Huffy M732201 User Manual

1
01/06 ID# M732201
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-632 7921
Internet Address: http://www.huffysports.com
REQUIRED TOOLS
• (2 each) Wrenches
AND/OR
• Large & Small Adjustable Wrenches
OPTIONAL TOOLS
READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.
WARNING!
7/16" 1/2" 9/16" 3/4"
7/16" 1/2" 9/16" 3/4"
• 2 People
• Tape Measure
• Wood Board (scrap)
• Sawhorse or Support Table
• Tape
• Safety Glasses
• #3 Phillips Screwdriver
• Needle-Nose Pliers
• Garden Hose or Sand
(360 lb.)
(360 lb.)
(163 kg)
(163 kg)
Write Model Number
From Box Here:
• Socket Wrenches and Sockets (Deep-Well Sockets are Recommended).
• Step Ladder 8ft. (2.4 m)
Portable System
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
2
ID# M732201 01/06
Owner must ensure that all players know and follow these rules
for safe operation of the system.
WARNING
DO NOT HANG on the rim or any part of the system including backboard, support braces or net.
During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
Do not slide, climb, shake or play on base and/or pole.
After assembly is complete, fill system completely with water or sand. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.
When adjusting height or moving system, keep hands and fingers away from moving parts.
Do not allow children to move or adjust system.
During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.
Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.
Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.
Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.
Check system before each use for proper ballast, loose hardware, excessive wear and signs of corrosion and repair before use.
Check system before each use for instability.
Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.
Never play on damaged equipment.
When moving system, use caution to keep mechanism from shifting.
Keep pole top covered with cap at all times.
Do not allow water in tank to freeze. During sub-freezing weather add 2 gallons of non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)
While moving system, do not allow anyone to stand or sit on base or have added ballasting on base.
Do not leave system unsupervised or play on system when wheels are engaged for moving.
Use Caution when moving system across uneven surfaces. System may tip over.
Use extreme caution if placing system on sloped surface. System may tip over more easily.
See instruction manual for proper installation and maintenance.
Read and understand warnings listed below before using this product.
Failure to follow these warnings may result in serious injury and/or property damage.
ID#: 556790 05/05
In the U.S.: 1-888-713-5488
In the U.S.: 1-800-558-5234
Canada: 1-800-284-8339
In the U.S.: 1-800-334-9111
In the U.S.: 1-800-772-5346
BEFORE YOU START!
To ensure optimal playability of backboard system, a
close tolerance fit between the elevator components
and hardware is required. Test-fit large bolts into large
holes of elevator tubes, backboard brackets, and
triangle plates. Carefully rock them in a circular
motion to ream out any excess paint from holes if
necessary.
Not all items pictured are included with every model.
01/06 ID# M732201
3
522730 06/05
MOVING SYSTEM
HEIGHT ADJUSTMENT
TO RESET OR REPOSITION BACKBOARD:
1. Grasp handle firmly and pull down to raise rim PAST highest position (above 10 feet).
2. While still holding handle firmly, CAREFULLY lower rim to lowest position.
3. Raise to desired height by pulling down on handle.
READ BEFORE
OPERATING
ELEVATOR
SYSTEM
CAUTION!
DO NOT LET GO OF HANDLE
UNTIL THE RIM IS RESET AT
LOWEST POSTION OR
DESIRED HEIGHT.
FAILURE TO FOLLOW THIS
WARNING COULD RESULT
IN SERIOUS INJURY AND/OR
PROPERTY DAMAGE.
1. Adjust basketball backboard height to lowest position.
2. While holding pole, rotate basketball system forward until wheels engage with ground.
3. Move basketball system to desired location.
4. Carefully rotate basketball system upright.
5. Check system for stability.
1.
3.
2.
SAFETY INSTRUCTIONS
Most injuries are caused by misuse and/or not following
instructions.
Use caution when using this system.
• If using a ladder during assembly, use extreme caution.
• Two (2) capable adults are recommended for this operation.
• Check base regularly for leakage. Slow leaks could cause system to tip over unexpectedly.
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or transport of the system.
• Climate, corrosion, or misuse could result in system failure.
• Minimum operational height is 6' 6" (1.98 m) to the bottom of backboard.
• This equipment is intended for home recreational use only and NOT excessive competitive play.
• Read and understand the warning label affixed to pole.
• The life of your basketball pole depends on many conditions. The climate, placement of the pole, location of the pole, exposure to corrosives such as pesticides, herbicides, or salts are all important.
If technical assistance is required, contact Customer Service.
• Adult supervision is recommended when adjusting height.
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY
RESULT IN SERIOUS INJURY, PROPERTY DAMAGE AND
WILL VOID WARRANTY.
Owner must ensure that all players know and follow these
rules for safe operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly. Check entire box and inside all packing material for parts and/or additional instructional material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document.
25
4
ID# M732201 01/06
IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections;
hardware and additional parts are packed inside.
NOTICE TO ASSEMBLERS
Adult Assembly Required. Dispose of ALL packaging materials promptly. As with all products,
periodically inspect for loose small parts.
ALL basketball systems, including those used for DISPLAYS, MUST be assembled and installed
according to instructions. Failure to follow instructions could result in SERIOUS INJURY. It is
NOT acceptable to devise a makeshift support system.
PRODUCT REGISTRATION:
Please remember to complete your product registration form on­line at: www.huffysports.com/customer_support/product_registration.
WARNING: IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE NUMBER: U.S. 1-800-558-5234; CANADA: 1-800-284-8339; http://www.huffysports.com
01/06 ID# M732201
5
Get to know the basic parts of your basketball system...
RIM
POLE
BASE
SUPPORT STRUT
BACKBOARD
FRONT VIEW
BACKBOARD
RIM
POLE
ELEVATOR ADJUSTMENT
BASE
SUPPORT STRUT
BACK VIEW
6
ID# M732201 01/06
PARTS LIST - See Hardware Identifier
NOTE: Hardware kit is designed for more than one style of basketball system. Not all hardware will be used.
Item Qty. Part No. Description
1 1 206657 Tank, (Black) 2 1 200628 Wheel Axle 3 2 226401 Wheel, 4” (Black) 4 1 908242 Top Pole Section 5 1 908246 Middle Pole Section 6 1 908247 Bottom Pole Section 7 1 202820 Rod, 3/8 O.D. x 4-3/4 Long 8 1 202822 Eyebolt, 3/8-16 x 2-1/2 Long
9 6 203063 Lock Nut, 3/8-16 10 2 906206 Tank Strut 11 1 201625 Bolt,Yellow Dichromate, 5/16-18 X 3.60
Long 12 6 203218 Washer, Flat, 5/16 13 1 203099 Lock Nut, 5/16-18 14 4 204961 Bolt, Hex Head, 3/8-16 x 0.625 Long 15 6 205528 Bolt, Hex Flange, 5/16-18 x 1 Long 16 6* 203100 Nut, Hex Flange, 5/16-18 17 4 201651 Spacer .500 I.D. x .25 Long 18 2 206303 Washer 1/4 Flat 19 1 200627 Wheel Bracket 20 2 204558 Screw, Phillips, 1/4 x .375 Long, Type 25 21 1 Rim 22 1 206219 Cap, Pole Top 3” 23 1 202603 Washer, Nylon 24 2 203617 Plug Cap
Item Qty. Part No. Description
25 1 522730 Label, Height Adjustment and Moving 26 1 Net 27 1 201160 Pawl Lever 28 1 801159 Ratchet 29 2 900964 Backboard Bracket 30 1 203472 Spring, Black, Slam Jam 31 1 200318 Bracket, Reinforcement, Slam Jam 32 1 900033 Bracket Slam Jam 33 4 202587 Spacer .520 I.D. x .750 O.D. x 1.0 Long 34 1 206305 Clevis Pin 1/4 x 2-3/8 Long 35 1* 206360 Bolt, Hex 3/8-16 x 2.65 Long 36 1 203796 T-Bolt, 3/8-16 x 5 Long 37 1 203470 Washer Flat, Slam Jam 38 7 206340 Lock Nut 1/2-13 39 1 203795 Nut, Special, Slam Jam 40 1 201125 Spring, Ratchet Return 41 4 206311 Spacer .520 I.D. x .750 O.D. x .50 Long 42 7 206304 Bolt 1/2-13 x 6-5/16 Long 43 4 908178 Elevator Tubes 44 1* 201129 Spacer .402 I.D. x .500 O.D. x 1.8 Long 45 1 201642 Spacer Plastic, .63 Long 46 1 281159 Handle 47 1 908176 Tube, Handle, Outer 48 1 908177 Tube, Handle, Inner
* You many have extra parts with this model.
01/06 ID# M732201
7
* You may have extra parts with this model.
HARDWARE IDENTIFIER (BOLTS & PINS)
Item #12 (6)
Item #13 (1)
Item #15 (6)
Item #14 (4)
Item #9 (1)
Item #18 (2)
Item #38 (7)
Item #39 (1)
Item #16 (6*)
Item #23 (1)
Item #35 (1*)
Item #34 (1)
Item #8 (1)
Item #20 (2)
Item #42 (7)
HARDWARE IDENTIFIER (NUTS & WASHERS)
Item #11 (1)
Item #36 (1)
Item #37 (1)
8
ID# M732201 01/06
Item #32 (1)
Item #31 (1)
HARDWARE IDENTIFIER (STEEL SPACERS & RODS)
HARDWARE IDENTIFIER (PLASTIC SPACERS & CLIPS)
HARDWARE IDENTIFIER (OTHER)
Item #44 (1*)
Item #7 (1)
Item #17 (4)
Item #41 (4)
Item #45 (1)
Item #33 (4)
Item #30 (1)
Item #40 (1)
01/06 ID# M732201
9
ITEMS REQUIRED FOR THIS SECTION
This is what your system will look like when you’ve finished this section.
(2) 1/2” and (2) 9/16" Wrenches
9/16”
1/2”
(2) Socket Wrenches and Sockets
SECTION A: ASSEMBLE THE BASE
1.
Correctly identify each pole section and mark indicated distance from ends with tape as shown.
BOTTOM POLE 43”
MIDDLE POLE 43”
TOP POLE 31”
4
5
6
Tape
AND/OR
10
ID# M732201 01/06
2.
WOOD SCRAP
(NOT SUPPLIED)
5
4
While maintaining alignment, bounce middle pole section (5) into top section (4) using a wood scrap as shown until the top pole no longer moves toward the pole identification sticker on the middle pole.
Align dimple of top pole section (4) into trough of middle pole section (5) as shown.
IMPORTANT!
HOLE
DIMPLE
middle pole
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1-1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
CAUTION!
5"
middle pole
1-1/2"
ID
STICKER
01/06 ID# M732201
11
4
5
6
WOOD SCRAP
(NOT SUPPLIED)
RODS SHOWN ARE
FOR VISUAL
REPRESENTATION
OF ALIGNMENT
AND ARE NOT
SUPPLIED WITH
THE HARDWARE
Align dimple of middle pole section (5) into trough of bottom pole section (6) as shown.
IMPORTANT!
HOLE
DIMPLE
Bottom pole
5"
1-1/2"
ID
STICKER
Bottom pole
Bounce top and middle pole assembly (4 and 5) onto bottom pole section (6) using a wood scrap as shown. Bounce until the top and middle pole assembly no longer moves toward the pole identification mark on the bottom pole.
3.
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1-1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
CAUTION!
12
ID# M732201 01/06
4.
5.
Install wheel axle (2) through wheel carriage (19) and install wheels (3) onto wheel axle (2) with spacers (17) as shown. Insert pole assembly into tank assembly as shown. Secure bottom pole (6) section to tank and wheel carriage as shown. Adeep socket is recommended.
8
7
6
Install rod (7) through holes in bottom pole section (6) and eyebolt (8).
2
17
17
3
3
19
9
6
8
7
THE SPACER (17) WILL FIT LOOSELY UNTIL SECURED INTO THE CAVITY OF THE BASE.
IMPORTANT!
TWO CAPABLE ADULTS REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
IMPORTANT!
The Warning Label
should be facing
towards the front.
DO NOT OVER
TIGHTEN
IMPORTANT!
01/06 ID# M732201
13
11
12
12
10
6
6
10
1
13
6.
Secure base struts (10) to pole using bolt (11), washers (12), and nut (13), as shown. Rotate the non-secured ends of base struts (10) as shown.
7.
Secure both base struts (10) to base using bolts (15), washers (12), and nuts (16).
15
10
12
1
12
16
10
10
12
16
15
12
NOTE:
ORIENTATION OF STRUTS
TIGHTEN BOLT (11) IN LOCK NUT (13) UNTIL FLUSH (EVEN) WITH LOCK NUT’S OUTER EDGE.
WARNING!
14
ID# M732201 01/06
This is what your system will look like when you’ve finished this section.
(2) 1/2”, (2) 9/16” and (2) 3/4” Wrenches
9/16”
1/2”
3/4”
(2) Socket Wrenches and Sockets
ITEMS REQUIRED FOR THIS SECTION
SECTION B: ATTACH THE BACKBOARD
Assemble backboard brackets (29) using bolts (14) and nuts (9) as shown.
1.
29
43
Elevator tube
Toward
Pole
Toward
Board
Identify elevator tubes (43).
2.
DO NOT TIGHTEN
COMPLETELY
IMPORTANT!
14
9
9
14
AND/OR
NOTE
ORIENTATION.
29
01/06 ID# M732201
15
Fit spacer (44) into pawl (27). Then secure to brackets (29) using bolt (35) and nut (52) as shown.
3.
9
35
27
44
42
43
28
42
41
41
27
38
38
29
23
43
4.
DO NOT OVER TIGHTEN! It is necessary for all parts to be installed properly for this mechanism to work safely and properly.
IMPORTANT!
Attach lower elevator tubes (43) to backboard brackets (29) using spacers (17, 23, 41, and 45), bolts (42) ratchet (28), and nuts (38) as shown.
45
TOP VIEW OF
RATCHET
ASSEMBLY
23
45
28
29
17
17
TIGHTEN ALL
COMPONENTS
COMPLETELY (STEP 1-4)
IMPORTANT!
17
17
16
ID# M732201 01/06
5
.
Secure pawl (27) in place with clevis pin (34) and washers (18) as shown.
6
.
Stretch spring (40) into position with pliers from clevis pin (34) to board bracket (29).
USE EYE PROTECTION
WHEN INSTALLING
SPRINGS.
WARNING!
43
36
16
32
29
7.
Insert T-bolt (36) through Slam Jam bracket (32) as shown. Secure Slam Jam bracket (32) and backboard bracket (29) assemblies to backboard. Using bolt (15) and nut (16) as shown.
34
18
27
18
27
40
43
43
16
15
15
01/06 ID# M732201
17
38
43
43
42
42
38
22
4
42
41
41
38
43
43
8.
9.
Attach upper elevator tubes (43) to backboard brackets (29) using spacers (41) bolt (42) and nut (38) as shown.
Support pole on sawhorse. Attach upper and lower elevator tubes (43) to upper pole section (4) using bolts (42) and nuts (38) as shown. Attach pole cap (22) as shown.
18
ID# M732201 01/06
42
33
33
47
38
42
33
47
38
10.
Attach outer handle tube (47) to upper elevator tubes (43) using bolt (42) spacers (33) and nut (38) as shown.
Attach outer handle tube (47) to lower elevator tubes (43) using bolt (42) spacers (33) and nut (38) as shown.
43
43
43
A
10.
B
33
43
01/06 ID# M732201
19
47
48
48
46
11.
Slide inner handle tube (48) into outer handle tube (47) as shown.
12.
Secure inner handle tube (48) to outer handle tube (47) using screws (20) as shown. Slide handle (46) onto inner handle tube (48).
20
20
47
20
ID# M732201 01/06
13.
Install Rim to Backboard
A. Fit rim (21) securely into bracket (32) as shown. Allow T-bolt (36) to slip through center hole
in rim (21).
B. Install reinforcement bracket (31) onto T-bolt (36) as shown. C. Install spring (30) onto T-bolt (36) as shown. D. Install special nut (39) and washer (37) onto T-bolt (36). E. Tighten special nut (39) until flush with end of T-bolt (36).
31
39
37
32
36
21
30
36
37
39
A
B
C
D
E
36
36
NOTE:
ORIENTATION
OF BRACKET
31
01/06 ID# M732201
21
14.
Roll the completed assembly to the desired playing area. Fill tank with 33 gallons of water.
15.
Apply the height adjustment and moving label (25) to the front of the pole as shown.
24
24
10 ft.
(3.05 m)
25
TWO CAPABLE ADULTS REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
DO NOT ALLOW CHILDREN TO ADJUST HEIGHT.
WARNING!
DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY; IT MAY TIP OVER.
WARNING!
IF USING SAND:
2 GALLONS OF
ANTI-FREEZE IS
NOT
REQUIRED
NOTE:
SAND
SAND
(360 lb.)
(360 lb.)
(163 kg)
(163 kg)
522730 06/05
MOVING SYSTEM
HEIGHT ADJUSTMENT
TO RESET OR REPOSITION BACKBOARD:
1. Grasp handle firmly and pull down to raise rim PAST highest position (above 10 feet).
2. While still holding handle firmly, CAREFULLY lower rim to lowest position.
3. Raise to desired height by pulling down on handle.
READ BEFORE
OPERATING ELEVATOR
SYSTEM
CAUTION!
DO NOT LET GO OF HANDLE
UNTIL THE RIM IS RESET AT
LOWEST POSTION OR
DESIRED HEIGHT.
FAILURE TO FOLLOW THIS WARNING COULD RESULT
IN SERIOUS INJURY AND/OR
PROPERTY DAMAGE.
1. Adjust basketball backboard height to lowest position.
2. While holding pole, rotate basketball system forward until wheels engage with ground.
3. Move basketball system to desired location.
4. Carefully rotate basketball system upright.
5. Check system for stability.
1.
3.
2.
HEIGHT ADJUSTMENT
TO RESET OR REPOSITION BACKBOARD:
1. Grasp handle firmly and pull down to raise rim PAST highest position (above 10 feet).
2. While still holding handle firmly, CAREFULLY lower rim to lowest position.
3. Raise to desired height by pulling down on handle.
Loading...