Husqvarna 1153137-95 User Manual

Oper ator’s manual

455e Rancher

455 Rancher 460 Rancher

Please r ead the operator’s manual carefully and make sure you understand the instructions

ore using the machine.

bef

1153137-95 Rev .2 2009-12-29

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KEY T O SYMBOLS

Symbols on the mac hine:

ARNING! Chain saws can be dangerous!

Careless or improper use can result in

ious or fatal injury to the operator or

ser others.

Please read the operator’s manual carefully and mak understand the instructions before using the machine.

Always wear:

• Approved protective helmet

• Approved hearing protection

• Protective goggles or a visor

Both of the operator used to oper

Never operate a chain saw holding it with one hand only

Contact of the guide bar tip with any object m

WARNING! Kickback may occur when the nose or tip of the guide bar touches an object, and cause a lightning f reverse reaction, kicking the guide bar up and towards the operator. May cause serious personal injury.

Chain brake, activated (right) Chain br (left)

Other symbols/decals on the machine refer to special

tiﬁcation requirements for certain markets.

cer

e sure you

′

s hands must be

ate the chain saw.

ust be avoided.

ake, not activated

ast

Symbols in the operator’ s

ual:

man

Switch off the engine b y moving the stop s

witch to the STOP position before carrying out any checks or maintenance.

Always wear approved protective

ves.

glo

Regular cleaning is required.

Visual check.

Protective goggles or a visor must

orn.

be w

Refuelling.

Filling with oil and adjusting oil ﬂow.

The chain brake must be engaged when the chain sa

w is started.

– English

WARNING! Kickback may occur when the nose or tip of the guide bar touches an object, and cause a lightning

ast reverse reaction, kicking the guide

f bar up and towards the operator. May cause serious personal injury.

1153137-95 Rev .2 2009-12-29

KEY T O SYMBOLS

ou will ﬁnd the following labels on your chain saw:

Chain Saw

IN ACCORDANCE WITH

ANSI B175.1-2000

A III

The Emissions Compliance P eriod referred to on the Emission Compliance label indicates the n operating hours for which the engine has been shown to meet Federal emissions requirements.

Maintenance, replacement, or repair of the emission control de nonroad engine repair establishment or individual.

vices and system may be performed by any

umber of

1153137-95 Rev .2 2009-12-29

English

–

Contents

KEY TO SYMBOLS

Symbols on the machine: ...................................... 2

Symbols in the operator’s manual: ........................ 2

CONTENTS

Contents ............................................................... 4

INTR ODUCTION

Dear customer! ..................................................... 5

WHA T IS WHAT?

What is what on the chain sa w? ........................... 6

GENERAL SAFETY PRECA UTIONS

Bef ore using a new chain saw .............................. 7

Important .............................................................. 7

Always use common sense .................................. 7

Personal protective equipment ............................. 8

Machine

′

s safety equipment ................................. 8

Cutting equipment ................................................. 11

ASSEMBL Y

Fitting the bar and chain ....................................... 17

FUEL HANDLING

Fuel ....................................................................... 19

Fueling .................................................................. 20

Fuel safety ............................................................ 20

ARTING AND STOPPING

Star ting and stopping ............................................ 21

ORKING TECHNIQUES

Bef ore use: ............................................................ 23

General working instructions ................................ 23

How to avoid kickback ........................................... 29

MAINTENANCE

Gener al ................................................................. 31

Carburetor adjustment .......................................... 31

Checking, maintaining and servicing chain saw saf

ety equipment .................................................. 32

Mufﬂer ................................................................... 34

Starter ................................................................... 34

Air ﬁlter .................................................................. 35

Spark plug ............................................................. 36

Lubricating the bar tip sprocket ............................. 36

Needle bearing lubrication .................................... 36

Adjustment of the oil pump ................................... 36

Cooling system ..................................................... 36

”Air Injection” centrifugal cleaning ......................... 37

Winter use ............................................................. 37

Maintenance schedule .......................................... 38

TECHNICAL D ATA

echnical data ....................................................... 39

Saw chain ﬁling and ﬁle gauges ........................... 40

FEDERAL EMISSION CONTR OL WARRANTY ST

ATEMENT

OUR WARRANTY RIGHTS AND OBLIGATIONS 41

AMERICAN ST ANDARD SAFETY

UTIONS

PRECA

Saf ety precautions for chain saw users ................ 43

– English

1153137-95 Rev .2 2009-12-29

ODUCTION

INTR

Dear customer!

Cong ratulations on your choice to buy a Husqvarna product! Husqvarna is based on a tradition that dates back to 1689, when the Sw of muskets. The location was logical, since water power was harnessed from the Huskvarna River to create the waterpowered plant. During over 300 years of continuous operation, the Husqvarna factory has produced a lot of different products, from wood stoves to modern kitchen appliances, sewing machines, bicycles , motorcycles etc. In 1956, the ﬁrst motor driven lawn mowers appeared, followed by chain saws in 1959, and it is within this area Husqvarna is working today.

Today Husqvarna is one of the leading manufacturers in the world of forest and garden products, with quality as our highest pr well as for building and construction industry.

Your purchase gives you access to professional help with repairs and service whenever this may be necessary. If the retailer who sells y

It is our wish that you will be satisﬁed with your product and that it will be your companion for a long time. Think of this oper the second-hand v borrower or buyer gets the operator

Thank you for using a Husqvarna product.

Husqvarna AB has a policy of continuous product development and therefore reserves the right to modify the design and appear

For customer assistance, contact us at our website: www.usa.husqvarna.com

edish King Karl XI ordered the construction of a factory on the banks of the Huskvarna River, for production

iority. We develop, manufacture and market high quality motor driven products for forestry and gardening as

our machine is not one of our authorized dealers, ask for the address of your nearest servicing dealer.

ator

′

s manual as a valuable document. By following its

alue of the machine can be extended. If you ever lend or sell this machine, make sure that the

ance of products without prior notice.

′

s manual, so they will also know how to properly maintain and use it.

′

content (using, service, maintenance etc) the life span and

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23 31 32

WHA T IS WHA

What is what on the c hain saw?

1 Cylinder cover 2 Starter handle 3 Air purge 4 Stop switch (Ignition on/off switch.) 5 Rear handle 6 Choke control/Start throttle lock 7 Fuel tank 8 Adjuster screws carburetor 9 Starter 10 Chain oil tank 11 Throttle lockout 12 Decompression valve 13 Front handle 14 Front hand guard 15 Mufﬂer 16 Bar tip sprocket

– English

17 Chain 18 Bar 19 Bumper spike 20 Chain tensioning screw 21 Chain catcher 22 Oil pump adjustment screw 23 Clutch cover 24 Right hand guard 25 Throttle control 26 Operator’s manual 27 Combination spanner 28 Bar guard 29 Information and warning decal 30 Product and serial number plate 31 Chain tensioner wheel (455e Rancher) 32 Knob (455e Rancher)

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GENERAL SAFETY PRECA UTIONS

•

Bef ore using a new chain saw

Please read this manual carefully.

• Check that the cutting equipment is correctly ﬁtted and adjusted. Assembly.

• Refuel and start the chain saw. See the instructions under the headings Fuel Handling and Star Stopping.

• Do not use the chain saw until sufﬁcient chain oil has reached the chain. heading Lubricating cutting equipment.

• Long-term exposure to noise can result in permanent hear protection.

See instructions under the heading

ting and

See instructions under the

ing impairment. So always use approv ed hearing

ARNING! Under no circumstances may the design of the machine be modiﬁed without the permission of the manufacturer. Always use genuine accessories. Non-authorized modiﬁcations and/or accessories can result in serious personal injury or the death of the operator or others. Your warranty may not cover damage or liability caused by the use of nonauthorized accessories or replacement parts.

ARNING! A chain saw is a dangerous tool if used carelessly or incorrectly and can cause serious, even fatal injuries. It is very important that you read and understand the contents of this operator’s manual.

ARNING! The inside of the mufﬂer contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a damaged mufﬂer.

ARNING! Long term inhalation of the engine’s exhaust fumes, chain oil mist and dust from sawdust can represent a health risk.

ARNING! This machine produces an electromagnetic ﬁeld during operation. This ﬁeld may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this machine.

Impor tant

IMPORTANT! This chain saw for forest service is designed for forest

ork such as felling, delimbing and cutting.

You should only use the saw with the bar and chain combinations we recommend in the chapter Technical data.

Never use the machine if you are fatigued, while under the inﬂuence of alcohol or dr that could affect your vision, alertness, coordination or judgement.

Wear personal protective equipment. See instructions under the heading ”P

Do not modify this product or use it if it appears to have been modiﬁed b

Never use a machine that is faulty. Carry out the checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualiﬁed specialists. See instructions under the heading Maintenance.

Never use any accessories other than those recommended in this man the headings Cutting equipment and Technical data.

CAUTION! Always wear protective glasses or a face visor to reduce the risk of injury from thrown objects. A chain saw is capable of throwing objects, such as wood chips, small pieces of wood, etc, at great force. This can result in serious injury, especially to the eyes.

y others.

WARNING! Running an engine in a conﬁned or badly ventilated area can result in death due to asphyxiation or carbon monoxide poisoning.

WARNING! Faulty cutting equipment or the wrong combination of bar and saw chain increases the risk of kickback! Only use the bar/saw chain combinations we recommend, and follow the ﬁling instructions. See instructions under the heading Technical data.

ugs, medication or anything

ersonal protective equipment”.

ual. See instructions under

Always use common sense

It is not possib can face when using a chain saw. Always exercise care and use your common sense. Avoid all situations which you consider to be beyond your capability. If you still feel uncertain about operating procedures after reading these instructions, you should consult an expert before continuing. Do not hesitate to contact your dealer or us if you have any questions about the use of the chain saw. We will willingly be of service and provide you with advice as well as help you to use your chain saw both efﬁciently and safely. Attend a training course in chain saw usage if

le to cover every conceivab le situation y ou

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GENERAL SAFETY PRECAUTIONS

possible. Your dealer, forestry school or your library can provide information about which training materials and courses are available.

Work is constantly in progress to improv e the design and technology - impro efﬁciency. Visit your dealer regularly to see whether you can beneﬁt from new features that have been introduced.

Personal protective equipment

vements that increase your safety and

WARNING! Most chain saw accidents happen when the chain touches the operator. You must use approved personal protective equipment whenever you use the machine. Per sonal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.

Generally clothes should be close-ﬁtting without

icting your freedom of movement.

restr

IMPORT ANT! Sparks can come from the mufﬂer , the bar and chain or other sources. Always have ﬁre extinguishing tools available if you should need them. Help prevent forest ﬁres.

Machine′s safety equipment

In this section the machine’s safety features and their function are explained. For inspection and maintenance see instructions under the heading Checking, maintaining and servicing chain saw safety equipment. See instructions under the heading, What is what?, to ﬁnd where these parts are located on your machine.

The life span of the machine can be reduced and the risk of accidents can increase if machine maintenance is not

ied out correctly and if service and/or repairs are not

carr carried out professionally. If you need further information please contact your nearest servicing dealer.

WARNING! Never use a machine with defective safety components. Safety equipment must be inspected and maintained. See instructions under the heading Checking, maintaining and servicing chain saw safety equipment. If your machine does not pass all the checks, take the saw to a servicing dealer for repair.

Chain brake and front hand guard

Your chain saw is equipped with a chain brake that is designed to stop the chain if you get a kickback. The chain brake reduces the risk of accidents, but only you can prevent them.

• Approved protective helmet

• Hearing protection

• Protective goggles or a visor

• Gloves with saw protection

• Trousers with saw protection

• Boots with saw protection, steel toe-cap and non-slip sole

• Always have a ﬁrst aid kit nearby.

• Fire Extinguisher and Shovel

8 – English

Take care when using your saw and make sure the

kback zone of the bar never touches any object.

kic

• The chain brake (A) can either be activated manually y your left hand) or automatically by the inertia

(b release mechanism.

• The brake is applied when the front hand guard (B) is

pushed f

orwards.

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GENERAL SAFETY PRECAUTIONS

• This movement activates a spring-loaded mechanism that tightens the brake band (C) around the engine drive system (D) (clutch drum).

• Kickback can be very sudden and violent. Most kbacks are minor and do not always activate the

kic chain brake. If this happens you should hold the chain saw ﬁrmly and not let go.

• The front hand guard is not designed solely to activate the chain br reduces the risk of your left hand hitting the chain if you lose grip of the front handle.

• The chain brake must be engaged when the chain sa

• Use the chain brake as a ”parking brake” when star reduce the risk of moving chain accidentally hitting your leg or anyone or anything close by.

• To release the chain brake pull the front hand guard bac

ake. Another important feature is that it

w is started to prevent the saw chain from rotating.

ting and when moving over short distances, to

kwards, towards the front handle.

• The way the chain brake is activ ated, either manually or automatically b depends on the force of the kickback and the position of the chain saw in relation to the object that the kickback zone of the bar strikes.

If you get a violent kickback while the kickbac k zone of the bar is f designed to be activated by the inertia in the kickback direction.

If the kickback is less violent or the kickback zone of the bar is closer to y be activated manually by the movement of your left hand.

• In the felling position the left hand is in a position that

es manual activation of the chain brake

mak impossible. With this type of grip, that is when the left hand is placed so that it cannot affect the movement of the front hand guard, the chain brake can only be activated by the inertia action.

y the inertia release mechanism,

arthest away from you the chain brake is

ou the chain brake is designed to

1153137-95 Rev.2 2009-12-29

English – 9

GENERAL SAFETY PRECAUTIONS

Will my hand always activate the chain brake during a kickback?

No. It takes a certain force to move the hand guard forward. If your hand only lightly touches the front guard or slips over it, the force ma y not be enough to trigger the chain brake. You should also maintain a ﬁrm grip of the chain saw handles while working. If you do and experience a kickback, your hand may never leave the front handle and will not activate the chain brake, or the chain brake will only activate after the saw has swung around a considerable distance. In such instances, the chain brake might not have enough time to stop the saw chain before it touches you.

There are also certain positions in which your hand cannot reach the front hand guard to activ brake; for example, when the saw chain is held in felling position.

Will my inertia activated chain brake always activate during kickback in the event of a kickback?

No. First y our brak e must be in w orking order . T esting the brake is simple, see instructions under the heading Checking, maintaining and servicing chain saw safety equipment. We recommend you do bef ore you begin each work session. Second the kickback must be strong enough to activate the chain brake. If the chain brake is too sensitive it would activate all the time which would be a nuisance.

Will my chain brake always protect me from injury in the event of a kickback?

No. First, the chain brake must be in working order to provide the intended protection. Second, it must be activated during the kickback as described above to stop the saw chain. Third, the chain brake ma y be activated but if the bar is too close to you the brake might not have enough time to slow down and stop the chain before the chain saw hits you.

Only you and proper working technique can eliminate kickback and its danger.

Throttle lockout

The throttle lockout is designed to prevent accidental operation of the throttle control. When you press the lock (A) (i.e. when you g rasp the handle) it releases the throttle control (B). When you release the handle the throttle control and the throttle lockout both move back to their original positions. This arrangement means that the throttle control is automatically locked at the idle setting.

ate the chain

Chain catcher

The chain catcher is designed to catch the chain if it snaps or jumps off. This should not happen if the chain is properly tensioned (see instructions under the heading Assembly) and if the bar and chain are properly serviced and maintained (see instructions under the heading General working instructions).

Right hand guard

Apart from protecting your hand if the chain jumps or snaps, the right hand guard stops branches and twigs from interfering with your grip on the rear handle.

Vibration damping system

Your machine is equipped with a vibration damping system that is designed to reduce vibration and make operation easier.

The machine transfer of vibration between the engine unit/cutting equipment and the machine chain saw, including the cutting equipment, is insulated from the handles by vibration damping units.

Cutting hardwoods (most broadleaf trees) creates more vibr with cutting equipment that is blunt or faulty (wrong type or badly sharpened) will increase the vibration level.

′s vibration damping system reduces the

′s handle unit. The body of the

ation than cutting softwoods (most conifers). Cutting

10 – English

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GENERAL SAFETY PRECAUTIONS

WARNING! Overexposure to vibration can lead to circulatory damage or nerve

damage in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration. Such symptoms include numbness, loss of feeling, tingling, pricking, pain, loss of strength, changes in skin colour or condition. These symptoms normally appear in the ﬁngers, hands or wrists. These symptoms may be increased in cold temperatures.

Stop switch

Use the stop switch to switch off the engine.

Mufﬂer

The mufﬂer is designed to keep noise levels to a minimum and to direct exhaust fumes away from the user.

WARNING! The exhaust fumes from the engine are hot and may contain sparks

which can start a ﬁre. Never start the machine indoors or near combustible material!

In areas with a hot, dry climate there is a high risk of ﬁres. These areas are sometimes subject to go requiring among other things the mufﬂer must be equipped with an approved type of spark arrestor screen.

vernment rules

Cutting equipment

This section describes how to choose and maintain your cutting equipment in order to:

• Reduce the risk of kickback.

• Reduce the risk of the saw chain breaking or jumping off the bar

• Obtain optimal cutting performance.

• Extend the life of cutting equipment.

• Avoid increasing vibration levels.

General rules

• Only use cutting equipment recommended by us! See instructions under the heading Technical data.

• Keep the chain’s cutting teeth properly

sharpened! Follow our instructions and use the recommended ﬁle gauge.

sharpened chain increases the risk of accidents.

•

Maintain the correct depth gauge setting! Follow our instructions and use the recommended depth gauge clearance.

the risk of kickback.

Keep the chain properly tensioned! If the chain is

• slack it is more likely to jump off and lead to increased wear on the bar, chain and drive sprocket.

A damaged or badly

Too large a clearance increases

CAUTION! The mufﬂer gets very hot during and after use. This also applies during idling. Be aware of the ﬁre hazard, especially when working near ﬂammable substances and/or vapours.

WARNING! Never use a saw without a mufﬂer, or with a damaged mufﬂer. A

damaged mufﬂer may substantially increase the noise level and the ﬁre hazard. Keep ﬁre ﬁghting equipment handy. If a spark arrestor screen is required in your area, never use the saw without or with a broken spark arrestor screen.

1153137-95 Rev.2 2009-12-29

Keep cutting equipment well lubricated and

•

properly maintained!

more likely to break and lead to increased wear on the bar, chain and drive sprocket.

A poorly lubricated chain is

English – 11

GENERAL SAFETY PRECAUTIONS

Cutting equipment designed to reduce kickback

WARNING! Faulty cutting equipment or the wrong combination of bar and saw

chain increases the risk of kickback! Only use the bar/saw chain combinations we recommend, and follow the ﬁling instructions. See instructions under the heading Technical data.

The only way to avoid kickback is to make sure that the kickback zone of the bar never touches anything.

By using cutting equipment with ”built-in” kickback reduction and keeping the chain sharp and wellmaintained you can reduce the effects of kickback.

Bar

The smaller the tip radius the lower the chance of kickback.

Chain

A chain is made up of a number of links, which are available in standard and low-kickback versions.

IMPORTANT! No saw chain design eliminates the danger of kickback.

WARNING! Any contact with a rotating saw chain can cause extremely serious

injuries.

• Number of drive links. The number of drive links is mined by the length of the bar, the chain pitch

deter and the number of teeth on the bar tip sprocket.

• Bar groove width (inches/mm). The groove in the bar

ust match the width of the chain drive links.

• Chain oil hole and hole for chain tensioner. The bar

must be matched to the chain saw design.

Chain

• Chain pitch (inches)

• Drive link width (mm/inches)

Some terms that describe the bar and chain

To maintain the safety features of the cutting equipment, you should replace a worn or damaged bar or chain with a bar and chain combinations recommended by Husqvarna. See instructions under the heading Technical Data for a list of replacement bar and chain combinations we recommend.

Bar

• Length (inches/cm)

• Number of teeth on bar tip sprocket (T).

• Chain pitch (inches). The spacing between the drive links of the chain must match the spacing of the teeth on the bar tip sprocket and drive sprocket.

12 – English

• Number of drive links.

Sharpening your chain and adjusting depth gauge setting

General information on sharpening cutting teeth

• Never use a blunt chain. When the chain is blunt you have to exert more pressure to force the bar through the wood and the chips will be very small. If the chain is very blunt it will produce wood powder and no chips or shavings.

• A sharp chain eats its way through the wood and produces long, thic

k chips or shavings.

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GENERAL SAFETY PRECAUTIONS

• The cutting part of the chain is called the cutter and consists of a cutting tooth (A) and the depth gauge (B). The cutters cutting depth is determined by the difference in height between the two (depth gauge setting).

data for information on the size of ﬁle and gauge that are recommended for the chain ﬁtted to your chain saw.

When you sharpen a cutting tooth there are four important

actors to remember.

f 1 Filing angle

2 Cutting angle

3 File position

4 Round ﬁle diameter

It is very difﬁcult to sharpen a chain correctly without the

ight equipment. We recommend that you use our ﬁle

r gauge. This will help you obtain the maximum kickback reduction and cutting performance from your chain.

• Check that the chain is correctly tensioned. A slack chain will mo sharpen correctly.

• Always ﬁle cutting teeth from the inside face. Reduce the pressure on the retur one side ﬁrst, then turn the chain saw and ﬁle the teeth on the other side.

• File all the teeth to the same length. When the length of the cutting teeth is reduced to 5/32 inch (4 mm) the chain is w

General advice on adjusting depth gauge setting

• When you sharpen the cutting tooth (A) the depth gauge setting (C) will decrease. To maintain optimal cutting performance the depth gauge (B) has to be ﬁled down to achieve the recommended depth gauge setting. See instructions under the heading Technical data to ﬁnd the correct depth gauge setting for your particular chain.

ve sideways, making it more difﬁcult to

n stroke. File all the teeth on

orn out and should be replaced.

See instructions under the heading Technical data for

ormation about sharpening your chain.

inf

WARNING! Departure from the sharpening instructions considerably

increases the risk of kickback.

Sharpening cutting teeth

To sharpen cutting teeth you will need a round ﬁle and a ﬁle gauge. See instructions under the heading Technical

1153137-95 Rev.2 2009-12-29

WARNING! The risk of kickback is increased if the depth gauge setting is too large!

Adjustment of depth gauge setting

• The cutting teeth should be newly sharpened before adjusting the depth gauge setting. We recommend that you adjust the depth gauge setting every third time you sharpen the cutting teeth. NOTE! This

English – 13

GENERAL SAFETY PRECAUTIONS

recommendation assumes that the length of the cutting teeth is not reduced excessively.

• You will need a ﬂat ﬁle and a depth gauge tool. We recommend that y acheive the correct depth gauge setting and bevel f or the depth gauge.

ou use our depth gauge tool to

• Raise the tip of the bar and stretch the chain by tightening the chain tensioning scre combination spanner. Tighten the chain until it does not sag from the underside of the bar.

w using the

• Place the depth gauge tool over the chain. Detailed ormation regarding the use of the depth gauge tool,

inf will be found on the package for the depth gauge tool. Use the ﬂat ﬁle to ﬁle off the tip of the depth gauge that protrudes through the depth gauge tool. The depth gauge setting is correct when you no longer feel resistance as you draw the ﬁle along the depth gauge tool.

Tensioning the chain

WARNING! A slack chain may jump off the bar and cause serious or even fatal

injury.

The more you use a chain the longer it becomes. It is therefore important to adjust the chain regularly to take up the slack.

Check the chain tension every time you refuel. NOTE! A

w chain has a running-in period during which you

ne should check the tension more frequently.

Tension the chain as tightly as possible, but not so tight

ou cannot pull it round freely by hand.

that y

• Use the combination spanner to tighten the bar nuts while lifting the tip of the bar at the same time that you can pull the chain round freely by hand and that it does not sag from the underside of the bar.

The position of the chain tensioning screw on our chain

ws varies from model to model. See instructions under

sa the heading What is what? to ﬁnd out where it is on your model.

455e Rancher

• Release the knob by folding it out.

• Turn the knob anti clockwise to loosen the bar cover.

. Check

455 Rancher, 460 Rancher

• Loosen the bar nuts that hold the clutch cover/chain brake. Use the combination spanner . Then tighten the bar nuts by hand as tight as you can.

14 – English

• Adjust the tension on the chain by turning the wheel down (+) for tighter tension and up (-) to loosen the tension.

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