The information contained herein is subject to change without notice. The only warranties for HP products and
services are set forth in the express warranty statements accompanying such products and services. Nothing herein
should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors
or omissions contained herein.
Microsoft, Windows, and Windows NT are U.S. registered trademarks of Microsoft Corporation. Intel, Pentium,
and Itanium are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States
and other countries. UNIX is a registered trademark of The Open Group. Linux is a U.S. registered trademark of
Linus Torvalds.
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
February 2004 (Third Edition)
Part Number 201262-003
Contents
About This Guide
Audience Assumptions............................................................................................................................... vii
Technician Notes........................................................................................................................................ vii
Where to Go for Additional Help.............................................................................................................. viii
Integrated Management Log............................................................................................................... viii
Telephone Numbers............................................................................................................................ viii
Chapter 1
Illustrated Parts Catalog
System Chassis.......................................................................................................................................... 1-2
Media Module ........................................................................................................................................... 1-4
Processor and Memory Module................................................................................................................. 1-6
Electrostatic Discharge Information ................................................................................................... 2-1
Rack Warnings and Precautions ......................................................................................................... 2-2
Server Warnings and Precautions ....................................................................................................... 2-2
Server Modules.......................................................................................................................................... 2-4
Hot-Plug Power Supply............................................................................................................................. 3-2
System Midplane Assembly...................................................................................................................... 3-5
Cable Management Arm ........................................................................................................................... 3-7
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide iii
Contents
Chapter 4
Media Module Removal and Replacement Procedures
Media Module............................................................................................................................................4-2
Media Module Bezel..................................................................................................................................4-4
Hot-Plug Hard Drives ................................................................................................................................4-7
Hard Drive Blank ................................................................................................................................4-7
Hot-Plug Hard Drive Replacement Guidelines ...................................................................................4-8
Integrated Diskette Drive and CD-ROM .................................................................................................4-10
Media Module Cable Routing Diagram...................................................................................................4-12
Power On/Standby Switch Assembly................................................................................................4-13
Chapter 5
Processor and Memory Module Removal and Replacement Procedures
Fan Cage Assembly .................................................................................................................................6-20
For More Information................................................................................................................................ 7-4
LED Indicators .......................................................................................................................................... 8-5
System Power LED Indicator ............................................................................................................. 8-6
Auxiliary Power LED Indicator.......................................................................................................... 8-6
System Interconnect LED Indicators.................................................................................................. 8-7
System Attention LED Indicators....................................................................................................... 8-8
Hot-Plug SCSI Hard Drive LED Indicators........................................................................................ 8-9
Power Supply LED Indicators .......................................................................................................... 8-11
Hot-Plug Fan LED Indicators ........................................................................................................... 8-12
PCI Hot Plug LED Indicators ........................................................................................................... 8-13
Memory Cartridge LED Indicators................................................................................................... 8-15
Contents
Chapter 9
Physical, Operating, and Performance Specifications
Server Specifications................................................................................................................................. 9-2
Power Supply Specifications..................................................................................................................... 9-3
NC7770 PCI-X Gigabit Server Adapter Specifications .......................................................................... 9-12
NC7170 Dual Port PCI-X Gigabit Server Adapter Specifications.......................................................... 9-13
Index
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide v
This maintenance and service guide can be used for reference when servicing the HP
ProLiant DL760 Generation 2 server.
WARNING: To reduce the risk of personal injury from electric shock and hazardous
energy levels, only authorized service technicians should attempt to repair this
equipment. Improper repairs can create conditions that are hazardous.
Audience Assumptions
This guide is for service technicians. HP assumes you are qualified in the servicing of
computer equipment and trained in recognizing hazard in products with hazardous energy
levels and are familiar with weight and stability precautions for rack installations.
Technician Notes
WARNING: Only authorized technicians trained by HP should attempt to repair this
equipment. All troubleshooting and repair procedures are detailed to allow only
subassembly/module-level repair. Because of the complexity of the individual boards
and subassemblies, no one should attempt to make repairs at the component level or
to make modifications to any printed wiring board. Improper repairs can create a safety
hazard.
WARNING: To reduce the risk of personal injury from electric shock and hazardous
energy levels, do not exceed the level of repairs specified in these procedures.
Because of the complexity of the individual boards and subassemblies, do not attempt
to make repairs at the component level or to make modifications to any printed wiring
board. Improper repairs can create conditions that are hazardous.
WARNING: To reduce the risk of electric shock or damage to the equipment:
• Disconnect power from the system by unplugging all power cords from the power
supplies.
• Do not disable the power cord grounding plug. The grounding plug is an important
safety feature.
• Plug the power cord into a grounded (earthed) electrical outlet that is easily
accessible at all times.
About This Guide
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide vii
About This Guide
CAUTION: To properly ventilate the system, you must provide at least 7.6 cm (3.0 in.) of
clearance at the front and back of the server.
CAUTION: The computer is designed to be electrically grounded (earthed). To ensure proper
operation, plug the AC power cord into a properly grounded AC outlet only.
NOTE: Any indications of component replacement or printed wiring board modifications may void any
warranty.
Where to Go for Additional Help
In addition to this guide, the following information sources are available:
• User documentation
• Service Quick Reference Guide
• Service training guides
• Service advisories and bulletins
• QuickFind information services
• Insight Manager software
Integrated Management Log
The server includes an integrated, nonvolatile management log that contains fault and
management information. The contents of the Integrated Management Log (IML) can be
viewed with Insight Manager.
Telephone Numbers
For the name of the nearest HP authorized reseller:
• In the United States, call 1-800-345-1518.
• In Canada, call 1-800-263-5868.
For HP technical support:
• In the United States and Canada, call 1-800-652-6672.
• Outside the United States and Canada, refer to
www.hp.com
viii HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
Illustrated Parts Catalog
This chapter provides the illustrated parts breakdown and a spare parts list for the
HP ProLiant DL760 server. Refer to the table following each illustration for the names of
referenced spare parts.
1
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 1-1
Illustrated Parts Catalog
System Chassis
Figure 1-1: System chassis exploded view
1-2HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
Illustrated Parts Catalog
Table 1-1: System Chassis Spare Parts List
Item Description Spare Part Number
System Chassis
1 System chassis
2 I/O lid 122214-001
3 Processor and memory module (without processors) 278466-001
4 Media module 319945-001
Heatsink*
Ramp*
Memory module bezel*
5 I/O module with PCI-X I/O board 339661-001
System Components
6 Hot-plug power supply 1150 W 122235-001
7 System midplane assembly 316747-001
*Not shown
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 1-3
Illustrated Parts Catalog
Media Module
Figure 1-2: Media module exploded view
1-4HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
Illustrated Parts Catalog
Table 1-2: Media Module Spare Parts List
Item Description Spare Part Number
Media Module Components
1 Media module
a) Drive tray module*
b) Drive cage assembly*
c) Media module bezel
2 IMD with cable, panel, LED 271930-001
3 Power switch assembly with LED 122233-001
Mass Storage
4 Wide Ultra3 hard drive with tray, 18.2-GB, 1-inch, 10000 rpm 152190-001
Wide Ultra3 hard drive with tray, 36.4-GB, 1-inch, 10000 rpm* 177986-001
Wide Ultra3 hard drive with tray, 18.2-GB, 1-inch, 15000 rpm* 189395-001
U320 Universal hard drive with tray, 36.4-GB, 1-inch, 10000 rpm 289041-001
U320 Universal hard drive with tray, 72.8-GB, 1-inch, 10000 rpm 289042-001
U320 Universal hard drive with tray, 146.8-GB, 1-inch, 10000 rpm 289044-001
U320 Universal hard drive with tray, 18.2-GB, 1-inch, 15000 rpm 289240-001
U320 Universal hard drive with tray, 36.4-GB, 1-inch, 15000 rpm 289241-001
U320 Universal hard drive with tray, 72.8-GB, 1-inch, 15000 rpm 289243-001
5 LVDS 1-inch hard drive blank 313046-001
6 1.44-MB diskette drive 233409-001
7 CD-ROM drive 263243-001
319945-001
8 DVD drive*
*Not shown
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 1-5
339811-001
356326-001
Illustrated Parts Catalog
Processor and Memory Module
Figure 1-3: Processor and memory module exploded view
1-6HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
Illustrated Parts Catalog
Table 1-3: Processor and Memory Module Spare Parts List
Item Description Spare Part Number
Processor and Memory Module Components
1 Processor and memory module 278466-001
2 Processor board 314379-001
3 Processor cover 320104-001
4 Processor board air baffle and label 323754-001
5 Memory riser board 278467-001
Processors
6 Processor (1.5 GHz with 1-MB cache), clip, and heatsink 319952-001
Processor (2.0 GHz with 1-MB cache), clip, and heatsink* 327839-001
Processor (2.0 GHz with 2-MB cache), clip, and heatsink* 319953-001
Processor (2.2 GHz with 2-MB cache), clip, and heatsink* 352311-001
Processor (2.5 GHz with 1-MB cache), clip, and heatsink* 327840-001
Processor (2.7 GHz with 2-MB cache), clip, and heatsink* 352312-001
Processor (2.8 GHz with 2-MB cache), clip, and heatsink* 327841-001
Processor (3.0 GHz with 4-MB cache), clip, and heatsink* 352313-001
Assembly, PCI, latch and base, CBN, HP (quantity 5)
Ejector, right, processor drawer
Ejector, left, processor drawer
3 Heatsink, F8 chipset* 278472-001
4 Spares, rail kit* 339977-001
5 Return kit* 123189-001
6 Ethernet loopback RJ-45* 317465-001
7 Internal battery* 175115-001
8 Country kit* 152406-001
9 Integrated Management Display 340405-001
278461-001
*Not shown
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 1-11
Safety Considerations
Before performing service procedures, review the following safety information.
Electrostatic Discharge Information
A discharge of static electricity can damage static-sensitive devices or microcircuitry. Proper
packaging and grounding techniques are necessary precautions to prevent damage. To
prevent electrostatic damage, observe the following precautions:
• Transport products in static-safe containers, such as conductive tubes, bags, or boxes.
• Keep electrostatic-sensitive parts in their containers until they arrive at static-free
stations.
• Cover workstations with approved static-dissipating material. Use a wrist strap connected
to the work surface and properly grounded tools and equipment.
2
Service Preparation
• Keep the work area free of nonconductive materials, such as ordinary plastic assembly
aids and foam packing.
• Make sure you are always properly grounded when touching a static-sensitive component
or assembly.
• Avoid touching pins, leads, or circuitry.
• Always place drives PCB assembly-side down.
• Use conductive field service tools.
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 2-1
Service Preparation
Rack Warnings and Precautions
WARNING: To reduce the risk of personal injury or damage to the equipment, be sure
that:
• The leveling jacks are extended to the floor.
• The full weight of the rack rests on the leveling jacks.
• The stabilizers are attached to the rack if it is a single-rack installation.
• The racks are coupled in multiple-rack installations.
• Only one component is extended at a time. A rack may become unstable if more
than one component is extended for any reason.
CAUTION: Always begin by mounting the heaviest item on the bottom of the rack. Continue
to populate the rack from the bottom to the top.
Server Warnings and Precautions
WARNING: The ProLiant DL760 G2 server weighs 73 kilograms (161 pounds) when
fully assembled. To reduce the risk of personal injury or damage to the equipment:
63-73 kg
140-161 lb
• Observe local health and safety requirements and guidelines for manual material
handling.
• Obtain adequate assistance to lift and stabilize the product during installation or
removal.
• Remove all modules and power supplies to reduce the overall weight of the
product.
WARNING: To reduce the risk of personal injury from electric shock and hazardous
energy levels, only authorized service technicians should attempt to repair this
equipment. Improper repairs could create hazardous conditions.
WARNING: To reduce the risk of personal injury from hazardous energy or damage to
the equipment when working on energized servers:
• Remove all watches, rings, and any other loose-fitting jewelry.
• Do not use conductive tools inside the server that could bridge live parts.
WARNING: To reduce the risk of electric shock or damage to the equipment:
• Do not disable the power cord grounding plug. The grounding plug is an important
safety feature.
• Plug the power cord into a grounded electrical outlet that is easily accessible at all
times.
• Install the power supply before connecting the power cord to the power supply.
• Unplug the power cord before removing the power supply from the server.
• If the system has multiple power supplies, disconnect power from the system by
unplugging all power cords from the power supplies.
2-2HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
Service Preparation
WARNING: To reduce the risk of personal injury from hot surfaces, allow the internal
system components to cool before touching them.
CAUTION: Because the ProLiant DL760 G2 server does not have safety interlocks, it is
possible for a unit to be operated without the cover and air baffles properly installed. This
could cause thermal damage in the system and could void the warranty. The rack-mountable
ProLiant DL760 G2 server should always be operated with the system unit cover on. Proper
cooling cannot be achieved if the system unit cover is removed for extended periods of time.
CAUTION: Protect the server from power fluctuations and temporary interruptions with a
regulating uninterruptible power supply (UPS). This device protects the hardware from
damage caused by power surges and voltage spikes and keeps the system in operation
during a power failure.
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 2-3
Service Preparation
Server Modules
In the ProLiant DL760 G2 server, options and accessories are easily accessed through a
sliding I/O lid and three removable modules: the media module, processor and memory
module, and the I/O module. Refer to Figure 2-1, Figure 2-2, and Figure 2-3 for identification
of these modules and other components.
Figure 2-1: Front modules
Item Description
1 Processor and memory module
2 Media module
2-4HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
Service Preparation
Figure 2-2: Front module components
Item Description
1 Processor area and air intake
2 Hot-plug hard drives
3 IDE CD-ROM drive
4 1.44-MB diskette drive
5 Integrated Management Display (IMD)
6 Hot Plug RAID Memory cartridge
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 2-5
Service Preparation
Figure 2-3: Rear components
Item Description
1 I/O module with system fans
2 Hot-plug power supply #1
3 Hot-plug power supply #2
For details on cable connections, refer to Chapter 6, “Cabling the S erver” in the HP ProLiant
DL760 Generation 2 Server User Guide.
2-6HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
Service Preparation
Table 2-1: Module and Bay Components and Access describes the contents of the modules
and how to access the components.
Table 2-1: Module and Bay Components and Access
Module ContentsAccess Method
I/O module with system fans
Processor and memory
module
Media module
Preparation Procedures
To access some components and perform certain service procedures, you must do one or
more of the following:
• Extend the server from the rack.
PCI Hot Plug expansion slots Slide the I/O lid toward the
front of the server.
Configuration switches Slide the I/O lid toward the
front of the server.
Fans 1 and 2 Slide the I/O lid toward the
front of the server.
Processor (CPU) sockets Remove the Processor and
Memory Module and the
processor board.
Memory (DIMMs) Remove the memory cartridge.
CD-ROM/
Diskette/IMD
Hot-plug hard drives Access directly at the front of
Access directly at the front of
the server.
the server.
If you are performing service procedures in an HP rack or third-party rack cabinet, you
can user the locking feature of the rack rails to support the server and gain access to
internal components.
• Power down the server.
If you must remove a server from a rack or a non-hot-plug component from a server,
power down the server.
• Remove the server from the rack.
If the rack environment, cabling configuration, or the server location in the rack creates
awkward conditions, remove the server from the rack.
To service the ProLiant DL760 G2 server, you might need the following:
• Flat-blade screwdriver (4 millimeter)
• Torx T-15 screwdriver
• Phillips screwdriver
• HP SmartStart CD:
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 2-7
The system interconnect LEDs on the ProLiant DL760 G2 server provide a closed-loop
checking mechanism for verifying proper component mating and interconnections between
critical server components. LEDs on the I/O lid provide visual assistance in isolating
components to check if the server will not power up due to a component or module that is not
fully installed. If a status indicator light is on, reseat the component represented by the
indicator. Refer to the hood labels for component location. Refer to Chapter 8 for more
information.
Hot-Plug Procedures
You can perform some service procedures without powering down the server. Before
performing hot-plug procedures, observe the following guidelines:
• For hot-plug fan procedures, ensure that the fan zone is fully populated.
• For hot-plug power supply procedures, ensure that a redundant power supply is installed
and connected to a power source.
• For hot-plug drive procedures, determine whether the drive is part of an array. For more
information, refer to the “Hot Plug SCSI Hard Drive Replacement Guidelines” in the HP Servers Troubleshooting Guide.
• For hot-plug expansion board procedures, ensure that the proper drivers for the PCI Hot
Plug functionality are installed. For more information, refer to the HP ProLiant DL760 Generation 2 Server User Guide.
The access panels can be removed while the server is powered on without causing a system
shutdown. When the server is in standby mode, portions of the power supply, auxiliary power
(+5V), and some internal circuitry remain active.
Non-Hot-Plug Procedures
You must power down the server to perform non-hot-plug procedures.
WARNING: To reduce the risk of electric shock or damage to the equipment,
disconnect power from the server by unplugging all power cords from either the
electrical outlet or the server. In systems with multiple power supplies, you must
disconnect all the power cords to completely remove power from the system.
IMPORTANT: It is necessary to be knowledgeable about electrostatic discharge information before
conducting the preparation procedures. For electrostatic discharge information, refer to “Electrostatic
Discharge Information” in this chapter.
2-8 HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
Powering Down the Server
The system power in the ProLiant DL760 G2 server does not shut off completely with the
front panel Power On/Standby switch. The two switch modes are on and standby, rather than
on and off. The Standby position removes power from most of the electronics and the drives,
but portions of the power supply, the IMD, the system interlock circuitry, and some internal
circuitry remain active. To completely remove all power from the system, you must
disconnect all power cords from the server.
WARNING: To reduce the risk of electric shock or damage to the equipment,
disconnect power from the server by unplugging all power cords from either the
electrical outlet or the server.
To power off the server:
1. Back up the server data.
2. Shut down the operating system as directed by the operating system instructions. If the
server is in a rack, press the UID button.
3. Press the Power On/Standby switch (2) to standby. This action places the server in
standby, thereby disabling the main power supply output and providing auxiliary power
(+ 5V) to the server. Standby does not disable main output power.
Service Preparation
4. Be sure that the system power LED (1) on the front panel, near the Power On/Standby
switch, becomes dark and fan noise abates.
5. Disconnect all power cords from the server to disable power to the server.
Figure 2-4: System power LED and Power On/Standby switch
For some removal and replacement procedures, you must remove the server from the rack
and place it on a sturdy table or workbench. Refer to the HP ProLiant DL760 Generation 2 Server User Guide for further instructions.
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 2-9
Service Preparation
Powering Up the Server
When you power up the server, it should go through the following sequence. Record any
discrepancies and any error messages that occur. Be sure that the server is safely installed in
an adequate environment before powering up for the first time.
Be sure that power is supplied to each power supply on the back of the server. The IMD is
illuminated if the machine has power.
1. Turn on the machine by pressing the Power On/Standby switch.
2. Check the system power LED:
— The system power LED (1) as shown in Figure 2-4, should blink to indicate that the
system is trying to power up. If the LED does not blink when the power button is
pressed, then either one of the system components is improperly installed, or there is
no main power applied to the system power supplies.
— If the system power LED is amber or if the interconnect check lights are illuminated,
check the system interconnect status indicators (located on the top of the server). For
more information, refer to the “System I nterconnect LEDs” section of this chapter.
— The system power LED will blink every one to two seconds between a power-down
and power-up condition or immediately after applying power to the system. This
action indicates that the Power/On Standby switch has been pressed and that the
system will power up momentarily.
3. Check the power supplies on the back of the server. The following settings indicate that
the power switch is on and the power supply is in a “power-on del ay” mode:
— Top LED begins blinking (green)
— Bottom LED is on (solid green)
If the power supply top LED does not begin blinking (the server will not power up), refer
to the “System Interconnect LEDs” section in this chapter.
When the top LED illuminates solid green, listen for the fans to start.
4. Check the hard drive and CD-ROM drive LEDs on the front of the server. The hard drive
and CD-ROM drive LEDs should blink. If the LEDs do not light, verify that the hard
drives are fully installed in the system and the array bypass is initialized.
5. Check the memory cartridge LEDs. The memory cartridge attention and power LEDs
will illuminate solid and then go out in sequence beginning with memory cartridge 1 and
ending with memory cartridge 5 (left to right cartridge 1, 2, 3, 4, 5).
6. Check the DIMM status LEDs. The DIMM status LEDs for each cartridge will illuminate
solid and then go out in sequence beginning with cartridge 1 and ending with cartridge 5
(left to right cartridge 1, 2, 3, 4, 5).
2-10 HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide
7. Watch for memory system initialization. Memory system initializes as the memory
cartridge power LEDs on all five memory cartridges begin blinking. After the memory
system is initialized, all memory cartridges power LEDs will illuminate solid.
8. The server begins the Power-On Self-Test (POST) sequence. The Integrated Management
Display (IMD) displays each step of the POST sequence.
Power-On Self-Test
As the POST process continues during server power-up:
1. Check for the IMD messages about the following:
a. Server name
b. LCD firmware
c. System initialization
d. PCI auto configuration
e. Video
f. Processors
Service Preparation
2. Check the IMD video initialization message. If there is a monitor connected, refer to the
HP initialization screen.
3. Check the IMD memory test message. The monitor displays the memory initialization,
memory detected, and redundant memory.
4. Check the IMD processors message. The monitor displays the number, speed, and cache
size of the processors.
5. Check for IMD messages about the following:
a. Diskette drive
b. Option ROM
c. SCSI devices
HP ProLiant DL760 Generation 2 Server Maintenance and Service Guide 2-11
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