Husqvarna 380961 Owner's Manual

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Owner’s Manual
ROTARY LAWN MOWER
173cc Kohler Engine 22" Multi-Cut Self-Propelled
Model No.
917.380961
Product No.
38096
115478496 03.20.12 BY Printed in U.S.A.
• Español, p. 23
CAUTION:
Read and follow all Safety Rules and In struc tions before operating this equipment
Husqvarna, Charlotte, NC 28269 U.S.A.
Visit our website: www.husqvarna.com
TABLE OF CONTENTS
Safe ty Rules ..........................................2-3
Warranty ................................................4-7
Prod uct Spec i fi ca tions .............................. 8
Assembly / Pre-Operation ........................9
Op er a tion ...........................................10-14
Maintenance Sched ule ........................... 15
Maintenance ......................................15-18
Ser vice and Ad just ments ................... 19-20
Stor age ..............................................20-21
Trou ble shoot ing ................................. 21-22
Re pair Parts .......................................44-55
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing ob-
jects. Failure to observe the following safety instructions could result in serious injury or death.
Look for this symbol to point out im­ por tant safety precautions. It means CAU TION!!! BECOME ALERT!!! YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad­ just ing or making repairs, always dis con nect spark plug wire and place wire where it can not come in contact with plug.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po ­nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash
hands after handling.
CAUTION: Muffl er and other engine
parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all
in struc tions on the machine and in the
manual(s) before starting. Be thor ough ly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
• Only allow responsible individuals, who
are familiar with the in struc tions, to
operate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could
be picked up and thrown by blade.
• Be sure the area is clear of other people
before mowing. Stop the ma chine if
anyone enters the area.
• Do not operate the mower when bare­ foot or wearing open sandals. Al ways wear substantial foot wear.
• Do not pull mower backwards unless abso­lutely nec es sary. Always look down and be­hind before and while moving backwards.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop the blade when crossing gravel surfaces.
• Do not operate the mower without prop­er guards, plates, grass catcher or oth er safety protective devices in place.
• See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories ap­proved by the manufacturer.
• Stop the blade(s) when crossing grav el drives, walks, or roads.
• Stop the engine (motor) whenever you leave the equip ment, before clean ing the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Never operate machine in wet grass. Always be sure of your footing: keep a fi rm hold on the handle; walk, never run.
• Disengage the self-propelled mech­ a nism or drive clutch on mowers so equipped before starting the engine.
• If the equipment should start to vi brate abnormally, stop the engine (motor) and check immediately for the cause. Vibra­tion is generally a warning of trouble.
• Always wear safety goggles or safe ty glass­es with side shields when op er at ing mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
2
KOHLER 4-CYCLE ENGINE
BLOWER HOUSING & BAFFLES
Qty. Part No. Description
2 14 072 12-S Stud 1 14 072 13-S Stud 3 14 112 07-S Spacer 3 14 100 08-S Nut, Hex, Flanged (M6) 1 14 096 27-S Cover, Engine (Black) 1 14 165 07-S Starter Assembly, Retractable 1 14 027 03-S Housing, Blower 4 25 086 167-S Screw, #15, 6-Lobe, Pan Head (Hi-Lo Thread) 1 14 332 04-S Insert, Engine Cover (Black)
MODEL NUMBER XT800-2013
STARTING SYSTEM
Qty. Part No. Description
1 14 165 07-S Starter Assembly, Retractable 1 14 160 03-S Rope (use 14 160 01-S) 1 14 379 01-S Kit Pawl Repair 3 14 100 08-S Nut, Flanged (M6 x 1.0) 1 14 098 04-S Starter, Electric, with BBC
DECALS
Qty. Part No. Description
1 14 113 57-S Decal, Warning 1 41 037 10-S Nameplate, Service 1 14 450 03-S Tag, Hang, Oil Warning 1 14 113 72-S Decal, Name (XT8 - Walk Styling)
55
KOHLER 4-CYCLE ENGINE
14 160 01-S 14 160 03-S
M-641060-S
14 379 01-S
14 098 04-S 14 098 05-S
14 100 08-S
14 332 13-S
14 160 01-S
14 165 06-S 14 165 11-S
14 332 25-S
14 379 01-S
14 112 07-S
14 072 12-S
14 072 13-S
Artwork is representative. Actual labels may differ depending on model and specification number.
14 100 08-S
14 096 36-S
14 165 07-S
14 165 01-S 14 165 03-S
14 165 20-S
14 027 03-S
ELECTRICAL
14 096 114-S
14 113 18-S 14 113 21-S 14 113 41-S 14 113 42-S 14 113 56-S 25 113 58-S
IGNITION /
14 096 58-S 14 096 76-S 14 096 99-S
54
14 450 02-S 14 450 03-S
14 113 02-S 14 113 07-S 14 113 17-S 14 113 08-S 14 113 15-S 14 113 16-S 14 113 43-S 14 113 52-S 14 113 72-S 14 113 71-S
WARNING
14 113 04-S 14 113 20-S 14 113 23-S 14 113 40-S 14 113 54-S 14 113 39-S
MODEL NUMBER XT800-2013
41 037 10-S
14 113 53-S
14 113 03-S 14 113 57-S
25 113 39-S
DO:
• Mow across the face of slopes: nev er up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the trimming area and under the watchful care of an oth er re spon si ble adult.
• Be alert and turn machine off if chil dren enter the area.
• Before and while walking back wards, look behind and down for small chil dren.
• Never allow children to operate machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel contain­er where there is an open fl ame, spark or pilot light such as a water heater or on other appliances.
• Never fi ll containers inside a vehicle, on
a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before fi lling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
• Never run machine inside a closed area.
• Never make adjustments or repairs with the engine (motor) running. Dis con nect the spark plug wire, and keep the wire away from the plug to prevent ac ci den tal starting.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ment in good condition.
• Never tamper with safety devices. Check their proper operation reg u lar ly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spill­age. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if nec es sary, before restarting.
• Never attempt to make wheel height adjustments while the engine is running.
• Grass catcher components are sub ject to wear, dam age, and de te ri o ra tion, which could expose moving parts or allow objects to be thrown. Frequently check com po ­nents and replace with man u fac tur er’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when ser vic ing them.
• Do not change the engine governor set­ting or overspeed the engine.
• Maintain or replace safety and instruc­tion labels, as necessary.
WARNING: This lawn mower is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffl er is available through your nearest Husqvarna or other authorized service center (See the REPAIR PARTS section of this manual).
3
KOHLER 4-CYCLE ENGINE
MODEL NUMBER XT800-2013
Husqvarna warrants to the original retail purchaser that this Husqvarna® product is free from defects in material or work-
Consumer Wheeled Products - Limited Warranty
manship under normal use and maintenance from the date of retail purchase for the applicable Warranty Period shown on
Exhibit A. This Limited Warranty may not be transferred to any subsequent purchaser of this Husqvarna® product. Certain components (e.g., engines and transmissions) are excluded from coverage, and other limitations apply, as described in this document. Husqvarna will repair or replace at its discretion, any defective product or part covered by the Limited Warranty, free of charge at any authorized Husqvarna Servicing Dealer/Center using original OEM Husqvarna replacement parts, sub­ject to the limitations and exclusions described below. Husqvarna does not offer an over-the-counter exchange program.
DISCLAIMERS, LIMITATIONS AND EXCLUSIONS
1. W ARRANTY DISCLAIMER. THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY PROVIDED BY HUSQVARNA AND THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF, EXCEPT AS MAY BE PROVIDED BY LAW. THIS WARRANTY IS GIVEN ONLY BY HUSQVARNA, AND MAY BE MODIFIED ONLY BY HUSQVARNA. THIS LIMITED WARRANTY IS THE FINAL EXPRESSION OF OUR AGREEMENT, AND IS A COMPLETE AND EXCLUSIVE STATEMENT OF THE TERMS OF THAT AGREE­MENT. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY BASED ON LOCALITY
2. LIMITED DURATION. ANY WARRANTY THAT MAY BE IMPLIED BY LAW (INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE AND IMPLIED WARRANTY OF MERCHANT­ABILITY) IS LIMITED TO THE DURATION OF THE APPLICABLE WARRANTY PERIOD UNDER THIS LIMITED WARRANTY. SOME LOCALITIES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
3. EXCLUSIVE REMEDIES. SOME LOCALITIES, INCLUDING THE PROVINCE OF QUEBEC, DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR INJURY TO PERSON OR FOR DAMAGES RESULTING FROM THE FAULT OF THE MANUFACTURER AND/OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES. AS SUCH, SOME OF THE FOLLOWING LIMITATIONS MAY NOT APPLY TO YOU. THE ABOVE REMEDIES ARE THE EXCLUSIVE REMEDIES FOR ANY BREACH OF THIS LIMITED WARRANTY. NO OTHER REMEDY, INCLUDING, BUT NOT LIMITED TO ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSE­QUENTIAL DAMAGES, FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS SHALL BE AVAILABLE, AND ALL SUCH DAMAGES ARE HEREBY DISCLAIMED.
4. Engines, Transmissions and certain other components are NOT covered. This Limited Warranty does not cover any of the following:
(a) Engines and Attachments. Except where otherwise indicated on Exhibit A, all Engines and Attachments are not covered by this Limited Warranty. In most cases, these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer's warranties if one is provided and included with the product at the time of purchase. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on engines manufactured by Briggs & Stratton, Honda, Kawasaki, or Kohler (with the exception of models equipped with LCT engines). Husqvarna does not assume any warranty obligation of the other manufacturers' engines under this Limited Warranty.
(b) Transmissions. Except where otherwise indicated on Exhibit A, Transmission / Transaxle (including Drive Systems) are not covered by this Limited Warranty. In most cases, these items are NOT manufactured by Husqvarna in which case they may be covered separately by their respective manufacturer's warranties if one is provided and included with the product at the time of purchase. The following transmission / transaxle manufacturers, Dana, Hydro-Gear, Tuff-Torq provide a warranty for the transmission / transaxle to the ultimate purchaser or to Husqvarna. Husqvarna will assign the transmission / transaxle manufacturer's warranty or any rights thereof to the original purchaser of the unit. To obtain transmission / transaxle war­ranty service, fi rst contact the retailer who you purchased the unit from. Should you require assistance or have any questions concerning transmission / transaxle warranty coverage, contact Husqvarna directly at our website www.husqvarna.com or call 800-487-5951 (US) or 800-805-5523 (Canada) for an authorized Husqvarna service provider. All such claims must be submitted and sent to the appropriate manufacturer or as otherwise directed in those separate warranties. Husqvarna is not authorized to handle warranty adjustments or repairs on transmissions or transaxles. Husqvarna does not assume any obliga­tions under this Limited Warranty for the above listed manufacturers (for exceptions - see Exhibit A).
(c) Expendable Parts. This Limited Warranty does not cover general maintenance parts and items ("Expendable Parts"), including without limitation spark plugs, bulbs, fi lters, lubricants, starter cords, belts, blades, and blade adapters.
(d) Emissions Control Components. This Limited Warranty does not cover Emissions control equipment and components to the extent regulated by the U.S. Environmental Protection Agency or similar state, provincial or federal agencies. Such equip­ment and components are covered by a separate emission control warranty statement supplied with your new product. Please consult this separate warranty statement for details.
5. Any COMMERCIAL, INSTITUTIONAL, AGRICULTURAL, INDUSTRIAL, INCOME PRODUCING, or RENT­AL use will result in either No Warranty or a Shortened Warranty Period. Depending on the product, there is either
NO WARRANTY (whether statutory, contractual or otherwise) or a reduced warranty if the product is used for commercial, institutional, agricultural, industrial, income producing, or rental purposes and, in such circumstances, this Limited Warranty is offered instead of and replaces any warranty regime provided for by law. Please refer to Exhibit A.
6. Reconditioned or Refurbished Products have a 30 Day Limited Warranty. Under this Limited Warranty, Certifi ed Fac- tory Reconditioned or Refurbished products have a 30 Day Limited Warranty for parts and labor for Non-Commercial Use. Products are only reconditioned at the Husqvarna Factory.
4
CRANKCASE
Qty. Part No. Description
1 14 032 02-S Seal, Oil 1 14 050 01-S Kit, Breather Filter (Includes Breather Cover Gasket, Breather Cover Spring, Breather Filter, and Breather Reed) 1 14 067 01-S Rod, Connecting 1 14 032 04-S Seal, Oil 1 14 010 12-S Camshaft Assembly 2 25 086 159-S Screw, Hex, Flanged (M6) 1 14 468 07-S Washer, Flat (Diameter 13 mm O.D.) 1 14 154 01-S Clip, Governor Shaft 2 14 018 03-S Retainer, Piston Pin 1 14 108 02-S Ring Set 1 14 874 03-S Kit, Piston 1 14 096 22-S Cover, Breather 2 14 380 06-S Dowel, Cylinder Head 1 14 561 09-S Crankcase
ENGINE CONTROLS
Qty. Part No. Description
1 14 100 08-S Nut, Hex, Flanged (M6) 1 14 090 12-S Governor Lever 1 14 089 14-S Spring, Governor (2800-3300 RPM) 1 14 079 13-S Linkage, Governor 1 25 086 166-S Screw Rectangle Head (M6) 1 14 089 43-S Spring Linkage 1 14 126 53-S Bracket Assembly, Fixed Speed Control (not illustrated)
53
KOHLER 4-CYCLE ENGINE
14 079 01-S 14 079 09-S 14 079 23-S
25 086 165-S
14 536 07-S 14 536 08-S
25 086 166-S
14 536 03-S 14 536 06-S
14 536 11-S
14 089 07-S 14 089 43-S
52
14 090 04-S 14 090 12-S
14 100 08-S
14 079 04-S 14 079 02-S 14 079 15-S
14 536 12-S
MODEL NUMBER XT800-2013
14 536 01-S
25 086 165-S
14 126 11-S 14 126 22-S
14 089 33-S
14 089 14-S 14 089 05-S 14 089 32-S 14 089 34-S
14 536 14-S
14 536 13-S
7. Owner's (Your) Responsibilities. To preserve your rights under this Limited Warranty, you must exercise reasonable care and use of the product, including, following the preventative maintenance, storage, fuel and oil usages as prescribed in the enclosed operator's manual. For example, the following items are the Owner's responsibility and are not covered by this Limited Warranty:
a. Set-up and pre-delivery service, and engine tune-ups; b. Adjustments after the fi rst (30) thirty days of purchase and beyond, such as throttle cable, belt guides adjustments; and c. Preventative maintenance as outlined in the operator's manual.
In addition, you must cease using the product immediately upon any failure or damage. The product should be taken to an authorized Husqvarna servicing dealer prior to any further use.
8. Damages resulting from normal aging, wear and tear or neglect are NOT covered. The Limited Warranty does not cover damage other than that resulting from defects in material or workmanship. The following are NOT considered defects in material or workmanship, and therefore are NOT covered.
(a) Abrasion to mower decks; (b) Tires damaged by external punctures; (c) Natural discoloration of materials due to ultraviolet light; (d) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures;
In addition, this Limited Warranty does not cover damages, malfunctions or failures resulting from abuse or neglect of the product related to or including any of the following:
(e) Failure to provide or perform required maintenance services as prescribed in the operator's manual; (f) Abuse, misuse, neglect, modifi cations, alterations, normal wear, improper servicing, use of unauthorized attachments,
Lack of lubrication or engine failure, due to the use of oils that do not meet Engine manufacturer's specifi cations;
(g) Use of gasohol, containing methanol (wood alcohol). Gasohol which contains a maximum 10% ethanol (grain alco-
hol) or 15% MTBE (methyl/tertiary/butyl/ether) is approved; (h) Use of ether or any starting fl uids; (i) Pressure cleaning or steam cleaning the product; (j) Use of spark plugs other than those meeting emission performance requirements listed in the operator's manual; (k) Tampering with engine speed governor or emission components, or running engines above specifi ed and recom-
mended engine speeds as listed in your operator's manual; (l) Operation of the unit with improperly installed/removed or modifi ed cutting shields, guards, or safety devices; (m) Any removed/damaged air fi lter, excessive dirt, abrasives, salt water, moisture, corrosion, rust, varnish, stale fuel, or
any adverse reaction due to incorrect storage procedures; (n) Failures due to improper set up, pre-delivery service or repair service by anyone other than an authorized Husqvarna
servicing dealer during the warranty period; (o) Dirt contaminated grease or oil, use of incorrect type of greases or oils, failure to comply with recommended greas-
ing intervals, water or moisture damage, and/or improper storage; (p) Sprayers pumping or spraying caustic or fl ammable materials, lack of or broken strainers; or (q) Continued use of product, after initial operational problem or failure occurs.
9. Reinforced Stamped (Armor Protected) 10 Year Limited & Fabricated Limited Lifetime, Deck Warranties. These Limited Warranties are for the deck shell only – mechanical components/parts such as belts, pulleys, spindle housings, bear­ings, blades, rods, height adjusters, caster/anti scalp wheels etc… are NOT covered. The Limited Lifetime Warranty does not cover damage other than that resulting from defects in material or workmanship. The following are NOT considered defects in material or workmanship, and therefore are NOT covered:
(a) Abrasion to mower decks, including sand wear; (b) Damage to cutting equipment by way of contact with, rocks, or other non-approved materials and/or structures; (c) Rust and corrosion; and (d) Natural discoloration of paint or other materials due to ultraviolet light.
HOW TO OBTAIN SERVICE
10. Authorized Husqvarna Servicing Dealer/Center. In order to obtain warranty coverage it is your responsibility (at
your expense) to deliver or ship your Husqvarna unit to an authorized Husqvarna Servicing Dealer/Center and arrange for pick-up or return of your unit after the repairs have been made. If you do not know the location of your nearest authorized Husqvarna Servicing Dealer, call Husqvarna, at 1-800-487-5951 during the hours of 8:00 AM to 8:00 PM Eastern Standard Time, or visit www.husqvarna.com. Should you require assistance or have questions concerning this Limited Warranty, you may contact us at 800-487-5951 (US) or 800-805-5523 (Canada) during the hours of 8:00 AM to 8:00 PM Eastern Standard Time or contact us through the web at www.husqvarna.com.
11. Documentation Required. You must maintain and present Proof of purchase (including date, product model and, if applicable, engine serial number) to an authorized Husqvarna Servicing Dealer for warranty service under this Limited Warranty. Proof of purchase rests solely with you. Husqvarna encourages you to register your product online at www.usa. husqvarna.com (US & Canada) to help ensure, among other things, that you can be notifi ed of important product information. However, registering your product is not a condition of warranty service.
Husqvarna Professional Products, NA, Inc.
9335 Harris Corners Parkway, Suite 500, Charlotte, NC 28269
5
575 49 43-01 W 2012 IR
)
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
y
p
KOHLER 4-CYCLE ENGINE
MODEL NUMBER XT800-2013
Consumer Wheeled Limited Warranty Chart 2012 Exhibit A
Riding Lawn Tractors:
Frame, Chassis, Front Axle 5 Years No Warranty No Warranty Engine* Transmission (if made by Husqvarna/Peerless) Transmission (if third party)** ** ** ** XLS Models only - stamped deck shell. Armor Protected Limited Warranty Fabricated Deck shell. Limited Lifetime Warranty Battery Other Non-Expendable Components 3 Years No Warranty No Warranty
Residential Zero Turn Mowers ( RZ Only )
Engine* Transmission ** ** No Warranty No Warranty
RZ4623 (967009801 & 967009802) RZ5426 (967003601 & 967003602) - stamped deck shell. Armor Protected Limited Warranty Fabricated Deck shell. Limited Lifetime Warranty Battery
Other Non-Expendable Components 3 Years No Warranty No Warranty
Residential Zero Turn Mowers ( MZ & EZ )
Engine* Transmission ** ** ** **
MZ5424S & MZ5425S (967003901 & 25021) ­stamped deck shell. Armor Protected Limited Warranty
Fabricated Deck shell. Limited Lifetime Warranty Battery Other Non-Expendable Components 3 Years 1 Year No Warranty
LE475 Edger, Tillers, Snow Throwers
Engine* Other Non-Expendable Components 2 Years 90 days 90 days Tiller Tines
Walk Behind Mowers, High Wheel Trimmer
Engine* Battery
Other Non-Expendable Components 3 Years No Warranty No Warranty
Hovering Trimmers
Engine* Other Non-Expendable Components 2 Years 1 Year 90 days
Front Mounted Deck Riders
Engine* Transmission 2 Years No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty
Cultivators
Battery 1 Year Pro-rated No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty
Pressure Washers
Model 5525PW: Engine* Pump 2 Years No Warranty No Warranty Other Non-Expendable Components 2 Years No Warranty No Warranty
All other Pressure Washers (6027PW, 9032PW, 1340PW)
Engine* Pump 2 Years 2 Years No Warranty Other Non-Expendable Components 2 Years 2 Years No Warranty
Product/Com
onent
Consumer (personal,
household use only)
* * *
3 Years No Warrant
10 Years No Warranty No Warranty
*** No Warrant
1 Year Pro-rated No Warrant
* * *
10 Years No Warranty No Warranty
*** No Warrant
1 Year Pro-rated No Warrant
* * *
10 Years No Warranty No Warranty
*** No Warrant
1 Year Pro-rated No Warrant
* * *
***
* * *
1 Year Pro-rated No Warrant
* * *
* * *
* * *
* * *
Commercial (any commercial,
professional, institutional, agricultural, or
income producing use, other than
Rental Use
No Warrant
Rental (any rental usage)
No Warrant
No Warrant No Warrant
No Warrant No Warrant
No Warrant No Warrant
No Warrant
No Warrant
HEAD / VALVE / BREATHER
Qty. Part No. Description
1 14 017 01-S Valve, Intake 1 14 016 01-S Valve, Exhaust 2 14 018 02-S Retainer, Valve Spring 2 14 072 22-S Stud, Rocker Arm 2 14 186 02-S Arm, Rocker 2 14 599 01-S Pivot, Rocker Arm 1 14 096 115-S Cover, Valve 1 14 041 01-S Gasket Valve Cover 2 14 100 01-S Nut, Hex, Jam 1 14 755 02-S Kit, Valve Train (Includes Valve Stem Seal, Valve Springs, Push Rod Guide, Cylinder Head Dowels and Push Rods) 4 25 086 140-S Screw, Hex, Flanged (M8) 2 14 380 06-S Dowel, Cylinder Head 2 14 411 01-S Rod, Push 1 14 146 01-S Plate, Pushrod Guide 1 14 032 08-S Seal, Valve Stem 2 14 089 02-S Spring, Valve 4 25 086 159-S Screw, Hex, Flanged (M6) 1 14 841 04-S Kit Head Gasket 1 14 318 03-S Kit, Cylinder Head 2 24 072 06-S Stud (M6 x 1.0 x 93) (Includes Muffl er Gasket, Exhaust Studs and Flange Lock Nuts) 1 14 041 24-S Kit, Gasket 1 14 112 13-S Dowel, Cylinder Head
EXHAUST
Qty. Part No. Description
1 14 068 05-S Kit, Muffl er Assembly (Includes Muffl er Gasket) 1 14 041 22-S Gasket, Muffl er 2 24 072 06-S Stud (M6 x 1.0 x 93) (Includes Muffl er Gasket, Exhaust Studs and Flange Lock Nuts) 2 14 100 09-S Nut, Hex, Flanged (M6)
FUEL SYSTEM
Qty. Part No. Description
1 14 065 43-S Tank Assembly (Xenoy) 1 14 227 19-S Cap Assembly, Fuel 1 14 050 14-S Filter, Fuel, In-Nipple 2 14 237 07-S Clamp, Hose (Non-California) 1 25 111 69-S Hose, Fuel, Low-Permeation (CKY) 1 14 853 45-S Kit, Carburetor 1 14 065 43-S Kit, Gasket 1 14 268 04-S Diaphragm Assembly 2 25 086 275-S Screw, Shoulder 2 14 100 08-S Nut, Hex, Flanged (M6) 2 25 086 277-S Screw, M4, Thread Forming 1 14 079 17-S Linkage, Auto-Choke 2 24 072 06-S Stud (M6 x 1.0 x 93) 1 14 112 13-S Kit, Carburetor Spacer 2 14 237 05-S Clamp, Hose 1 14 187 01-S Arm Assembly
Generators
Engine* Other Non-Expendable Components*
Spreaders
* * *
*2 Years (2nd Year Parts
Only) *2 Years-1365GN (2nd Year Parts Only)
6
No Warrant
51
KOHLER 4-CYCLE ENGINE
)
p
MODEL NUMBER XT800-2013
14 096 115-S 14 096 62-S
14 755 11-S
14 100 09-S
14 041 22-S
14 314 05-S
14 314 04-S
24 072 06-S
14 068 06-S
14 126 17-S
Consumer Wheeled Limited Warranty Chart 2012 Exhibit A
Spreader 1 Year 1 Year 1 Year
Robotic Mowers
Robotic Mower 2 Years 90 days 90 days Battery 1 Year 1 Year 1 Year
Parts & Accessories (if purchased)
Accessories (e.g., grass catcher, bumper guard accessories, etc.
Parts (e.g., belts, blades, etc.) 30 days No Warranty No Warranty
Parts & Accessories (if replaced in Warranty Service)
Replacement parts and/or accessories provided under this Limited Warranty are warranted only for the BALANCE of the warranty period applicable to the part or accessory that was replaced.
* See Separate Engine Manufacturer's or Manufacturer's warranty. LCT Engines on specific Snow Throwers & Tillers, warranty through Husqvarna.
** See reference 1 (b) of the warranty statement. RZ - Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network.
EZ - One (1) Year Commercial warranty, parts & labor, with Husqvarna.
Two (2) Year Consumer warranty, parts & labor, with Hydro-Gear Distributor network. MZ - Two (2) Year Commercial warranty, parts & labor, with Hydro-Gear Distributor network.
*** "Limited Lifetime Warranty" on Tiller tines and Fabricated Deck shell is for the life of the product or 7 (seven) years after the last date of the complete unit's final production, whichever comes first. Deck Shell replacement will be limited to a maximum of two (2) decks within the Limited Lifetime Warranty.
Product/Com
onent
Consumer (personal,
household use only)
Commercial (any commercial,
professional, institutional, agricultural, or
income producing use, other than
Rental Use
1 Year No Warranty No Warranty
See to left See to left See to left
Consumer Commercial Rental
Rental (any
rental usage)
Armor Protected Stamped Deck Shell Example Below Fabricated Deck Shell Example Below
EXHAUST
HEAD/VALVE
BREATHER
24 072 06-S 14 072 23-S
14 100 09-S
14 041 24-S
M-641060-S 14 100 08-S
14 112 14-S
M-641060-S 14 100 08-S
14 041 24-S
14 237 05-S
14 112 18-S 14 112 25-S
14 072 07-S
14 187 02-S 14 187 04-S 14 187 06-S
USE 14 029 01-S
25 086 277-S
14 079 17-S
25 086 275-S
14 268 04-S
14 853 21-S 14 853 03-S 14 853 10-S 14 853 11-S 14 853 36-S 14 853 39-S 14 853 37-S 14 853 49-S
50
14 065 11-S 14 065 26-S
14 065 22-S 14 065 29-S
14 068 10-S
14 227 07-S 14 227 15-S
14 227 04-S 14 227 11-S
HEAD/VALVE/
BREATHER
14 050 14-S
14 237 07-S
25 111 34-S 25 111 69-S
14 237 04-S 14 237 07-S
Armor Protected
Stamped Deck Shell
Reinforced area
Stamped Deck Shell below, NOT reinforced
No reinforced area
7
PRODUCT SPECIFICATIONS
Serial Number: Date of Purchase: Gasoline Capacity / Type: 1.4 Quarts (Unleaded Regular) Oil Capacity: 24 Ounces Oil Type (API SG–SL): SAE 30 (above 32°F); SAE 10W-30 (below 32°F) Spark Plug: Champion 2513213 (Gap: .030") Blade Bolt Torque: 35–40 ft. lbs.
• The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above.
ACCESSORIES
These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Husqvarna retailers and
service centers. Some of these accessories may not apply to your lawn mower.
KOHLER 4-CYCLE ENGINE
OIL PAN / LUBRICATION
Qty. Part No. Description
7 25 086 293-S Screw, Hex, Flanged (M6) 1 14 123 13-S Tube Assembly, Oil Fill 1 14 153 03-S O-Ring, Oil Fill Tube 1 14 153 05-S O-Ring 1 14 199 06-S Kit, Oil Pan (Includes Governor Gear Assembly and Dowel Pins) 1 14 032 07-S Seal Oil 1 14 041 06-S Gasket, Oil Pan 1 25 086 159-S Screw, Hex, Flanged (M6) 1 25 086 145-S Screw, Hex, Flanged (M6) 1 25 086 161-S Screw, Hex, Flanged (M8)
CRANKSHAFT
Qty. Part No. Description
1 14 014 123-S Crankshaft Assembly 1 14 340 01-S Key, Flywheel 1 17 030 12-S Bearing, Ball
MODEL NUMBER XT800-2013
AIR INTAKE / FILTRATION
Qty. Part No. Description
1 14 094 23-S Kit, Air Cleaner Base 1 14 123 05-S Hose, Breather 1 14 096 51-S Cover, Air Cleaner Base (Breather Gas) 1 14 083 01-S Element, Air Cleaner 1 14 096 110-S Cover, Air Cleaner (not illustrated) 2 14 100 08-S Nut, Hex, Flanged (M6) 1 25 086 145-S Screw, Hex, Flanged (M6) 1 41 037 10-S Nameplate, Service 1 17 041 03-S Kit, Intake Gasket
IGNITION / ELECTRICAL
Qty. Part No. Description
3 14 112 07-S Spacer 2 14 072 12-S Stud 1 14 072 13-S Stud 1 14 100 10-S Nut, Flywheel (w/Serrations) 1 14 109 02-S Cup, Drive 1 17 157 06-S Fan Flywheel 1 14 025 05-S Flywheel Assembly, Electric Start 1 14 584 02-S Module, Ignition (Cast Iron with RFI) 1 14 132 03-S Plug, Spark 1 25 086 145-S Screw, Hex, Flanged (M6) 1 14 219 11-S Brake Assembly, Electric Start
8
49
KOHLER 4-CYCLE ENGINE
25 086 145-S
14 153 01-S
14 123 04-S 14 123 11-S
14 153 03-S
17 030 12-S
14 340 01-S
BLOWER HOUSING & BAFFLES
14 314 01-S 14 314 16-S
14 025 04-S 14 025 05-S
14 112 07-S
14 072 13-S
14 025 01-S
14 132 08-S 14 132 06-S 14 132 07-S 14 132 11-S
14 584 01-S 14 584 04-S
14 584 02-S
14 025 06-S
25 086 145-S
14 584 05-S
14 153 05-S
14 153 03-S
14 123 13-S
14 014 29-S 14 014 27-S 14 014 41-S 14 014 16-S 14 014 28-S 14 014 45-S 14 014 95-S 14 014 97-S 14 014 99-S 14 014 101-S 14 014 103-S 14 014 121-S
14 025 02-S
14 314 07-S
14 100 02-S 14 100 10-S
14 518 16-S
25 086 293-S 25 086 161-S
41 037 10-S
14 326 04-S
14 112 07-S
14 072 12-S
14 109 02-S 14 109 04-S
14 157 01-S 17 157 06-S
14 025 10-S
14 219 07-S 14 219 11-S
14 199 03-S 14 199 07-S 14 199 12-S 14 199 13-S 14 199 19-S
14 390 04-S
MODEL NUMBER XT800-2013
14 123 01-S 14 123 05-S
14 096 08-S 14 096 51-S
25 086 159-S
14 032 05-S 14 032 07-S
25 086 293-S 25 086 161-S
25 086 145-S
14 083 01-S 14 083 09-S
14 094 15-S
14 094 16-S
14 094 07-S 14 094 13-S 14 094 23-S
14 041 13-S 14 041 06-S 14 041 28-S
14 094 06-S 14 094 12-S
14 100 08-S
41 037 10-S
17 041 03-S
41 037 10-S
17 041 03-S
41 037 10-S
17 041 03-S
14 083 02-S 14 083 11-S
14 096 09-S 14 096 110-S
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been as sem bled at the factory with the exception of those parts left unassembled for shipping pur pos es. To ensure safe and proper op er a tion of your lawn mower, all parts and hard ware you assemble must be tight ened securely. Use the correct tools as nec es sary to ensure proper tightness. All parts such as nuts, wash ers, bolts, etc., nec es sary to complete the as sem bly have been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down fl at.
3. Remove all packing materials except padding be tween upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thor ough ly for additional loose parts.
HOW TO SET UP YOUR MOW ER
TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage con trol cables.
1. Raise handles until lower handle sec­tion locks into place in mowing posi­tion.
2. Remove protective padding, raise up­per handle sec tion into place on lower handle and tighten both handle knobs.
3. Remove handle padding holding operator pres ence control bar to upper handle.
Your lawn mower handle can be adjusted for your mowing comfort. Refer to “AD­ JUST HANDLE” in the Service and Adjust­ments section of this manual.
Operator presence control bar
LIFT
UP
LIFT UP
MOWING
POSITION
Upper
handle
Handle
knob
Lower handle
Knob
TO ASSEMBLE GRASS CATCH ER
1. Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.
2. Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.
Vinyl bindings
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see “TO CON­ VERT MOWER” in the Operation section of this manual.
Bolt
Handle bracket
Frame
handle
Frame
opening
48
9
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