Huffy freewheel Owner's Manual
Owner’s Manual
12” to 20” Freewheel Bicycles
Please read and fully understand this manual
before operation.
Save this manual for future reference.
This manual contains important safety, assembly, operation
and maintenance information.
HFW 12-20 EN 020813 m0078
Copyright Huffy Corporation 2012
2
Owner’s Manual Index
Your Bike
• Owner’s Bicycle Identifi cation Record ...................................................3
• Fitting the Rider to the Bicycle ...............................................................3
• Warning and Safety Information ............................................................4
• Freewheel Brakes ..................................................................................4
• Refl ectors ..............................................................................................4
• Rules of the Road .................................................................................4/5
• The Owner’s Responsibility ...................................................................5
Components
• Parts Assembly View .............................................................................6
• Parts Assembly List ...............................................................................7
Assembly
• Introduction ............................................................................................8
• Tools Needed .........................................................................................8
• Assemble the Front Wheel to the Fork ..................................................9
• Handlebar and Stem Installation ..........................................................10
• Testing Stem and Handlebar Tightness ................................................ 11
• Seat Installation ....................................................................................12
• Testing Seat Clamp and Post Clamp Tightness ...................................14
• Front and Rear Refl ector Installation ....................................................14
• Pedal Installation ..................................................................................15
• Training Wheel Installation (various models) ........................................16
• Brake System Setup (various models) ...............................................18/21
Accessories - various models
• Streamers, Handlebar Pad and Bag .....................................................22
• Plaques .................................................................................................23
• Bell Installation .....................................................................................24
Maintenance and Service
• Repair and Service ...............................................................................26
• Chain Adjustment .................................................................................26
• Tires .....................................................................................................27
• Lubrication and Lubrication Table .........................................................28
• Inspection of the Bearings ....................................................................29
Warranty
• Huffy Corporation Limited Warranty ...................................................30/31
3
Owner’s Bicycle Identifi cation Record
NOTE: This information is only available on the bicycle itself. It is not available from
Huffy.
1
x
x
x
x
x
x
x
x
x
x
Write this number below to keep it for future reference.
If the bicycle is stolen, give this number and a description of the bicycle to the police.
This will help them fi nd the bicycle.
Model / Serial Number:
Purchase Date:
Model Name:
Fitting the Rider to the Bicycle
To determine the correct size of bicycle for the rider:
• Straddle the assembled bicycle with feet shoulder width apart and fl at on the
ground.
3
1
2
• There must be at least 1 inch (2.5 cm) of clearance
(1) between the highest part of the top tube (2) and
the crotch of the rider with tires properly infl ated.
• The minimum leg-length for the rider is the highest
part of the top tube plus one inch (3).
Each Huffy bicycle has a Serial Number
stamped into the frame. The Serial
Number can be found on the bottom of
the crank housing as shown (1).
Introduction
4
Rules of the Road
WARNING: Failure of the rider to obey the following “Rules of the Road” can
result in injury to the rider or to others.
• Obey all traffi c regulations, signs, and signals.
• Always wear a bicycle helmet that meets CPSC safety standards, as well as local safety standards.
Warning and Safety Information
Meanings of Warnings:
a This symbol is important. See the word “CAUTION” or “WARNING” which
follows it.
The word “CAUTION” is before mechanical instructions. If you do not obey these
instructions, mechanical damage or failure of a part of the bicycle can occur.
The word “WARNING” is before personal safety instructions. If you do not obey
these instructions, injury to the rider or to others can occur.
• Adult assembly is required.
• Continuous adult supervision is required.
• Do not add a motor to the product.
• Do not tow or push the product.
• Do not modify the product.
• Replace worn or broken parts immediately.
• If anything does not operate properly, discontinue use.
Refl ectors
WARNING: For your own safety, do not ride the bicycle if the refl ectors are
incorrectly installed, damaged, or missing. Make sure the front and rear refl ectors are
vertical. Do not allow the visibility of the refl ectors to be blocked by clothing or other
articles. Dirty refl ectors do not work well. Clean the refl ectors, as necessary, with
soap and a damp cloth.
Freewheel Brakes
WARNING:
• This product does NOT have a foot (pedal) brake.
• Ensure your child understands and can operate the hand brakes
• Always use both hand brakes when stopping the bike.
• When stopping, apply front and rear brakes evenly.
• An unstable condition can occur if the front brake is used too hard resulting in
injury to the rider or others.
Introduction
5
• Always wear shoes.
• Ride on the correct side of the road, in a single fi le, and in a straight line.
• Bikes under 20” not intended for use on roads.
• Avoid riding at night, dusk, dawn and any other time of poor visibility.
• Make sure the refl ectors of your bicycle are correctly positioned. Do not remove
the refl ector or replace the refl ectors with lighted devices that look similar to
refl ectors.
• Do not let anything cover the refl ectors.
• Use extra caution in wet weather:
• Ride slowly on damp surfaces because the tires will slide more easily.
• Avoid these hazards to prevent loss of control or damage to your wheels:
• Be aware of drain grates, soft road edges, gravel or sand, pot holes or ruts, wet
leaves, or uneven paving.
• Cross railroad tracks at a right angle to prevent the loss of control.
• Avoid unsafe actions while riding.
• Do not carry any passengers.
• Do not carry any items or attach anything to your bicycle that could hinder your
vision, hearing, or control.
• Do not ride with both hands off the handlebar.
The Owner’s Responsibility
WARNING: This bicycle is made to be ridden by one rider at a time for general
transportation and recreational use. It is not made to withstand the abuse of stunting
and jumping.
If the bicycle was purchased unassembled, it is the owner’s responsibility to follow
all assembly and adjustment instructions exactly as written in this manual, and any
“Special Instructions” supplied and to make sure all fasteners and components are
securely tightened.
NOTE: Periodically check that all fasteners and components are securely tightened.
If the bicycle was purchased assembled, it is the owner’s responsibility, before riding
the bicycle for the fi rst time, to make sure the bicycle has been assembled and ad-
justed exactly as written in this manual, and any “Special Instructions” supplied and
to make sure all fasteners and components are securely tightened.
NOTE:
If product is assembled, please proceed to pages 11 and 14: Testing Stem,
Handlebar and Seat Clamp tightness.
Rules of the Road - continued
Introduction
6
Components
4
5 32
3
7
6 10
1
14
13
29
2
12
12
18
30
17
15
16
9
9
11
8
22
20
21
27
28
19
20
21
26
31
23
24
25
Part Assembly View
7
Components
No. Description No. Description
1 Frame 23 Front Brake
2 Fork 24 Front Brake Lever
3 Handlebars 25 Rear Brake Lever
4 Grips (x2) 26 Rear Brake
5 Handlebar Pad (some models) 27 Chain
6 Handlebar Stem 28 Chain Guard
7 Front Refl ector 29 Crank and Spindle Set
8 Seat 30 Rear Wheel Nut (x2)
9 Seat Post Hardware 31 Training Wheel Set
10 Seat Post
11 Rear Refl ector Accessories (various models)
12 Quick Release and Lever Nut 32 Bell
13 Head Set Bearings 33 Handlebar Bag
14 Right Pedal 34 Streamers
15 Left Pedal 35 Plaque
16 Kick Stand
17 Wheel Retainer (x2)
18 Front Wheel Nut (x2)
19 Front Wheel Assembly
20 Tire (x2)
21 Tube (x2)
22 Rear Wheel Assembly
Parts Assembly List
8
Introduction
This Owner’s Manual is made for several different bicycles:
• Some illustrations may vary slightly from the actual product.
• Follow instructions completely.
• If the bicycle has any parts that are not described in this manual, look for separate “Special Instructions” that are supplied with the bicycle.
• Models may have different accessory items such as bags, baskets, refl ectors,
cup holders, racks, etc.
• All features, components and accessories are not included on all models.
• Use the Index page to locate specifi c sections of this manual.
• Please read through this entire manual before beginning assembly or maintenance.
• If you are not confi dent with assembling this unit, refer to a local bike shop.
WARNING: Keep small parts away from children during assembly.
NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by
the rider while seated on the bicycle.
Do not dispose of the carton and packaging until you complete the assembly of the
bicycle. This can prevent accidentally discarding parts of the bicycle.
Tools Needed
Small Adjustable Wrench
(Jaws must open at least 9/16 inch.)
Open-end Wrenches
Flat-blade Screwdriver Phillips Screwdriver
Slip-Joint Pliers Metric Allen Wrenches
Bicycle Assembly
9
Assemble the Front Wheel to the Fork
1. If the Axle Nuts (18) are already attached to the front wheel axle, begin by removing them with an open end wrench or adjustable wrench.
2. Set the wheel into the front fork (2) (fi g 04).
3. Install wheel retainers (17) making sure the tabs are in the fork (D) tab holes.
4. Attach the front wheel with the Axle Nuts.
5. Tighten Axle Nuts to 21 ft-lbs.
g 04
17
18
D
17
18
2
NOTE: Ensure wheel spins freely without contacting fork or fender.
WARNING: Do not use Nuts (18) without serrations to attach the front wheel.
WARNING: Put the wheel in the center of the fork and tighten both nuts to the
recommended torque of 21 ft.-lbs.
WARNING: Failure to obey these steps can allow the front wheel to loosen
while riding. This can cause injury to the rider or to others.
Bicycle Assembly
10
Handlebar and Stem Installation
WARNING: To prevent steering system damage and possible loss of control,
the “MIN-IN” (minimum insertion) mark (A) on the stem must be below the top of the
Locknut (B).
NOTE: Remove plastic Cap (E) from the
end of the Stem (6).
NOTE: Some models do not have Handlebar Clamp Nut/Screw (D).
1. Insert the Stem (6) into the fork (fi g 07).
2. Point the Stem towards the front of the
bike.
3. Tighten the Stem Bolt (C) just enough to
hold it in position.
4. If necessary, loosen the Handlebar
Clamp Nut/Screw (D) and rotate Handlebar (3) into a comfortable riding position (fi g 08/08a).
5. Tighten Handlebar Clamp Nut/Screws
(D) just enough to hold it in position (fi g
08/08a).
6. Align the stem with the front tire and
tighten the Stem Bolt (C) securely (fi g
07).
6
A
A
B
E
B
C
g 07
WARNING: Do not over tighten the stem bolt. Over tightening the stem bolt
can damage the steering system and cause loss of control.
Four Bolt Clamp (fi g 08a):
• If necessary, re-adjust Handlebar (3).
• Tighten Clamp Screws (D) evenly ac-
cording to pattern.
NOTE: Do not over tighten. Torque to 17
ft-lbs.
WARNING: If the handlebar clamp
in not tight enough, the handlebar can slip
in the stem. This can cause damage to the
handlebar or stem, and can cause loss of
control.
3 1
2 4
D
3
g 08a
Bicycle Assembly
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