PADS Contact a qualiﬁ ed service center.

TO REPLACE MOTION DRIVE BELT (See Fig. 25)

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

BELT REMOVAL -

• Create slack in belt by removing retainer spring from drive belt tension handle.

• Remove belt from all idler pulleys, transaxle pulley and then from engine pulley.

BELT KEEPER

V-IDLER

BELT KEEPER

CLUTCHING IDLER

CLUTCHING FLAT IDLER

FIG. 25

TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 26)

The motion control lever has been pre set at the factory and adjustment should not be necessary.

• Park tractor on level surface. Stop tractor by turning ignition key to “OFF” position and engage park ing brake.

• Loosen the adjustment bolt in front of the right rear wheel.

• Move motion control lever to the neutral position (N).

• Tighten the adjustment bolt.

AD JUST MENT BOLT

FIG. 26

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or re place ment, it should be purged after reinstallation and before op er at ing the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.

BELT KEEPER

Page 24

SERVICE AND ADJUSTMENTS

TO AD JUST STEER ING WHEEL ALIGN MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.

• Remove ﬁ ve (5) hub bolts to allow wheel removal.

• Repair tire and reassemble. Replace and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WAS H ERS

RE TA IN ING RING

AXLE COVER

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

02614

WEAK OR DEAD BATTERY

FULLY CHARGED BATTERY

FIG. 28

REPLACING BATTERY (See Fig. 29)

WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected ﬁ rst to prevent sparking from ac ci den tal grounding.

0066

FIG. 27

TO START ENGINE WITH A WEAK BAT TERY (See Fig. 28)

WAR NING: Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, ﬂ ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

• Connect BLACK ground ing cable to negative (-) bat tery terminal with re main ing hex bolt and keps nut. Tighten securely

• Close terminal access doors.

• Close hood.

Page 25

SERVICE AND ADJUSTMENTS

TERMINAL ACCESS DOOR

TERMINAL GUARD

KEPS NUT

0217

NEGATIVE (BLACK) CABLE

HEX BOLT

POSITIVE (RED) CABLE

FIG. 29

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

HOOD

HEADLIGHT WIRE CONNECTOR

02141

FIG. 30

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad just ment should not be necessary. If adjustment is necessary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

Page 26

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open ﬂ ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance sec tion of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require re charg ing.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.

Page 27

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dirty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dirty fuel. 8.

9. Water in fuel. 9. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

Page 28

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine dies when 1. Reverse operation system 1. Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section.

is engaged.

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.

Engine “backﬁ res” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.

Page 29

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

SCHEMATIC

BATTERY

SOLENOID

RED

IGNITION SWITCH

A M

AMMETER

(OPTIONAL)

M A1

WHITE

RED

(DISENGAGED)

FUSE

PTO

BLACK

RED

WHITE

BLACK

STARTER

CLUTCH / BRAKE

(PEDAL UP)

GRAY

SEAT SWITCH

(NOT OCCUPIED)

BLACK

GRAY

IGNITION SWITCH

CIRCUITPOSITION

OFF

RUN/OVERRIDE

M+G+A1

B+S+A1START

B+A1

B+A1RUN

“MAKE”

L+A2

REVERSE SWITCH

BLACK

BLACK / WHITE

BLUE

RED

LIGHT SW

BLUE

FUEL SHUT-OFF

SOLENOID

FUEL LINE

(IF SO EQUIPPED)

ORANGE

BLACK

METER

(OPTIONAL)

BROWN

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS

02833

WILL BECOME THEIR BRIGHTEST.

IGNITION

UNIT

HOUR

NOT IN REVERSE

SHORTING CONNECTOR

BLACK

RED

ON TWIN CYL. ENGINES)

CHARGING SYSTEM OUTPUT 16 AMP DC @ 3600 RPM

ELECTRIC CLUTCH

SPARK PLUGS

GAP

(2 PLUGS

BLACK

REGULATOR

YELLOW

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

BLACK

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

BLACK

ALTERNATOR

Page 30

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

ELECTRICAL

193392 ROS

Page 31

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 532 14 49-27 Battery 2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4 8 532 12 48-86 Tray, Battery 10 532 14 52-11 Bolt, Battery Front 1/4-20 x 7.5 Zinc 11 532 15 01-09 Holddown Battery Front Mount 12 532 14 57-69 Nut, Push Nylon 1.4" Battery Front 16 532 17 61-38 Switch Interlock Push-In 21 532 17 56-88 Harness Socket Light w/4152J 22 532 00 41-52 Bulb Light 24 532 18 54-64 Cable Starter 25 532 14 61-49 Cable 26 532 10 88-24 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 28 532 17 06-97 Cable Bolt Ground 29 532 19 27-49 Switch, Seat 30 532 19 33-50 Switch, Ign 33 532 14 04-01 Key 34 532 11 07-12 Switch Light/Reset B/B/Red 40 532 19 33-92 Harness Ign. 41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2 42 532 13 15-63 Cover, Terminal Red 43 532 17 88-61 Solinoid 45 532 17 75-00 Ammeter 46 532 17 75-01 Hourmeter 50 532 17 46-51 Switch, PTO 79 532 17 52-42 Bulbholder Asm 92 532 19 34-65 Harness Pigtail Reverse Switch 93 532 19 25-40 Screw 10-14 x 2.0 94 532 19 18-34 Modual Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 32

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

CHASSIS AND ENCLOSURES

165

162

159

161

158

159

138

130

144

153

130

148

130

122

150

122

167

159

156

146

156

130

143

152

156

169

174

169

173

174

170

166

173

139

172

142

139

130

chassis-stealth_51

Page 33

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

CHASSIS AND ENCLOSURES

KEY PART NO. NO. DESCRIPTION

1 532 18 03-75 Rail, Kit RH 2 532 17 52-82 Drawbar, Gt 5 532 19 58-86 Dash 6 532 15 78-82 Dash, 1PCS, Lower 7 817 72 04-08 Screw, Thd Cut 1/4-20 x 1/2 8 532 18 46-68 Support, Battery 14 532 19 00-55 Hood Asm., Pnt 15 532 16 18-41 Lens LH 16 532 12 17-94 Cover, Access 17 817 00 06-12 Screw, 3/8-16 x 3/4 18 532 18 28-73 Grille 19 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga. 20 874 78 06-16 Bolt, Fin Hex 3/8-16 x 1 21 873 80 06-00 Nut, Crownlock 3/8-16 24 532 18 10-58 Footrest, RH 25 532 16 18-42 Lens RH 28 532 18 10-57 Footrest, LH 30 532 14 50-52 Saddle 31 532 16 14-19 Bracket Supt 1-pc Vgt Steering 32 532 16 13-27 Bracket, Frame Pivot Lh 33 532 16 13-26 Bracket, Frame Pivot Rh 34 532 17 70-18 Plate Asm Engine Chassis 35 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga. 36 817 06 05-12 Screw 5/16-18 x 3/4 37 532 19 48-79 Fender, Pnt. 39 532 17 52-78 Bracket, Axle Front 43 532 13 69-39 Bracket, Spnsn Front Lh 44 532 13 69-40 Bracket, Spnsn Front Rh 45 532 18 72-70 Bracket, Susp Arm 47 817 49 06-08 Screw Thdrol 3/8-16 x 1/2 50 532 17 54-76 Bracket, Chassis Front 58 532 18 35-69 Bracket Asm., Fender 68 817 49 05-08 Screw, 5/16-18 x 1/2

KEY PART NO. NO. DESCRIPTION

84 532 18 81-64 Upstop 54" 86 874 78 07-16 Bolt, Fin Hex 7/16-14 unc 91 532 18 03-74 Rail, Kit Lh 99 532 17 71-43 Rod Asm. Bypass 122 532 19 25-12 Screw Hex WSHD 8-18 x 7/8 130 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex 138 532 19 48-69 Cupholder 139 532 17 18-73 Bolt Shoulder 5/16-18 142 532 16 18-97 Bracket Dash Stealth RH 143 532 17 75-86 Skirt Grille RH 144 532 16 19-00 Bracket Dash Stealth LH 146 532 17 75-87 Skirt Grille LH 148 532 16 46-55 Extrusion Bumper 150 532 19 03-09 Duct Heat Hood 152 532 17 79-56 Shield, Browning 153 532 18 82-12 Lightbox Asm. 156 817 00 05-12 Screw 5/16-18 x 3/4 158 817 67 06-08 Screw 3/8-16 x 1/2 159 817 00 06-12 Screw Hexwsh Thdr. 3/8-16 x 3/4 161 532 18 17-87 Cosole Fuel Window 162 532 14 24-32 Screw 1/4-1/2 Unc 165 532 18 35-54 Bracket Support Tank 166 873 68 07-00 Nut, Lock Hex 7/16-14 unc 167 532 18 46-72 Bushing Snap Nylon 1.250 169 532 18 85-98 Bracket 170 532 19 46-67 Rod Bracket Sway Bar 172 817 12 06-14 Screw 3/8-16 x .875 173 874 78 05-12 Bolt 5/16-18 x 3/4 174 810 04 05-00 Washer Lock 5/16

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 34

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

GROUND DRIVE

137

123

133

120

111

120

126

143

124

152

131

151

135

114

132

117

129

147

130

120

146

117

127

153

142

122

120

114

128

143

121

117

drive_10-vgt

145

106

107

108

145

138

112

Page 35

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

GROUND DRIVE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - - Transaxle Hydro Gear 331-3000 (Order Parts From

Transaxle Manufacturer) 2 532 00 70-70 Key Sq. 1/4 x 1/4 x 2.5 3 532 00 75-63 Washer Thrust 6 876 02 04-12 Pin, Cotter 7 532 14 05-07 Wheel, Hub Assembly 9 532 14 00-80 Bolt, Hub 20 873 94 08-00 Nut 22 532 18 02-35 Lever Asm Shift 23 532 14 08-45 Knob 29 532 17 66-00 Brake, Rod 33 812 00 00-53 Ring E 34 532 07 16-73 Cap, Parking Brake 35 532 13 76-48 Rod, Parking Brake 36 532 14 94-12 Spring, Drive Ground 37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 38 532 15 00-35 Nyliner 39 874 32 10-16 Screw, Fin. #10-24 x 1 40 532 17 85-75 Actuator, Interlock VGT 41 873 93 10-00 Nut Centerlock 10-24 unc 42 532 12 48-72 Cover, Pedal 46 532 14 51-70 Retainer, Spring 48 872 11 06-14 Bolt Rdhd 3/8-16 x 1.3/4 Gr. 5 50 532 13 14-94 Pulley, Idler, Flat 52 532 12 77-83 Pulley, Idler, Grooved 55 532 10 57-06 Bearing, Idler 56 532 16 15-97 V-Belt 58 874 76 07-24 Bolt Fin Hex 7/16-14 x 1-1/2 61 532 14 39-95 Pulley, Transaxle 64 532 17 66-01 Shaft, Brake Pedal 65 532 17 96-13 Bolt, Shoulder 68 532 00 51-42 Pin, Roll 69 532 12 38-00 Washer 70 532 19 48-77 Console Automatic YT/GT 73 874 49 05-48 Bolt Hex Flghd 5/16-18 x 3 Gr. 5 74 532 14 24-32 Screw Hex Wsh. Hi-Lo 1/4-1/2 77 874 78 07-16 Bolt Fin Hex 7/16-14 x 1 89 873 68 07-00 Nut Crownlock 7/16-14 unc

KEY PART NO. NO. DESCRIPTION

94 532 13 38-35 Fastener Christmas Tree 98 532 14 10-04 Bracket Shift 106 532 14 29-18 O-Ring Asm Hydro Gear 107 532 15 47-39 Line Fuel Hydro 15” VGT 108 532 14 29-17 Cap Asm Vent Hydro Gear 111 532 15 62-40 Spacer Shift Lever VGTH 112 532 17 85-58 Washer Nylon High Temp 114 873 80 05-00 Nut Lock Hex W/Ins 5/16-18 unc 117 873 90 06-00 Nut, Lock Flg. 3/8-16 120 817 00 06-12 Screw 3/8-16 x .75 121 532 17 56-11 Bracket Strap Torque 122 872 01 05-20 Bolt RDHDSQ 5/16-18 unc x 2-1/2 123 532 19 24-38 Rod Shift 124 532 16 54-92 Bolt Shoulder 5/16-18 x .561 126 532 16 60-02 Washer SRRTD 5/16 ID x 1.0 x .125 127 532 17 73-62 Link Control Clutch 128 532 17 66-24 Spring Drive GRND 129 532 17 94-73 Bracket Asm Idler Tensioning 130 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga. 131 876 02 03-12 Pin Cotter 3/32 x 3/4 132 532 17 54-67 Bracket Mtg Hydro 3500 LH VGT 133 532 17 54-68 Bracket Mtg Hydro 3500 RH VGT 135 532 17 73-64 Link Asm Control Hydro 3500 137 532 12 49-49 Nut Lock 5/16-18 NC Thd. 138 532 00 13-70 Washer Thrust 5/8 x 1.10 x 1/32 142 532 17 54-69 Strap Torque HG-3500 143 817 00 05-12 Screw Thdrol 5/16-18 x 3/4 145 532 16 31-68 Washer Axle Flange HG-3000 146 532 14 04-62 Fan 7" Hydro 147 532 14 13-22 Washer 151 874 76 05-14 Bolt Hex 5/16-18 x 7/8 152 532 17 87-05 Bolt Hex 5/16 x 1 W/Patch 153 532 12 47-88 Spring, Retainer

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

Page 36

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

STEERING ASSEMBLY

14 15

15 14

steering_21-vgt

Page 37

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 532 19 36-51 Wheel, Steering 2 532 17 85-57 Axle Asm., Front 3 532 18 32-26 Fitting, Grease 4 532 16 18-49 Spindle Asm, LH 5 532 16 18-48 Spindle Asm., RH 6 532 12 49-31 Bearing, Race Thrust Harden 7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring, Klip #T5304-75 9 532 12 12-32 Cap, Spindle 10 874 78 10-44 Bolt, Fin Hex 5/8-11 x 2-3/4 11 532 13 65-18 Spacer Brg Axle Front 1.570 12 873 90 10-00 Nut, Lock Flange 5/8-11 unc 13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8 15 873 54 06-00 Nut Crownlock 3/8-24 16 532 18 68-14 Shaft Asm., Steering 18 532 18 77-99 Draglink, Vgt 19 532 15 60-11 Support Asm., Steering Vgt 20 532 17 75-92 Boot Steering 21 532 18 67-37 Adapter, Wheel Steering 22 532 15 51-05 Bushing, Strg. 23 532 15 29-27 Screw 26 532 19 36-52 Cap , Wheel Steering 27 532 12 49-37 Bearing, Col. Strg. 28 817 00 06-12 Screw 3/8-16 x 3/4 29 532 10 42-39 Bearing, Flange 31 532 13 81-36 Bushing, Nyliner Snap 32 819 11 16-10 Washer 11/32 x 1 x 10 Ga. 33 810 04 05-00 Washer, Lock Hvy Hlcl Spr 5/16 34 874 78 05-12 Bolt, Hex Hd 5/16-18 x 3/4 35 532 18 70-39 Gear, Sector Steering 36 532 18 67-99 Tie Rod 41 532 15 52-46 Bracket Switch Inerlock VGT97 42 817 49 05-08 Screw 5/16-18 x 1/2 45 819 18 38-12 Washer 9/16 ID x 2-3/8 OD 12 G Zin 46 819 13 16-10 Washer 13/32 x 1 x 10 Ga. 47 532 17 94-71 Bracket Asm. Idler 49 532 17 58-20 Pulley Idler Flat 50 873 90 06-00 Nut Lock Flg 3/8-16 unc 51 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf 52 532 17 55-53 Clip Steering .750 53 532 18 89-67 Washer Harden .793 x 1.63 x 060

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 38

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

ENGINE

41 42

engine_ELS_2-vgt

SPARK ARRESTER KIT

Page 39

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

ENGINE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - - Engine Briggs, Model No. 446877(Order parts from engine

manufacturer) 2 532 14 97-23 Mufﬂ er Side 8 532 12 13-61 Pulley V-Idler 9 532 17 77-48 Keeper Asm. Belt Engine VGT 10 532 17 52-87 Bushing 11 532 17 93-35 Clutch Electric 12 532 14 39-96 Pulley Engine VGT Elect Clutch 15 532 17 91-15 Tank Fuel Rear 5.0 18 532 18 18-03 Cap Fuel 20 532 17 83-85 Control Throttle 21 532 19 16-11 Screw 10 x 3/4 Single Lead Hex 22 532 19 15-96 Control Choke 26 532 12 49-52 Bushing 27 532 13 92-77 Stem Tank Fuel 28 532 12 47-03 Fuel Line 29 532 13 71-80 Spark Arrester Kit 31 532 14 50-06 Clip Push-In Hinged 37 532 12 34-87 Clamp Hose 39 817 49 06-36 Screw TT 3/8-16 x 2-1/4 unc 40 817 49 06-64 Screw TT 3/8-16 x 4 unc 41 532 12 61-97 Washer 1-1/2 OD X 15/32 ID X .250 42 810 04 07-00 Washer Lock 7/16 43 532 17 99-53 Bolt Hex 7/16-20 x 3.75 Gr. 5 45 873 51 04-00 Nut Keps Hex 1/4-20 UNC 47 532 17 52-88 Bushing 62 532 14 66-29 Shield Heat Mufﬂ er 69 532 16 53-91 Gasket 70 532 17 60-69 Tube Exhaust LH 71 532 17 60-70 Tube Exhaust RH 79 532 18 39-06 Screw Socket head 5/16-18 x 1 81 532 18 88-00 Oil Drain Tube 82 532 18 87-59 Valve Drain Oil 83 532 17 18-77 Bolt 5/16-18 unc x 1-3/4 W/Sems 84 817 06 06-24 Screw 3/8-16 x 1-1/2 86 532 18 43-62 Nut Hex Flange Toplock M8-1.25

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723 Kohler Co. 1-800-544-2444 Tecumseh Products 1-800-558-5402 Honda Engines 1-800-426-7701 Kawasaki 1-949-460-5688

Page 40

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

SEAT ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 532 18 87-15 Seat 2 532 14 05-51 Bracket, Pivot Seat 3 532 14 06-75 Strap Asm Fender 5 532 14 50-06 Clip, Push In Hinged 6 873 80 06-00 Nut, Crownlock 3/8-16 7 532 12 41-81 Spring, Seat Cprsn 8 532 17 18-77 Bolt 5/16-18 Unc x 3/4 10 532 18 24-93 Pan, Seat 12 532 17 46-48 Bracket, Mounting Switch 13 532 12 12-48 Bushing, Snap 14 872 05 04-12 Bolt, Carriage 1/4-20 x 1-1/2 15 532 12 12-49 Spacer, Split 16 532 12 37-40 Spring, Cprsn

seat_10-vgt

KEY PART NO. NO. DESCRIPTION

17 532 12 39-76 Nut, Lock 1/4 Lge Flg Gr. 5 20 532 12 42-38 Cap Spring Seat 21 532 17 18-52 Bolt, Shoulder 5/16-18 22 873 68 05-00 Nut Crown Lock 5/16-18 24 532 17 79-46 Track Slide Seat LH 25 532 17 79-47 Track Slide Seat RH 26 819 11 10-12 Washer 11/32 x 5/8 x 12 Ga. 28 810 01 05-00 Washer Split 33 874 78 05-12 Bolt Fin Hex 5/16-18 x 3/4 35 532 17 84-26 Cap Vinyl 37 873 80 05-00 Nut, Crownlock 5/16-18

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Page 41

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

DECALS

KEY PART NO. NO. DESCRIPTION

1 532 17 85-02 Decal, Deck Caution 2 532 17 84-82 Decal, Deck Hvy Duty 3 532 18 89-47 Decal, Hood RH 4 532 18 89-48 Decal, Hood LH 5 532 19 55-54 Decal, Side Panel 6 532 17 05-63 Decal, Warning 7 532 18 09-41 Decal, Cust. Resp. 8 532 19 38-65 Decal, Operator 9 532 19 68-89 Decal, Engine 10 532 15 71-40 Decal, Danger 11 532 18 12-53 Decal, Foot Rest

WHEELS & TIRES

KEY PART NO. NO. DESCRIPTION

12 532 19 30-63 Decal, MWR DCK Upstop 13 532 19 66-85 Decal, Replacement 14 532 18 82-98 Decal, V-Belt Schematic 15 532 18 89-25 Decal, Ins. Strg Whl 16 532 10 62-02 Reﬂ ector 24 532 14 50-05 Decal, Btry Dngr/Psn

- - 532 16 69-60 Decal, Drawbar

- - 532 18 19-17 Pad Footrest RH

- - 532 18 19-16 Pad Footrest LH

- - 532 19 66-61 Manual, Owners (English)

- - 532 19 66-62 Manual, Owners (French)

KEY PART NO. NO. DESCRIPTION

1 532 05 91-92 Cap, Valve, Tire 2 532 06 51-39 Stem, Valve 3 532 14 45-09 Rim Assembly, Front 4 532 00 81-34 Tube, Front (Service Item Only) 5 532 10 62-30 Tire, Front 6 532 12 49-57 Fitting, Grease

7 532 12 49-59 Bearing, Flange (Front Wheel

Only) 8 532 17 50-39 Cap, Hub 9 532 10 55-88 Tire, Rear 10 532 00 71-54 Tube, Rear (Service Item Only) 11 532 14 45-10 Rim Assembly, Rear 12 532 12 48-60 Fitting, Grease

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)

wheel_art_1-vgt

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 42

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

LIFT ASSEMBLY

lift_rh_16

Page 43

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

LIFT ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 532 12 10-06 Rod Asm., Lever 2 532 18 00-45 Shaft Asm., Lift Vgt 3 532 15 91-89 Lever Asm., Lift Rh 4 812 00 00-22 E-Ring Truarc #5133-87 5 819 29 20-16 Washer 29/32 x 1-1/4 x 16 Ga. 6 871 11 06-24 Bolt, Fin Hex 3/8-16 x 1-1/2 7 532 12 56-31 Grip, Handle 8 532 12 45-26 Button, Plunger 9 532 12 23-64 Plunger, Lever Lift 10 532 18 38-94 Spring 0.62 OD x 2.125 11 532 17 53-75 Link Lift 12 532 16 35-52 Retainer, Spring 23 532 12 46-70 Retainer, Spring 24 873 35 08-00 Nut, Jam Hex 1/2-13 unc 26 873 80 08-00 Nut, Lock W/Wsh 1/2-13 unc 29 532 15 02-33 Trunnion Inﬁ n Height 30 532 11 08-07 Nut, Special 31 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga. 32 532 13 71-50 Spring, Compression Inf Hgt 33 876 02 03-08 Pin, Cotter 3/32 x 1/2 34 532 13 71-67 Rod, Adj Lift 35 532 13 80-57 Knob, Inf 3/8-16 unc 38 532 15 50-97 Pointer Height Indicator 39 532 12 39-35 Plug, Hole Blk. 1.485/1.515 Dia. 40 817 06 05-16 Screw 5/16-18 x 1 41 532 17 59-94 Nut, Crownlock 3/8-24 42 819 11 24-10 Washer 11/32 x 1-1/2 x 10 Ga. 43 532 12 39-34 Scale, Indicator Height 70 532 14 52-12 Nut Hex Flange Lock 72 532 11 04-52 Nut Push Phos & Oil 73 873 35 06-00 Nut, Hex Jam 3/8-16 unc 74 532 18 72-77 Arm Suspension Rear RH 75 532 17 58-05 Plate, Asm, Susp, Front 76 532 17 55-60 Pin Flange 77 532 17 62-05 Trunnion 78 532 17 56-89 Trunnion, Front, Susp 79 532 18 72-76 Arm, Suspension Rear LH 85 532 18 90-13 Insert Wear 86 532 18 85-28 Bolt Shoulder

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 44

REPAIR PARTS

180

182

183

/ 48_nose

_rol

er_1

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

MOWER DECK

116

117

114

122

119

118

113

mower_deck-54_2

Page 45

REPAIR PARTS

TRACTOR - - MODEL NO. GTH2654 (96023000600) PRODUCT NO. 960 23 00-06

MOWER DECK

KEY PART NO. NO. DESCRIPTION

1 532 19 68-38 Deck Weldment Mower 5 532 12 46-70 Retainer Spring 6 532 18 72-97 Cover Mandrel LH 7 532 18 81-87 Cover Mandrel RH 8 532 17 43-65 Bolt 7/16 Asm. Blade 11 532 18 72-54 Blade Standard 13 532 18 72-91 Shaft Asm. w/Lower Bearing 14 532 18 72-81 Mandrel Housing 15 532 11 04-85 Bearing, Ball, Mandrel 18 872 14 05-05 Bolt Carr 5/16-18 x 5/8 21 873 68 05-00 Nut, Crownlock 5/16-18 unc 25 532 17 81-02 Spring Torsion 26 532 11 04-52 Nut, Push 27 532 18 89-38 Deﬂ ector Shield 29 532 13 14-91 Rod, Hinge 30 532 17 39-84 Screw Thd Roll 31 532 18 76-90 Washer, Spacer Mower Vented 32 532 17 34-36 Pulley, Mandrel 33 532 17 83-42 Nut, Flg. Top Lock Cntr. 9/16 34 873 68 06-00 Nut 35 532 18 86-35 Pin Suspension Rear 36 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 38 532 18 86-57 Spring Compression 39 532 18 72-84 Pulley, Idler, Stationary 40 819 13 22-03 Washer 13/32 x 1-3/8 x 3 Ga. 41 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga. 42 532 12 20-52 Spacer, Retainer 43 532 19 62-16 Arm, Idler 46 532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8 47 532 19 12-73 V-Belt, Mower, Secondary 49 873 90 06-00 Nut, Lock Flg. 3/8-16 unc 50 872 11 06-16 Bolt, Carr. 3/8-16 x 2

KEY PART NO. NO. DESCRIPTION

51 872 11 06-10 Bolt 3/8-16 x 1-1/4 Gr. 5 52 532 18 84-60 Pulley Idler clutching 53 874 78 06-36 Bolt Fin Hex 3/8-16 unc x 2-1/4 56 532 15 59-86 Bar Pnt Adj. 57 532 15 69-41 Pin Head Rivet 58 532 18 73-42 Bafﬂ e Right 59 532 18 73-44 Bafﬂ e Left 60 532 18 76-07 Bafﬂ e Center 90 874 76 05-16 Bolt 5/16-18 x 1 91 532 18 05-35 Bracket Asm N Roller RH 94 532 17 60-66 Roller Nose 48" 95 532 18 05-34 Bracket N Roller LH 97 819 13 32-10 Washer Hardened 98 532 18 72-82 Spring Clutch Drive 113 872 11 05-08 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 114 532 18 75-56 Rod Tension Relief 116 532 19 34-06 Bolt, Shoulder 117 532 17 48-73 Gauge Wheel 118 873 93 06-00 Nut, Centerlock 3/8-16 unc 119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga. 122 532 18 75-57 Bushing Tension Relief 180 873 80 05-00 Nut 5/16-18 182 532 17 91-27 Rod Roller Nose Narrow 183 532 16 35-52 Retainer Spring

- - 532 18 72-92 Mandrel Asm. Service

(Includes Key Nos. 13-15 and 33)

- - 532 19 60-99 Replacement Mower, Complete

(Std. deck order separately nose

roller components key nos. 90,

91, 94, 95, 180, 182, 183)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Page 46

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Page 47

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:

Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held prod uct.

3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area

walks, and ground engaging commercial equipment.

2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-professional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems used for commercial, institutional, professional or income producing purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the ﬁ rst 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole prun-

ers, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna product used for commercial, institutional, professional, or income producing purposes or use except as otherwise provided herein.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The ﬁ t of the protective apparel/boot is not covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty: (1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, ﬁ lters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines; (2)Natural discoloration of material due to ultraviolet light; (3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of pur- chase; all claims must be sent to the appropriate manufacturer; (4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and (5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations which are manufactured by third party engine manufacturer.

WARRANTY STATEMENT

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following: (1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits; (2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc tion sheet furnished by Husqvarna; (3)Alterations or modiﬁ cations that change the intended use of the product or affects the product’s per formance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or: (4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PROD UCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly ﬁ lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to conﬁ rm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer.

To obtain the beneﬁ t of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA

7349 Statesville Road

Charlotte, NC 28269

531 83 81-23 2002

Page 48

532 19 66-61 Rev. 2 3.17.05 RD Printed in U.S.A.

Husqvarna GTH2654 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY RULES

UNASSEMBLED PARTS

ASSEMBLY

OPERATION

MAINTENANCE

STORAGE

SCHEMATIC

REPAIR PARTS

ELECTRICAL

GROUND DRIVE

ENGINE

DECALS

MOWER DECK