INSTALLATION and MAINTENANCE INSTRUCTIONS
14" & 19" SPRING OPERATED HOSE REELS
With Old Dog & Ratchet Design, Mfg. Before 1-1-10
NOTE: These instructions are written for machine pull reels.
☞If installing or servicing hand pull reel, use only those steps marked with hand
All units are provided with right hand rotation unless otherwise
specified. This means that hose rotates clockwise to wind
hose when viewing reel from spring (inlet) side...opposite
when viewed from swivel joint (spooled hose connection) side.
Clock-type springs provide power for hose take-up. Spring
must be pretensioned at time of installation to insure that
tension is applied to hose at all times.
INSTALLATION
1. If hose is to be coupled to a machine, insure that
machinery is at position closest to reel.
☞2. Securely mount reel in desired position using 3/8"(M10)
bolts. Be sure spool centerline is aligned with hose run.
NOTE: E-Z PULL
above floor. Reel will not “LIFT” hose overhead.
reel should be mounted 3' maximum
.
Reel is shipped with ratchet lock “engaged”. If constant spring
RATCHET LOCK
tension is required, lock may be disengaged by locating and
removing the selector plate anchor screw on the frame, rotating the selector plate to disengage position, and replacing and
tightening the selector plate screw.
MAINTENANCE
Bearings and springs are prelubricated and require no periodic
maintenance.
WARNING
Do not attempt to remove spring from its housing. Clock-
type springs can be dangerous to handle. Removal of
spring from housing could result in personal injury.
☞
CAUTION
If mounting overhead, provide safety chain between reel
base and mounting surface to prevent potential reel drop.
☞3. Position hose guide. Guide must be oriented so hose pays
off reel in a straight line without bends. If
hose should pay-out horizontally.
E-Z PULL
,
☞4. Remove hose stop, if attached to hose. Rotate spool
counter-clockwise (when viewed from swivel joint side)
until all hose is wound on reel...not extending through
hose guide. See Figure 1.
Figure 1 Figure 2
WIND ALL
HOSE
ONTO
SPOOL
PRE-TENSION–
ROTATE SPOOL
360˚ TURNS IN
LAST TWO
DIGITS OF
MODEL
NUMBER ON
SERIAL PLATE
☞5. Pre-tension reel by rotating spool in clockwise direction
(when viewed from swivel joint side). Full 360˚turns
should match last digit in model number on serial plate.
☞6. Engage ratchet lock to prevent spool from unwinding.
☞7. Feed hose end out through hose guide and pay-out
hose to maximum working length. At least one turn of
hose should remain on spool. If spool locks up prior to
reaching required length, either reel was over-tensioned
during step 5 or reel capacity has been exceeded.
Failure to correct this condition will result in shortened
spring life and possible damage to other reel components.
☞8. Attach hose stop and adjust free length of hose.
Connect hose to machine or add attachments.
9. If machine pull application or if no-lock operation is
desired, disengage ratchet lock. See following section.
☞10. Connect supply hose to fitting on spring side of reel.
☞11.Turn on pressure to reel. Test for leaks.
The unique SAFETYCHANGE® spring motor consists of a
SPRING REPLACEMENT
spring sealed within a housing. Areplacement spring is
supplied sealed in its housing and the old unit should be
discarded completely.
☞1. Turn off supply pressure to reel.
☞2. Disconnect hose from machine or remove attachments .
☞3. Wind hose onto reel to relieve all spring tension.
☞4. Using a 3/16" allen wrench, loosen socket head screw in
main shaft clamp nut. Support spool and spin nut off shaft.
☞5. Remove entire spool and spring motor assembly
from frame.
☞6. Remove V-Ring seal from spring assembly.
☞7. Remove nuts holding spring assembly and slide spring
assembly off main shaft.
☞8. Slide new spring assembly onto shaft and reassemble
reel by reversing above steps.
☞9. Adjust spring tension. Refer to SPRING ADJUSTMENT.
CAUTION
Failure to relieve all spring tension prior to removing
hose could result in damage to equipment or personal
injury. Follow instructions carefully.
HOSE REMOVAL
Use the following procedure to remove worn or damaged hose
from reel prior to installation of new hose.
1. Move machine serviced by reel to a position closest to
reel. Spring will still be under pre-tension at this point.
☞2. Turn off supply pressure to reel.
☞3. Disconnect hose from machine or other attachments.
Remove hose stop and allow hose to retract onto
spool. Ensure all tension is off spring by manually
CONTINUED ON BACK PAGE
14" & 19" DIRECT DRIVE HOSE REEL
REPLACEMENT PARTS LIST
ITEM KIT NO. DESCRIPTION QTY.
1 032631 Frame Assembly, 14" Reel 1
1 032632 Frame Assembly, 19" Reel 1
2 021484 Clamp Nut 1
3 025032 ‘V’–Ring Seal 1
4 604093 Locking Dog Repair Kit 1
(Includes mounting hardware)
5 028132 Hex Head Capscrew, M10 x 25L 3
6 028138 Lockwasher, M10 3
7 021527 Mount Bracket, 14" Reel 1
7 023417 Mount Bracket, 19" Reel 1
8 024466 Roller Guide Assembly, 14" Reel 1
8 024473 Roller Guide Assembly, 19" Reel 1
9 028144 Lock Nut, M5 x 0.8, 14" Reel 6
9 028144 Lock Nut, M5 x 0.8, 19" Reel 8
10 05059801 Spring Assembly “1”, 14" Reel 1
10 05059802 Spring Assembly “2”, 14" Reel 1
10 05059803 Spring Assembly “3”, 14" Reel 1
10 05059804 Spring Assembly “4”, 19" Reel 1
10 05059806 Spring Assembly “5”, 19" Reel 1
10 05059809 Spring Assembly “7”, 19" Reel 1
10 05059810 Spring Assembly “8”, 19" Reel 1
11 021494 Spring Gasket, 14" Reel 1
11 022734 Spring Gasket, 19" Reel 1
ITEM KIT NO. DESCRIPTION QTY.
14 027444 Flange Bushing, 14" Reel 1
14 027409 Flange Bushing, 19" Reel 1
15 028144 Lock Nut, M5 x 0.8 4
16 107185 Retaining Ring, 14" Reel 1
16 027406 Retaining Ring, 14" Reel 1
17 604123 Swivel Joint, 14" Reel
with 1/4" & 3/8" hose 1
17 024513 Swivel Joint, 14" Reel with 1/2" hose
& all 19" Reels 1
18 024521 Hose Barb-4, 14" Reel 1
18 024497 Hose Barb-6, 14" Reel 1
18 024517 Hose Barb-4, 19" Reel 1
18 024515 Hose Barb-6, 19" Reel 1
18 101539 Hose Barb-8, 19" Reel 1
19 604127 Tubing Clamp-1/4" hose 1
19 604128 Tubing Clamp-3/8" hose 1
19 604129 Tubing Clamp-1/2" hose 1
20 103281 5/16 x 3/4 Soc. Hd. Cap Screw 2
21 101206 Flat Washer, 1/4" 2
22 023304 Lock Nut, 5/16 2
23 024516 Bushing, 14" Reel 1
23 024519 Bushing, 19"-4 Reel Only 1
24 027456 Thrust Washer, 14" Reel 1
12 027485 Shaft, 14" Reel 1
12 027487 Shaft, 19" Reel 1
13 024294 Spool Assembly, 14" Reel 1
13 024297 Spool Assembly, 19" Reel 1
25 024514 Street Elbow, 19" Reel 1
26 024516 Bushing, 14" Reel 1
26 024519 Bushing, 19"-6 Reel 1
26 024520 Bushing, 19"-4 Reel 1
OPTIONAL ACCESSORIES
022451 Hose Stop, 14" & 19" -4 &-6 Reels Option
022452 Hose Stop, 19"-8 Reel Option
022217 Swivel Base, 14" Reel Option
022220 Swivel Base, 19" Reel Option