Huffy DH9300 User Manual

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05/03 P/N 211689C

Toll-Free Customer Service Number for U.S: 1-800-558-5234,

For Canada: 1-800-284-8339,

For Europe: 00 800 555 85234 (Sweden: 009 555 85234),

For Australia: 1-800-333 061

Internet Address: http://www.huffysports.com

HUFFY

REQUIRED TOOLS AND MATERIALS:

• Two People

• Wood Board (Scrap)

• Tape Measure

• Step Ladder 8 ft. (2.4 m)

• Tape

• Garden Hose or Sand 360 lb. (163 kg)

• Hammer

• Wrenches: (Two) 3/4”, (One) 1/2” (Two) 9/16”or equivalent sockets, (One) 1/2” Deep well socket with extension and socket wrench

• Support Table

• Phillips Head Screwdriver

Portable Basketball System

Owners Manual

Customer Service Center

• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.

FFY

Read and understand operator's manual before using this unit.

Failure to follow operating instructions could result in injury or damage to property.

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BEFORE YOU START!

To ensure optimal playability of backboard system, a close tolerance fit between the elevator

components and hardware is required. Test fit large bolts into large holes of elevator tubes,

backboard brackets and triangle plates. Carefully rock them in a circular motion to ream out

any excess paint from holes if necessary.

AVANT DE COMMENCER !

Pour garantir l'utilisation optimale du panneau, les composants du système élévateur et la visserie doivent être bien

ajustés (serrés). À titre d'essai, insérez les gros boulons dans les gros trous des tubes du système élévateur, des supports

du panneau et des plaques triangulaires. Basculez-les avec précaution en imprimant un mouvement circulaire pour

éliminer l'excédent de peinture, si nécessaire.

¡ANTES DE COMENZAR!

Para asegurar el óptimo rendimiento del sistema del respaldo en el juego, se requiere un ajuste de tolerancia estrecha

entre los componentes del elevador y el herraje. Pruebe el ajuste de los pernos grandes en los orificios grandes de los

tubos elevadores, soportes del respaldo y placas triangulares. Cuidadosamente muévalos en círculos para eliminar

cualquier exceso de pintura, si es necesario.

VORBEREITENDE MASSNAHMEN

Um sicherzustellen, dass das Korbwandsystem optimal für den Spielbetrieb geeignet ist, müssen die Komponenten der

Verlängerungsvorrichtung und die verschiedenen Befestigungsteile fest miteinander verschraubt werden. Große Schrauben

zur Probe in die großen Löcher der Verlängerungsrohre, Korbwandklammern und Dreiecksplatte stecken und diese

vorsichtig in einer Kreisbewegung hin- und herbewegen, um eventuelle Farbrückstände aus den Bohrungen zu entfernen.

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WARNING

FAILURE TO FOLLOW THESE WARNINGS MAY RESULT

IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.

Owner must ensure that all players know and follow

these rules for safe operation of the system.

• DO NOT HANG on the rim or any part of the system including backboard, suppor t braces or net.

• During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.

• Do not slide, climb, shake or play on base and/or pole.

• After assembly is complete, fill system completely with water or sand and stake to the ground. Never leave system in an upright position without filling base with weight, as system may tip over causing injuries.

• When adjusting height or moving system, keep hands and fingers away from moving parts.

• Do not allow children to move or adjust system.

• During play, do not wear jewelry (rings, watches, necklaces, etc.). Objects may entangle in net.

• Surface beneath the base must be smooth and free of gravel or other sharp objects. Punctures cause leakage and could cause system to tip over.

• Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and/or deterioration.

• Check pole system for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated through the steel anywhere, replace pole immediately.

• Check system before each use for proper ballast, loose hardware, excessive wear and signs corrosion and repair before use.

• Check system before each use for instability.

• Do not use system during windy and/or severe weather conditions; system may tip over. Place system in the storage position and/or in an area protected from the wind and free from personal property and/or overhead wires.

• Never play on damaged equipment.

• See instruction manual for proper installation and maintenance.

• When moving system, use caution to keep mechanism from shifting.

• Keep pole top covered with cap at all times.

• Do not allow water in tank to freeze. During sub-freezing weather add non-toxic antifreeze, sand or empty tank completely and store. (Do not use salt.)

•

While moving system, Do not allow anyone to stand or sit on base or have added ballasting on base.

• Do not leave system unsupervised or play on system when wheels are engaged for moving.

• Use Caution when moving system across uneven surfaces. System may tip over.

• Use extreme caution if placing system on sloped surface. System may tip over more easily.

201246 2/99

In the U.S.:1-800-558-5234 and Canada: 1-800-284-8339

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IMPORTANT!

Remove all contents from boxes.

Be sure to check inside pole sections;

hardware and additional parts are packed inside.

NOTICE TO ASSEMBLERS

ALL Huffy Sports basketball systems, including those used for DISPLAYS, MUST be assembled and ballasted with sand or water according to instructions. Failure to follow instructions could

result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.

SAFETY INSTRUCTIONS

FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR

PROPERTY DAMAGE AND WILL VOID WARRANTY.

Owner must ensure that all players know and follow these rules for safe operation of the system.

To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper

and complete assembly, use, and supervision are essential for proper operation and to reduce the risk of

accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and

operated properly.

• If using a ladder during assembly, use extreme caution.

• Check base regularly for leakage. Slow leaks could cause the system to tip over unexpectedly

• Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to seperate during play and/or during transport of the system.

• Climate, corrosion or misuse could result in system failure.

• If technical assistance is required, contact Huffy Sports.

• Minimum operational height is 7'-6" (1.98m) to the bottom of backboard.

Most injuries are caused by misuse and/or not following instructions.

Use caution when using this unit.

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Get to know the basic parts of your basketball system.....

FRONT

TOP POLE

BACK

MIDDLE POLE

FRONT COVER

RIM

BOTTOM

POLE

STRUTS

ELEVATOR

ASSEMBLY

BACKBOARD

BASE

WHEEL

CARRIAGE

ASSEMBLY

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Item Qty Part No Description

1 1 900467 Top Pole Section 2 1 904811 Middle Pole Section (with Label) 3 1 903407 Bottom Pole Section 4 2 900223 Wheel Bracket 5 2 206940 Axle 6 2 226403 Wheel 6” 7 4 206938 Pushnut 8 1 200117 Base 9 1 203223 Carriage Bolt, 5/16-18 x 1 10 1 202662 Hex Bolt, 5/16-18 x 4.5 11 7 203218 Washer 5/16 12 1 200188 Rod 3/8 x 5.25 13 1 202882 EyeBolt 3/8 -16 x 3.75 14 2 906410 Tank Strut 15 1 200516 Bolt Cover 16 1 200123 Upper Pivot Bracket 17 1 206948 Lower Pivot Bracket 18 2 900122 Hinge Tubes 19 1 200512 Hex Bolt 3/8 -16 x 3.5 20 5 203232 Flat Washer 3/8 -3/4 21 1 206252 Hex Bolt, 3/8 -16 x 1 22 17 203100 Flange Nut 5/16 -18 23 1 203330 Hex Bolt, 3/8 -16 x 4.5 24 1 108053 Flipper 25 1 206600 Elevator Shroud 26 4 203103 Carriage Bolt, 5/16-18 x 2 27 1 108055 Height Adjustment Shroud 28 1 908052 Elevator Adjustment Tube 29 1 201975 Trigger 30 1 201973 Handle Right 31 1 201974 Handle Left 32 4 204804 Screw, Handle, #10 X 1" 33 2 900867 Jack Plates 34 1 207103 Pole Cap 35 4 908051 Elevator Tube 36 1 206910 Pole Bracket 37 9 206340 Nut, Nylock, 1/2 -13 38 2 203053 Pole Bracket Bolt 5/16-18 x 4 39 4 202862 Spacer 1.19 long 40 8 204847 Bolt 1/2 -13 x 9.5 41 1 201139 Bolt 1/2 -13 x 4.5 42 8 201682 Spacer 1.88 long 43 2 203798 Bolt 5/16-18 x 1.5 44 1 206151 Washer Flat 45 1 203099 Nut, Nylock, 5/16-18 46 2 200874 Spacer 47 2 206360 Bolt 3/8 -16 x 2.625 48 6 203063 Nut 3/8 -16 Nylock 49 2 900964 Board Brackets 50 1 200118 Front Cover 51 4 265601 Front CoverCarriage Bolts 52 12 201278 Net Clips 53 1 204290 Net 54 2 206219 Base Plug 55 1 202448 Tie Down Stake 56 1 201568 Anchor Strap 57 1 202052 Label Height Adjust 58 2 240027 Nut, Nylock 1/4-20 59 1 900426 Gas Strut 60 1 203092 Bolt 1/4-20 x 1.75 61 1 201978 Height Label 62 1 240019 Bolt 1/4-20 x .75 63 1 108056 Plastic Lever 64 1 206956 Plastic Disc 65 2 226401 Wheel 4” 66 2 201651 Spacer, Plastic, 1/4" Long 67 2 202274 Spacer, Metal, 3-1/2" Long 68 1 202273 Spacer, Metal, 5-7/8" Long

WARRANTY CARD:

Please remember to complete your product registration form either on-line at: www.huffysports.com/warrantycard or mail-in the enclosed postcard.

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HARDWARE IDENTIFIER

Item #7 (2)

Item #10 (1)

Item #11 (7)

Item #15 (1)

Item #19 (1)

Item #20 (5)

Item #21 (1)

Item #22 (16)

Item #23 (1)

Item #26 (4)

Item #32 (4)

Item #37 (9)

Item #38 (2)

Item #39 (4)

Item #13 (1)

Item #9 (1)

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Item #40 (8)

Item #41 (1)

Item #42 (8)

Item #66 (2)

Item #45 (1)

Item #46 (2)

Item #47 (2)

Item #48 (6)

Item #51 (4)

Item #58 (2)

Item #60 (1)

Item #57 (1)

Item #62 (1)

Item #44 (1)

Item #43 (2)

HEIGHT ADJUSTMENT

TO ADJUST BACKBOARD:

1. Grasp handle and squeeze trigger.

2. Raise or lower to desired height.

3. Release trigger.

MOVING SYSTEM

1. Adjust basketball backboard height to lowest position.

2. Rotate handle forward until wheels engage ground.

3. Move basketball system to desired location.

4. Rotate handle back to original position.

5. Reattach ground restraint and check system for stability.

202052 02/03

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SECTION A: ASSEMBLE THE POLES

Wood Scrap

Correctly identify each pole section. Mark pole sections with tape as shown.

TAPE

Bounce middle pole section (2) into top pole section (1) together using a wood scrap as shown until they no longer move toward taped reference mark.

NOTE: Pole sections should have a 3-1/2" (9 cm) minimum overlap.

Position middle pole so that the warning label is on the same side as the 1/2" (cm) diameter holes of the top pole.

IMPORTANT!:

(13 cm)

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IMPORTANT! Holes in top (1) and bottom pole (3) sections MUST align to correctly position elevator system toward playing surface.

While maintaining alignment, bounce assembly and lower section (3) together as shown until they no longer move toward taped reference mark. NOTE: Pole sections should have a 3-1/2" (9 cm) minimum overlap.

WOOD SCRAP

(NOT SUPPLIED)

TAPE REFERENCE

MARK

1/2" (1.27 cm) DIAMETER

HOLES OF TOP POLE

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TOOLS REQUIRED FOR THIS SECTION

HARDWARE USED IN THIS SECTION

(not actual size)

SECTION B: ASSEMBLE THE BASE

1/2” & 9/16”

9/16” & 1/2” AND EXTENSION

HAMMER OR MALLET

AND

This is what your system will look like when you’ve finished this section:

Item #7 (2)

Item #10 (1)

Item #11 (6)

Item #15 (1)

Item #19 (1)

Item #20 (5)

Item #21 (1)

Item #22 (16)

Item #23 (1)

Item #26 (4)

Item #13 (1)

Item #9 (1)

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Insert axle (5) through wheel bracket (4). Secure wheels (65) to axle using pushnuts (7). Carefully tap pushnuts onto axle with hammer or mallet

Install wheel assembly to base (8) using bolt (9), and nut (22) as shown.

SIDE OF WHEEL WITH LONGER PLASTIC AXLE NEEDS TO FACE THE WHEEL BRACKET.

IMPORTANT!:

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Install rod (12) through holes in bottom pole section (3) and eyebolt (13). Insert pole assembly into tank (8) and through center hole on wheel assembly as shown. Secure pole assembly with anchor strap (56), washer (11), and lock nut

TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY.

WARNING:

Smaller holes (11/32"/ .87 cm) of top pole should face toward the back of the system and the warning label should be facing toward the front.

IMPORTANT!:

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Secure tank struts (14) to pole as shown. Place cap (15) over exposed end of bolt as shown.

Rotate non-secured ends of tank struts (14) outward to mounting

holes in tank as shown.

TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY.

WARNING:

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Secure ends of tank struts (14) to tank as shown. Repeat for opposite side.

Install upper pivot bracket (16) to front of base using bolt (19), washer (20) and nut (48) as shown.

TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY.

WARNING:

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Insert bolt (21) through lower pivot bracket (17) as shown; bolt (21) will be secured during step 10. Carefully place base assembly on its side. Install lower pivot bracket (17) with bolt (23), washers (20), and lock nut (48) as shown.

Secure both hinge tubes (18) to second wheel bracket (4) with carriage bolts (26) and flange nuts (22).

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Install wheels (6) onto axle (5) and wheel bracket (4) with push caps (7) as shown.

Position base as shown. Secure wheel bracket assembly with disc (64), washer (20) and nut (48) as shown.

Carefully reposition entire assembly as shown.

10.

TWO PEOPLE REQUIRED FOR THESE PROCEDURES. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY.

WARNING:

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TOOLS REQUIRED FOR THIS SECTION

HARDWARE USED IN THIS SECTION

(not actual size)

SECTION C: ASSEMBLE THE ELEVATOR SYSTEM & BACKBOARD

(2) 1/2”, (2) 3/4”

AND (2) 9/16”

9/16”

1/2”

3/4”

This is what your system will look like when you’ve finished this section:

Item #15 (1)

Item #22 (16)

Item #32 (4)

Item #37 (9)

Item #38 (2)

Item #39 (4)

Item #40 (8)

Item #41 (1)

Item #42 (8)

Item #43 (1)

Item #66 (2)

Item #45 (1)

Item #46 (2)

Item #47 (2)

Item #48 (6)

Item #51 (4)

Item #58 (4)

Item #60 (1)

Item #62 (1)

Item #44 (1)

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Slide shroud (25) back to expose bracket and assemble gas strut components as shown. Do not over-tighten.

Carefully place end of cable into slot on bracket (24) as shown. Install strut shroud (25) over strut assembly as shown.

TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.

IMPORTANT!:

TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.

IMPORTANT!:

Slot

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Attach plastic lever (63) to height adjustment shroud (27) with bolt (62) and nut (58) as shown.

Attach height

label (61) to the front of the elevator adjustment tube 11” down from top of the elevator adjustment tube (28) as shown.

10'

9.5'

8.5'

7.5'

11”

10'

9.5'

8.5'

7.5'

Slide shroud assembly onto elevator adjustment tube (28) as shown.

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Remove nuts from free end of cable. Insert cable into height adjustment tube as shown (FIG. A). Pull cable through end of tube (FIG. B).

FIG. B

FIG. A

Install pole bracket (36) to top pole as shown (FIG.A). Reference finished assembly (FIG.B.)

FIG.A

67 & 38

FIG.B

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Identify elevator tubes.

Install triangle plates (33) and elevator tubes (35) to top pole section (1) as shown. Install pole cap (34) at this time.

Test-fit bolts into

holes; carefully rock

them in a circular

motion to ream out

paint from holes if

necessary.

IMPORTANT!:

Upper & Lower Elevator tube

Toward

Board

Toward

Pole

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05/03 P/N 211689C

10.

Attach elevator adjustment tube (28) to elevator tubes (35) with bolts (40) spacers (42) and nuts (37) as shown.

Attach plastic lever (63) to elevator tubes (35) with bolt (40) and nut (37) as shown.

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11.

Attach front of gas strut assembly to elevator tubes (35) by rotating elevator tubes (35) and inserting bolt (40) and nut (37) as shown.

TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.

IMPORTANT!:

Insert spacer into strut assembly as shown

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Assemble brackets (49) to backboard using bolts (47) spacers (46) and nuts (48) as shown. The spacers may fit very tightly between the brackets and may need to be tapped into place with a hammer.

13.

12.

Attach free end of gas strut assembly to pole bracket (36) with bolt (43) spacers (66) and nut (45) as shown.

NOTE: Gas strut (59) is attached to front side of pole.

TO AVOID RAPID

EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.

IMPORTANT!:

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Assemble lower elevator tubes (35) and rim to brackets (49) using bolt (40), spacers (42), and nut (37) as shown.

14.

IMPORTANT!:

Refer To

Instructions

Included With Rim

Hardware For Rim

Assembly.

Use the 5/16-18 x 1"

hex-flange bolts for installing rim to the

acrylic backboard.

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Assemble upper elevator tubes (35) to brackets using bolt (40), spacers (42), and nut (37) as shown.

15.

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SECTION D: INSTALL FRONT COVER & HANDLE

Attach front cover (50) to hinge tubes (18) using carriage bolt (61) and flange nuts (15) as shown.

DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY, IT MAY TIP OVER.

CAUTION!

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Install trigger (29) onto cable as shown.

Re-install nuts and washer as shown. It is very important to leave 1/8” of exposed thread on cable as shown.

1/8”

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Install handle (30) to height adjustment assembly with screws (32) as shown. Be sure washer is seated in slot on handle as shown (FIG. A).

FIG. A

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SECTION E: INSTALL NET CLIPS AND NET

WARNING: Use of this product without proper installation of net clips, or when all net clips are not present could result in bodily harm. Be sure to follow directions carefully.

Install net clips.

CLIP “ARM”

CLIP “BODY”

Insert one “arm” of clip (52) into ram as shown. Twist “body” of clip slightly so that second “arm” slides over the top of the first “arm” as shown. Push in direction indicated by arrows.

Push second “arm” back and into ram as shown.

Twist “body” of clip slightly again to spread “arms” of clip. Clip “arms” must be flat and touching edge-to-edge as shown, without overlapping.

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Insert net into bottom of clip as shown.

SIDE VIEW

Twist net until it snaps into position. Net must be centered through clip.

NET

NETCLIP

SIDE VIEW

NET

NETCLIP

NET INSTALLATION

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SECTION F: SECURING THE SYSTEM

Roll assembly to desired playing area. Secure assembly to ground using strap (56) and tie down stake (55). Fill base (8) with water (approx. 40 gallons) and snap fill cap (54) in place.

DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY, IT MAY TIP OVER.

ADD TWO GALLONS (7.6 LITERS) OF NON-TOXIC ANTIFREEZE IN SUB-FREEZING CLIMATES.

CAUTION!

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Apply Height Adjustment and Moving Label (57) to front of pole, where it is clearly

visible. Remove protective film from acrylic backboard.

SECTION G: APPLY HEIGHT AND MOVING LABEL

HEIGHT ADJUSTMENT

TO ADJUST BACKBOARD:

1. Grasp handle and squeeze trigger.

2. Raise or lower to desired height.

3. Release trigger.

MOVING SYSTEM

1. Adjust basketball backboard height to lowest position.

2. Rotate handle forward until wheels engage ground.

3. Move basketball system to desired location.

4. Rotate handle back to original position.

5. Reattach ground restraint and check system for stability.

202052 02/03

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SECTION H: TROUBLESHOOTING GUIDE

If the elevator is still difficult to operate, verify that the valve located on the strut is fully depressed when the trigger is activated.

TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY

DAMAGE.

WARNING!

Pin must be fully

depressed so that the

backboard assembly

can move freely

IMPORTANT!:

To allow easy movement, or if system does not lock when the trigger is released, two adjustments can be made.

Slide shroud back to expose bracket and cable.

• If the system does not move freely, loosen nuts and adjust cable toward gas strut.

• If the system does not lock when the trigger is released, adjust cable away from gas strut.

Tighten nuts and slide shroud back into position.

Remove right handle to allow access to trigger and cable mechanism.

• If system is not moving freely, loosen nuts and adjust cable away from trigger.

• If the system does not lock when the trigger is released, adjust cable toward trigger.

Reconnect right handle.

Lock Unlock