Huffy Handbrake Bikes Owner's Manual

Owner’s Manual

12” to 20” Freewheel Bicycles

This manual contains important safety, assembly, operation

and maintenance information.

Please read and fully understand this manual

before operation.

Save this manual for future reference.

HFW 12-20 EN 020813 m0078

Copyright Huffy Corporation 2012

Owner’s Manual Index

Your Bike

• Owner’s Bicycle Identifi cation Record ...................................................3

• Fitting the Rider to the Bicycle ...............................................................3

• Warning and Safety Information ............................................................4

• Freewheel Brakes ..................................................................................4

• Refl ectors ..............................................................................................4

• Rules of the Road .................................................................................4/5

• The Owner’s Responsibility ...................................................................5

Components

• Parts Assembly View .............................................................................6

• Parts Assembly List ...............................................................................7

Assembly

• Introduction ............................................................................................8

• Tools Needed .........................................................................................8

• Assemble the Front Wheel to the Fork ..................................................9

• Handlebar and Stem Installation ..........................................................10

• Testing Stem and Handlebar Tightness ................................................ 11

• Seat Installation ....................................................................................12

• Testing Seat Clamp and Post Clamp Tightness ...................................14

• Front and Rear Refl ector Installation ....................................................14

• Pedal Installation ..................................................................................15

• Training Wheel Installation (various models) ........................................16

• Brake System Setup (various models) ...............................................18/21

Accessories - various models

• Streamers, Handlebar Pad and Bag .....................................................22

• Plaques .................................................................................................23

• Bell Installation .....................................................................................24

Maintenance and Service

• Repair and Service ...............................................................................26

• Chain Adjustment .................................................................................26

• Tires .....................................................................................................27

• Lubrication and Lubrication Table .........................................................28

• Inspection of the Bearings ....................................................................29

Warranty

• Huffy Corporation Limited Warranty ...................................................30/31

2

Owner’s Bicycle Identifi cation Record

NOTE: This information is only available on the bicycle itself. It is not available from

Huffy.

Each Huffy bicycle has a Serial Number
stamped into the frame. The Serial
Number can be found on the bottom of
the crank housing as shown (1).

x

x

x

x

x

x

x

x

x

1

x

Write this number below to keep it for future reference.
If the bicycle is stolen, give this number and a description of the bicycle to the police.
This will help them fi nd the bicycle.

Model / Serial Number:
Purchase Date:
Model Name:

Fitting the Rider to the Bicycle

Introduction

To determine the correct size of bicycle for the rider:

• Straddle the assembled bicycle with feet shoulder width apart and fl at on the
ground.

• There must be at least 1 inch (2.5 cm) of clearance
(1) between the highest part of the top tube (2) and
the crotch of the rider with tires properly infl ated.

• The minimum leg-length for the rider is the highest
part of the top tube plus one inch (3).

1

3

2

3

Warning and Safety Information

Meanings of Warnings:

a This symbol is important. See the word “CAUTION” or “WARNING” which

follows it.
The word “CAUTION” is before mechanical instructions. If you do not obey these

instructions, mechanical damage or failure of a part of the bicycle can occur.

Introduction

The word “WARNING” is before personal safety instructions. If you do not obey
these instructions, injury to the rider or to others can occur.

• Adult assembly is required.

• Continuous adult supervision is required.

• Do not add a motor to the product.

• Do not tow or push the product.

• Do not modify the product.

• Replace worn or broken parts immediately.

• If anything does not operate properly, discontinue use.

Freewheel Brakes

WARNING:

• This product does NOT have a foot (pedal) brake.

• Ensure your child understands and can operate the hand brakes

• Always use both hand brakes when stopping the bike.

• When stopping, apply front and rear brakes evenly.

• An unstable condition can occur if the front brake is used too hard resulting in
injury to the rider or others.

Refl ectors

WARNING: For your own safety, do not ride the bicycle if the refl ectors are
incorrectly installed, damaged, or missing. Make sure the front and rear refl ectors are
vertical. Do not allow the visibility of the refl ectors to be blocked by clothing or other
articles. Dirty refl ectors do not work well. Clean the refl ectors, as necessary, with
soap and a damp cloth.

Rules of the Road

WARNING: Failure of the rider to obey the following “Rules of the Road” can

result in injury to the rider or to others.

• Obey all traffi c regulations, signs, and signals.

• Always wear a bicycle helmet that meets CPSC safety standards, as well as lo­cal safety standards.

4

Rules of the Road - continued

• Always wear shoes.

• Ride on the correct side of the road, in a single fi le, and in a straight line.

• Bikes under 20” not intended for use on roads.

• Avoid riding at night, dusk, dawn and any other time of poor visibility.

• Make sure the refl ectors of your bicycle are correctly positioned. Do not remove
the refl ector or replace the refl ectors with lighted devices that look similar to
refl ectors.

• Do not let anything cover the refl ectors.

• Use extra caution in wet weather:

• Ride slowly on damp surfaces because the tires will slide more easily.

• Avoid these hazards to prevent loss of control or damage to your wheels:

• Be aware of drain grates, soft road edges, gravel or sand, pot holes or ruts, wet
leaves, or uneven paving.

• Cross railroad tracks at a right angle to prevent the loss of control.

• Avoid unsafe actions while riding.

• Do not carry any passengers.

• Do not carry any items or attach anything to your bicycle that could hinder your
vision, hearing, or control.

• Do not ride with both hands off the handlebar.

The Owner’s Responsibility

Introduction

WARNING: This bicycle is made to be ridden by one rider at a time for general
transportation and recreational use. It is not made to withstand the abuse of stunting
and jumping.

If the bicycle was purchased unassembled, it is the owner’s responsibility to follow
all assembly and adjustment instructions exactly as written in this manual, and any
“Special Instructions” supplied and to make sure all fasteners and components are
securely tightened.

NOTE: Periodically check that all fasteners and components are securely tightened.

If the bicycle was purchased assembled, it is the owner’s responsibility, before riding
the bicycle for the fi rst time, to make sure the bicycle has been assembled and ad-
justed exactly as written in this manual, and any “Special Instructions” supplied and
to make sure all fasteners and components are securely tightened.

NOTE:

If product is assembled, please proceed to pages 11 and 14: Testing Stem,

Handlebar and Seat Clamp tightness.

5

Part Assembly View

28

9

12

222021

8

4

5 32

11

12

9

6 10

14

1

26

30

16

15

29

17

27

31

18

24

Components

6

25

3

7

2

13

192021

23

Parts Assembly List

1 Frame 23 Front Brake

2 Fork 24 Front Brake Lever

No. Description No. Description

Components

3 Handlebars 25 Rear Brake Lever

4 Grips (x2) 26 Rear Brake

5 Handlebar Pad (some models) 27 Chain

6 Handlebar Stem 28 Chain Guard

7 Front Refl ector 29 Crank and Spindle Set

8 Seat 30 Rear Wheel Nut (x2)

9 Seat Post Hardware 31 Training Wheel Set

11 Rear Refl ector Accessories (various models)

10 Seat Post

12 Quick Release and Lever Nut 32 Bell

13 Head Set Bearings 33 Handlebar Bag

14 Right Pedal 34 Streamers

15 Left Pedal 35 Plaque

16 Kick Stand

17 Wheel Retainer (x2)

18 Front Wheel Nut (x2)

19 Front Wheel Assembly

20 Tire (x2)

21 Tube (x2)

22 Rear Wheel Assembly

7

Introduction

This Owner’s Manual is made for several different bicycles:

• Some illustrations may vary slightly from the actual product.

• Follow instructions completely.

• If the bicycle has any parts that are not described in this manual, look for sepa­rate “Special Instructions” that are supplied with the bicycle.

• Models may have different accessory items such as bags, baskets, refl ectors,
cup holders, racks, etc.

• All features, components and accessories are not included on all models.

• Use the Index page to locate specifi c sections of this manual.

• Please read through this entire manual before beginning assembly or mainte-

Bicycle Assembly

nance.

• If you are not confi dent with assembling this unit, refer to a local bike shop.

WARNING: Keep small parts away from children during assembly.

NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by
the rider while seated on the bicycle.

Do not dispose of the carton and packaging until you complete the assembly of the
bicycle. This can prevent accidentally discarding parts of the bicycle.

Tools Needed

Small Adjustable Wrench

(Jaws must open at least 9/16 inch.)

Flat-blade Screwdriver Phillips Screwdriver

Slip-Joint Pliers Metric Allen Wrenches

8

Open-end Wrenches

Assemble the Front Wheel to the Fork

1. If the Axle Nuts (18) are already attached to the front wheel axle, begin by remov­ing them with an open end wrench or adjustable wrench.

2. Set the wheel into the front fork (2) (fi g 04).

3. Install wheel retainers (17) making sure the tabs are in the fork (D) tab holes.

4. Attach the front wheel with the Axle Nuts.

5. Tighten Axle Nuts to 21 ft-lbs.

D

17

18

NOTE: Ensure wheel spins freely without contacting fork or fender.

WARNING: Do not use Nuts (18) without serrations to attach the front wheel.

WARNING: Put the wheel in the center of the fork and tighten both nuts to the

recommended torque of 21 ft.-lbs.

g 04

18

2

17

Bicycle Assembly

WARNING: Failure to obey these steps can allow the front wheel to loosen

while riding. This can cause injury to the rider or to others.

9

Handlebar and Stem Installation

3 1

2 4

WARNING: To prevent steering system damage and possible loss of control,
the “MIN-IN” (minimum insertion) mark (A) on the stem must be below the top of the
Locknut (B).

NOTE: Remove plastic Cap (E) from the
end of the Stem (6).
NOTE: Some models do not have Handle­bar Clamp Nut/Screw (D).

1. Insert the Stem (6) into the fork (fi g 07).

Bicycle Assembly

2. Point the Stem towards the front of the

bike.

3. Tighten the Stem Bolt (C) just enough to

hold it in position.

4. If necessary, loosen the Handlebar

Clamp Nut/Screw (D) and rotate Han­dlebar (3) into a comfortable riding posi­tion (fi g 08/08a).

5. Tighten Handlebar Clamp Nut/Screws

(D) just enough to hold it in position (fi g
08/08a).

6. Align the stem with the front tire and

tighten the Stem Bolt (C) securely (fi g

07).

g 07

A

C

B

6

A

E

B

WARNING: Do not over tighten the stem bolt. Over tightening the stem bolt
can damage the steering system and cause loss of control.

Four Bolt Clamp (fi g 08a):

• If necessary, re-adjust Handlebar (3).

• Tighten Clamp Screws (D) evenly ac-

cording to pattern.

NOTE: Do not over tighten. Torque to 17
ft-lbs.

WARNING: If the handlebar clamp
in not tight enough, the handlebar can slip
in the stem. This can cause damage to the
handlebar or stem, and can cause loss of
control.

10

D

3

g 08a

Handlebar and Stem Installation - continued

One Bolt Clamp (fi g 08):

• If necessary, re-adjust Handlebar (3).

• Tighten Clamp Nut (D).
NOTE: Do not over tighten. Torque to 17

ft-lbs.

• Bicycle Assembly

3

D

WARNING: If the handlebar clamp
in not tight enough, the handlebar can slip
in the stem. This can cause damage to the
handlebar or stem, and can cause loss of
control.

Testing Stem and Handlebar Tightness

To test the tightness of the stem:

• Straddle the front wheel between your legs.

• Try to turn the front wheel by turning the handlebar.

• If the handlebar and stem turn without turning the front wheel, realign the stem
with the wheel and tighten the stem bolt(s) tighter than before (about 1/2 revolu­tion only at a time).

• Do this test again, until the handlebar and stem do not turn without turning the
front wheel.

Bicycle Assembly

g 08

To test the tightness of the handlebar clamp:

• Hold the bicycle stationary and try to move the
ends of the handlebar up and down or forward
and back.

WARNING: Do not exceed 100

lbs force.

• If the handlebar moves, loosen the
bolt(s) of the handlebar clamp.

• Put the handlebar in the correct
position and tighten the bolt(s) of

the handlebar clamp tighter than before.

• If the handlebar clamp has more than one bolt, tighten the bolts equally.

• Do this test again, until the handlebar does not move in the handlebar clamp.

11

Seat Installation (various models)

Attach Seat to Seat Post (fi g 09):

(pre-assembled on some models)

• Loosen nuts on seat clamp (A) and
rotate Seat (8) into riding position.

• Put the seat post (10) fully through the
seat clamp.

• Tighten the Seat Clamp so the seat
stays on the seat post.

• If the Seat Clamp has a nut on each

Bicycle Assembly

side, tighten both nuts equally.

CAUTION: If you accidentally drop the seat post into the seat tube, it may be

diffi cult to remove it.

• Point the Seat (8) forward and put the
Seat Post (10) into the Seat Tube (B)
(fi gs 10, 11).

8

A

10

g 09

C

8

A

B

WARNING: To prevent the seat com­ing loose and possible loss of control, the
“MIN-IN” (minimum insertion) mark (C) on
the seat post must be below the top of the
Seat Tube (B).

Tighten the quick release lever:

• Move the Quick Release Lever (D) to
the “open” position so the word “open”
is pointing away from the Seat Post
Clamp (E).

NOTE: The words “open” and “close” are on
opposite sides of the quick release lever.

12

10

g 10

B

C

10

F

B

E

D

g 11

Seat Installation - continued

CAUTION: Operate the Quick Release Lever (D) by hand only. Do not use a

hammer or any other tool to tighten the quick release lever.
You must use strong force to move the quick release lever to the “close” position. If

you can easily move the lever to the “close” position, the clamping force is too light.

WARNING: If the clamping force of the Quick Release Lever is too light, the

seat post can loosen while riding. This can cause injury to the rider or to others.

Tighten the quick release lever (continued):

• Open and close the Quick Release Lever with one hand while you turn the Ad­justing Nut (F) with the other hand (fi g 11).

• Tighten or loosen the adjusting nut by hand, so that you fi rst feel resistance to
the quick release lever when it perpendicular to the bicycle frame.

• Push the Quick Release Lever to the “close” position (fi g 11).

• When in the “close” position, make sure the Quick Release Lever lays against
the Seat Post Clamp (E).

• The tightening torque of the Quick Release Lever should be tight enough so that
the seat does not move during normal operation.

Seat Bolt Mount (various models)

Some models have a Bolt (A), Washer (B) and Nut (C) instead of a Quick Release
Lever.

• If needed, loosen the nut enough to insert the Seat Post.

• Point the seat forward and insert Seat Post to the Minimum Insertion marks (D).

• Tighten Nut securely so it supports the rider without moving.

Bicycle Assembly

D

A

10

B

C

g 24

13

Testing Seat Clamp and Post Clamp Tightness

To test the tightness of the seat clamp and the post clamp:

WARNING: Every time the quick release mechanism is loosened, make sure

the red refl ector is correctly positioned.

• Try to turn the seat side-to-side and to move the front of the seat up and down.

• If the seat moves in the Seat Clamp (A) (fi g 09):

• Loosen the Seat Clamp (A).

• Put the seat in the correct position and tighten the Seat Clamp tighter than be­fore.

Bicycle Assembly

• Do this test again, until the seat does not move in the Seat Clamp.

• If the Seat Post (10) moves in the Seat Tube (B):

• Move the Quick Release Lever (D) to the “open” position.

• Put the seat in the correct position and tighten the Quick Release Lever tighter
than before.

• If necessary, loosen Quick Release Lever, tighten Adjusting Nut (F) and re-tight­en Quick Release Lever.

• Do this test again, until the seat post does not move in the seat tube.

Front and Rear Refl ector Installation

1. Position FRONT Refl ector (7) so it
points straight forward.

2. Tighten Clamp Screw.

NOTE: Do not over-tighten. This will
damage the Clamp.

11

14

7

g 12

1. Position REAR Refl ector (11) so it
points straight backwards.

2. Tighten Clamp Screw.

NOTE: Do not over-tighten. This will
damage the Clamp.

Pedal Installation

CAUTION: There is a right pedal marked “R” and a left pedal marked “L”.

• The pedal marked “R” has right-hand threads. Tighten it in a clockwise direc-
tion.

• The pedal marked “L” has left-hand threads. Tighten it in a counterclockwise
direction (anti-clockwise).

• Turn the right pedal marked “R” into the right side of the crank arm, and the left
pedal marked “L” into the left side of the crank arm.

Tighten the pedals (fi g 14):

• Make sure the threads of each pedal are fully into the crank arm.

NOTE: The recommended torque (tightness) for each pedal is 30 ft-lbs.

Bicycle Assembly

WARNING: Ensure ped­als are secure in crank arms so
they will not loosen. Periodically
check tightness.

L

R

g 14

Note: A Pedal Wrench is preferred for attaching Pedals. An open-end

wrench can also be used as shown.

15

Training Wheel Installation (various models)

A

Bicycle Assembly

B

30

To attach the Training Wheels (30) to the
Frame:

B

A

C

30

g 18

1. Remove outside Axle Nuts (A) from
both sides of Axle (C).

2. Put the Alignment Tab (B) and a
Training Wheel Leg (30) and an Axle
nut (A) on each end of the rear wheel
Axle (C).

WARNING: Make sure the notch

of the tab of the Alignment Tab (B) is
to the rear of the axle and in the slot of
the frame (fi g 19).

16

C

B

continued >>

g 19

Training Wheels - continued

3. Make sure both Training Wheels are
the same distance from the ground
(fi g 20) and pointing straight down.

4. Tighten Axle Nuts (A) securely.

A

A

1/8” 1/8”

Operation:

WARNING: Before each ride, make sure both axle nuts are tight. Also make

sure both training wheels are the same distance from the ground (fi g 20).

Bicycle Assembly

g 20

As your child’s ability improves, you may raise and eventually remove the training
wheels. Raising the training wheels little by little will help them learn to ride on the
bike’s two wheels.

• To move the training wheels, loosen the axle nuts, slide the leg to the correct
position, and retighten the axle nuts.

• To remove the training wheels, remove the axle nut, leg and alignment tab. Then
reinstall and tighten the axle nut securely.

WARNING: When riding with training wheels:

• Ride only on level areas.

• Do not ride on steep hills, uneven sidewalks, or near steps. The bicycle can tip
over if a training wheel goes off the edge of the riding surface.

• Ride straight up and down sloped surfaces, because the bicycle can tip over
when riding across sloped surfaces.

• Slow down at corners because you can not turn as quickly as bicycles without
training wheels.

17

Brake System Setup

WARNING: You must adjust the front brakes before you ride the bicycle.

NOTE: FRONT AND REAR BRAKE SETUP IS THE SAME.

Bicycle Assembly

B

A

Step One: Put the brake shoes (B) in the correct position:

• Loosen the Screw (A) of each Brake Shoe (B).

• Adjust each Brake Shoe so it is fl at against the rim and aligned with the curve of
the rim.

• Make sure each Brake Shoe does not rub the tire.

• If the surface of the Brake Shoe has arrows, make sure the arrows point toward
the rear of the bicycle.

• Hold each Brake Shoe in position and tighten the Screw.

Step Two: Test the tightness of each Brake Shoe:

• Try to move each Brake Shoe out of position.

• If a Brake Shoe moves, do Step 1 again, but tighten the nut tighter than before.

• Do this test again, until each Brake Shoe does not move.

continued >>

18

Brake System Setup - continued

1. Loosen Cable Nut (1-1) so that the
cable is loose.

2. Insert Cable Barrel (2-1) into
Brake Lever.

1

2

1-1

Bicycle Assembly

2-1

3. Insert Brake Cable (3-1) into
Groove as shown.

3

3-1

continued >>

19

Brake System Setup - continued

1/16” 1/16”

4. Rotate Housing (4-1) Groove
away from Cable Groove (4-2)
and tighten Housing Nut (4-3).

Bicycle Assembly

5. Squeeze Brake Arms (5-1) so that
Brake Pads (5-2) are against the
Rim.

5

4

5-1

4-2

4-1

4-3

6. Pull Brake Cable (6-1) tight.

• Tighten Cable Nut (6-2).

• Adjust Cable Nut (6-3) for 1/16”
Brake Pad clearance.

20

5-25-2

6

6-3

6-2

6-1

Brake System Setup - continued

7. Make sure the Brake Lever is not
loose (7-1).

8. Make sure the cable sheaths are
fully inserted into the adjustment
housing at the Caliper (8-1) and
Hand Lever (8-2).

8-2

8

7-1

0

7

Bicycle Assembly

8-1

21

Streamers, Pad and Bags (various models)

5

33

Accessories

34

A

34

g 22

Streamers:

• Insert each Streamer (34) in the hole in the end of each Handlebar Grip.

• Ensure Streamer is fully inserted so that is does not come loose.

Handlebar Pad:

• Remove the cover from the Handlebar bag (5).

• Push foam pad over handlebar brace (A).

• Wrap handlebar pad cover around foam pad and close with the Velcro strip.

Handlebar Bag:

• Open the Velcro straps on the bag (33) and wrap them around the handlebar
brace (A).

• If Handlebar Pad (5) is in place, wrap Velcro straps around the Handlebar Pad.

• Make sure the straps are secure.

22

Plaques (various models)

35

B

C

A

g 23

• Attach Plaque (35) to Handlebar Cross Brace (A) using supplied Clamps (B) and
Screws (C).

• Tighten Screws so that the Plaque does not move.

• Do not over-tighten Screws. This may damage the Plaque.

Accessories

23

Bell Installation (various models)

Accessories

32

A

g 21

• Remove Screw (A), open Clamp (32) just enough to fi t over the handlebar.

• Position Bell so that it can be easily used with your thumb.

• Insert Screw and tighten just enough so Bell does not move on handlebar.

NOTE: Do Not Overtighten Screw. This will damage the clamp.

24

Notes

Accessories

25

Repair and Service

WARNING:

• Inspect the bicycle frequently. Failure to inspect the bicycle and to make repairs
or adjustments, as necessary, can result in injury to the rider or to others. Make
sure all parts are correctly assembled and adjusted as written in this manual and
any “Special Instructions”.

• Immediately replace any damaged, missing, or badly worn parts.

• Make sure all fasteners are correctly tightened as written in this manual and
any “Special Instructions”. Parts that are not tight enough can be lost or oper­ate poorly. Over tightened parts can be damaged. Make sure any replacement
fasteners are the correct size and type.

Maintenance and Service

NOTE: Have a bicycle service shop make any repairs or adjustments for which you

do not have the correct tools or if the instructions in this manual or any “Special In­structions” are not suffi cient for you.

Chain Adjustment

WARNING: The chain must
remain on the sprockets. If the
chain comes off the sprockets, the
coaster brake will not operate.

WARNING: Do not attempt
chain repairs. If there is a problem
with the chain, have a bicycle ser­vice shop make any repairs.

Adjustment (fi g 16):

The chain must be at the correct tightness. If too tight, the bicycle will be diffi cult to
pedal. If too loose, the chain can come off the sprockets.

When the chain (30) is at the correct tightness, you can rotate the crank freely
and you can pull it no more than one-half inch (A) away from a straightedge (B) as
shown.

Adjust the tightness of the chain as follows:

• Loosen the axle nuts of the rear wheel.

• Move the rear wheel forward or backward as necessary.

NOTE: Make sure the rear wheel is in the center of the bicycle frame.

• Hold the wheel in this position and tighten the axle nuts to 21 ft.-lbs.

B

30

A

g 16

26

Tires

Maintenance:

• Frequently check the tire infl ation pressure because all tires lose air slowly over
time. For extended storage, keep the weight of the bicycle off the tires.

• Do not use unregulated air hoses to infl ate the inner tubes. An unregulated hose
can suddenly over infl ate bicycle tires and cause them to burst.

• Replace worn tires.

WARNING: Do not ride or sit on the bicycle if a tire is under infl ated. This can

damage the tire and inner tube.

Infl ating the Tires:

• Use a hand or a foot pump to infl ate the tires.

• Service station meter-regulated air hoses are also acceptable.

• The maximum infl ation pressure is shown on the tire sidewall.

• If two infl ation pressures are on the tire sidewall, use the higher pressure for on-
road riding and the lower pressure for off-road riding.

• The lower pressure will provide better tire traction and a more comfortable ride.

Before adding air to any tire, make sure the edge of the tire (the bead) is the same
distance from the rim, all around the rim, on both sides of the tire. If the tire does not
appear to be seated correctly, release air from the inner tube until you can push the
bead of the tire into the rim where necessary. Add air slowly and stop frequently to
check the tire seating and the pressure, until you reach the correct infl ation pressure.
See fi g 17.

g 17

Tire Bead Seated Correctly

Maintenance and Service

Tire Bead NOT Seated Correctly

27

Lubrication

WARNING:

• Do not over lubricate. If oil gets on the wheel rims or the brake shoes, it will re­duce brake performance and a longer distance to stop the bicycle will be neces­sary. Injury to the rider or to others can occur.

• The chain can throw excess oil onto the wheel rim. Wipe excess oil off the chain.

• Keep all oil off the surfaces of the pedals where your feet rest.

• Using soap and hot water, wash all oil off the wheel rims, the brake shoes, the
pedals, and the tires.

• Rinse with clean water and dry completely before you ride the bicycle.

• Using a light machine oil (20W), lubricate the bicycle according to the following
table:

Maintenance and Service

Lubrication Table

What When How

Brake Levers every six months Put one drop of oil on the pivot point of each

brake lever.

Caliper Brakes every six months Put one drop of oil on the pivot point of each

caliper brake.

Brake Cables every six months Put four drops of oil into both ends of each

cable. Allow the oil to soak back along the
cable wire.

Pedals every six months Put four drops of oil where the axles go into the

pedals.

Chain every six months Put one drop of oil on each roller of the chain.

Wipe all excess oil off the chain.

28

Inspection of the Bearings

Maintenance

Frequently check the bearings of the bicycle. Lubricate the bearings once a year or
any time they do not pass the following tests:

Head Tube Bearings

The fork should turn freely and smoothly at all times. With the front wheel off the
ground, you should not be able to move the fork up, down, or side-to-side in the head
tube.

Crank Bearings

The crank should turn freely and smoothly at all times and the front sprockets should
not be loose on the crank. You should not be able to move the pedal end of the crank
from side-to-side.

Wheel Bearings

Lift each end of the bicycle off the ground and slowly spin the raised wheel by hand.
The bearings are correctly adjusted if:

• The wheel spins freely and easily.

• The weight of the spoke refl ector, when you put it toward the front or rear of the
bicycle, causes the wheel to spin back and forth several times.

• There is no side-to-side movement at the wheel rim when you push it to the side
with light force.

Maintenance and Service

29

Huffy Corporation Limited Warranty

• Part or model specifi cations are subject to change without notice.

• This Limited Warranty is the only warranty for your Huffy Corporation (“Huffy”)
product. There are no other expressed or implied warranties.

• This Limited Warranty extends only to the original consumer and is not transfer­able to anyone else.

• Warranty registration is not required.

• The only uses for this product are described in this manual.

What does this Limited Warranty cover?

This Limited Warranty covers all parts of the bicycle.

Warranty Information

What must you do to keep the Limited Warranty in effect?

This Limited Warranty is effective only if:

• Bicycle is completely and correctly assembled.

• Bicycle is used under normal conditions for its intended purpose (see the follow­ing section for excluded activities).

• Bicycle receives all necessary maintenance and adjustments.

• Bicycle is used for general transportation and recreational use only.

What is not covered by this Limited Warranty?

• This Limited Warranty does not cover normal wear and tear, normal maintenance
items, or any damage, failure, or loss that is caused by improper assembly, main­tenance, adjustment, storage, or use of the bicycle.

This Limited Warranty will be void if the bicycle is ever:

• Used in any competitive sport

• Used for stunt riding, jumping, aerobatics or similar activity

• Installed with a motor or modifi ed in any other way

• Ridden by more than one person at a time

• Rented

• Used in a manner contrary to the instructions and warnings in this Owner’s
Manual

Huffy will not be liable for incidental or consequential loss or damage, due directly or
indirectly from use of this product. Some states do not allow the exclusion or limita­tion of incidental or consequential damages, so the above limitation may not apply to
you.

30

Huffy Corporation Limited Warranty

For how long does this Limited Warranty last?

• The frame is warranted for life except aluminum frames which are warranted for
ten (10) years, from the date of purchase.

• The fork is warranted for life except for shock forks which are warranted one (1)
year from date of purchase.

• All other components are warranted for six (6) months from the date of purchase.

What will Huffy do?

Huffy will replace, without charge to you, the component found to be defective by
Huffy. The original owner must pay all labor and transportation charges connected
with the repair or warranty work.

How do you get service?

Contact Huffy Consumer Service.
See included list for Customer Contact information.

What rights do you have?

This warranty gives you specifi c legal rights. You may also have other rights which
vary from state to state.

Warranty Information

31

WARNING:

ALWAYS WEAR YOUR

HELMET WHEN RIDING

THIS PRODUCT!

CORRECT INCORRECT

• Helmet should sit level on your head and low on your forehead

• Adjust the strap sliders below the ear on both sides.

• Buckle the chin strap. Adjust strap until it is snug.

• No more than two fi ngers should fi t between the strap and your chin.

• A proper fi tting helmet should be comfortable and not rock forward/back-
ward or side to side.

• Always read the user manual that comes with your helmet to make sure it
is fi tted and attached properly to the wearer’s head according to the fi tting
instructions described in the user manual.

Check www.Huffy.com for the current contact information

H Helmet EN 100212 i0027