Huffy DCM230 User Manual

12/02 P/N 211446D
1
Toll-Free Customer Service Number for U.S: 1-800-558-5234
Internet Address: http://www.hydra-rib.com
IMPORTANT! Have any questions?...Don’t go back to the store!
We appreciate your purchasing one of our many fine products. We are sure that you will be very satisfied with your selection. Although great care and effort have been taken, occasionally problems may occur. To ensure prompt and correct handling of any problems, or to answer any questions, please contact our Toll-Free Customer Service Number listed below. Service will be quicker if you have your
REQUIRED TOOLS AND
MATERIALS:
• Three People
• Tape Measure
• Shovel and Post Hole Digger
• Concrete, 1260 lb. (572 kg) and Container to Mix
• Carpenter’s Level
• (Two) Step Ladder 8 ft. (2.4 m)
• Wrenches: (Two) 1/2, 9/16, 3/4, 15/16 (One) 3/8
• Marker
•Vice
• Masking Tape
In-Ground Basketball System
Owners Manual
© COPYRIGHT 1999 by HUFFY SPORTS
A Huffy Sports Company
Customer Service Center
N53 W24700 South Corporate Circle
Sussex, WI 53089
U.S.A.
WRITE IN YOUR MODEL NUMBER:
SAFETY INSTRUCTIONS
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this system.
• If using a ladder during assembly, use extreme caution.
• Three (3) people are reccomended for this operation.
• Seat the pole sections properly. Failure to do so could allow the pole sections to separate during play.
• Before digging, contact utility company to locate underground power cables, gas, and water lines. Ensure there are no overhead power lines within 20 ft. (7 m) radius of pole location.
• Climate, corrosion, excessive use, or misuse could result in system failure.
• If technical assistance is required, contact Huffy Sports.
• Minimum operational height is 6'6" (1.98 m) to the bottom of backboard.
• This equipment is intended for home recreational use only and NOT excessive competitive play.
• Read and understand the warning label affixed to pole. Label is shown on page 2.
• The life of your basketball pole depends on many conditions. The climate, placement of the pole, the location of the pole, exposure to corrosives such as pesticides, herbicides or salts are all important.
• Adult supervision is recommended when adjusting height.
• Serious injury could occur if teeth/face come in contact with backboard, net, or rim.
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN
SERIOUS INJURY, PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and
follow these rules for safe operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly. Check entire box and inside all packing material for parts and/or additional instructional material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and parts list in this document.
For more information on assembly, placement, proper use and maintenance, visit The American Basketball Council website at http://www.smarthoops.com.
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P/N 211446D 12/02
IMPORTANT! WRITE MODEL NUMBER FROM BOX ONTO PAGE 1 OF THIS OWNERS MANUAL
WARNING
F AILURE TO FOLLOW THESE WARNINGS MAY RESULT
IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
Owner must ensure that all players know and follow
these rules for safe operation of the system.
• See instruction manual for proper installation.
• DO NOT HANG on the rim or any part of the system including backboard, support braces or net.
• During play, especially when performing dunk type activities, keep player's face away from the backboard, rim and net. Serious injury could occur if teeth/face come in contact with backboard, rim or net.
• Do not slide , climb, shake or play on pole.
• When adjusting height, keep hands and fingers away from moving parts.
• Do not allow children to move or adjust system.
• During play, do not wear je
welry (rings, watches,
necklaces, etc.); objects may entangle in net.
• Keep organic material away from pole base. Grass, litter, etc. could cause corrosion and or deterioration.
• Chec
k pole system for signs of corrosion (rust, pitting, chipping) and repaint with with exterior enamel paint. If rust has penetrated through the steel anywhere, replace the pole immediately.
• Check system before each use for proper ballast, loose hardware, excessive wear and signs corrosion and repair before using.
• Check system before eac
h use for instability.
• Never play on damaged equipment.
• Keep pole top covered with cap at all times.
201255 2/99
1-800-558-5234
37
Ensure ground is level with playing surface, then dig pole hole.
GROUND
SURFACE
PLAYING
SURFACE
1.
Install threaded ends of J-bolts (1) through holes in mounting plate (3) and secure as shown.
NOTE: Make sure J-bolts (1) are in the illustrated position.
NOTE: Nuts on the top of plate are used for leveling the pole after system is fully assembled.
2.
3
2
2
2
1
3.
1
3
12/02 P/N 211446D
CONTACT UTILITIES
BEFORE DIGGING.
Install nut (2) to J-bolt (1) as shown. Repeat procedure for other three J-bolts (1).
WARNING
2”
(5.08 cm)
IMPORTANT!
Make sure nuts are 2” (5.08 cm) from top of J-Bolts.
24" (61 cm)
36" (91.4 cm)
4
P/N 211446D 12/02
Fill hole with concrete. Tamp down concrete to release air pockets and build drainage hill.
Insert J-bolts (1) from mounting plate (3) into cement as shown. Move assembly around to release any air pockets in cement, then rest mounting plate on cement drainage hill. Apply some pressure to level mounting plate on top of drainage hill. Level mounting plate and square with playing surface. Clean off any excess cement on mounting plate at this time.
NOTE: Check leveling of mounting plate (3) several times while concrete is curing.
4.
5.
IMPORTANT!
Front of mounting plate (3) must be parallel with playing surface.
DO NOT PROCEED TO STEP 6 UNTIL CONCRETE HAS CURED FOR A MINIMUM OF 72 HOURS. ALLOW ADDITIONAL TIME FOR COLD, WET OR HUMID WEATHER.
WARNING
PLAYING SURFACE
3
5
12/02 P/N 211446D
Upright pole (5). Assemble lower pole flange onto protruding J-bolts (1) as shown. The flange will then rest on the nuts (2) from Step 2.
Secure pole (5) flange to mounting plate (3) as shown. Tighten completely.
6.
7.
5
THREE PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
WARNING
PLAYING SURFACE
PLAYING
SURFACE
IMPORTANT!
Holes in pole must be parallel
with playing surface.
4
38
3
2
6
IMPORTANT!
Note: Offset holes go
to back of system.
4
5
1
6
P/N 211446D 12/02
8.
Insert caps (8) into end of each support arm (9 &
10) as shown. Tap firmly in position.
Apply logo label (11) to lower support arms (10) as shown. Repeat for opposite side.
Beginning with upper support arms (9) secure support arms to pole. Continue by securing lower support arms (10) as shown.
9.
IMPORTANT!
Do not over tighten.
IMPORTANT!
MAKE SURE TOP
SET OF ELEVATOR
ARMS ARE RESTING
ON THIS MAUAL
STOP BEFORE
ATTACHING
9
10
11
10
8
8
8
8
12
7
14
14
9
5
14
14
14
14
10.
THREE PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
WARNING
7
14
14
SHORT END
8
12
7
12/02 P/N 211446D
11.
16
14
3
9
14
7
13
14
10
7
14
10
7
14
16
14
7
14
9
16
14
16
THREE PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
WARNING
IMPORTANT!
Do not over tighten.
Secure H-frame board assembly to support arms (9 & 10).
Position U-joint of crank jack (20) as shown. Where tubes on crank jack join, hold steady to keep both tubes from rotating. Rotate handle clockwise on crank jack to the fully extended position. Upright crank jack.
8
P/N 211446D 12/02
12.
Secure jack brackets (17 & 18) to lower holes in pole as shown.
7
14
17
14
18
15
15
14
14
7
13.
REAR VIEW
IMPORTANT!
HOLD HERE
20
9
12/02 P/N 211446D
14.
Install crank jack (20) U-joint to lower set of support arms (10) as shown.
10
14
20
7
14
21
12
10
THREE PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
WARNING
REAR VIEW
IMPORTANT!
Do not over tighten.
10
P/N 211446D 12/02
15.
Rotate jack handle clockwise to raise H-frame (13) to approximately 7’ (2.1 m) from ground. Secure crank jack (20) to jack brackets (17 &18) as shown.
NOTE: Some adjustment will be necessary to align the lower crank jack bushing to jack brackets (17 & 18).
THREE PERSON MINIMUM REQUIRED FOR THIS PROCEDURE. NOT FOLLOWING RECOMMENDATION MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
WARNING
19
17
20
14
7
14
18
REAR VIEW
11
12/02 P/N 211446D
RIM ASSEMBLY & INSTALLATION
WARNING
17.
Install carriage bolt (41) through rim (25), washers (4) and (27) as shown. Tighten nut (43) completely. Place nut (42) about half-way up carriage bolt (41) as shown.
25
4
41
27
43
TWO PERSON MINIMUM REQUIRED FOR THIS
PROCEDURE. NOT FOLLOWING RECOMMENDATION
MAY RESULT IN SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE.
Apply foam pad (22)behind bracket (39) and attach bracket (39) to backboard and support structure by inserting bolts (26) and washers (24) through top holes in bracket (39), Tighten nuts (23) completely.
26
39
24
23
24
18.
23
24
24
40
26
Insert inner bracket (40) into bracket (39) as shown. Insert bolts (26) and washers (24) through top holes of inner bracket (40) as shown, Tighten nuts (23) completely.
19.
39
40
39
42
41
27
22
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P/N 211446D 12/02
20.
25
39
40
Insert spacer (45) through rim assembly (25). Place rim assembly on bracket (39) so that carriage bolt (41) is inserted through hole on top of inner bracket (40). Install hex bolt (44), washers (27) and nut (42) through top holes on bracket (39) through spacer (45) as shown.Tighten completely.
Install rubber grommet (28), concave washer (29) and center lock nut (30) to carriage bolt (41) as shown.
28
41
30
29
BOTTOM VIEW
45
25
41
Do not over tighten as rim will not flex
properly. See leveling instructions to determine how much to tighten nuts
(42) and (30).
21.
44
27
27
45
42
NOTE
27
13
12/02 P/N 211446D
22.
23.
24.
Apply logo label (33) to cover plate (31). Install cover plate (18) on rim (25) using self tapping screws (32) as shown.
LEVELING INSTRUCTIONS:
Place level on rim (25) and adjust nut (42) until level. Tighten nut (30) to set rim tension for playing.
Secure net (34) to rim (25).
1
2
3
34
25
NOTE ORIENTATION OF COVER PLATE
OUTSIDE VIEW
4
32
31
33
42
25
30
10 feet
(3.05 m)
NOTE: Official rim height is
10’ (3.05 m) from top of rim
to playing surface.
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P/N 211446D 12/02
Apply height adjustment label (37) to front of pole as shown.
26.
10 feet
(3.05 m)
REGULATION
RIM HEIGHT IS
10 FEET (3.05 m).
37
25.
Check leveling at this time. Pole should be level in all directions. NOTE: If
adjustment is necessary, adjust system by rotating the nuts (2) between mounting plate (3) and pole flange. (Refered to in Step 6.) After system is leveled,
completely tighten nuts (7) above pole flange.
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12/02 P/N 211446D
27.
A. LOWER BACKBOARD UNTIL RIM IS 7 FEET OFF THE GROUND.
B. APPLY THIN WHITE STRIP TO BOTTOM EDGE OF OUTER CRANK TUBE AS SHOWN.
C. APPLY LARGE DECAL TO BACK OF POLE SO THAT 7 FOOT MARK ON LARGE DECAL IS LINED UP WITH THIN
WHITE STRIP.
Add height adjustment decal (35)
ADDING HEIGHT INDICATORS
B
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P/N 211446D 12/02
Rotate crank handle to raise and lower backboard.
NOTE: If height adjustment is difficult to operate, you may have over tightened the areas indicated. Refer to Step 10 and Step 14.
29.
Secure pole pad (36) as shown.
28.
36
Height Adjustment
NOTE: Pole pad may NOT be included in this model.
17
12/02 P/N 211446D
Item Qty. Part No. Description
1 4 200573 J-Bolt, 5/8”-11” 2 12 265575 Nut, Hex 5/8”-11” 3 1 920880 Mounting Plate 4 8* 203470 Washer, Flat 5/8” I.D. x 1.5” O.D. 5 1 980880 Pole 6 1 200544 Pole Cap, Square 7 10* 206340 Nylon Insert Lock Nut, Hex 1/2”-13 8 8 220589 Cap, Arm Support Insert
9 2 916880 Support Arm, 42” Long, (Upper) 10 2 926880 Support Arm, 52” Long, (Lower) 11 2 220586 Logo Label, 15” x 1 3/4” 12 3 200574 Bolt, Hex Flange 1/2”-13 x 10” 13 1 906880 H-Frame Board Assembly 14 24 203474 Washer, Flat 1/2”x 1” O.D. 15 2 201640 Bolt, Hex, 1/2”-13 x 7.25” 16 4 202856 Bolt, Hex Head,1/2”-13 x 4” 17 1 900656 Bracket, Jack Support (Left) 18 1 900658 Bracket, Jack Support (Right) 19 1 206251 Bolt, Hex, 1/2”-13 x 5” 20 1 222880 Crank Jack 21 1 200576 Spacer, Zinc .75” x 6” 22 1 203274 Foam Pad 5x 5 23 4 203100 Nut, Hex Flange 5/16”-18
Item
Qty. Part No. Description
24 8 203218 Washer, Flat 5/16” x 7/8” O.D. 25 1 920263 Rim, Orange 26 4 201611 Bolt, Hex Flange, 5/16”-18 x 3” 27 5* 203232 Washer, 3/4 O.D. 28 1 220041 Grommet, Rubber 29 1 220043 Washer, Large Concave 30 1 201124 Nut, Hex Locking, 5/16-18 31 1 920043 Cover Plate, Orange 32 2 220140 Screw, Self Tapping, 1/4 - 20 x 1/2 33 1 220569 Label Logo Circle 34 1 204282 Net 35 1 200787 Label, Height Indicator 36 1 206555 Pole Pad (May Not Be Included) 37 1 200685 Label, Height Adjustment 38 4 200655 Bolt Covers 39 1 920262 Bracket, Orange 40 1 920038 Inner Bracket, Black 41 1 220065 Bolt, Carriage 3/8 x 5 1/2 42 2 203063 Nut, Hex Nylon Locking 3/8 43 1 203017 Nut, Hex 3/8 44 1 203439 Bolt, Hex 3/8 x 6 45 1 220064 Spacer, 5 x 1/2” O.D.
* You May Have Extra Parts With This Model.
PARTS LIST
Item #16 (4)
Item #29 (1)
Item #26 (4)
HARDWARE IDENTIFIER
Item #4 (8)*
Item #19 (1)
Item #7 (10)
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P/N 211446D 12/02
Item #41 (1)
Item #24 (8)
Item #30 (1)
Item #32 (2)
Item #28 (1)
Item #23 (4)
Item #42 (2)
HARDWARE IDENTIFIER
Item #44 (1)
Item #45 (1)
Item #43 (1)
WARRANTY CARD:
Please remember to complete your product registration form on-line at:
www.hydrarib.com/warrantycard
Item #27 (5)*
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