Huffy Fitness Equipment User Manual

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03/03 P/N 211689A
© COPYRIGHT 2000 by HUFFY SPORTS
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-333 061
Internet Address: http://www.huffysports.com
HUFFY
REQUIRED TOOLS AND MATERIALS:
• Two People
• Wood Board (Scrap)
• Tape Measure
• Step Ladder 8 ft. (2.4 m)
• Tape
• Garden Hose or Sand 360 lb. (163 kg)
• Hammer
• Wrenches: (Two) 3/4”, (One) 1/2” (Two) 9/16”or equivalent sockets, (One) 1/2” Deep well socket with extension and socket wrench
• Support Table
• Phillips Head Screwdriver
Portable Basketball System
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
UFFY
S
P
O
R
T
S
Read and understand operator's manual before using this unit.
Failure to follow operating instructions could result in injury or damage to property.
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P/N 211689A 03/03
WARNING
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT
IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
Owner must ensure that all players know and follow
these rules for safe operation of the system.
• DO NOT HANG on the rim or any part of the system including backboard, suppor t braces or net.
• During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
• Do not slide, climb, shake or play on base and/or pole.
• After assembly is complete, fill system completely with water or sand and stake to the ground. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.
• When adjusting height or moving system, keep hands and fingers away from moving parts.
• Do not allow children to move or adjust system.
• During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.
• Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.
• Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.
• Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.
• Check system before each use for proper ballast, loose hardware, excessive wear and signs corrosion and repair before use.
• Check system before each use for instability.
• Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.
• Never play on damaged equipment.
• See instruction manual for proper installation and maintenance.
• When moving system, use caution to keep mechanism from shifting.
• Keep pole top covered with cap at all times.
• Do not allow water in tank to freeze. During sub-freezing weather add non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)
While moving system, Do not allow anyone to stand or sit on base or have added ballasting on base.
• Do not leave system unsupervised or play on system when wheels are engaged for moving.
• Use Caution when moving system across uneven surfaces. System may tip over.
• Use extreme caution if placing system on sloped surface. System may tip over more easily.
201246 2/99
In the U.S.:1-800-558-5234 and Canada: 1-800-284-8339
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IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections,
hardware and additional parts are packed inside.
NOTICE TO ASSEMBLERS
ALL Huffy Sports basketball Systems, including those used for DISPLAYS, MUST be assembled
and ballasted with sand or water according to instructions. Failure to follow instructions could
result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY,
PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper
and complete assembly, use and supervision is essential for proper operation and to reduce the risk of
accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and
operated properly.
• If using a ladder during assembly, use extreme caution.
• Check base regularly for leakage. Slow leaks could cause the system to tip over unexpectedly
• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to seperate during play and/or during transport of the system.
• Climate, corrosion or misuse could result in system failure.
• If technical assistance is required, contact Huffy Sports.
• Minimum operational height is 7'-6" (1.98m) to the bottom of backboard.
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this unit.
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Get to know the basic parts of your basketball system.....
FRONT
TOP POLE
BACK
MIDDLE POLE
FRONT COVER
RIM
BOTTOM
POLE
STRUTS
ELEVATOR
ASSEMBLY
BACKBOARD
BASE
WHEEL
CARRIAGE
ASSEMBLY
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Item Qty Part No Description
1 1 900467 Top Pole Section 2 1 904811 Middle Pole Section (with Label) 3 1 903407 Bottom Pole Section 4 2 900223 Wheel Bracket 5 2 206940 Axle 6 2 226403 Wheel 6” 7 4 206938 Pushnut 8 1 200117 Base 9 1 203223 Carriage Bolt, 5/16-18 x 1 10 1 202662 Hex Bolt, 5/16-18 x 4.5 11 7 203218 Washer 5/16 12 1 200188 Rod 3/8 x 5.25 13 1 202882 EyeBolt 3/8 -16 x 3.75 14 2 906410 Tank Strut 15 1 200516 Bolt Cover 16 1 200123 Upper Pivot Bracket 17 1 206948 Lower Pivot Bracket 18 2 900122 Hinge Tubes 19 1 200512 Hex Bolt 3/8 -16 x 3.5 20 5 203232 Flat Washer 3/8 -3/4 21 1 206252 Hex Bolt, 3/8 -16 x 1 22 17 203100 Flange Nut 5/16 -18 23 1 203330 Hex Bolt, 3/8 -16 x 4.5 24 1 108053 Flipper 25 1 206600 Elevator Shroud 26 4 203103 Carriage Bolt, 5/16-18 x 2 27 1 108055 Height Adjustment Shroud 28 1 900964 Elevator Adjustment Tube 29 1 201975 Trigger 30 1 201973 Handle Right 31 1 201974 Handle Left 32 4 202804 Screw, Handle, #10 X 1" 33 2 900867 Jack Plates 34 1 207103 Pole Cap 35 4 908051 Elevator Tube 36 1 206910 Pole Bracket 37 9 206340 Nut 1/2 -13 38 2 203053 Pole Bracket Bolt 5/16-18 x 4 39 4 202862 Spacer 1.19 long 40 8 204847 Bolt 1/2 -13 x 9.5 41 1 201139 Bolt 1/2 -13 x 4.5 42 8 201682 Spacer 1.88 long 43 1 203798 Bolt 5/16-18 x 1.5 44 1 206151 Washer Flat 45 1 203099 Nut 5/16-18 46 2 200874 Spacer 47 2 206360 Bolt 3/8 -16 x 2.625 48 6 203063 Nut 3/8 -16 Nylock 49 2 900964 Board Brackets 50 1 200118 Front Cover 51 4 265601 Front CoverCarriage Bolts 52 12 201278 Net Clips 53 1 204290 Net 54 2 206219 Base Plug 55 1 202448 Tie Down Stake 56 1 201568 Anchor Strap 57 1 202052 Label Height Adjust 58 2 240027 Nut 1/4-20 59 1 900426 Gas Strut 60 1 203092 Bolt 1/4-20 x 1.75 61 1 201978 Height Label 62 1 240019 Bolt 1/4-20 x .75 63 1 108056 Plastic Lever 64 1 206956 Plastic Disc 65 2 226401 Wheel 4” 66 2 201651 Spacer
WARRANTY CARD:
Please remember to complete your product registration form either on-line at: www.huffysports.com/warrantycard or mail-in the enclosed postcard.
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HARDWARE IDENTIFIER
Item #7 (2)
Item #10 (1)
Item #11 (7)
Item #15 (1)
Item #19 (1)
Item #20 (5)
Item #21 (1)
Item #22 (16)
Item #23 (1)
Item #26 (4)
Item #32 (4)
Item #37 (9)
Item #38 (2)
Item #39 (4)
Item #13 (1)
Item #9 (1)
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HEIGHT ADJUSTMENT
Item #40 (8)
Item #41 (1)
Item #42 (8)
Item #43 (1)
Item #66 (2)
Item #45 (1)
Item #46 (2)
Item #47 (2)
Item #48 (6)
Item #51 (4)
Item #58 (2)
Item #60 (1)
Item #57 (1)
Item #62 (1)
Item #44 (1)
TO ADJUST BACKBOARD:
1. Grasp handle and squeeze trigger.
2. Raise or lower to desired height.
3. Release trigger.
MOVING SYSTEM
3
4
1
2
1. Adjust basketball backboard height to lowest position.
2. Rotate handle forward until wheels engage ground.
3. Move basketball system to desired location.
4. Rotate handle back to original position.
5. Reattach ground restraint and check system for stability.
202052 02/03
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IMPORTANT! Bounce pole top (1) and middle section (2) together as shown until they no longer move toward taped reference mark. Upright assembly. NOTE: Pole
sections should have a 3-1/2" (9 cm) minimum overlap.
SECTION A: ASSEMBLE THE POLES
2.
1.
Wood Scrap
2
1
1
3
2
Correctly identify each pole section. Mark pole sections with tape as shown.
TAPE
BEFORE YOU START!
Test fit large bolts into large holes of elevator tubes, backboard brackets and triangle plates. Rock the bolt in a circular motion to ream out any possible excess paint.
MIDDLE
5"
(13 cm)
TOP
(13 cm)
BOTTOM
5"
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IMPORTANT! Holes in top (1) and bottom pole (3) sections MUST align to correctly position elevator system toward playing surface.
While maintaining alignment, bounce assembly and lower section (3) together as shown until they no longer move toward pole identification mark. NOTE: Pole sections should have a 3-1/2" (9 cm) minimum overlap.
1
2
3
3.
WOOD SCRAP
POLE
IDENTIFICATION
MARK
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TOOLS REQUIRED FOR THIS SECTION
HARDWARE USED IN THIS SECTION
(not actual size)
SECTION B: ASSEMBLE THE BASE
1/2” & 9/16”
9/16” & 1/2” AND EXTENSION
HAMMER OR MALLET
AND
This is what your system will look like when you’ve finished this section:
Item #7 (2)
Item #10 (1)
Item #11 (6)
Item #15 (1)
Item #19 (1)
Item #20 (5)
Item #21 (1)
Item #22 (16)
Item #23 (1)
Item #26 (4)
Item #13 (1)
Item #9 (1)
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1.
2.
Insert axle (5) through wheel bracket (4). Secure wheels (65) to axle using pushnuts (7). Carefully tap pushnuts onto axle with hammer or mallet
4
65
65
7
7
5
Install wheel assembly to base (8) using bolt(9), and nut(22) as shown.
9
22
9
8
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3.
Install rod (12) through holes in bottom pole section (3) and eyebolt (13). Insert pole assembly into tank (8) and through center hole on wheel assembly as shown. Secure pole assembly with anchor strap (56), washer (11) and lock nut (48).
13
12
1
3
2
48
12
13
56
8
11
56
11
48
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY.
WARNING:
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4.
10
11
11
45
14
3
15
14
14
Secure tank struts (14) to pole as shown. Place cap (15) over exposed end of bolt as shown.
Rotate non-secured ends of tank struts (14) outward to mounting
holes in tank as shown.
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY.
WARNING:
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5.
6.
Secure ends of tank struts (14) to tank as shown. Repeat for opposite side.
Install upper pivot bracket (16) to front of base using bolt (19), washer (20) and nut (48) as shown.
43
11
22
11
14
48
20
16
19
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY.
WARNING:
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Insert bolt (21) through lower pivot bracket (17) as shown, bolt (21) will be secured during step 10. Carefully place base assembly on its side. Install lower pivot bracket (17) with bolt (23), washers (20) and lock nut (48) as shown.
Secure both hinge tubes (18) to second wheel bracket (4) with carriage bolts (26) and flange nuts (22).
16
23
20
17
21
20
48
26
4
22
18
7.
8.
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Install wheels (6) onto axle (5) and wheel bracket (4) with push caps (7) as shown.
Position base as shown. Secure wheel bracket assembly with disc (64), washer (20) and nut (48) as shown.
7
6
5
4
6
7
21
64
20
48
Carefully reposition entire assembly as shown.
9.
10.
TWO PEOPLE REQUIRED FOR THESE PROCEDURES. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY.
WARNING:
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TOOLS REQUIRED FOR THIS SECTION
HARDWARE USED IN THIS SECTION
(not actual size)
SECTION C: ASSEMBLE THE ELEVATOR SYSTEM & BACKBOARD
(2) 1/2”, (2) 3/4”
AND (2) 9/16”
9/16”
1/2”
3/4”
OR
This is what your system will look like when you’ve finished this section:
Item #15 (1)
Item #22 (16)
Item #32 (4)
Item #37 (9)
Item #38 (2)
Item #39 (4)
Item #40 (8)
Item #41 (1)
Item #42 (8)
Item #43 (1)
Item #66 (2)
Item #45 (1)
Item #46 (2)
Item #47 (2)
Item #48 (6)
Item #51 (4)
Item #58 (4)
Item #60 (1)
Item #62 (1)
Item #44 (1)
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60
59
25
58
24
Assemble gas strut components as shown. Do not over-tighten.
Carefully place end of cable into slot on bracket (24) as shown. Install strut shroud (25) over strut assembly as shown.
1.
2.
TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.
IMPORTANT!:
TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.
IMPORTANT!:
24
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58
62
61
28
27
63
Attach plastic lever (63) to height adjustment shroud (27) with bolt (62) and nut (58) as shown.
Attach height label (61) 11” down from top of elevator adjustment tube (28) as shown. Slide shroud assembly onto elevator adjustment tube (28) as shown.
3.
8'
7.5'
11”
61
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4.
28
28
44
Remove nuts from free end of cable. Insert cable into height adjustment tube as shown FIG. A. Pull cable through end of tube FIG. B.
5.
Re-install nuts and washer as shown. It is very important to leave 1/8” of exposed thread on cable as shown.
1/8”
FIG. B
FIG. A
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29
28
29
28
6.
Install trigger (29) onto cable as shown.
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31
29
30
32
7.
Install handle (30) to height adjustment assembly with screws (32) as shown. Be sure washer is seated in slot on handle as shown FIG. A.
FIG. A
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8.
Install pole bracket (36) to top pole as shown FIG.A.
1
34
35
37
37
35
39
35
35
33
41
40
40
FIG.A
36
22
38
9.
Install triangle plates (33) and elevator tubes (35) to top pole section (1) as shown. Install pole cap (34) at this time.
33
Test fit bolts into
holes, and carefully
rock them in a
circular motion to
ream out paint from
holes if necessary.
IMPORTANT!:
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37
42
42
40
40
40
37
10.
11.
Attach elevator adjustment tube (28) to elevator tubes (35) with bolts (40) spacers (42) and nuts (37) as shown.
Attach plastic lever (63) to elevator tubes (35) with bolt (40) and nut (37) as shown.
28
35
35
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37
40
43
45
12.
13.
Attach front of gas strut assembly to elevator tubes (35) by rotating elevator tubes (35) and inserting bolt (40) and nut (37) as shown.
Attach free end of gas strut assembly to pole bracket (36) with bolt (43) spacers (66) and nut (45) as shown.
66
66
36
TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.
IMPORTANT!:
TO AVOID RAPID
EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.
IMPORTANT!:
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49
46
46
47
47
48
48
Assemble brackets (49) to backboard using bolts (47) spacers (46) and nuts (48) as shown. The spacers may fit very tightly between the brackets and may need to be tapped into place with a hammer.
14.
IMPORTANT!:
Test fit bolts into holes, and carefully rock them
in a circular motion to
ream out paint from
holes if necessary.
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40
35
35
42
42
49
37
Refer To
Instructions
Included With Rim
Hardware For Rim
Assembly.
Use the 5/16-18 x 1"
hex-flange bolts for
installing rim to the
acrylic backboard.
Assemble lower elevator tubes (35) and rim to brackets (49) using bolt (40) spacers (42) and nut (37) as shown.
15.
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35
35
40
42
49
37
42
Assemble upper elevator tubes (35) to brackets using bolt (40) spacers (42) and nut (37) as shown.
16.
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SECTION D: INSTALL FRONT COVER
1.
Attach front cover (50) to hinge tubes (18) using carriage bolt (61) and flange nuts (15) as shown.
50
61
15
18
DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY, IT MAY TIP OVER.
ADD TWO GALLONS (7.6 LITERS) OF NON-TOXIC ANTIFREEZE IN SUB-FREEZING CLIMATES.
CAUTION!
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1.
SECTION E: INSTALL NET CLIPS AND NET
WARNING: Use of this product without proper installation of net clips, or when all net clips are not present could result in bodily harm. Be sure to follow directions carefully.
Install net clips.
CLIP “ARM”
CLIP “BODY”
Insert one “arm” of clip into ram as shown. Twist “body” of clip slightly so that second “arm” slides over the top of the first “arm” as shown. Push in direction indicated by arrows.
Push second “arm” back and into ram as shown.
Twist “body” of clip slightly again to spread “arms” of clip. Clip “arms” must be flat and touching edge to edge as shown, not overlapping.
AA
BB
CC
52
52
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Insert net into bottom of clip as shown.
SIDE VIEW
Twist net until it snaps into position. Net must be centered through clip.
NET
NETCLIP
SIDE VIEW
NET
NETCLIP
NET INSTALLATION
2.
52
53
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1.
SECTION F: SECURING THE SYSTEM
Roll assembly to desired playing area. Secure assembly to ground using rope (56) and tie down stake (55). Fill base (8) with water (approx. 40 gallons) and snap fill caps (54) in place.
56
54
55
DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY, IT MAY TIP OVER.
ADD TWO GALLONS (7.6 LITERS) OF NON-TOXIC ANTIFREEZE IN SUB-FREEZING CLIMATES.
CAUTION!
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57
1.
Apply Height Adjustment and Moving Label (57) to front of pole, where it is clearly
visible. Remove protective film from acrylic backboard.
SECTION G: APPLY HEIGHT AND MOVING LABEL
HEIGHT ADJUSTMENT
TO ADJUST BACKBOARD:
1. Grasp handle and squeeze trigger.
2. Raise or lower to desired height.
3. Release trigger.
MOVING SYSTEM
1
3
2
4
1. Adjust basketball backboard height to lowest position.
2. Rotate handle forward until wheels engage ground.
3. Move basketball system to desired location.
4. Rotate handle back to original position.
5. Reattach ground restraint and check system for stability.
202052 02/03
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