Husqvarna 343R, 345RX, 343F, 345FX, 345FXT User Manual
Workshop manual
343R 345RX
343F 345FX 345FXT
English
Workshop Manual
Brushcutter, Trimmer
Model 343R, 345RX, 343F, 345FX, 345FXT
Contents
General recommendations ___________________ 2
1. Starter __________________________________ 3
2. Electrical system _________________________ 7
3. Fuel system _____________________________ 15
4. Centrifugal clutch ________________________ 31
5. Angle gear ______________________________ 37
6. Cylinder and piston ______________________ 41
7. Crankshaft and crankcase_________________ 51
8. Tools___________________________________ 59
©
Copyright Husqvarna AB, Sweden 2003
1
General recommendations
Remember:
Never start the engine without the clutch and clutch drum
!
mounted.
Do not grasp hot elements such as the muffler or the clutch
!
before they have cooled sufficiently to avoid burn injuries.
Avoid getting petrol on you skin or in your mouth. Use
!
protective cream on your hands. This lowers the risk of
infection and makes dirt easier to wash off. Long-term
contact with engine oil can be damaging to your health.
Never run the engine indoors. The engine exhaust is poisonous!
!
Wipe up any spilled oil from the floor immediately in order to
!
avoid injuries from slipping.
Do not use tools that are worn or fit poorly on nuts and bolts
!
and so on.
+ Always work on a clean work surface.
+ Always work in a logical manner in order to be sure that all
components are correctly attached and that nuts and bolts
are tightened.
+ Use special tools where recommended in order to work
correctly.
Fire risk
Handle petrol with respect, since it is highly flammable.
Do not smoke and ensure that there are no open flames or
sparks in the vicinity.
Make sure that there is a functioning fire extinguisher in the
vicinity.
Do not try to extinguish a petrol fire with water.
Poisonous fumes
When using cleaning fluids, read the instructions carefully.
Make sure that ventilation is good when handling petrol, trichlo-
roethylene and other highly volatile liquids.
The engine exhaust is poisonous. Test run the engine only if
ventilation is good. Preferably outside.
Special tools
Certain tasks in this handbook require the use of special
tools. In sections where this is applicable, an image of the
tool with an ordering number is provided.
We recommend using special tools in order to avoid personal
injury and to eliminate expensive damage to the components
in question.
502 51 03-01
Sealing faces and gaskets
Make sure that all sealing faces are clean and free from old
gasket remnants. Use a tool that will not damage the sealing
face when it is cleaned. Any scratches and irregularities
should be removed with a fine, float-cut file.
Sealing rings
Always change a sealing ring once it has been dismounted.
The sensitive sealing lips can be easily damaged with poor
sealing ability as a result. The surfaces that the seal is to
tighten against must also be completely free from damage.
Lubricate the sealing lip with grease before it is attached and
make sure that it is not damaged by such things as the
collars and splines on an axle. Use tape or a conical bushing
as protection. It is important that the sealing ring is turned
correctly in order for it to function as intended.
!
2
WARNING!
Risk of personal injury if the instructions are not
followed.
NOTE!
Material damage may occur if the instructions are
not followed.
Starter
1.
1
Contents
Dismantling _________________________________ 4
Assembly __________________________________ 5
Replacing the drive dogs ______________________ 6
3
1
!
Starter
WARNING!
Protective glasses should be worn when working on the starter to avoid injury to the eyes if, for
some reason, the return spring should fly out.
Dismantling
Remove the starter from the engine.
502 50 18-01
Loosen the spring tension. Loosen the spring tension.
Dismantling
Remove the 4 bolts and lift off the
starter.
The cylinder cover does not need to be
loosened or detached.
Pull out the starter cord about 30 cm.
Brake the starter pulley with your thumb
and lift the cord as illustrated.
Let the starter pulley rotate backwards
slowly.
Remove the bolt in the centre of the
starter pulley and remove the starter
pulley.
4
Remove the bolt in the centre of the
starter pulley. Lift the starter pulley
carefully from the starter cover.
Starter
1
Remove the spring cassette.
WARNING!
!
Wear protective glasses. The return spring can fly out
and cause personal injury if improperly handled.
Assembly
Clean requisite parts and assemble in
the reverse order as set out for dismantling.
NOTE!
Be careful when opening the packaging with the return spring so that the
spring does not fly out.
Remove the two bolts holding the
spring cassette and remove the
cassette for replacement if necessary.
Assembly
Clean all components before assembly:
Change return springs, starter pulley
and starter cord as needed.
Attach the spring cassette.
Attach the starter pulley.
Attach the new starter cord.
NOTE!
New starter cords can be attached without dismantling the starter!
Anchor the cord in the starter handle. Thread the cord through the starter
Attach the spring cassette and tighten
the two bolts (A).
Lubricate the bearing journal with a little
grease and attach the starter pulley.
Place the washer in place and tighten
the bolt.
Attach the new starter cord. Push it in to
the starter pulley’s track as illustrated and
then out through the cord guide in the
starter cover. Make sure that the knot at
the end of the cord is as small as possible!
handle and anchor it with a knot.
Fold down the free end and pull the
knot well into the handle.
5
1
Starter
Tighten the return spring.
Check the spring tension.
Mount the starter onto the engine. Mount the starter onto the engine.
Tighten the return spring.
Lift up the starter cord when the return
spring is completely loose and the cord
pulled out completely.
Then turn the starter pulley
clockwise
Check the spring tension. With the cord
completely pulled out the cord pulley
should be able to be turned at
another half revolution.
Pull out the starter cord a little.
Place the starter in position and release
the starter cord at the same time.
Check that the ignition cable is not
trapped (see arrow).
Check that the drive dogs grip the
starter pulley in the correct way.
Tighten the bolts.
7 revolutions.
anti-
least
Replacing the drive
dogs
See chapter 2 Ignition system.
Replacing the drive
dogs
See chapter 2 Ignition system.
6
Electrical system
2.
2
Contents
Checking the ignition spark ____________________ 8
Replacing the spark plug cover ________________ 10
Dismantling ________________________________ 11
Drive dogs_________________________________ 12
Assembly _________________________________ 12
Heated handles_____________________________ 12
7
2
The engine is equipped with an electronic ignition system completely without moving parts. Consequently, a faulty component cannot be repaired, but must be replaced by a new component.
The spark in an electronic ignition system has a very short burn time and can therefore be interpreted as
weak and can be difficult to see while troubleshooting.
Electrical system
Checking the ignition
spark
Clean the electrodes and check the
electrode gap.
502 51 91-01
If the electrodes are worn more than
50% the spark plug should be
changed.
Checking the ignition
spark
Remove the spark plug and clean it
from soot deposits with the help of a
steel brush.
Check the electrode gap. It should be
0.5 mm.
Adjust the gap as needed to the correct
value with the side electrode.
If the electrodes are worn more than
50% the spark plug should be changed.
Too large a spark gap entails a great
deal of stress on the ignition module
and risk for short-circuiting.
Check if a spark occurs when attempting to start.
Test with test spark plug no. 502 71 1301 if no spark is seen.
502 71 13-01
8
Also check that the stop switch is in the
start position.
Earth the spark plug on the cylinder
and pull sharply on the start handle.
A spark should be seen between the
electrodes.
If no spark is seen test with test spark
plug no. 502 71 13-01.
If a spark then occurs, the spark plug is
faulty.
Try a new spark plug.
Electrical system
2
If no spark occurs, disconnect the stop
switch.
Replace the switch if necessary
The stop switch can be easily detached
with a screwdriver.
If no spark occurs even now, remove
the short-circuit cable from the connection point in the carburettor compartment.
If the plug now sparks, the fault is either
in the stop switch or the short-circuit
cable.
Change the switch as needed and
check to see if the cable insulation is
damaged.
The stop switch is easily reached when
the cover is removed.
Use a screwdriver pinch the switch’s
snap fastener inside the throttle.
Still no spark?
Check the ignition cable’s connection to
the spark plug cover.
Still no spark?
Check other cables and connections.
Still no spark?
Check the spark plug connection.
Remove the spark plug cover and make
sure the ignition cable is not damaged.
Remove a segment of cable if required
to get sufficient contact at the connection coil.
Still no spark?
Check other cables and connections
for poor contacts (dirt, corrosion, cable
breakage and damaged insulation).
Make sure that the cables are correctly
drawn and lie in the cable grooves.
Do not forget to check the cables in the
throttle too.
See chapter 3 “Throttle”.
Tip!
Use an Ohmmeter in order to easily
check if cable breakage has occurred,
due to pinching, for example.
9
2
Electrical system
Still no spark?
Check the air gap.
0.3
502 51 34-02
Adjust the air gap. Adjust the air gap as needed to the
Still no spark?
Check the air gap between the flywheel
magnet and the ignition module. The
gap should be 0.3 mm.
Use a 502 51 34-02 feeler gauge.
correct value.
• Loosen the bolts.
• Position the feeler gauge and press
the ignition module against the
flywheel.
• Tighten the bolts and check the air
gap again.
If the spark plug still does not fire, the
ignition system should be replaced.
Replacing the spark
plug cover
1. Insert the ignition cable through the
spark plug cover.
2. Make a hole in the ignition cable for
the ignition coil.
502 50 06-01
3. Attach the ignition coil to the ignition
cable.
NOTE!
It is important that the tip of the ignition coil hits the centre of the
ignition cable to prevent sparking.
Replacing the spark
plug cover
1. Lubricate the ignition cable with a
little grease and thread it through
the spark plug cover.
2. Cut off a bit of the ignition cable
(approx. 5 mm) and make a hole in
the cable for the ignition coil with
the aid of a pair of no. 502 50 06-01
pliers.
3. Attach the ignition coil to the ignition
cable and ensure that the wire is
folded along the cable.
4. Pull the ignition coil into the spark
plug cover.
10
Electrical system
2
Dismantling
Remove the starter, cylinder cover, and
spark plug.
Attach piston stop no. 502 54 15-01.
502 54 15-01
Remove the nut holding the flywheel.
Dismantling
Remove the starter, cylinder cover, and
spark plug.
Fit piston stop no. 502 54 15-01 in the
spark plug hole.
NOTE!
Place the piston stop so it is
caught between the piston and
the cylinder head. Not so it sticks
out into the exhaust port.
Remove the nut holding the flywheel.
Remove the flywheel.
502 51 94-01
Remove the ignition module and the
generator.
Remove the flywheel from the crankshaft using punch no. 502 51 94-01.
Leave a gap of approx. 2 mm between
the punch and the flywheel.
Gently knock the punch with a hammer
while holding the flywheel with your
other hand.
Dismantle the ignition module.
Remove the ignition cable from the
holder (A).
Remove both bolts (B).
Loosen the short-circuit cable (C) from
the ignition module.
Remove the generator (D) that supplies
power to the heated handles.
502 50 18-01
11
2
Electrical system
Drive dogs
Remove the bolts.
Remove the hooks and the springs to
replace them.
Mind the washer (A) so as not to lose it.
Replace damaged parts.
Assemble in the reverse order.
502 50 18-01
Assembly
Check the key groove in the crankshaft
and key in the flywheel. If damaged the
components must be replaced.
Attach the ignition module and then the
flywheel.
Check the air gap, see page 9.
0.3
Drive dogs
The drive dogs can be easily replaced if
they are damaged.
Remove the bolts, the hooks and the
springs.
Mind the washer (A) so as not to lose it.
Replace damaged parts.
Assemble in the reverse order.
Check that the hooks can be turned
freely when the bolts are tight.
Assembly
Check that the key groove in the
crankshaft is not damaged. If it is, the
crankshaft must be replaced.
Attach the ignition module and make
sure the short-circuit cable is not
trapped.
Check that the key in the flywheel is not
damaged. If it is, the flywheel must be
replaced.
Attach the flywheel.
Check the air gap, see page 9.
502 51 34-02
Heated handles
The heating element in the handles consists of ceramic plates. These are self-regulating with regard to temperature. When temperature increases, the resistance in the
elements lowers and so does the temperature. So no separate thermostat is needed.
Remove the throttle from the handle.
In order to have access, the bolt that
holds the throttle and the cover with the
circuit breaker must be removed to
reach the electrical cables.
502 50 18-01
The heating element in the throttle is
accessed when the throttle lock is
pushed out of the throttle.
Pry off the locking catch and lift out the
heating element.
Remove the throttle from the handle.
See also chapter 3 “Throttle”.
In order to remove the heating element
the bolt (A) that holds the throttle and
cover (B) and the heater switch must
first be removed (2 bolts).
A heating element is placed in the
throttle lock for involuntary throttling.
Press the locking catch from the
throttle, making sure not to lose the
spring (A).
Pry off the locking catch (B) and lift out
the heating element (C).
12
NOTE!
Do not pry off the heating element
before the locking catch has been
removed. The element can be
damaged.
Electrical system
2
Separate the contacts (A-A) and (B-B).
Then extend the cables (A) and (B) with
approx. 90 cm long steel wires attached
to the contacts.
Remove the bolt and pull off the left
grip from the handle.
Pull one cable at a time from the
handle.
Remove the heating element from the
handle with a pair of flat nosed pliers.
Separate the contacts (A-A) and (B-B).
Then extend the cables (A) and (B) with
approx. 90 cm long steel wires attached
to the contacts.
This is to make it easier to draw the
cables to the new heating element back
through the handle.
1 = black
2 = blue
Remove the bolt that holds the left grip
on the handle.
Pull out handle from the handlebars
and then the cables, carefully and one
at a time, so that the steel wire does not
loosen from the cables.
The heating element is located in a
pocket in the outside of the handle.
Use flat nose pliers to pull out the
heating element from the handle.
NOTE!
Do not pull the cables or their
connections. Connections can be
easily broken.
Assemble in the reverse order as set
out for dismantling.
Wiring diagram
LH = Left handle
RH = Throttle
HC = Heater switch
TT = Triple contact
IM = Ignition module
SC = Short-circuit switch
Gen = Generator
Blu = blue
Bl = black
Re = red
Bl/Blu = black/blue
Use a universal tool when checking
wiring and heating elements. Set the
instrument to measure resistance to
check for open circuits.
13
2
Electrical system
14
Fuel system
3.
3
Contents
Air filter ___________________________________ 16
Tank venting _______________________________ 17
Fuel filter __________________________________ 17
Fuel pump_________________________________ 18
Carburettor ________________________________ 18
Assembly _________________________________ 24
Carburettor settings _________________________ 25
Throttle ___________________________________ 27
15
3
Fuel system
In addition to the fuel tank and carburettor, the fuel system
consists of the air filter, fuel filter and tank venting.
All these components interact so that the engine receives
the optimal mixture of fuel and air to make it as efficient as
possible. Very small deviations in the carburettor setting or
a blocked air filter have a large effect on the running and
efficiency of the engine.
Air filter
Remove the air filter holder.
The carburettor can come from several different
manufacturers on our models, but the function and
repair methods are essentially the same.
Air filter
Dismantle the cover (A) and remove the
air filter (B).
The nylon filter comes in two models.
The standard filter has a mesh size of
80µ. There is also a 44µ unit available.
There is also a flock filter, also as an
accessory.
Separate the filter halves and clean the
nylon filter in warm soapy water.
The R-variant has a foam rubber filter.
WARNING!
!
NOTE!
Do not blow the filter clean with compressed air. It can be damaged. Ensure
that the filter is dry before refitting it.
Remove the foam rubber filter and
clean it in warm soapy water.
Do not clean not the filter with petrol. Hazardous!
The air filter comes apart. Separate the
two halves with a screwdriver.
Clean the filter in warm soapy water. If
the filter fabric is damaged the entire
filter should be changed.
The R-variant has a foam rubber filter.
Remove the foam rubber filter and
clean it in warm soapy water.
16
Fuel system
Impregnate the filter with air filter oil. Impregnate the filter with air filter oil.
Tip!
Place the filter in a plastic bag and
pour about a tablespoon of air filter
oil no.531 00 60-76 into the bag.
Massage the oil into the air filter.
531 00 60-76
3
Tank venting
Check that the tank venting valve works
correctly.
Replace the fuel cap if the valve is
faulty.
531 03 06-23
Tank venting
Tank venting takes place through the
fuel cap and needs to be functional for
the engine to work.
• Remove the fuel hose from the
carburettor and empty the fuel from
the tank.
• Connect the fuel hose to pressure
tester no. 531 03 06-23.
• Pump up a pressure and vacuum of
50 kPa (0.5 bar) in the tank.
• The pressure should sink to 20 kPa
or return to normal pressure within 45
seconds.
The fuel cap can be taken apart for
cleaning.
Use a screwdriver and prise off the
housing (A) that contains a rubber
diaphragm (B) and a filter (C).
Knock the housing against a tabletop
so that the cover (D) over the diaphragm falls off.
Blow the filter (C) clean, and the
sintered filter (E), with compressed air
and mount the fuel cap in the reverse
order to how it was disassembled.
Make sure that the flat surface on the
cover (D) is turned towards the diaphragm.
Fuel filter
The fuel filter can be removed through
the tank’s fill hole.
502 50 83-01
Fuel filter
The fuel hose in the tank contains a
fuel filter. It is accessible through the fill
hole. Pull out the filter with your fingers
or with help of tool 502 50 83-01.
NOTE!
The fuel filter can snag under the
shaft bushing in the tank. With the
aid of a long screwdriver, loosen
the filter. Do not pull on the hose,
since it can easily be pulled from
the filter.
17
3
Fuel system
Clean the filter externally if it is not too
dirty.
Replace the filter if required.
Fuel pump
The fuel pump facilitates cold starts.
The pump cannot be repaired and must
be replaced if it stops working.
Note how the fuel hoses are connected
to simplify assembly .
If the filter is not too dirty, its surface
can be cleaned with a brush.
Otherwise it must be replaced.
Check the fuel hose for cracks and
leaks.
Make sure that the filter’s connection
neck is inserted as far as possible into
the fuel hose and that the O-ring is
sufficiently tight so that the filter cannot
slide off the tube.
Fuel pump
The fuel pump has the task of facilitating the start of the engine when cold.
The pump fills the carburettor with fuel
before attempting to start the engine.
This also prevents vapour bubbles from
blocking the narrow fuel channels.
If the pump does not work it must be
replaced.
Note how the fuel hoses are connected
to simplify assembly .
Carburettor
Dismantling
Blow clean the carburettor compartment.
Loosen the bolts (A) and remove the
nuts (B).
Remove the fuel hose (C) and fold the
filter holder aside.
505 38 13-08 502 50 18-01
Move the fuel tank so far forward that
the fuel hoses (C) and (D) can be
removed.
Carburettor
Dismantling
1.Remove the carburettor cover and
blow the carburettor compartment
clean with compressed air.
2.Loosen the bolts (A).
3.Remove the nuts (B).
4.Remove the fuel hose (C) from the
carburettor and the filter holder.
5. Move the fuel tank so far forward
that the fuel hose (C) becomes
accessible.
Move the O-ring back and remove
the hose from the nipple.
Also remove the fuel hose (D) from
the nipple on the tank.
18
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