Hubbell 4295 User Manual

Hubbell Industrial Controls, Inc.
Euclid™ Lifting Magnet Controllers 4295
Resistor Type Automatic Discharge
Specifications 4295 • March 2004 • Replaces July 1990
Features
Front-Wired Front-Removable components. Mechanically interlocked "LIFT" and "DROP"
Permanently connected discharge path com-
pletely independent from the line.
High-Thermal capacity resistor discharge path. Peak magnet induced voltage limited to under
900 volts.
Long electrical contact life. Minimum Maintenance. Dribble feature - Standard.
Ventilated NEMA 3R Enclosure.
Description
The Euclid Type 4295 Magnet Controllers incorpo­rate heavy duty time proven components arranged to provide optimum control of your lifting magnets.
A mechanically rugged high thermal capacity dis­charge resistor assembly is permanently connected in parallel with the magnet and provides a safe discharge path for the stored magnetic energy. With Euclid magnet controllers, induced volts can­not return to the line, permitting rectified power supplies to be used without the added expense of special protective loads or by-pass circuits.
Automatic Discharge Type Controllers
The Euclid Type 4295 Automatic Discharge Type Lifting Magnet Controller provides a fast and clean release of magnet loads by applying full voltage reverse current to the magnet. The full voltage reverse current feature permits the operator to promptly return for another lift.
The drop contactor is under the control of the op­erator's Master "Switch" and the discharge sensor module (DSM). When the operator's Master "Switch" signals the magnet controller to drop the load, the "LIFT" contactors (1L+2L) open. The stored magnet energy is dissipated in the discharge resistor. When the discharge voltage declines to approximately 300 volts, the discharge sensor module (DSM) energizes the drop relay (DR) which in turn enables the drop contactor (D) to close ap­plying full voltage reverse current to the magnet and begin the adjustable time reverse current cycle. After the completion of the timed reverse cycle the drop relay (DR) and drop contactor (D) are de-ener­gized.
Type Controllers
The Euclid Type 4295 Lifting Magnet Controllers are suited for many uses from light scrap handling to the handling of heavy billets of plates. It may be used with all types and makes of dc lifting magnets.
SYMBOL FUNCTION SYMBOL FUNCTION
DR DROP RELAY MOV SURGE SUPRESSOR
P1 POTENTIOMETER RES1 DISCHARGE RESISTOR
CFU CONTROL FUSE RES2 FORCING RESISTOR (IF USED)
RFU DROP FUSES DSM DISCHARGE SENSOR MODULE
D2 DIODE D DROP CONTACTOR
D1
RECTIFIER, MAGNET DISCHARGE PATH
1L, 2L LIFT CONTACTOR
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Euclid™ Lifting Magnet Controller :: Resistor Type Automatic Discharge 4295
APPROXIMATE DIMENSIONS & WEIGHTS
DO NOT USE FOR CONSTRUCTION PURPOSES
CABINET OUTLINE SIZE 1, 2, 3 & 4 J2M4215
Full Voltage Controllers
CONTROLLER
SIZE
1C
1 2 3 4
FULL VOLTAGE MANUAL DISCHARGE TYPE
System
Size
Voltage
1C 300 max. 12 7.0 - 13 91911-005 19.23 32.86
1C 300 max. 24 7.0 - 13 91911-XXX 19.23 32.86
1C 300 max. 12 13 - 25 91911-006 10.00 17.69
1C 300 max. 24 13 - 25 91911-XXX 10.00 17.69
1 230/250 230/250 7.0 - 13 91843-202 19.23 32.86
1 230/250 230/250 13 - 25 91813-202 10.00 17.69
1 300 max. 24 13 - 25 91915-004 10.00 17.69
1 300 max. 12 13 - 25 91915-002 10.00 17.69
2 230/250 230/250 25 - 50 91814-202 5.00 9.20
2 300 max. 24 25 - 50 91877-202 5.00 9.20
2 300 max. 12 25 - 50 91877-XXX 5.00 9.20
3A 230/250 230/250 50 - 85 91815-202 2.94 4.60
3A 300 max. 24 50 - 85 91880-202 2.94 4.60
3A 300 max. 12 50 - 85 91880-XXX 2.94 4.60
3B 230/250 230/250 85 - 130 91816-202 1.92 2.71
3B 300 max. 24 85 - 130 91863-202 1.92 2.71
3B 300 max. 12 85 - 130 91863-XXX 1.92 2.71
4 230/250 230/250 130 - 175 91817-202 1.43 1.77
4 300 max. 24 130 - 175 91861-202 1.43 1.77
4 300 max. 12 130 - 175 91861-XXX 1.43 1.77
* Controller ampacity is based on being used with a 50% duty magnet in a 40° C ambient.
Control Voltage
W H D M MW MH NET WT.
16.37"
16.12"
16.12"
19.12"
19.12"
Magnet Current
Part
Number
12.00"
21.90"
21.90"
27.90"
27.90"
Min
Cold
Magnet
Ohms
11.00"
10.00"
10.00"
14.25"
14.25"
Max
Cold
Magnet
Ohm
14.00"
24.25"
24.25"
30.25"
30.25"
9.50"
11.50"
11.50"
14.50"
14.50"
12.64"
23.00"
23.00"
29.00"
29.00"
Consult Factory
PILOT DEVICES & ACCESSORIES ADDITIONS
FOR MAGNET CONTROLLER
DESCRIPTION
"Lift-Drop" NEMA 1 enclosed Master Switch (Standard for Euclid Lifting Magnet Controllers)
"Lift-Drop" NEMA 3R enclosed Master Switch
Type 4211, Catalog #4211-125MISXI "Lift-Drop" NEMA 1 Surface Mounting Master Switch
Type 4211, Catalog #4211-125MIFXI "Lift-Drop" NEMA 1 Flush Mounting Master Switch
Type 4216, Catalog #SWPBC-MXI "Lift-Drop" NEMA 4 Maintained Type Surface Mounting Push Button Station
These Pilot Devices are arranged to permit "Dribbling" when used with Euclid Magnet Controllers.
PART
NUMBER
J2M4215
Consult Factory
4211-99848-001
4211-99848-002
Consult Factory
HOW TO ORDER
Refer to Price List 4295
1. Specify Magnet Operating Circuit, COLD.
2. Size of Controller & Voltage
3. Magnet controller Pilot Devices and Accessories are additions.
4. Order by Part Number
Hubbell Industrial Controls, Inc.
A subsidiary of Hubbell Incorporated
4301 Cheyenne Dr., Archdale, NC. 27262
Telephone (336) 434-2800 • FAX (336) 434-2803
http://www.hubbell-icd.com
Sales@hubbell-icd.com
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