Huffy M6011141 User Manual

1
04/06 ID# M6011141
© COPYRIGHT 2005 by SPALDING
HUFFY
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-632 7921
Internet Address: http://www.huffysports.com
REQUIRED TOOLS
AND MATERIALS:
• (2 each) Wrenches and/or Socket Wrenches and Sockets (Deep-Well Sockets are Recommended).
• Extension is Recommended.
AND/OR
• Large & Small Adjustable Wrenches
OPTIONAL TOOLS
AND MATERIALS:
Portable System
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.
WARNING!
3/8" 1/2" 9/16" 3/4"
3/8" 1/2" 9/16" 3/4"
• 2 People
• Tape Measure
• Wood Board (scrap)
• Sawhorse or Support Table
• Hammer
• Tape
• Safety Glasses
• Phillips Screwdriver
• Scissors
• Garden Hose or Sand
• Step Ladder - 8 ft. (2.4 m)
SAND
SAND
(360 lb.)
(360 lb.)
(163 kg)
(163 kg)
Write Model Number
From Box Here:
HUFFY
SPORTS
2
ID# M6011141 04/06
Owner must ensure that all players know and follow these rules
for safe operation of the system.
WARNING
DO NOT HANG on the rim or any part of the system including backboard, support braces or net.
During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
Do not slide, climb, shake or play on base and/or pole.
After assembly is complete, fill system completely with water or sand. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.
When adjusting height or moving system, keep hands and fingers away from moving parts.
Do not allow children to move or adjust system.
During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.
Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.
Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.
Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.
Check system before each use for proper ballast, loose hardware, excessive wear and signs of corrosion and repair before use.
Check system before each use for instability.
Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.
Never play on damaged equipment.
When moving system, use caution to keep mechanism from shifting.
Keep pole top covered with cap at all times.
Do not allow water in tank to freeze. During sub-freezing weather add 2 gallons of non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)
While moving system, do not allow anyone to stand or sit on base or have added ballasting on base.
Do not leave system unsupervised or play on system when wheels are engaged for moving.
Use Caution when moving system across uneven surfaces. System may tip over.
Use extreme caution if placing system on sloped surface. System may tip over more easily.
See instruction manual for proper installation and maintenance.
Read and understand warnings listed below before using this product.
Failure to follow these warnings may result in serious injury and/or property damage.
ID#: 556790 05/05
In the U.S.: 1-888-713-5488
In the U.S.: 1-800-558-5234
Canada: 1-800-284-8339
In the U.S.: 1-800-334-9111
In the U.S.: 1-800-772-5346
BEFORE YOU START!
To ensure optimal playability of backboard system, a
close tolerance fit between the elevator components
and hardware is required. Test-fit large bolts into large
holes of elevator tubes, backboard brackets, and
triangle plates. Carefully rock them in a circular
motion to ream out any excess paint from holes if
necessary.
Not all items pictured are included with every model.
04/06 ID# M6011141
3
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY,
PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly.
• If using a ladder during assembly, use extreme caution.
• Check base regularly for leakage. Slow leaks could cause the system to tip over unexpectedly
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play and/or during transport of the system.
• Climate, corrosion or misuse could result in system failure.
• If technical assistance is required, contact Huffy Sports.
• Minimum operational height is 6’6” (1.98m) to the bottom of backboard.
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this unit.
42
HEIGHT ADJUSTMENT
TO ADJUST BACKBOARD:
1. While holding handle, remove pin.
2. Move elevator up or down to desired height.
3. Replace pin full length to lock system at desired height.
2
2
MOVING SYSTEM
1.
Adjust basketball backboard
1
2
3
4
height to lowest position. While holding pole, rotate
2. basketball system forward until wheels engage with ground.
3.
Move basketball system to desired location.
4.
Carefully rotate basketball system upright.
5.
Check system for stability.
1
3
511679 05/05
4
ID# M6011141 04/06
IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections;
hardware and additional parts are packed inside.
NOTICE TO ASSEMBLERS
ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled
and ballasted with sand or water according to the instructions. Failure to follow instructions
could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.
WARRANTY CARD:
Please remember to complete your product registration form either on-line at:
www.huffysports.com/customer_support/product_registration
or mail-in the enclosed postcard.
04/06 ID# M6011141
5
Get to know the basic parts of your basketball system...
FRONT
TOP POLE
BACK
MIDDLE
POLE
FRONT
COVER
RIM
BOTTOM
POLE
STRUTS
ELEVATOR
ASSEMBLY
BACKBOARD
BASE
WHEEL
CARRIAGE
ASSEMBLY
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ID# M6011141 04/06
Item #14 (2)
Item #47 (6)*
Item #31 (4)
Item #50 (4)
Item #11 (15)*
Item #10 (18)*
Item #43 (2)
Item #21 (7)
HARDWARE IDENTIFIER (NUTS, WASHERS & METAL SPACERS)
Item #30 (4)
Item Qty
. Part No. Description
1 1 908026 Top Pole Section 2 1 90810701 Middle Pole Section (with Label 3 1 908015 Bottom Pole Section 4 1 900223 Wheel Bracket 5 1 206940 Axle 6 2 226403 Wheel 7 2 206938 Pushnut 8 1 206660 Base
9 6 203156 Hex Bolt, 5/16-18 x 1 10 18* 203218 Flat Washer, 5/16 11 15* 203100 Hex-Flange Nut, 5/16-18 12 1 201581 Pole Bracket 13 2 202662 Hex Bolt, 5/16-18 x 4.5 14 2 203099 Lock Nut, 5/16-18 15 4 203223 Carriage Bolt, 5/16-18 x 1 16 2 906410 Tank Strut 17 1 200516 Bolt Cover 18 1 206990 Reinforcement Bracket 19 3 203038 Carriage Bolt, 5/16-18 x 2-3/4 Long 20 8 202862 Spacer, Plastic, 1.19" Long 21 7 206340 Lock Nut, 1/2-13 22 2 203053 Carriage Bolt, 5/16-18 x 4 Long 23 1 204872 Label, Height Indicator 24 2 204858 Spacer, Plastic, Biscuit 25 1 207103 Pole Cap 26 1 204853 Lanyard, Black Coil 27 1 204850 Pin, Locking 28 1 204832 Bracket, Pole Mount 29 4 206360 Hex Bolt, 3/8-16 x 2.625 30 6 203063 Nylon Insert Lock Nut, 3/8-16 31 4 201124 Lock Nut, 3/8-16 32 2 900867 Plate, Triangle 33 2 904807 Elevator Tube, Upper - Short 34 2 900183 Elevator Tube, Lower - Long 35 2 204859 Cover, Pin Slide
Item Qty
. Part No. Description
36 2 204838 Spring, Counter Balance 37 2 203617 Base Plug 38 1 201965 Front Cover 39 4* 203257 Tie Straps 40 1 Net 41 4 205528 Bolt, Hex Flange, 5/16-18 x 1 Long 42 1 511679 Label, Height Adj and Moving 43 2 204857 Spacer, Metal 1/2” O.D. x 1.44 Long 44 1 200318 Bracket, Reinforcement, Slam Jam 45 1 203470 Washer Flat, Slam Jam 46 1 203472 Spring, Black, Slam Jam 47 1 203795 Nut, Special, Slam Jam 48 1 203796 T-Bolt, 3/8-16 x 5 Long 49 1 202856 Bolt, Hex, 1/2-13 x 4" Long 50 4 203232 Flat Washer, 3/8 51 Rim 52 2 90096401 Bracket, Backboard Support 53 4 201681 Spacer, Plastic, .530 I.D. x .88 Long 54 2 203103 Carriage Bolt, 5/16-18 x 2 Long 55 1 204803 Screw, Phillips Head 56 4 201682 Spacer, .530 I.D. x 1.875 57 6 202532 Bolt, Hex, 1/2-13 x 9.5" 58 1 904866 Height Adjustment Rod 59 1 204855 Handle, Left 60 1 204856 Handle, Right 61 1 900033 Bracket, Slam Jam
*You may have extra parts with this model.
PARTS LIST - See Hardware Identifier
04/06 ID# M6011141
7
HARDWARE IDENTIFIER (BOLTS & SCREWS)
Item #55 (1)
Item #9 (6)
Item #57 (6)
Item #19 (1)
Item #29 (4)
Item #41 (4)
Item #22 (2)
Item #49 (1)
Item #13 (2)
Item #54 (2)
Item #15 (4)
Item #46 (6)
HARDWARE IDENTIFIER (PLASTIC SPACERS & CAPS)
Item #20 (8)
Item #17 (1)
Item #53 (4)
Item #7 (2)
Item #56 (4)
Item #24 (2)
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ID# M6011141 04/06
Item #61 (1)
Item #44 (1)
Item #46 (1)
Item #48 (1)
Item #45 (1)
Item #47 (1)
HARDWARE IDENTIFIER (OTHER)
04/06 ID# M6011141
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2.
WOOD SCRAP
(NOT SUPPLIED)
2
Bounce middle pole (2) into top pole section (1) using a wood scrap as shown until top pole no longer moves toward pole identification mark on middle pole.
middle pole
IDENTIFICATION STICKER
middle pole
IDENTIFICATION STICKER
5"
1-1/2"
POLE
IDENTIFICATION
MARK
POLE SECTIONS
SHOULD HAVE A
3-1/2" (9 CM)
MINIMUM
OVERLAP.
NOTE:
1
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1-1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
CAUTION!
WARNING
LABEL
2
3
1
I.D. Label
I.D. Label
1.
Correctly identify each pole section.
1
2
2
1
10
ID# M6011141 04/06
Align dimple of middle pole with slot of bottom pole.While maintaining alignment, bounce top and middle pole assembly (1 & 2) onto lower pole section (3) as shown until they no longer move toward pole identification mark.
3.
WOOD SCRAP
(NOT SUPPLIED)
POLE
IDENTIFICATION
MARK
RODS SHOWN ARE
FOR VISUAL
REPRESENTATION
OF ALIGNMENT
AND ARE NOT
SUPPLIED WITH
THE HARDWARE
THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 1-1/2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER.
CAUTION!
2
3
1
Bottom Pole
IDENTIFICATION STICKER
Bottom Pole
IDENTIFICATION STICKER
5"
1-1/2"
Holes in top (1) and bottom (3) pole sections MUST align to correctly position elevator system toward playing surface.
IMPORTANT!
POLE SECTIONS
SHOULD HAVE A
3-1/2" (9 CM)
MINIMUM
OVERLAP.
NOTE:
04/06 ID# M6011141
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TOOLS REQUIRED FOR THIS SECTION
SECTION B: ASSEMBLE THE BASE
This is what your system will look like when you’ve finished this section:
(2) 1/2”
1/2”
(2)
AND/OR
12
ID# M6011141 04/06
11
15
10
2.
Attach pole assembly to base using carriage bolts (15) washers(10) and nuts (11) as shown. Two people are required for this step.
1.
Assemble pole bracket (12) using bolt (13) and Lock Nut (14) as shown.
13
12
14
DO NOT OVER
TIGHTEN
IMPORTANT!
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
THE CUT CORNERS OF THE POLE BRACKET NEED TO FACE TOWARD THE BACK OF THE BASE AS SHOWN.
IMPORTANT!
04/06 ID# M6011141
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3.
Rotate non-secured ends of tank struts (16) outward to mounting holes in tank as shown.Secure ends of tank struts (16) to tank as shown. Repeat for opposite side.
Secure tank struts (16) to pole as shown. Nut should be tightened until flush (even) with lock nuts outer edge. Place cap (17) over exposed end of bolt as shown.
9
10
11
10
10
10
14
17
13
16
16
16
4.
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
IMPORTANT!
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ID# M6011141 04/06
5.
6.
Insert axle (5) through wheel bracket (4). Secure wheels (6) to axle using pushnuts (7). Carefully tap pushnuts onto axle with hammer or mallet
4
6
6
7
7
5
Install wheel assembly to base (8) using bolts(9), washers(10) and nuts (11) as shown.
10
9
11
10
8
SIDE OF WHEEL WITH LONGER PLASTIC AXLE NEEDS TO FACE THE WHEEL BRACKET.
IMPORTANT!
04/06 ID# M6011141
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TOOLS REQUIRED FOR THIS SECTION
SECTION C: ASSEMBLE THE ELEVATOR & BACKBOARD
This is what your system will look like when you’ve finished this section:
9/16”
1/2”
3/8”
3/4”
(1) 3/8”, (2) 1/2”, (2) 9/16” and
(2) 3/4”
(2)
AND/OR
16
ID# M6011141 04/06
1.
Install pole mount bracket (28) and reinforcement bracket (18) with carriage bolts (22) as shown. Tighten flange nuts (11) completely.
1
28
11
11
18
22
22
2.
Attach spacers (24, 43) to pole mount bracket (28) with bolts (29), washers (50), and lock nuts (31) as shown.
28
50
50
31
29
50
50
43
24
24
43
IMPORTANT!
Tighten just until
washers (50) stop
moving.
04/06 ID# M6011141
17
3
.
28
11
27
35
35
26
19
FIG. A
Apply logo and height indicator labels (23) to adjustment rod (58) as shown. Attach handle parts (59, 60) to adjustment rod with screw (55), carriage bolts (54), and flange nuts (11) as shown.
4.
54
11
11
60
59
55
54
58
23
23
Assemble lanyard (26) to locking pin (27) as shown (FIG A). Attach covers (35) onto pole mount bracket (28) with carriage bolt (19) and nut (11) as shown.
IMPORTANT!
Loop end of pin lanyard (26) over carriage bolt (19) as it passes through the pole mount bracket (28) during this assembly.
IMPORTANT!
Indicator labels should be applied as close to holes as possible to prevent labels from being damaged during height adjustment.
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