Huffy Bicycle Child Trailer Owner's Manual
Owner’s Manual
for
Bicycle Child Trailer
This manual contains important safety, assembly, operation
and maintenance information.
Please read and fully understand this manual
before operation.
Save this manual for future reference.
HBTrailer EN 032613 m0072
Copyright Huffy Corporation 2012
Owner’s Manual Index
Introduction
• The Owner’s Responsibility ...................................................................3
• Warning and Safety Information ............................................................4
• Trailer Compatibility ...............................................................................4
• Refl ectors ..............................................................................................4
• Trailer Warnings....................................................................................4/5
• Pre-Ride Safety Check .......................................................................... 5
Components
• Part Assembly View ...............................................................................6
• Parts Assembly List ............................................................................... 7
Assembly
• Introduction to Assembly .......................................................................8
• Tools Needed .........................................................................................8
• Assembling the Frame and Seat Panel ................................................. 9
• Setting up the Hitch Arm .......................................................................10
• Installing the Wheels ............................................................................11
• Attaching the Top Cover .......................................................................12
• Attaching the Trailer to a Bike ...............................................................13
• Attaching Safety Strap to Bike ..............................................................14
• Installing Fag ........................................................................................15
Product Usage
• Placing Children in the Trailer .............................................................16/17
Accessories
• Electronic Foot Pedal .........................................................................18/19
Maintenance
• Trailer ....................................................................................................20
• Hitch Arm Spring ...................................................................................20
• Disassembly and Storage .....................................................................20
• Tires .....................................................................................................21
• Inspection of the Bearings .................................................................... 21
• Lubrication ............................................................................................ 21
• Lubrication Table................................................................................... 21
Warranty
• Huffy Corporation Limited Warranty ...................................................22/23
The Owner’s Responsibility
WARNING: The trailer is designed and constructed to provide a portable, comfortable and sturdy addition to your outdoor ventures. Please read these instructions
and all warnings carefully before using and keep the instructions for future reference.
If the Trailer was purchased unassembled, it is the owner’s responsibility to follow
all assembly and adjustment instructions exactly as written in this manual, and any
“Special Instructions” supplied to ensure complete and proper assembly. Make sure
all fasteners and components are securely tightened during installation.
NOTE:
• Periodically check that all fasteners and components are securely tightened.
• Check the working conditions of both bike and trailer before each use. If you discover broken components, misalignments or missing parts, correct the problem
prior to use.
If the Trailer was purchased assembled, it is the owner’s responsibility, before using
the Trailer for the fi rst time, to make sure the Trailer has been assembled and ad-
justed exactly as written in this manual, and any “Special Instructions” supplied and
to make sure all fasteners and components are securely tightened.
Thank you for your purchase. If you have problems, do not return to store. Call customer service. Please refer to model/date code label on product or cover of manual.
3
Warning and Safety Information
Meanings of Warnings:
a This symbol is important. See the word “CAUTION” or “WARNING” which
follows it.
The word “CAUTION” is before mechanical instructions. If you do not obey these
instructions, mechanical damage or failure of a part of the Trailer can occur.
The word “WARNING” is before personal safety instructions. If you do not obey
these instructions, injury to the rider or to others can occur.
Trailer Compatibility
WARNING: This product is not compatible with bicycles equipped with quick-
release rear axle or rear axle mounted kickstand.
Refl ectors
WARNING: For your child’s safety, do not use the Trailer if the refl ectors are
incorrectly installed, damaged, or missing. Make sure the rear refl ectors are vertical
and pointing straight back. Do not allow the visibility of the refl ectors to be blocked
by clothing or other articles. Dirty refl ectors do not work well. Clean the refl ectors, as
necessary, with soap and a damp cloth.
Trailer Warnings
WARNING: Failure to comply with the manufacturer’s instructions can lead to
serious injury or death of the passenger/rider.
• Adult assembly required.
• Constant adult supervision required.
• Never exceed a safe speed. Recommended maximum speed is 8 MPH (13 KMH)
and slowing to no more than 3 MPH (5 KMH) when turning.
• Not for cargo (such as but not limited to bricks, debris, logs, etc.).
• Maximum weight is 100 # (45Kg).
• Maximum capacity is 2 children age 1.5 to 3 years.
• Not for children under 1 year old. Children must be able to support their own
heads.
• Maximum child height is 38” (96.5cm).
• Do not use with children who exceed the weight or height limitations.
• Each child must wear an ANSI or CPSC approved bicycle helmet when riding in
this product.
4
Trailer Warnings - continued
• To avoid serious injury, children should always wear the seat belts and shoulder
straps when riding in trailer.
• When used with one occupant, the occupant must be seated in the center seating
position and wearing the seat belt and shoulder straps.
• Weighted trailer will result in change in handling of the bicycle. Load added to the
bicycle will lessen the stability and alter the riding characteristics, particularly with a
child near the high end of the weight range.
• This trailer is wide. Allow extra clearance near curbs, signs, parked cars and other
obstacles.
• A bicycle with a trailer attached requires a wide turning radius. Do not turn sharply.
• To prevent injury use caution when folding or unfolding this product.
• The trailer is not suitable for running or skating.
• Do not install a car seat or any other seating device not approved by the manufacturer inside the trailer.
• Make no modifi cations to the trailer.
• Do not allow any of the child’s body, clothing, shoe laces, or toys come into contact
with moving parts.
• Never leave children unattended in or around the trailer.
• Refl ector(s) that complies with US-CPSC regulations shall be visible on the rear of
the trailer.
• Before each ride, ensure the attached trailer and trailer components do not interfere with braking, pedaling, or steering of the bicycle.
• Never use a trailer at night or times of limited visibility.
• Obey all local laws and regulations for bicycles and trailers.
• Check all fasteners before each ride.
• Ensure lock pins are fully inserted / engaged before each ride.
• The bicycle to which the trailer is attached should undergo a safety check by a
qualifi ed bicycle mechanic before attaching the trailer to it.
• Infl ate tires to recommended pressure shown on tire sidewall.
• Ensure brakes on your bicycle work properly before each ride. Braking distance is
increased when pulling a trailer.
• Do not use cleaning solvents. Clean only with soap and water.
Pre-Ride Safety Check
Before each ride:
1. Ensure Bike and Trailer are in top working condition.
2. Check TIRE AIR PRESSURE of both Bike and Trailer.
3. Check to ensure Hitch Connector and Safety Strap are secured.
4. BUCKLE UP! Check seat harness and secure all baggage.
5. HELMETS ON! Ensure rider and child helmets are on and secure.
5
15
Part Assembly View
19
17 18
16
11
3
12
23
4
14
8
25
657 20
22
2
22
1
10
23
21
Components
6
13
24
14
9
Parts Assembly List
25 Seat Strap Adjuster (x7)
Components
7
No. Description No. Description
1 Frame Tubes (4) 13 Lock Clips (x4)
2 Right Frame Support 14 Seat Buckle (x3)
3 Left Frame Support 15 Cover, Right Side
4 Cross Bar 16 Cover, Left Side
5 Hitch Arm 17 Cover, Top
6 Hitch Arm Safety Pin (49mm) 18 Rear Refl ectors (x2)
7 Hitch Connector Safety Pin (35mm) 19 Flag
8 Cross Bar Safety Pin (35mm) 20 Safety Strap
9 Hitch Connector 21 Hitch Arm Spring
11 Wheel/Tire, Left 23 Corner Frame Brackets (Front Right, Left Rear) (2)
10 Wheel/Tire, Right 22 Corner Frame Brackets (Front Left, Right Rear) (2)
12 Deck/Seat Fabric 24 Clip Ring (x4)
Introduction to Assembly
This Owner’s Manual is made for several different Trailers:
• Some illustrations may vary slightly from the actual product.
• Follow instructions completely.
• If the Trailer has any parts that are not described in this manual, look for separate “Special Instructions” that are supplied with the Trailer.
• Models may have different accessory items such as bags, baskets, refl ectors,
cup holders, racks, etc.
• All features, components and accessories are not included on all models.
• Use the Index page to locate specifi c sections of this manual.
• Please read through this entire manual before beginning assembly or maintenance.
• If you are not confi dent with assembling this unit, refer to a local bike shop.
WARNING: Keep small parts away from children during assembly.
NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by
the rider while seated in the Trailer.
Do not dispose of the carton and packaging until you complete the assembly of the
Trailer. This can prevent accidentally discarding parts of the Trailer.
Tools Needed
Small Adjustable Wrench
(Jaws must open at least 9/16 inch.)
8
Open-end Wrenches
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