Huffy M6611641 User Manual

1
02/07 ID# M6611641
© COPYRIGHT 2005 by SPALDING
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1800 632 792
Internet Address: www.huffysports.com www.spalding.com
• 2 People
• Tape Measure
• Wood Board (scrap)
• Sawhorse or Support Table
• Hammer
• Step Ladder 8 ft. (2.4m)
• Safety Glasses
• (2 each) Wrenches
(2) Socket Wrenches and Sockets
• Extension
• Phillips-Head Screwdriver
1/2" 9/16" 3/4"
AND/OR
• Garden Hose or Sand
• Optional: Large & Small Adjustable Wrenches
SAND
SAND
(300 lb.)
(300 lb.)
(136 kg)
(136 kg)
1/2" 9/16" 3/4"
READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.
WARNING!
This manual, accompanied by sales receipt, should be saved and kept on hand as a convenient reference, as it
contains important information about your model.
Portable System
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
Adult Assembly
Required.
Write Model Number
From Box Here:
2
ID# M6611641 02/07
BEFORE YOU START!
To ensure optimal playability of backboard system, a close tolerance fit between the elevator
components and hardware is required. Test-fit large bolts into large holes of elevator tubes,
backboard brackets, and triangle plates. Carefully rock them in a circular motion to ream out
any excess paint from holes if necessary.
NOTE: Not all items pictured are included with every model.
02/07 ID# M6611641
3
Owner must ensure that all players know and follow these rules
for safe operation of the system.
WARNING
DO NOT HANG on the rim or any part of the system including backboard, support braces or net.
During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
Do not slide, climb, shake or play on base and/or pole.
After assembly is complete, fill system completely with water or sand. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.
When adjusting height or moving system, keep hands and fingers away from moving parts.
Do not allow children to move or adjust system.
During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.
Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.
Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.
Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.
Check system before each use for proper ballast, loose hardware, excessive wear and signs of corrosion and repair before use.
Check system before each use for instability.
Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.
Never play on damaged equipment.
When moving system, use caution to keep mechanism from shifting.
Keep pole top covered with cap at all times.
Do not allow water in tank to freeze. During sub-freezing weather add 2 gallons of non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)
While moving system, do not allow anyone to stand or sit on base or have added ballasting on base.
Do not leave system unsupervised or play on system when wheels are engaged for moving.
Use Caution when moving system across uneven surfaces. System may tip over.
Use extreme caution if placing system on sloped surface. System may tip over more easily.
See instruction manual for proper installation and
Read and understand warnings listed below before using this product.
Failure to follow these warnings may result in serious injury and/or property damage.
ID#: 561000 01/06
In the U.S.: 1-888-713-5488
In the U.S.: 1-800-558-5234 In Canada: 1-800-284-8339
In the U.S.: 1-800-334-9111
In the U.S.: 1-800-558-5234 In Canada: 1-800-284-8339
4
ID# M6611641 02/07
46
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Check entire box and inside all packing material for parts and/or additional instruction material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document. Proper and complete assembly, use, and supervision are essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly.
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this system.
• If using a ladder during assembly, use extreme caution.
• Two (2) capable adults are recommended for this operation.
• Check base regularly for leakage. Slow leaks could cause system to tip over unexpectedly.
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or transport of the system.
• Climate, corrosion, or misuse could result in system failure.
• Minimum operational height is 6' 6" (1.98 m) to the bottom of backboard.
• This equipment is intended for home recreational use only and NOT excessive competitive play.
• Read and understand the warning label affixed to pole.
• The life of your basketball pole depends on many conditions. The climate, placement of the pole, location of the pole, exposure to corrosives such as pesticides, herbicides, or salts are all important.
If technical assistance is required, contact Customer Service.
• Adult supervision is recommended when adjusting height.
HEIGHT ADJUSTMENT
TO ADJUST BACKBOARD:
1. While holding handle, remove pin.
2. Move elevator up or down to desired height.
3. Replace pin full length to lock system at desired height.
2
2
1
3
MOVING SYSTEM
1.
Adjust basketball backboard
1
2
3
4
height to lowest position.
While holding pole, rotate
2. basketball system forward until wheels engage with ground.
3.
Move basketball system to desired location.
4.
Carefully rotate basketball system upright.
5.
Check system for stability.
511679 05/05
02/07 ID# M6611641
5
IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections;
hardware and additional parts are packed inside.
NOTICE TO ASSEMBLERS
Adult Assembly Required. Dispose of ALL packaging materials promptly.
ALL basketball systems, including those used for DISPLAYS, MUST be assembled and ballasted with
sand or water according to instructions. Failure to follow instructions could result in SERIOUS INJURY.
It is NOT acceptable to devise a makeshift weight system.
PRODUCT REGISTRATION:
Please remember to complete your product registration form on-line at: www.huffysports.com/customer_support/product_registration.
WARNING: IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC BACKBOARD, EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPMENT. CRACKS IN THE BACKBOARD COULD RESULT IN SUDDEN BREAKAGE. IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY, CALL TOLL-FREE NUMBER: U.S. 1-800-558-5234; CANADA: 1-800-284-8339; http://www.huffysports.com
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ID# M6611641 02/07
Get to know the basic parts of your basketball system...
FRONT
PANEL
BACKBOARD
RIM
BASE
POLE
ELEVATOR
SYSTEM
02/07 ID# M6611641
7
Item Qty. Part No. Description
1 1 266000 Base 2 2 908184 Strut, Pole to Base 3 1 804833 Exacta Height Assembly 4 1 FR908006 Top Pole Section 5 1 FR918107 Middle Pole Section 6 1 FR908179 Bottom Pole Section 7 2 108183 Wheel Bracket 8 2 266200 Wheel, 4 Inch
9 2 108182 Rod, Axle 10 1 203099 Nut, Ny-lock, 5/16-18 11 6 203063 Nylon Insert Lock Nut, 3/8-16 12 1 202662 Bolt, Hex Head, 5/16-18 x 4-1/2 Long 13 4 206938 Pushnut, 7/16 Shaft Diameter 14 7* 203100 Hex Flange Nut 5/16-18 15 1 204832 Bracket, Pole Mount 16 2 203053 Carriage Bolt, 5/16-18 x 4 Long 17 4 203232 Washer, Flat, 3/4” O.D. 18 2 204962 Bolt, Hex Head, 5/16-18 x .625 Long 19 2 206360 Bolt, Hex Head, 3/8-16 x 2-5/8 Long 20 2 204858 Spacer, Plastic Biscuit 21 2 204857 Spacer, Metal 1/2” O.D. x 1.44 Long 22 2 204859 Cover, Pin Slide 23 1 203038 Carriage Bolt, 5/16-18 x 2-3/4 Long 24 1 204850 Pin, Locking 25 1 204853 Lanyard, Black Coil 26 4 203527 Spacer, .530 I.D. x 1.5 Long 27 2 908256 Bracket, Backboard Support 28 1 266100 Cover, Front 29 6 206244 Bolt, Hex Head, 1/2-13 x 8 Long 30 4 201642 Spacer, Plastic, .530 I.D. x .625 Long 31 7 206340 Lock Nut, Hex 1/2-13 32 2 904820 Elevator Tube, Lower - Long 33 2 204838 Spring, Counter Balance 34 1 Rim 35 2 904808 Elevator Tube, Upper - Short
Item
Qty. Part No. Description
36 2 201682 Spacer, .530 I.D. x 1.875 37 2 900867 Plate, Triangle, (Black) 38 1 207103 Cap, Pole Top 39 2 200520 Screw, #8 x 3/4 Long 40 1 202605 Bolt, Hex, 1/2-13 x 4.25 Long 41 1 700012 Cap, Base 42 1 206990 Reinforcement Bracket 43 1 Net 44 4* 205528 Bolt, Hex Flange, 5/16-18 x 1 Long 45 4* 203309 Washer, Flat, 3/8 46 1 511679 Label, Height Adjustment and Moving
FR511679 47 6* 203738 Carriage Bolt, 5/16-18 x 1.75 Long 48 6* 200982 Nut, Locking, 5/16-18 49 1 108181 Plate, Pole Mouting 50 2 203679 Bolt, Hex Head, 3/8-16 x 1.5 Long 51 6 203218 Washer, Flat, 5/16 52 4 204961 Bolt, Hex Head, 3/8-16 x 0.625 Long 53 1 200516 Cover, Bolt End, Vinyl 54 1 900033 Bracket, Slam Jam 55 1 203796 Bolt, Tee, 3/8-16, 5” Long 56 1 200318 Bracket, Reinforcement, Slam Jam 57 1 203472 Spring, Rim 58 1 203795 Nut, Special, 3/8-16 59 1 203470 Washer, Flat, 1.5 O.D. 60 1 20157801 Board Pad, Left Section 61 1 20157901 Board Pad, Right Section 62 1 201580 Board Pad, Center Section 63 6 201596 Screw, 1/4 x 1.25 64 6 206303 Washer, Flat, 1/4 65 1 200503 Cover, Black OR
200504 Cover, Red 66 1 202795 Logo, NBA 67 1 206089 Spacer, Plastic, .530 I.D. x 3.5 Long 68 2 203156 Bolt, Hex Head, 5/16-18 x 1 Long
* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.
PARTS LIST - See Hardware Identifier
NOTE
Hardware kit is designed for more than one
style of basketball system. Not all hardware
will be used.
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ID# M6611641 02/07
HARDWARE IDENTIFIER (BOLTS & SCREWS)
* You may have extra parts with this model.
#40 (1)
#39 (2)
#23 (1)*
#29 (6)
#16 (2)
#12 (1)
#44 (4)*
#19 (2)
#47 (6)*
#55 (1)
#63 (6)
#18 (2)
#52 (4)
#50 (2)
#68 (2)
02/07 ID# M6611641
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HARDWARE IDENTIFIER (NUTS & WASHERS)
#14 (7)*
#10 (1)
#11 (6)
#31 (7)
#17 (4)
#45 (4)*
#58 (1)
#59 (1)
HARDWARE IDENTIFIER (STEEL SPACERS)
#51 (6)
#21 (2)
#64 (6)
#9 (2)
#48 (6)*
#66 (1)
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ID# M6611641 02/07
#54 (1)
#56 (1)
#57 (1)
HARDWARE IDENTIFIER (OTHER)
HARDWARE IDENTIFIER (PLASTIC SPACERS CAPS & CLIPS)
#13 (4)
#20 (2)
#26 (4)
#30 (4)
#53 (1)
#36 (2)
#67 (1)
02/07 ID# M6611641
11
TOOLS REQUIRED FOR THIS SECTION
SECTION A: ASSEMBLE THE BASE
And/Or:
This is what your system will look like when you’ve finished this section.
1/2” 9/16”
Wrenches: (1) 1/2” and (1) 9/16”
(2) Socket Wrenches
and Sockets
Extension
Phillips-Head
Screwdriver
12
ID# M6611641 02/07
Check the following pre-assembled handle areas for tightness: Screw P/N 204803,
Nut P/N 203100, Carriage Bolts P/N 203103.
Carriage Bolt P/N 203103
Nut P/N 203100
Nut P/N 203100
Handle, Right P/N 204856
Handle, Left P/N 204855
Screw P/N 204803
Carriage Bolt P/N 203103
Height Adjustment Rod P/N 904833
Label,Height Indicator P/N 204872
Label,Height Indicator P/N 204872
1.
3
02/07 ID# M6611641
13
2.
Complete wheel assembly as shown in Figure A. Secure wheel bracket (7), wheel (8), axle (9), and push nuts (13) to the tank (1) with a single bolt (18) and washer (51). Repeat procedure for opposite wheel.
Fig. A
18
1
51
TO INSTALL SECOND PUSHNUT:
• Assemble Pushnut, Wheels, Axle, And Wheel Bracket As Shown.
• Support Pushnut/Axle From The End With A Block Of Wood To Install The Second Pushnut Onto The Axle.
NOTE:
Wood Block
7
8
9
13
13
Do not install both bolts into the wheel assembly at this time. The front bolt will be installed during strut assembly in Step 8 of this section
NOTE:
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ID# M6611641 02/07
6
5
4
4.
WOOD SCRAP
(NOT SUPPLIED)
5
4
While maintaining alignment, bounce middle pole section (5) into top section (4) using a wood scrap as shown until the top pole no longer moves toward the pole identification sticker on the middle pole.
Identification Sticker
Align dimple of top pole section (4) into trough of middle pole section (5) as shown.
IMPORTANT!
HOLE
DIMPLE
middle pole
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1­1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
CAUTION!
5"
middle pole
1-1/2"
3.
Identify pole sections.
ID
STICKER
02/07 ID# M6611641
15
5.
4
5
6
WOOD SCRAP
(NOT SUPPLIED)
RODS SHOWN ARE
FOR VISUAL
REPRESENTATION
OF ALIGNMENT
AND ARE NOT
SUPPLIED WITH
THE HARDWARE
Align dimple of middle pole section (5) into trough of bottom pole section (6) as shown.
IMPORTANT!
HOLE
DIMPLE
Bottom pole
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1-1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
CAUTION!
5"
1-1/2"
ID
STICKER
Bottom pole
Bounce top and middle pole assembly (4 and 5) onto bottom pole section (6) using a wood scrap as shown. Bounce until the top and middle pole assembly no longer moves toward the pole identification mark on the bottom pole.
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ID# M6611641 02/07
12
53
10
51
51
6.
Attach pole assembly to base (1) as shown. Secure pole assembly to tank using bolts (50) and pole mounting bracket (49) as shown.
7.
Secure tank struts (2) to pole as shown. Place cover (53) over exposed end of bolt as shown.
6
49
49
6
1
2
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
50
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
DO NOT TIGHTEN
COMPLETELY
IMPORTANT!
50
02/07 ID# M6611641
17
7
68
8.
Rotate non-secured ends of tank struts (2) outward to mounting holes in tank as shown. Secure ends of tank struts (2) to wheel bracket (7), as shown. Repeat for opposite side.
2
2
48
47
9.
Secure cover (28) to tank struts (2) using bolts (47) and nuts (48) as shown.
28
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
TIGHTEN ALL
COMPONENTS
COMPLETELY (STEPS 7-9)
IMPORTANT!
DO NOT TIGHTEN
COMPLETELY
IMPORTANT!
51
68
51
18
ID# M6611641 02/07
10.
Install pole mount bracket (15) and reinforcement bracket (42) with carriage bolts (16) as shown. Tighten flange nuts (14) completely.
4
42
16
16
15
14
14
11.
Attach spacers (20, 21) to pole mount bracket (15) with bolts (19), washers (17), and nuts (11) as shown.
15
17
17
11
19
17
17
21
20
20
21
IMPORTANT!
Tighten just until washers (17) stop moving.
02/07 ID# M6611641
19
Assemble lanyard (25) to locking pin (24) as shown (FIG A). Attach covers (22) onto pole mount bracket (15) with carriage bolt (23) and nut (14) as shown.
12.
15
14
24
22
22
25
23
A
25
24
Loop end of pin lanyard (25) over carriage bolt (23) as it passes through the pole mount bracket (15) during this assembly.
IMPORTANT!
23
25
24
Insert handle assembly through pole mount assembly as shown. Lock pole assembly in place at the 10’ (3.05 m) mark with pin (24).
24
13.
20
ID# M6611641 02/07
TOOLS REQUIRED FOR THIS SECTION
SECTION B: ATTACH THE BACKBOARD
Phillips-Head
Screwdriver
This is what your system will look like when you’ve finished this section.
Wrenches:
(2) 1/2", (2) 9/16”, and (2) 3/4”
(2) Socket Wrenches and Sockets
And/Or
1/2” 9/16”
Extension
3/4”
Sawhorse
35
32
Upper Elevator tube
Lower Elevator tube
Identify elevator tubes.
TOWARDS BOARD TOWARDS POLE
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