Husqvarna 1365GN User Manual

Owner’s Manual

[193174GS Rev 0a (06/01/04)]

Part Number 531 30 00-69

Read this manual carefully and become familiar with your generator.
Know the applications, the limitations and any hazards involved.

01935 1365GN

2

TABLE OF CONTENTS

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Schematic/ Wiring Diagram . . . . . . . . . . . . . . . . . . . . 18-19

Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . 20-24

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar
with your generator. Know the applications, the
limitations and any hazards involved.

This generator is an engine–driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible electrical
lighting, appliances, tools and motor loads.The generator’s
revolving field is driven at about 3,600 rpm by a single­cylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload
Generator” on page 13.

Every effort has been made to ensure that information in
this manual is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.

The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency.For warranty information refer to the
engine owner’s manual.

SAFETY RULES

This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or
serious injury. WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might
result in minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

Safety Rules

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

WARNING

In the State of California a spark arrester is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands.The muffler is equipped with a spark arrester;
it must be maintained in effective working order.

Replacement spark arresters may be obtained by calling
1-877-224-0458.

Fire

Explosion

Toxic Fumes

Hot Surface

Electrical Shock

Electrocution

Electrical Shock

Explosive Pressure

Chemical Burn

3

Safety Rules

• Operate generator ONLY outdoors.

• Keep at least 2 feet of clearance on all sides of generator for
adequate ventilation.

• DO NOT operate generator inside any building or enclosure,
including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,
an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea,
fainting or death.

DANGER

WHEN ADDING FUEL:

• Turn generator OFF and let it cool at least 2 minutes before
removing gas cap.Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN OPERATING EQUIPMENT:

• DO NOT tip engine or equipment at angle which causes fuel
to spill.

• This generator is not for use in mobile equipment or marine
applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT:

• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve in the OFF position.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL
IN TANK:

• Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and
explosive.

Fire or explosion can cause severe burns or
death.

WARNING

• DO NOT allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

Storage batteries give off explosive hydrogen gas
during recharging.

Hydrogen gas stays near battery for a long time
after battery has been charged.

Slightest spark will ignite hydrogen and cause
explosion.

You can be blinded or severely injured.
Battery electrolyte fluid contains acid and is

extremely caustic.
Contact with battery fluid will cause severe

chemical burns.

DANGER

• When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or other forms of
precipitation.

• DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or
service generator.

Generator produces powerful voltage.
Failure to isolate generator from power utility

can result in death or injury to electric utility
workers due to backfeed of electrical energy.

DANGER

• National Electric Code requires generator to be properly
grounded to an approved earth ground. Call an electrician for
local grounding requirements.

Failure to properly ground generator can result
in electrocution, especially if the generator is
equipped with a wheel kit.

DANGER

• This generator does not meet U. S. Coast Guard Regulation
33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved
generator could result in bodily injury and/or property
damage.

WARNING

4

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

Running engines produce heat.Temperature of
muffler and nearby areas can reach or exceed
150°F (65°C).

Severe burns can occur on contact.

WARNING

• DO NOT tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed
speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of injury
and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Generator” on page 13.

• Start generator and let engine stabilize before connecting
electrical loads.

• Connect electrical loads in OFF position, then turn ON for
operation.

• Turn electrical loads OFF and disconnect from generator
before stopping generator.

Exceeding generator’s wattage/amperage capacity can
damage generator and/or electrical devices connected
to it.

CAUTION

• Use generator only for intended uses.

• If you have questions about intended use, ask your Husqvarna
dealer or contact customer service at 1-877-224-0458.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect
them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and
shorten its life.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
GENERATOR

• Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.

Unintentional sparking can result in fire or
electric shock.

WARNING

Safety Rules

5

12 Volt DC ,10 Amp Receptacle — Recharge a discharged

12 Volt automotive type battery through this receptacle.
120 Volt AC, 20 Amp GFCI Duplex Receptacles —

May be used to supply electrical power for the operation
of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical,
lighting, appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle — May
be used to supply electrical power for the operation of
120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz
electrical, lighting, appliance, tool and motor loads.

Air Cleaner — Uses a dry type filter element to limit the
amount of dirt and dust sucked into the engine.

Choke Lever — Used when starting a cold engine.
Circuit Breakers (AC) — Push to reset circuit breakers

are provided to protect the generator against electrical
overload.

Fuel Tank — Capacity of seven (7) U.S. gallons.
Grounding Fastener — Contact your local electrician

for grounding requirements (see page 8).
Hour Meter — Displays and records how many hours

your generator has run (up to 9,999.9).
Idle Control Switch — The idle control runs the engine at

normal (high) speeds when there is a load present and runs
the engine at idle (low) speeds when a load is not present.

Oil Fill — Add engine oil here.
Recoil Starter — Used to start the engine.

Engine Switch — Set this switch to "On" before using
recoil starter. Set switch to "Off" to switch off engine.

Spark Arrester Muffler — Exhaust muffler lowers

engine noise and is equipped with a spark arrester screen.

KNOW YOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.

120 Volt AC, 20 Amp GFCI
Duplex Receptacles

Fuel Tank

Choke Lever

Recoil Starter

Engine Switch

Circuit
Breakers (AC)

120/240 Volt AC,
30 Amp Receptacle

Spark Arrester Muffler

Air Cleaner

Grounding
Fastener

Oil Fill

Idle Control Switch

Hour Meter

12 Volt DC,10 Amp
Receptacle

Features and Controls

6

ASSEMBLY

Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.

If you have any problems with the assembly of your
generator, please call the generator helpline at
1–877–224–0458.

Remove Generator From Carton

1. Set carton on a rigid flat surface with “This Side Up”
arrows pointing upward.

2. Carefully open top flaps of shipping carton.

3. Cut down corners at one end of carton from top to
bottom and lay that side of carton down flat.

4. Remove all packing material, carton fillers, etc.

5. Remove generator from shipping carton.

Carton Contents

Check all contents. If any parts are missing or damaged, call
the generator helpline at 1–877–224–0458.

• The generator

• Generator and engine owner’s manuals

• Locking 30 Amp plug

• Battery charge cables

• Engine oil

• Wheel kit

Install Wheel Kit

The wheel kit is designed to greatly improve the portability
of your generator.

NOTE:Wheel kit is not intended for over-the-road use.
You will need a socket wrench with 1/2" or 13mm sockets

and a needle-nose pliers to install this kit.

Refer to Figure 1 and install the wheel kit as follows:

1. Place the bottom of the generator frame on a flat, even
surface.Temporarily place unit on blocks to ease
assembly.

Assembly

Support Leg

Nut

Axle

Flat Washer

Wheel

E-Ring

Figure 1 — Install Wheel Kit

20 mm Cap Screw

Nut

3/4” Cap Screw

Vibration Mount

Use existing hardware
to attach left side of
support leg to unit

Nut

Handle Pin

Handle

Flat Washer

Nylon Washer

45 mm Cap Screw

Nylon Washer

7

2. Slide axle through both axle mounting brackets on
cradle frame, as shown in Figure 1.

3. Slide a wheel over the axle.

NOTE: Be sure to install both wheels with the air
pressure valve on the outboard side.

4. Place the e-ring onto the groove in the axle.You may
add the flat washer if desired.

NOTE: Use retaining pins instead of e-clip, if applicable.

5. Place one end of the needle nose pliers on the bottom
of the axle and the other end of the pliers on top of
the e-ring. Seat the e-ring by pressing the pliers closed.

6. Repeat step 3 through 5 to secure second wheel.

7. Remove the temporary blocks.

8. Attach the vibration mounts to the support leg with
3/4” capscrews and lock nuts.

9. To aid support leg assembly, rest generator on cradle,
engine end down. Remove the existing hardware from
the left unit vibration mount with 13mm wrench. Use
the same hardware to attach the support leg.

10. Attach the other side of the support leg with a 20 mm
cap screw and lock nut. Rest generator on wheels and
support leg.

11. Attach handles to handle brackets on generator frame,
as shown in Figure 1, with 45 mm capscrews, flat
washers, nylon washers, and lock nuts.

12. Loop handle pins to generator frame as shown in
Figure 1. Raise handles and insert handle pins to move
generator.

13. Check each fastener to ensure it is secure and the
tires are inflated between 15-40 PSI.

BEFORE STARTING THE

ENGINE

Add Engine Oil and Fuel

• Place generator on a level surface.

• Refer to engine owner’s manual and follow oil and fuel
recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to
engine owner’s manual for recommendations.

NOTE:The generator assembly rotates on a prelubricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.

Assembly

CAUTION

• Refer to engine manual for oil and fuel fill information.

• Damage to equipment resulting from failure to follow this
instruction will void warranty.

Any attempt to crank or start the engine before it has
been properly filled with the recommended oil will result
in equipment failure.

8

GROUNDING THE

GENERATOR

The National Electrical Code requires that the frame and
external electrically conductive parts of this generator be
properly connected to an approved earth ground. Local
electrical codes may also require proper grounding of the
unit. For that purpose, a GROUNDING FASTENER is
provided on the generator end (Figure 2).

Generally, connecting a No. 12 AWG (American Wire
Gauge) stranded copper wire to the grounding fastener and
to an earth–driven copper or brass grounding rod
(electrode) provides adequate protection against electrical
shock. Be careful to keep the grounding wire attached after
connecting the stranded copper wire. However, local codes
may vary widely. Consult with a local electrician for
grounding requirements in your area.

Properly grounding the generator helps prevent electrical
shock if a ground fault condition exists in the generator or
in connected electrical devices, especially when the unit is
equipped with a wheel kit. Proper grounding also helps
dissipate static electricity, which often builds up in
ungrounded devices.

OPERATING THE

GENERATOR

Starting the Engine

Disconnect all electrical loads from the generator. Use the
following start instruction steps by numerical order:

1. Make sure unit is on a level surface.
IMPORTANT: Failure to start and operate unit on a level

surface will cause the unit not to start or shut down during
operation.

2. Turn fuel valve to “On” position (Figure 3).The fuel

valve handle should be vertical (pointing toward
ground) for fuel to flow.

3. Make sure Idle Control switch is in “Off” position

(Figure 4).

Fuel Valve is shown
in the “On” position

Figure 3 — Fuel Valve

Figure 2 — Grounding Fastener

Grounding
Fastener

Figure 4 — Idle Control Switch

• See “Don’t Overload Generator” on page 13.

• Start generator and let engine stabilize before connecting
electrical loads.

• Connect electrical loads in OFF position, then turn ON for
operation.

• Turn electrical loads OFF and disconnect from generator
before stopping generator.

Exceeding generator’s wattage/amperage capacity can
damage generator and/or electrical devices connected
to it.

CAUTION

Operation